VEGAPULS-69-Profibus-PA Operating Instruction

Operating Instructions
Radar sensor for continuous level

measurement of bulk solids
VEGAPULS 69
Profibus PA
Document ID: 47250

Contents
Contents
1 About this document................................................................................................................ 4
1.1 Function............................................................................................................................ 4
1.2 Target group...................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety.......................................................................................................................... 5
2.1 Authorised personnel........................................................................................................ 5
2.2 Appropriate use................................................................................................................. 5
2.3 Warning about incorrect use.............................................................................................. 5
2.4 General safety instructions................................................................................................ 5
2.5 EU conformity.................................................................................................................... 6
2.6 NAMUR recommendations............................................................................................... 6
2.7 Radio license for Europe................................................................................................... 6
2.8 Radio license for USA....................................................................................................... 6
2.9 Radio license for Canada.................................................................................................. 7
2.10 Installation and operation in the USA and Canada............................................................ 9
2.11 Environmental instructions................................................................................................ 9
3 Product description................................................................................................................ 10
3.1 Configuration................................................................................................................... 10
3.2 Principle of operation...................................................................................................... 11
3.3 Packaging, transport and storage.................................................................................... 12
3.4 Accessories.................................................................................................................... 13
4 Mounting.................................................................................................................................. 14
4.1 General instructions........................................................................................................ 14
4.2 Mounting versions, plastic horn antenna......................................................................... 14
4.3 Mounting preparations, mounting strap........................................................................... 17
4.4 Mounting instructions...................................................................................................... 18
5 Connecting to the bus system............................................................................................... 30
5.1 Preparing the connection................................................................................................ 30
5.2 Connecting...................................................................................................................... 31
5.3 Wiring plan, single chamber housing.............................................................................. 32
5.4 Wiring plan, double chamber housing............................................................................. 32
5.5 Double chamber housing with VEGADIS-Adapter........................................................... 34
5.6 Wiring plan - version IP66/IP68, 1 bar............................................................................. 35
5.7 Set instrument address................................................................................................... 35
5.8 Switch-on phase............................................................................................................. 36
6 Set up with the display and adjustment module................................................................. 37
6.1 Insert display and adjustment module............................................................................. 37
6.2 Adjustment system.......................................................................................................... 38
6.3 Measured value indication - Selection of national language............................................ 39
6.4 Parameter adjustment - Quick setup............................................................................... 40
6.5 Parameter adjustment..................................................................................................... 40
6.6 Saving the parameterisation data.................................................................................... 55
47250-EN-210205
7 Setup with PACTware.............................................................................................................. 56

7.1 Connect the PC............................................................................................................... 56
7.2 Parameter adjustment with PACTware............................................................................. 56
7.3 Saving the parameterisation data.................................................................................... 57
2 VEGAPULS 69 • Profibus PA
Contents
8 Set up with other systems..................................................................................................... 58

8.1 DD adjustment programs................................................................................................ 58
9 Diagnosis, asset management and service......................................................................... 59
9.1 Maintenance................................................................................................................... 59
9.2 Measured value and event memory................................................................................ 59
9.3 Asset Management function............................................................................................ 60
9.4 Rectify faults.................................................................................................................... 63
9.5 Exchanging the electronics module................................................................................. 66
9.6 Software update.............................................................................................................. 66
9.7 How to proceed if a repair is necessary........................................................................... 67
10 Dismount................................................................................................................................. 68
10.1 Dismounting steps.......................................................................................................... 68
10.2 Disposal.......................................................................................................................... 68
11 Supplement............................................................................................................................. 69
11.1 Technical data................................................................................................................. 69
11.2 Radio astronomy stations................................................................................................ 80
11.3 Device communication Profibus PA................................................................................. 80
11.4 Dimensions..................................................................................................................... 84
11.5 Industrial property rights.................................................................................................. 97
11.6 Trademark....................................................................................................................... 97
47250-EN-210205
Safety instructions for Ex areas

Take note of the Ex specific safety instructions for Ex applications.
These instructions are attached as documents to each instrument
with Ex approval and are part of the operating instructions.
Editing status: 2021-01-18
VEGAPULS 69 • Profibus PA 3
1 About this document
1 About this document

1.1 Function
This instruction provides all the information you need for mounting,
connection and setup as well as important instructions for mainte-
nance, fault rectification, the exchange of parts and the safety of the
user. Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate vicinity
of the device.
1.2 Target group

This operating instructions manual is directed to trained personnel.
The contents of this manual must be made available to the qualified
personnel and implemented.
1.3 Symbols used

Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, note, tip: This symbol indicates helpful additional infor-
mation and tips for successful work.
Note: This symbol indicates notes to prevent failures, malfunctions,
damage to devices or plants.
Caution: Non-observance of the information marked with this symbol
may result in personal injury.
Warning: Non-observance of the information marked with this symbol
may result in serious or fatal personal injury.
Danger: Non-observance of the information marked with this symbol
results in serious or fatal personal injury.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.
47250-EN-210205
2 For your safety
2 For your safety

2.1 Authorised personnel
All operations described in this documentation must be carried out
only by trained, qualified personnel authorised by the plant operator.
During work on and with the device, the required personal protective
equipment must always be worn.
2.2 Appropriate use

VEGAPULS 69 is a sensor for continuous level measurement.
You can find detailed information about the area of application in
chapter " Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specifications in the operating instructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use

Inappropriate or incorrect use of this product can give rise to applica-
tion-specific hazards, e.g. vessel overfill through incorrect mounting
or adjustment. Damage to property and persons or environmental
contamination can result. Also, the protective characteristics of the
instrument can be impaired.
2.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing
regulations and directives. The instrument must only be operated in a
technically flawless and reliable condition. The operator is responsi-
ble for the trouble-free operation of the instrument. When measuring
aggressive or corrosive media that can cause a dangerous situation
if the instrument malfunctions, the operator has to implement suitable
measures to make sure the instrument is functioning properly.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modifications are explicitly forbidden. For safety
reasons, only the accessory specified by the manufacturer must be
used.
To avoid any danger, the safety approval markings and safety tips on
the device must also be observed.
The low transmitting power of the radar sensor is far below the inter-
47250-EN-210205
nationally approved limits. No health impairments are to be expected

with intended use. The band range of the transmission frequency can
be found in chapter " Technical data".
2 For your safety
2.5 EU conformity
The device fulfils the legal requirements of the applicable EU direc-
tives. By affixing the CE marking, we confirm the conformity of the
instrument with these directives.
The EU conformity declaration can be found on our homepage.
2.6 NAMUR recommendations

NAMUR is the automation technology user association in the process
industry in Germany. The published NAMUR recommendations are
accepted as the standard in field instrumentation.
The device fulfils the requirements of the following NAMUR recom-
mendations:
• NE 53 – Compatibility of field devices and display/adjustment
components
• NE 107 – Self-monitoring and diagnosis of field devices
For further information see www.namur.de.
2.7 Radio license for Europe

The instrument was tested according to the latest issue of the follow-
ing harmonized standards:
• EN 302372 - Tank Level Probing Radar
• EN 302729 - Level Probing Radar
It is hence approved for use inside and outside closed vessels in
countries of the EU.
Use is also approved in EFTA countries, provided the respective
standards have been implemented.
For operation inside of closed vessels, points a to f in annex E of
EN 302372 must be fulfilled.
For operation outside of closed vessels, the following conditions must
be fulfilled:
• The instrument must be stationary mounted and the antenna
directed vertically downward
• The instrument may only be used outside closed vessels in the
version with G1½ or 1½ NPT thread with integrated horn antenna.
• The mounting location must be at least 4 km away from radio
astronomy stations, unless special permission was granted by the
responsible national approval authority
• When installed within 4 to 40 km of a radio astronomy station,
the instrument must not be mounted higher than 15 m above the
ground.
A list of the respective radio astronomy stations can be found in chap-
ter " Appendix" of the operating instructions.
47250-EN-210205
2.8 Radio license for USA

This approval is only valid for USA. Hence the following text is only
available in the English language:
2 For your safety
This device complies with Part 15 of the FCC Rules. Operation is

subject to the following two conditions:
• This device may not cause interference, and
• This device must accept any interference, including interference
that may cause undesired operation of the device
This device is approved for unrestricted use only inside closed,
stationary vessels made of metal or concrete. From electronics index
.-03 the use in containers made of reinforced fiberglass is also permit-
ted.
For operation outside of closed vessels, the following conditions must
be fulfilled:
• This device shall be installed and maintained to ensure a verti-
cally downward orientation of the transmit antenna's main beam.
Furthermore, the use of any mechanism that does not allow the
main beam of the transmitter to be mounted vertically downward is
prohibited.
• Operation of the instrument is only permitted with thread G1½ or
1½ NPT with integrated horn antenna.
• This device shall be installed only at fixed locations. The LPR
device shall not operate while being moved or while inside a mov-
ing container.
• Hand-held applications are prohibited.

• Marketing to residential consumers is prohibited.
Changes or modifications not expressly approved by the manufac-
turer could void the user’s authority to operate this equipment.
2.9 Radio license for Canada

This approval is only valid for Canada. Hence the following texts are
only available in the English/French language:
This device complies with Industry Canada's license-exempt RSS
standard(s). Operation is subject to the following conditions:
• This device may not cause interference, and
• This device must accept any interference, including interference
that may cause undesired operation of the device
This device has been approved for both closed containers and open-
air environments with the following limitations:
• Closed Containers: For installations utilizing a tilt during installa-
tion: This device is limited to installation in a completely enclosed
container made of metal or concrete to prevent RF emissions,
which can otherwise interfere with aeronautical navigation, the
maximum approved tilt angel is 10°. From electronics index .-03
the use in containers made of reinforced fiberglass is also permit-
ted.
47250-EN-210205
• Open Air Environment: For operation outside of closed vessels,

the following condition must be fulfilled: This device shall be
installed and maintained to ensure a vertically downward orienta-
tion of the transmit antenna's main beam. Furthermore, the use of
2 For your safety
any mechanism that does not allow the main beam of the transmit-
ter to be mounted vertically downward is prohibited.
• Operation of the instrument outside of closed vessels is only per-
mitted with G1½ or 1½ NPT with integrated horn antenna.
• The installation of the LPR/TLPR device shall be done by trained
installers, in strict compliance with the manufacturer's instructions.
• This device shall be installed only at fixed locations. The LPR
device shall not operate while being moved or while inside a mov-
ing container.
• Hand-held applications are prohibited.
• Marketing to residential consumers is prohibited.
• The use of this device is on a "no-interference, no-protection"
basis. That is, the user shall accept operations of high-powered
radar in the same frequency band which may interfere with or
damage this device.
• However, devices found to interfere with primary licensing opera-
tions will be required to be removed at the user's expense.
• The installer/user of this device shall ensure that it is at least 10 km
from the Dominion Astrophysical Radio Observatory (DRAO) near
Penticton, British Columbia. The coordinates of the DRAO are
latitude 49°19′15″ N and longitude 119°37′12″W. For devices not
meeting this 10 km separation (e.g., those in the Okanagan Valley,
British Columbia,) the installer/user must coordinate with, and
obtain the written concurrence of, the Director of the DRAO before
the equipment can be installed or operated. The Director of the
DRAO may be contacted at 250-497-2300 (tel.)or 250-497-2355
(fax). (Alternatively, the Manager, Regulatory Standards, Industry
Canada, may be contacted.)
Le présent appareil est conforme aux CNR d’Industrie Canada ap-

plicables aux appareils radio exempts de licence. L’exploitation est
autorisée aux conditions suivantes :
• L’appareil ne doit pas produire de brouillage; et
• L’utilisateur de l’appareil doit accepter tout brouillage radioélect-
rique subi, même si le brouillage est susceptible d’en compromet-
tre le fonctionnement.
Cet appareil est homologué pour une utilisation dans les cuves fer-
mées et les environnements ouverts avec les restrictions suivantes :
• Cuves fermées : Pour les installations impliquant une inclinaison
lors de l'installation : cet appareil ne doit être installé que dans
une cuve totalement fermée en métal ou en béton, pour empêcher
les émissions RF susceptibles d'interférer avec la navigation
aéronautique. L'angle d'inclinaison maximum autorisé est de 10°.
De l'indice électronique .-03, l'utilisation dans des conteneurs
fabriqués en fibre de verre est également permise.
• Environnement ouvert : Pour l'utilisation hors des cuves fermées,
47250-EN-210205
la condition suivante doit être remplie : L'appareil doit être installé

et entretenu de manière à garantir une orientation verticale vers
le bas du faisceau principal de l’antenne émettrice. De plus,
l’utilisation de tout mécanisme ne permettant pas l’orientation ver-
ticale vers le bas du faisceau principal de l’émetteur est interdite
2 For your safety
• Il est uniquement autorisé d'utiliser la version d'appareil avec le

filetage G1½ ou 1½ NPT en environnements ouvertes.
• L’installation d’un dispositif LPR ou TLPR doit être effectuée
par des installateurs qualifiés, en pleine conformité avec les
instructions du fabricant.
• Cet appareil ne doit être installé qu'à des emplacements fixes.
L’appareil LPR ne doit pas être utilisé pendant qu’il est en train
d’être déplacé ou se trouve dans un conteneur en mouvement.
• Les applications portables sont interdites.
• La vente à des particuliers est interdite.
• Ce dispositif ne peut être exploité qu'en régime de non-brouillage
et de non-protection, c'est-à-dire que l'utilisateur doit accepter que
des radars de haute puissance de la même bande de fréquences
puissent brouiller ce dispositif ou même l'endommager.
• D'autre part, les capteurs de niveau qui perturbent une exploita-
tion autorisée par licence de fonctionnement principal doivent être
enlevés aux frais de leur utilisateur.
• La personne qui installe/utilise ce capteur de niveau doit s'assurer
qu'il se trouve à au moins 10 km de l'Observatoire fédéral de
radioastrophysique (OFR) de Penticton en Colombie-Britannique.
Les coordonnées de l'OFR sont : latitude N 49° 19′ 15″, longitude
O 119° 37′ 12″. La personne qui installe/utilise un dispositif ne
pouvant respecter cette distance de 10 km (p. ex. dans la vallée
de l'Okanagan [Colombie-Britannique]) doit se concerter avec le
directeur de l'OFR afin d’obtenir de sa part une autorisation écrite
avant que l'équipement ne puisse être installé ou mis en marche.
Le directeur de l'OFR peut être contacté au 250-497-2300 (tél.) ou
au 250-497-2355 (fax). (Le Directeur des Normes réglementaires
d'Industrie Canada peut également être contacté).
2.10 Installation and operation in the USA and

Canada
This information is only valid for USA and Canada. Hence the follow-
ing text is only available in the English language.
Installations in the US shall comply with the relevant requirements of
the National Electrical Code (ANSI/NFPA 70).
Installations in Canada shall comply with the relevant requirements of
the Canadian Electrical Code.
2.11 Environmental instructions

Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection. The environment management system is certified according
to DIN EN ISO 14001.
47250-EN-210205
Please help us fulfil this obligation by observing the environmental

instructions in this manual:
• Chapter " Packaging, transport and storage"
• Chapter " Disposal"
3 Product description
3.1 Configuration
Scope of delivery The scope of delivery encompasses:
• VEGAPULS 69 radar sensor
• Hexagon socket wrench (for instruments with swivel holder)
The further scope of delivery encompasses:
• Documentation
–– Quick setup guide VEGAPULS 69
–– Instructions for optional instrument features
–– Ex-specific " Safety instructions" (with Ex versions)
–– If necessary, further certificates
Information:
Optional instrument features are also described in this operating
instructions manual. The respective scope of delivery results from the
order specification.
Scope of this operating This operating instructions manual applies to the following instrument
instructions versions:
• Hardware version from 1.0.2
• Software version from 1.2.1
Type label The type label contains the most important data for identification and
use of the instrument:
47250-EN-210205
7
3 6
5
4
Fig. 1: Layout of the type label (example)

1 Instrument type
2 Product code
3 Approvals
4 Voltage supply and signal output, electronics
5 Protection rating
6 Measuring range (measurement accuracy optional)
7 Process and ambient temperature, process pressure
8 Material wetted parts
9 Hardware and software version
10 Order number
11 Serial number of the instrument
12 Data matrix code for VEGA Tools app
13 Symbol of the device protection class
14 ID numbers, instrument documentation
15 Reminder to observe the instrument documentation
16 Notified authority for CE marking
17 Approval directive
Serial number - Instru- The type label contains the serial number of the instrument. With it
ment search you can find the following instrument data on our homepage:
• Product code (HTML)
• Delivery date (HTML)
• Order-specific instrument features (HTML)
• Operating instructions and quick setup guide at the time of ship-
ment (PDF)
• Order-specific sensor data for an electronics exchange (XML)
• Test certificate (PDF) - optional
Move to " www.vega.com" and enter in the search field the serial
number of your instrument.
Alternatively, you can access the data via your smartphone:
• Download the VEGA Tools app from the " Apple App Store" or the
" Google Play Store"
• Scan the DataMatrix code on the type label of the instrument or
• Enter the serial number manually in the app
47250-EN-210205
3.2 Principle of operation

Application area The VEGAPULS 69 is a radar sensor for continuous level measure-
ment of bulk solids under different process conditions.
It is ideal for level measurement in very high silos, large bunkers and
segmented vessels. The very good signal focussing ensures a simple
setup and reliable measurement.
The VEGAPULS 69 is available with different antenna systems:
1 2 3
Fig. 2: Antenna systems VEGAPULS 69

1 Flange with lens antenna
2 Plastic horn antenna
3 Thread with integrated antenna system
Functional principle The instrument emits a continuous, frequency-modulated radar signal

through its antenna. The emitted signal is reflected by the medium
and received by the antenna as an echo with modified frequency. The
frequency change is proportional to the distance and is converted into
the level.
3.3 Packaging, transport and storage

Packaging Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging consists of environment-friendly, recyclable card-
board. For special versions, PE foam or PE foil is also used. Dispose
of the packaging material via specialised recycling companies.
Transport Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
Transport inspection The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Storage Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
47250-EN-210205
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media

• Protected against solar radiation
• Avoiding mechanical shock and vibration
Storage and transport • Storage and transport temperature see chapter " Supplement -
temperature Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
Lifting and carrying With instrument weights of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
3.4 Accessories
The instructions for the listed accessories can be found in the down-
load area on our homepage.
PLICSCOM The display and adjustment module is used for measured value indi-
cation, adjustment and diagnosis.
The integrated Bluetooth module (optional) enables wireless adjust-
ment via standard adjustment devices.
VEGACONNECT The interface adapter VEGACONNECT enables the connection of

communication-capable instruments to the USB interface of a PC.
VEGADIS 81 The VEGADIS 81 is an external display and adjustment unit for VEGA
plics® sensors.
VEGADIS adapter The VEGADIS adapter is an accessory part for sensors with double
chamber housings. It enables the connection of VEGADIS 81 to the
sensor housing via an M12 x 1 plug.
Overvoltage protection The overvoltage arrester B81-35 is used instead of the terminals in
the single or double chamber housing.
Protective cover The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Flanges Screwed flanges are available in different versions according to the

following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5,
JIS B 2210-1984, GOST 12821-80.
47250-EN-210205
4 Mounting
4 Mounting
4.1 General instructions
Protection against mois- Protect your instrument against moisture ingress through the following
ture measures:
• Use a suitable connection cable (see chapter " Connecting to
power supply")
• Tighten the cable gland or plug connector
• Lead the connection cable downward in front of the cable entry or
plug connector
This applies mainly to outdoor installations, in areas where high
humidity is expected (e.g. through cleaning processes) and on cooled
or heated vessels.
Note:
Make sure that during installation or maintenance no moisture or dirt
can get inside the instrument.
To maintain the housing protection, make sure that the housing lid is
closed during operation and locked, if necessary.
Process conditions Note:

For safety reasons, the instrument must only be operated within the
permissible process conditions. You can find detailed information on
the process conditions in chapter " Technical data" of the operating
instructions or on the type label.
Hence make sure before mounting that all parts of the instrument ex-
posed to the process are suitable for the existing process conditions.
These are mainly:
• Active measuring component
• Process fitting
• Process seal
Process conditions in particular are:
• Process pressure
• Process temperature
• Chemical properties of the medium
• Abrasion and mechanical influences
Radio license for USA/ The mounting position and orientation of the sensor must take into ac-
Canada count the limitations in chapter " For your safety", " Radio approval for
USA" " Radio approval for Canada" of this operating instructions.
4.2 Mounting versions, plastic horn antenna

Mounting strap The optional mounting strap allows simple mounting of the instrument
47250-EN-210205
on a wall, ceiling or boom. Especially in the case of open vessels, this

is a simple and effective way to align the sensor to the surface of the
bulk solid material.
The following versions are available:
• Length 300 mm
4 Mounting
• Length 170 mm
Mounting strap - Ceiling The instrument is normally mounted vertically with a bracket on the
mounting ceiling.
This allows swivelling the sensor up to 180° for optimal orientation
and rotating for optimal connection.
Fig. 3: Ceiling mounting via the mounting strap with length 300 mm
Mounting strap - Wall As an alternative the strap mounting is carried out horizontally or
mounting obliquely.
> 200 mm
(7.87")
Fig. 4: Wall mounting horizontally via the mounting strap with length 170 mm
47250-EN-210205
4 Mounting
Fig. 5: Wall mounting with inclined wall via the mounting strap with length
300 mm
Flange Two versions are available for mounting the instrument on a nozzle:
• Combi compression flange
• Adapter flange
Combi compression flange

The combi compression flange is suitable for different vessel flanges
DN 80, ASME 3" and JIS 80. It comes not sealed against the radar
sensor and can thus only be used unpressurized. It can be retrofitted
on instruments with single chamber housing, retrofitting to a double
chamber housing is not possible.
Fig. 6: Combi compression flange

1 Combi compression flange
Adapter flange
The adapter flange is available from DN 100, ASME 4" and JIS 100. It
is permanently connected with the radar sensor and sealed.
47250-EN-210205
4 Mounting
Fig. 7: Adapter flange

1 Connection screw
2 Adapter flange
3 Process seal
4.3 Mounting preparations, mounting strap

The mounting strap is supplied unassembled (optionally) and must be
screwed to the sensor before setup with three hexagon socket screws
M5 x 10 and spring washers. Max. torque, see chapter " Technical
data". Required tools: Allen wrench size 4.
There are two different variants of screwing the strap to the sensor,
see following illustration:
1 2
Fig. 8: Mounting strap for screwing to the sensor
1 For angle of inclination in steps
2 For angle of inclination, infinitely variable
Depending on the selected variant, the sensor can be rotated in the

strap:
• Single chamber housing
47250-EN-210205
–– Angle of inclination in three steps 0°, 90° and 180°

–– Angle of inclination 180°, infinitely variable
• Double chamber housing

–– Angle of inclination in two steps 0° and 90°
–– Angle of inclination 90°, infinitely variable
4 Mounting
Fig. 9: Adjustment of the angle of inclination
Fig. 10: Turning by fastening in the centre
4.4 Mounting instructions

Polarisation Radar sensors for level measurement emit electromagnetic waves.
The polarization is the direction of the electrical component of these
waves.
The polarization direction is marked by a nose on the housing, see
following drawing:
1
Fig. 11: Position of the polarisation
1 Nose for marking the direction of polarisation
Note:
When the housing is rotated, the direction of polarization changes
and hence the influence of the false echo on the measured value.
47250-EN-210205
Please keep this in mind when mounting or making changes later.
Installation position Mount the instrument at least 200 mm (7.874 in) away from the vessel
wall.
4 Mounting
200 mm
(7.87")
Fig. 12: Mounting the radar sensor on the vessel top
If you cannot maintain this distance, you should carry out a false
signal suppression during setup. This applies particularly if buildup on
the vessel wall is expected. In such cases, we recommend repeating
the false signal suppression at a later date with existing buildup.
Reference plane The measuring range of VEGAPULS 69 begins physically at the end
of the antenna. The min./max. adjustment, however, begins at the
reference plane. The reference plane is different depending on the
sensor version.
• Flange with lens antenna: The reference plane is the lower side
of the flange
• Plastic horn antenna: The reference plane is the sealing surface
on the lower edge
• Thread with integrated antenna system: The reference plane is
the sealing surface at the bottom of the hexagon
The following graphic shows the position of the reference plane with
different sensor versions.
1 1 1
2 3 4
Fig. 13: Position of the reference plane
1 Reference plane
Inflowing medium The instrument should not be mounted too close to the inflowing
medium, as the radar signal could be disrupted.
Silo with filling from top

47250-EN-210205
The optimal mounting position is opposite the filling aperture. To avoid

heavy soiling, the distance to any filter or dust exhauster should be as
large as possible.
4 Mounting
Fig. 14: Mounting of the radar sensor with inflowing medium
Silo with lateral filling

In bulk solids silos with lateral pneumatic filling the instrument should
not be mounted above the filling stream, as the radar signal will be
disrupted. The optimal mounting position is to the side of the filling
aperture. To avoid heavy soiling, the distance to any filter or dust
exhauster should be as large as possible.
47250-EN-210205
4 Mounting
Fig. 15: Mounting of the radar sensor with inflowing medium
Nozzle For nozzle mounting, the nozzle should be as short as possible and
its end rounded. This reduces false reflections from the nozzle.
With threaded connection, the antenna end should protrude at least
5 mm (0.2 in) out of the nozzle.
ca. 5 mm
1 2 3
Fig. 16: Recommended socket mounting with different versions of VEGAPULS
69
47250-EN-210205

4 Mounting
If the reflective properties of the medium are good, you can mount
VEGAPULS 69 on sockets longer than the antenna. The socket end
should be smooth and burr-free, if possible also rounded.
Note:
When mounting on longer nozzles, we recommend carrying out a
false signal suppression (see chapter " Parameter adjustment").
You will find recommended values for socket heights in the following
illustration or the tables. The values come from typical applications.
Deviating from the proposed dimensions, also longer sockets are
possible, however the local conditions must be taken into account.
h
h
h
d d d
1 2 3
Fig. 17: Socket mounting with deviating socket dimensions with different ver-
sions of VEGAPULS 69
Flange with lens antenna

Socket diameter d Socket length h
100 mm 4" ≤ 500 mm ≤ 19.7 in
150 mm 6" ≤ 800 mm ≤ 31.5 in
Plastic horn antenna

80 mm 3" ≤ 400 mm ≤ 15.8 in
100 mm 4" ≤ 500 mm ≤ 19.7 in
150 mm 6" ≤ 800 mm ≤ 31.5 in
Thread with integrated antenna system

47250-EN-210205

40 mm 1½" ≤ 150 mm ≤ 5.9 in
50 mm 2" ≤ 200 mm ≤ 7.9 in
4 Mounting

80 mm 3" ≤ 300 mm ≤ 11.8 in
100 mm 4" ≤ 400 mm ≤ 15.8 in
150 mm 6" ≤ 600 mm ≤ 23.6 in
Orientation In a cylindrical silo with conical outlet, the mounting is carried out on
a third up to the half of the vessel radius from outside (see following
drawing).
r
1/3 r...1/2 r
Fig. 18: Mounting position and orientation
Direct the device in such a way that the radar signal reaches the
lowest vessel level. Hence it is possible to detect the complete vessel
volume.
Tip:
The easiest way to align the device is with the optional swivelling
holder. Determine the suitable inclination angle and check the align-
ment with the alignment aid in the VEGA Tools app on the device.
Alternatively, the angle of inclination can be determined using the
47250-EN-210205
following drawing and table. It depends on the measuring distance "d"

and the distance "a" between vessel centre and mounting position.
Check the alignment with a suitable level or water level.
4 Mounting
Fig. 19: Determination of the angle of inclination for alignment of VEGAPULS 69
Distance d 2° 4° 6° 8° 10°
(m)
2 0.1 0.1 0.2 0.3 0.4
4 0.1 0.3 0.4 0.6 0.7
6 0.2 0.4 0.6 0.8 1.1
8 0.3 0.6 0.8 1.1 1.4
10 0.3 0.7 1.1 1.4 1.8
15 0.5 1 1.6 2.1 2.6
20 0.7 1.4 2.1 2.8 3.5
25 0.9 1.7 2.6 3.5 4.4
30 1 2.1 3.2 4.2 5.3
35 1.2 2.4 3.7 4.9 6.2
40 1.4 2.8 4.2 5.6 7.1
45 1.6 3.1 4.7 6.3 7.9
50 1.7 3.5 5.3 7 8.8
60 2.1 4.2 6.3 8.4 10.5
47250-EN-210205
70 2.4 4.9 7.3 9.7 12.2

80 2.8 5.6 8.4 11.1 13.9
90 3.1 6.3 9.4 12.5 15.6
4 Mounting
Distance d 2° 4° 6° 8° 10°
(m)
100 3.5 7 10.5 13.9 17.4
110 3.8 7.7 11.5 15.3 19.1
120 4.2 8.4 12.5 16.7 20.8
Example:
In a vessel 20 m high, the installation position of the device is 1.4 m
from the vessel centre.
The necessary angle of inclination of 4° can be read out from this
table.
Proceed as follows to adjust the angle of inclination with the swivelling
holder:
1. Loosen the terminal screws of the swivel holder by one turn. Use
a hexagon socket wrench, size 5.
1
Fig. 20: VEGAPULS 69 with swivelling holder

1 Terminal screws (6 pieces)
2. Align the device, check angle of inclination

Note:
The max. angle of inclination of the swivelling holder is approx. 10°
3. Re-tighten the terminal screws, max. torque see chapter " Techni-
cal data".
Vessel installations The mounting location of the radar sensor should be a place where no
other equipment or fixtures cross the path of the radar signals.
Vessel installations, such as e.g. ladders, limit switches, heating spi-
rals, struts, etc., can cause false echoes and impair the useful echo.
Make sure when planning your measuring point that the radar sensor
has a " clear view" to the measured product.
In case of existing vessel installations, a false signal suppression
should be carried out during setup.
If large vessel installations such as struts or supports cause false
47250-EN-210205
echoes, these can be attenuated through supplementary measures.

Small, inclined sheet metal baffles above the installations " scatter"
the radar signals and prevent direct interfering reflections.
4 Mounting
Fig. 21: Cover flat, large-area profiles with deflectors
Material heaps Large material heaps are best measured with several instruments,
which can be mounted on e.g. traverse cranes. For this type of ap-
plication it is advantageous to orient the sensor perpendicular to the
bulk solid surface.
The sensors do not influence each other.
Information:
Keep in mind that for these applications, the sensors are designed
for relatively slow level changes. If the sensor is used on a movable
boom, the max. measuring rate must be observed (see chapter "
Technical data").
Fig. 22: Radar sensors on traverse crane
Mounting in the vessel Instruments for a temperature range up to 200° C have a spacer
insulation between process fitting and electronics housing. This spacer is used
to thermally decouple the electronics from the high process tempera-
tures.
Information:
The spacer may only be incorporated up to a maximum of 50 mm into
the vessel insulation. Only then is a reliable temperature decoupling
guaranteed.
47250-EN-210205
4 Mounting
max. 50 mm
(1.97")
3
Fig. 23: Mounting the instrument on insulated vessels.

1 Electronics housing
2 Spacer
3 Vessel insulation
Mounting in multiple The walls of multiple-chamber silos are often made of profile material,
chamber silo e.g. profile sheeting, to ensure the required stability. If the radar sen-
sor is mounted very close to a heavily structured vessel wall, substan-
tial interfering reflections can be generated. Thus the sensor should
be mounted at the largest possible distance from the separating wall.
The best mounting location is on the outer wall of the silo, with the
sensor pointing towards the discharge opening in the silo centre. This
can be accomplished, for example, with the mounting strap.
Fig. 24: Installation and orientation in multiple chamber silos

47250-EN-210205
4 Mounting
Fig. 25: Installation and orientation in multiple chamber silos
Dust deposits - Rinsing To avoid heavy buildup and dust on the antenna, the device should
air connection not be mounted close to the dust exhauster inside the vessel.
To protect the device against buildup, particularly in case of strong
condensation, air rinsing is recommended.
Flange with lens antenna

The VEGAPULS 69 with metal-jacketed lens antenna is equipped
with a rinsing air connection as a standard feature, see following
graphics.
Fig. 26: Rinsing air connection on metal-jacketed lens antenna

47250-EN-210205
The VEGAPULS 69 with plastic horn antenna is optionally available

with a rinsing air connection. The mechanical configuration differs
according to the flange version, see following graphics.
4 Mounting
Fig. 27: Rinsing air connection with compression flange
Fig. 28: Rinsing air connection with adapter flange
You can find details on the rinsing air connection in chapter " Techni-
cal data".
47250-EN-210205
5 Connecting to the bus system

5.1 Preparing the connection
Safety instructions Always keep in mind the following safety instructions:
• Carry out electrical connection by trained, qualified personnel
authorised by the plant operator
• If overvoltage surges are expected, overvoltage arresters should
be installed
Warning:
Only connect or disconnect in de-energized state.
Voltage supply The voltage supply is provided by a Profibus DP /PA segment coupler.
The voltage supply range can differ depending on the instrument
version. You can find the data for voltage supply in chapter " Technical
data".
Connection cable Connection is made with shielded cable according to the Profibus
specification. Power supply and digital bus signal are carried over the
same two-wire connection cable.
Use cable with round cross section for instruments with housing and
cable gland. To ensure the seal effect of the cable gland (IP protection
rating), find out which cable outer diameter the cable gland is suitable
for.
Use a cable gland fitting the cable diameter.
Make sure that the entire installation is carried out according to the
Profibus specification. In particular, make sure that the bus is termi-
nated with suitable terminating resistors.
You can find detailed information of the cable specification, installa-
tion and topology in the " Profibus PA - User and Installation Guide-
line" on www.profibus.com.
Cable glands Metric threads

In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
Note:
You have to remove these plugs before electrical connection.
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.
47250-EN-210205
Note:
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
On plastic housings, the NPT cable gland or the Conduit steel tube
must be screwed into the threaded insert without grease.
Max. torque for all housings, see chapter " Technical data".
Cable screening and Make sure that the cable screen and grounding are carried out ac-
grounding cording to Fieldbus specification. We recommend to connect the
cable screening to ground potential on both ends.
In systems with potential equalisation, connect the cable screening
directly to ground potential at the power supply unit, in the connection
box and at the sensor. The screen in the sensor must be connected
directly to the internal ground terminal. The ground terminal outside
on the housing must be connected to the potential equalisation (low
impedance).
5.2 Connecting
Connection technology The voltage supply and signal output are connected via the spring-
loaded terminals in the housing.
Connection to the display and adjustment module or to the interface
adapter is carried out via contact pins in the housing.
Information:
The terminal block is pluggable and can be removed from the
electronics. To do this, lift the terminal block with a small screwdriver
and pull it out. When reinserting the terminal block, you should hear it
snap in.
Connection procedure Proceed as follows:

1. Unscrew the housing lid
2. If a display and adjustment module is installed, remove it by turn-
ing it slightly to the left
3. Loosen compression nut of the cable gland and remove blind
plug
4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.
1 cm (0.4 in) of insulation from the ends of the individual wires
5. Insert the cable into the sensor through the cable entry
1 2
47250-EN-210205
Fig. 29: Connection steps 5 and 6

1 Single chamber housing
2 Double chamber housing
6. Insert the wire ends into the terminals according to the wiring plan
Note:
Solid cores as well as flexible cores with wire end sleeves are insert-
ed directly into the terminal openings. In case of flexible cores without
end sleeves, press the terminal from above with a small screwdriver,
the terminal opening is then free. When the screwdriver is released,
the terminal closes again.
7. Check the hold of the wires in the terminals by lightly pulling on
them
8. Connect the shielding to the internal ground terminal, connect the
external ground terminal to potential equalisation
9. Tighten the compression nut of the cable entry gland. The seal
ring must completely encircle the cable
10. Reinsert the display and adjustment module, if one was installed
11. Screw the housing lid back on
The electrical connection is finished.
5.3 Wiring plan, single chamber housing

The following illustration applies to the non-Ex as well as to the Ex-ia
version.
Electronics and connec-
tion compartment 2
3
0 901 901
78
78
23
23
4
1
0 45 6 45 6
Bus
(+)1 2(-) 5 6 7 8 5
1
Fig. 30: Electronics and connection compartment - single chamber housing

1 Voltage supply, signal output
2 For display and adjustment module or interface adapter
3 Selection switch for instrument address
4 For external display and adjustment unit
5 Ground terminal for connection of the cable screening
5.4 Wiring plan, double chamber housing

The following illustrations apply to the non-Ex as well as to the Ex-ia
version.
47250-EN-210205
Electronics compartment
2
3
0 901 901
78
78
23
23
1
1
0 45 6 45 6
Bus
(+)1 2(-) 5 6 7 8
1 1
Fig. 31: Electronics compartment - double chamber housing

1 Internal connection to the connection compartment
2 Contact pins for the display and adjustment module or interface adapter
3 Selection switch for bus address
Connection compartment
2
Bus
3
(+)1 2(-) 5 6 7 8 4
1
Fig. 32: Connection compartment - double chamber housing

1 Voltage supply, signal output
2 For display and adjustment module or interface adapter
3 For external display and adjustment unit
4 Ground terminal for connection of the cable screening
Information:
Parallel use of an external display and adjustment unit and a display
and adjustment module in the connection compartment is not sup-
ported.
47250-EN-210205
5.5 Double chamber housing with

VEGADIS-Adapter
Electronics compartment
Fig. 33: View to the electronics compartment with VEGADIS adapter for connec-
tion of the external display and adjustment unit
1 VEGADIS adapter
2 Internal plug connection
3 M12 x 1 plug connector
Assignment of the plug

connector
4 3
1 2
Fig. 34: Top view of the M12 x 1 plug connector

1 Pin 1
2 Pin 2
3 Pin 3
4 Pin 4
Contact pin Colour, connection ca- Terminal, electronics

ble in the sensor module
Pin 1 Brown 5
Pin 2 White 6
Pin 3 Blue 7
Pin 4 Black 8
47250-EN-210205
5.6 Wiring plan - version IP66/IP68, 1 bar

Wire assignment, con-
nection cable
2
Fig. 35: Wire assignment in permanently connected connection cable
1 Brown (+) and blue (-) to power supply or to the processing system
2 Shielding
5.7 Set instrument address

Instrument address An address must be assigned to each Profibus PA instrument. The
approved addresses are between 0 and 126. Each address must
only be assigned once in the Profibus PA network. The sensor is only
recognized by the control system if the address is set correctly.
When the instrument is shipped, address 126 is set. This address can
be used to test the function of the instrument and to connect it to a
Profibus PA network. Then the address must be changed to integrate
additional instruments.
The address setting is carried out either via:
• The address selection switch in the electronics compartment of
the instrument (address setting via hardware)
• The display and adjustment module (address setting via software)
• PACTware/DTM (address setting via software)
Hardware addressing The hardware addressing is effective if an address <126 is set with
the address selection switches on the instrument. Software address-
ing is then no longer effective, the set hardware address applies.
1
2
3
0 901 901
78
78
23
23
1
0 45 6 45 6
Bus
(+)1 2(-) 5 6 7 8
Fig. 36: Address selection switch

47250-EN-210205
1 Addresses <100 (selection 0), addresses >100 (selection 1)

2 Decade of the address (selection 0 to 9)
3 Unit position of the address (selection 0 to 9)
Software addressing Software addressing is only effective if address 126 or higher is set
on the instrument with the address selection switches.
The addressing procedure is described in the operating instructions
manual " Display and adjustment module.
5.8 Switch-on phase

After connecting VEGAPULS 69 to the bus system, the device first
performs a self-test:
• Internal check of the electronics
• Indication of the status message " F 105 Determine measured
value" on the display or PC
• Status byte goes to fault value
Then the actual measured value is output to the signal cable. The
value takes into account settings that have already been carried out,
e.g. default setting.
47250-EN-210205
6 Set up with the display and adjustment module
6 Set up with the display and adjustment

module
6.1 Insert display and adjustment module
The display and adjustment module can be inserted into the sensor
and removed again at any time. You can choose any one of four differ-
ent positions - each displaced by 90°. It is not necessary to interrupt
the power supply.
Proceed as follows:
1. Unscrew the housing lid
2. Place the display and adjustment module on the electronics in the
desired position and turn it to the right until it snaps in.
3. Screw housing lid with inspection window tightly back on
Disassembly is carried out in reverse order.
The display and adjustment module is powered by the sensor, an ad-
ditional connection is not necessary.
Fig. 37: Installing the display and adjustment module in the electronics compart-
ment of the single chamber housing
47250-EN-210205
1 2
Fig. 38: Installing the display and adjustment module in the double chamber
housing
1 In the electronics compartment
2 In the connection compartment
Note:
If you intend to retrofit the instrument with a display and adjustment
module for continuous measured value indication, a higher lid with an
inspection glass is required.
6.2 Adjustment system
2
Fig. 39: Display and adjustment elements
1 LC display
2 Adjustment keys
Key functions • [OK] key:

–– Move to the menu overview
–– Confirm selected menu
–– Edit parameter
–– Save value
• [->] key:
–– Change measured value presentation
47250-EN-210205
–– Select list entry

–– Select menu items
–– Select editing position
• [+] key:
–– Change value of the parameter
• [ESC] key:
–– Interrupt input
–– Jump to next higher menu
Operating system - Keys The instrument is operated via the four keys of the display and
direct adjustment module. The individual menu items are shown on the LC
display. You can find the function of the individual keys in the previous
illustration.
Adjustment system - keys With the Bluetooth version of the display and adjustment module you
via magnetic pen can also adjust the instrument with the magnetic pen. The pen oper-
ates the four keys of the display and adjustment module right through
the closed lid (with inspection window) of the sensor housing.
4 3
Fig. 40: Display and adjustment elements - with adjustment via magnetic pen
1 LC display
2 Magnetic pen
3 Adjustment keys
4 Lid with inspection window
Time functions When the [+] and [->] keys are pressed quickly, the edited value,
or the cursor, changes one value or position at a time. If the key is
pressed longer than 1 s, the value or position changes continuously.
When the [OK] and [ESC] keys are pressed simultaneously for more
than 5 s, the display returns to the main menu. The menu language is
then switched over to " English".
Approx. 60 minutes after the last pressing of a key, an automatic reset
to measured value indication is triggered. Any values not confirmed
with [OK] will not be saved.
6.3 Measured value indication - Selection of

national language
47250-EN-210205
Measured value indica- With the [->] key you move between three different indication modes.
tion In the first view, the selected measured value is displayed in large
digits.
In the second view, the selected measured value and a respective
bargraph presentation are displayed.
In the third view, the selected measured value as well as a second se-
lectable value, e.g. the temperature of the electronics, are displayed.
During the initial setup of an instrument shipped with factory settings,

use the " OK" key to get to the menu " National language".
Selection of national This menu item is used to select the national language for further pa-
language rameter adjustment. You can change the selection via the menu item "
Setup - Display, Menu language".
With the " OK" key you move to the main menu.
6.4 Parameter adjustment - Quick setup

To quickly and easily adapt the sensor to the application, select the
menu item " Quick setup" in the start graphic on the display and
adjustment module.
Select the individual steps with the [->] key.

After the last step, " Quick setup terminated successfully" is displayed
briefly.
Information:
The echo curve of setup is stored automatically during the quick
setup.
The return to the measured value indication is carried out through the
[->] or [ESC] keys or automatically after 3 s
You can find " Extended adjustment" in the next sub-chapter.
6.5 Parameter adjustment

The instrument is adapted to the application conditions via the pa-
rameter adjustment. The parameter adjustment is carried out with an
adjustment menu.
Main menu The main menu is divided into five sections with the following func-
tions:
47250-EN-210205
Setup: Settings, for example, to measurement loop name, medium,

application, vessel, adjustment, AI FB 1 Channel - scaling - damping
Display: Language setting, settings for the measured value indication
as well as lighting
Diagnosis: Information, for example on the instrument status, pointer,
measurement reliability, AI FB 1 simulation, echo curve
Further settings: Instrument units, false signal suppression, lineari-
zation, sensor address, PIN, date/time, reset, copy sensor data
Info: Instrument name, hardware and software version, date of manu-
facture, instrument features
In the main menu item " Setup", the individual submenu items should
be selected one after the other and provided with the correct param-
eters to ensure optimum setting of the measurement. The procedure
is described in the following.
Setup - Instrument ad- An address must be assigned to each Profibus PA instrument. Each
dress address may only be assigned once in the Profibus PA network. The
sensor is only recognized by the control system if the address is set
correctly.
When the instrument is shipped, address 126 is set. This address can
be used to test the function of the instrument and to connect it to a
Profibus PA network. Then the address must be changed to integrate
additional instruments.
The address setting is carried out either via:
• The address selection switch in the electronics compartment of
the instrument (hardware addressing)
• The display and adjustment module (software addressing)
• PACTware/DTM (address setting via software)
Hardware addressing
Hardware addressing is effective if an address less than 126 is set
with the address selection switches on the electronics module of
VEGAPULS 69. In such case, software addressing has no effect -
only the set hardware address applies.
Software addressing
Software addressing is only effective if address 126 or higher is set
on the instrument with the address selection switches.
Setup - Measurement Here you can assign a suitable measurement loop name. Push the "
loop name OK" key to start the editing. With the " +" key you change the sign and
47250-EN-210205
with the " ->" key you jump to the next position.
You can enter names with max. 19 characters. The character set
comprises:
• Capital letters from A … Z
• Numbers from 0 … 9
• Special characters + - / _ blanks
Setup - Units In this menu item you select the distance unit and the temperature
unit.
For the distance units you can choose between m, in and ft and for
the temperature units °C, °F and K.
Setup - Unit SV2 In this menu item, you define the unit of the Secondary Values 2
(SV2):
Enter the requested parameters via the appropriate keys, save your
settings with [OK] and jump to the next menu item with the [ESC] and
the [->] key.
Setup - Application With this menu item, the sensor can be optimally adapted to the ap-
plication, the installation location or the measurement conditions. It
includes selection options for medium, application as well as vessel
height/measuring range.
Medium:
Every medium has a different reflective behaviour. With this selection,
the sensor can be perfectly adapted to the medium and measurement
reliability, particularly with media with poor reflective properties, is
considerably increased.
Application:
Depending on the type of bulk solids application, material cones and
additional echoes from the vessel wall or bottom can become further
interfering factors. Through this selection, the sensor is adapted
perfectly to the application.
47250-EN-210205
Vessel height/Measuring range:

The VEGAPULS 69 is a bulk solids radar sensor for high, slender
vessels. It covers a measuring range up to 120 m. This menu item lets
you limit the active measuring range in which the instrument searches
for level echoes.
Information:
The min. adjustment must be carried out independently of this.
The following features form the basis of the applications:
Silo (slender and high):

• Process/measurement conditions:
–– Filling aperture too close to the sensor
–– System noise in completely empty silo increased
–– Interfering reflections due to weld seams on the vessel
• Properties, sensor:
–– Stable measured values through higher averaging
–– False signal suppression recommended during setup
Bunker (large-volumed)
–– Large distance to the medium
–– Large angles of repose
–– Interfering reflections due to structured vessel walls or internals
–– Mean averaging
–– High measured value jumps are accepted
Bunker with fast filling:

• Vessel of concrete or metal, also multiple chamber silo:
–– Structured vessel walls
–– Installations present
–– Measured value jumps, e.g. through truck loading
47250-EN-210205
–– Lower averaging
–– Very high measured value jumps are accepted
Heap:
–– Measured value jumps, e.g. by the profile of the heap or trav-

erses
–– Measurement near the filling stream
–– Sensor mounting on movable conveyor belts
–– Mean averaging
–– High measured value jumps are accepted
Crusher:
–– Measured value jumps, e.g. through truck loading
–– Fast reaction time
–– Interfering reflections due to internal installations or wear and
protective devices
–– Little averaging
–– Max. reaction speed, very high measured value jumps are
accepted
Demonstration:
• Setting for all applications which are not typically level measure-
ment
–– Instrument demonstration
–– Object recognition/monitoring (additional settings required)
–– Sensor accepts all measured value changes within the measur-
ing range immediately
–– High sensitivity to interference, because virtually no averaging
Enter the requested parameters via the appropriate keys, save your
settings with [OK] and jump to the next menu item with the [ESC] and
the [->] key.
Setup - Adjustment Since the radar sensor is a distance measuring instrument, the
distance from the sensor to the medium surface is measured. To
indicate the actual level, an allocation of the measured distance to the
percentage height must be carried out.
To perform the adjustment, enter the distance with full and empty ves-
sel, see the following example:
47250-EN-210205
(39.37")
1m
100% 2
(1378")
35 m
0% 1
Fig. 41: Parameterisation example, Min./max. adjustment

1 Min. level = max. measuring distance
2 Max. level = min. measuring distance
3 Reference plane
If these values are not known, an adjustment with the distances of e.g.
10 % and 90 % is possible. Starting point for these distance specifica-
tions is always the sealing surface of the thread or flange. You can find
specifications on the reference plane in chapter " Technical data". The
actual level is calculated on the basis of these settings.
The actual product level during this adjustment is not important,
because the min./max. adjustment is always carried out without
changing the product level. These settings can be made ahead of
time without the instrument having to be installed.
Setup - Max. adjustment Proceed as follows:

1. Select with [->] the menu item Max. adjustment and confirm with
[OK].
2. Prepare the percentage value for editing with [OK] and set the
cursor to the requested position with [->].
47250-EN-210205
3. Set the requested percentage value with [+] and save with [OK].
The cursor jumps now to the distance value.
4. Enter the corresponding distance value in meters for the full ves-
sel.
5. Save settings with [OK] and move with [ESC] and [->] to Min.
adjustment.
Setup - Min. adjustment Proceed as follows:

1. Select with [->] the menu item " Min. adjustment" and confirm with
[OK].
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value with [+] and save with [OK].
The cursor jumps now to the distance value.
4. Enter the suitable distance value in m for empty vessel (e.g. dis-
tance from the sensor to the vessel bottom) corresponding to the
percentage value.
Setup - AI FB1 Channel The channel is the input selector switch for function block (FB) of
the sensor. Within the function block, additional scalings (Out-Scale)
are carried out. In this menu item, the value fir the function block is
selected:
• PV (Primary Value):
–– Linearised percentage value
• SV1 (Secondary Value 1):
–– Percent with radar, guided microwave and ultrasonic sensors
–– Pressure or height with pressure transmitters
• SV2 (Secondary Value 2):
–– Distance with radar, guided microwave and ultrasonic sensors
–– Percent with pressure transmitters
47250-EN-210205
• Height
Setup - AI FB1 Scaling Additional scalings (Out-Scale) are carried out within the function
unit block. In this menu item, the scaling unit is selected. For a better
overview, the units are combined in groups:
Setup - AI FB1 Scaling Additional scalings (Out-Scale) are carried out within the function
block. In this menu item, the unit of the scaling is entered.
Setup - AI FB1 Damping To damp process-dependent measured value fluctuations, set an

integration time of 0 … 999 s in this menu item.
Depending on the sensor type, the factory setting is 0 s or 1 s.
Lock/unlock setup - Ad- In the menu item " Lock/unlock adjustment" you safeguard the sensor
justment parameters against unauthorized or unintentional modifications.
With active PIN, only the following adjustment functions are possible
without entering a PIN:
• Select menu items and show data
• Read data from the sensor into the display and adjustment module
Releasing the sensor adjustment is also possible in any menu item by
47250-EN-210205
entering the PIN.

Caution:
With active PIN, adjustment via PACTware/DTM and other systems is
also blocked.
Display - Menu language This menu item enables the setting of the requested national lan-
guage.
The following languages are available:

• German
• English
• French
• Spanish
• Russian
• Italian
• Dutch
• Portuguese
• Japanese
• Chinese
• Polish
• Czech
• Turkish
In the delivery status, the VEGAPULS 69 is set to the ordered national
language.
Display - Displayed val- In the menu item " Display" you can define which measured value
ues 1 and 2 should be presented on the display.
The sensor delivers the following measured values:
• Distance
• SV2 (Secondary Value 2): Distance value before the adjustment
• SV1 (Secondary Value 1): Percentage value after the adjustment
• PV (Primary Value): Linearised percentage value
• Filling height
• Measurement reliability
• Electronics temperature
• AI FB1 (OUT)
• AI FB2 (OUT)
• AI FB3 (OUT)
Display - Backlight The display and adjustment module has a backlight for the display. In
this menu item you can switch the lighting on or off. You can find the
required operating voltage in chapter " Technical data".
47250-EN-210205
To maintain the function of the device, the lighting is temporarily

switched off if the power supply is insufficient.
In delivery status, the lighting is switched on.
Diagnostics - Device In this menu item, the device status is displayed.

status
Diagnosis - Peak value The min. and max. measured value, the measurement reliability as
well as the min. and max. electronics temperature are stored in the
sensor. The values are displayed in menu item " Peak value" or "
Further peak values".
A reset menu is opened with the [OK] key in the respective peak
value window:
With the [OK] key in the reset menu, the peak values are reset to the
current measured value.
Diagnosis - Curve indica- The " Echo curve" shows the signal strength of the echoes over the
tion measuring range in dB. The signal strength enables an evaluation of
the quality of the measurement.
The selected curve is continuously updated. A submenu with zoom

functions is opened with the [OK] key:
• "X-Zoom": Zoom function for the meas. distance
• "Y-Zoom": 1, 2, 5 and 10x signal magnification in " dB"
• "Unzoom": Reset the presentation to the nominal measuring range
without magnification
Diagnosis - Simulation In this menu item you can simulate measured values via the current
output. This allows the signal path to be tested, e.g. through down-
stream indicating instruments or the input card of the control system.
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Select the requested simulation variable and set the requested value.
Caution:
During simulation, the simulated value is output as digital signal to the
bus. The status message along with the Asset Management function
is " Maintenance".
To deactivate the simulation, you have to push the [ESC] key and
confirm the message
with the [OK] key.

Information:
The sensor terminates the simulation automatically after 60 minutes.
Diagnostics - Echo curve The function " Setup" allows the echo curve to be saved at the time of
memory setup.
Information:
This is generally recommended, however, for use of the Asset
Management functions it is absolutely necessary. Saving should be
carried out with a very low level.
The function " Echo curve memory" allows up to ten individual echo
curves to be stored, for example to detect the measurement behav-
iour of the sensor in different operating conditions.
With the adjustment software PACTware and the PC, the stored echo
curves can be displayed with high resolution and used to recognize
signal changes over time. In addition, the echo curve saved during
setup can also be displayed in the echo curve window and compared
with the current echo curve.
Additional settings - Date/ In this menu item, the internal clock of the sensor is set to the request-
Time ed time and time format. At the time of shipment from factory, the
instrument is set to CET (Central European Time).
47250-EN-210205
Additional settings - During a reset, the parameter settings carried out by the user are
Reset reset to the default values (see below table).
Proceed as follows:
1. Select with [->] under " Additional adjustments" the menu item "
Reset" and confirm with [OK].
2. Confirm with [OK] and select the requested reset function with
[->]
3. Confirm with [OK], for approx. 5 s the message " Resetting" is

displayed, then the selection window appears.
Caution:
For the duration of the reset, the set trouble signal is output via the
current output. Within the context of the asset management function,
the message " Maintenance" is output.
The following reset functions are available:
Delivery status: Restores the parameter settings at the time of ship-
ment from the factory, incl. the order-specific settings. Any created
false signal suppression, user-programmable linearization curve as
well as measured value and echo curve memory is deleted. The event
and parameter modification memories remain unaffected.
Basic settings: Resets the parameter settings, incl. special param-
eters, to the default values of the respective instrument. Any stored
false signal suppression or user programmable linearisation curve, as
well as the measured value memory, is deleted. Order-related settings
are not taken over into the current parameters after this reset.
The following table shows the scope of the reset function and the
default values of the instrument:
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Menu Menu item Default value

Setup Instrument ad- 126
dress
Measurement no reset
loop name
Units Distance in m
Temperature in °C
Units Unit SV2
Application Medium: Crushed stones/gravel
Application: Silo
Vessel bottom: Flat
Vessel height/Measuring range: 120 m
Min. adjustment 120 m
Max. adjustment 0,000 m(d)
AI FB1 Channnel PV (lin. perc.)
AI FB1 scaling Height
unit %
AI FB1 scaling 0.00 lin %, 0.00 %
100.00 lin %, 100.00 %
AI FB1 damping 0s
Lock adjustment Released
PIN: 0000
Display Displayed value 1 Filling height
Displayed value 2 Temperature
Backlight Switched off
Additional adjust- Date/Time Time format: 24 h
ments
Linearisation Linear
Additional settings - Copy The instrument settings are copied with this function. The following
instrument settings functions are available:
• Read from sensor: Read data from sensor and store into the
display and adjustment module
• Write into sensor: Store data from the display and adjustment
module back into the sensor
The following data or settings for adjustment of the display and ad-
justment module are saved:
• All data of the menu " Setup" and " Display"
• The menu items " Reset, Date/Time" in the menu " Additional
settings"
47250-EN-210205
• The user-programmable linearization curve
The copied data are permanently saved in an EEPROM memory in

the display and adjustment module and remain there even in case of
power failure. From there, they can be written into one or more sen-
sors or kept as backup for a possible electronics exchange.
Note:
Before the data are saved in the sensor, a safety check is carried out
to determine if the data match the sensor. In the process the sensor
type of the source data as well as the target sensor are displayed. If
the data do not match, a fault message is outputted or the function is
blocked. The data are saved only after release.
Additional settings - False The following circumstances cause interfering reflections and can
signal suppression influence the measurement:
• High mounting nozzles
• Vessel internals such as struts
• Agitators
• Buildup or welded joints on vessel walls
Note:
A false signal suppression detects, marks and saves these false
signals to ensure that they are ignored in the level measurement.
This should be done with the lowest possible level so that all potential
interfering reflections can be detected.
Proceed as follows:
1. Select with [->] the menu item " False signal suppression" and
confirm with [OK].
2. Confirm 3-times with [OK] and enter the actual distance from the
47250-EN-210205
sensor to the product surface.

3. All interfering signals in this range are detected by the sensor and
stored after being confirmed with [OK].
Note:
Check the distance to the medium surface, because if an incorrect
(too large) value is entered, the existing level will be saved as a false
signal. The level would then no longer be detectable in this area.
If a false signal suppression has already been saved in the sensor,
the following menu window appears when selecting " False signal
suppression":
Delete: An already created false signal suppression will be com-

pletely deleted. This is useful if the saved false signal suppression no
longer matches the metrological conditions in the vessel.
Extend: is used to extend an already created false signal suppres-
sion. This is useful if a false signal suppression was carried out with
too high a level and not all false signals could be detected. When
selecting " Extend", the distance to the product surface of the created
false signal suppression is displayed. This value can now be changed
and the false signal suppression can be extended to this range.
Additional settings - Lin- A linearization is necessary for all vessels in which the vessel volume
earization does not increase linearly with the level. Corresponding linearization
curves are preprogrammed for these vessels. They represent the
correlation between the level percentage and vessel volume. The
linearization applies to the measured value indication and the current
output.
Additional settings - Spe- In this menu item you gain access to the protected area where
cial parameters you can enter special parameters. In exceptional cases, individual
parameters can be modified in order to adapt the sensor to special
requirements.
Change the settings of the special parameters only after having con-
tacted our service staff.
Info In this menu item the following information of the instrument can be
read out:
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• Instrument name and serial number

• Hardware and software version
• Date of the factory calibration as well as the last change via adjust-
ment instruments
• Profibus ident number
• Sensor characteristics such as approval, process fitting, seal,

meas. range etc.
6.6 Saving the parameterisation data

On paper We recommended writing down the adjustment data, e.g. in this op-
erating instructions manual, and archiving them afterwards. They are
thus available for multiple use or service purposes.
In the display and adjust- If the instrument is equipped with a display and adjustment module,
ment module the parameter adjustment data can be saved therein. The procedure
is described in menu item " Copy device settings".
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7 Setup with PACTware

7.1 Connect the PC
Via the interface adapter
directly on the sensor
2
1
Fig. 42: Connection of the PC directly to the sensor via the interface adapter
1 USB cable to the PC
2 Interface adapter VEGACONNECT
3 Sensor
7.2 Parameter adjustment with PACTware

Prerequisites For parameter adjustment of the instrument via a Windows PC, the
configuration software PACTware and a suitable instrument driver
(DTM) according to FDT standard are required. The latest PACTware
version as well as all available DTMs are compiled in a DTM Collec-
tion. The DTMs can also be integrated into other frame applications
according to FDT standard.
Note:
To ensure that all instrument functions are supported, you should
always use the latest DTM Collection. Furthermore, not all described
functions are included in older firmware versions. You can download
the latest instrument software from our homepage. A description of
the update procedure is also available in the Internet.
Further setup steps are described in the operating instructions manu-
al " DTM Collection/PACTware" attached to each DTM Collection and
which can also be downloaded from the Internet. Detailed descrip-
tions are available in the online help of PACTware and the DTMs.
47250-EN-210205
Fig. 43: Example of a DTM view
Standard/Full version All device DTMs are available as a free-of-charge standard version
and as a full version that must be purchased. In the standard version,
all functions for complete setup are already included. An assistant for
simple project configuration simplifies the adjustment considerably.
Saving/printing the project as well as import/export functions are also
part of the standard version.
In the full version there is also an extended print function for complete
project documentation as well as a save function for measured value
and echo curves. In addition, there is a tank calculation program as
well as a multiviewer for display and analysis of the saved measured
value and echo curves.
The standard version is available as a download under
www.vega.com/downloads and " Software". The full version is avail-
able on CD from the agency serving you.
7.3 Saving the parameterisation data

We recommend documenting or saving the parameterisation data via
PACTware. That way the data are available for multiple use or service
purposes.
47250-EN-210205
8 Set up with other systems
8 Set up with other systems

8.1 DD adjustment programs
Device descriptions as Enhanced Device Description (EDD) are
available for DD adjustment programs such as, for example, AMS™
and PDM.
The files can be downloaded at www.vega.com/downloads under "
Software".
47250-EN-210205
9 Diagnosis, asset management and service

9.1 Maintenance
Maintenance If the device is used properly, no special maintenance is required in
normal operation.
Precaution measures In some applications, buildup on the antenna system can influence
against buildup the measuring result. Depending on the sensor and application, take
measures to avoid heavy soiling of the antenna system. If necessary,
clean the antenna system in certain intervals.
Cleaning The cleaning helps that the type label and markings on the instrument
are visible.
Take note of the following:
• Use only cleaning agents which do not corrode the housings, type
label and seals
• Use only cleaning methods corresponding to the housing protec-
tion rating
9.2 Measured value and event memory

The instrument has several memories available for diagnostic pur-
poses. The data remain there even in case of voltage interruption.
Measured value memory Up to 100,000 measured values can be stored in the sensor in a ring
memory. Each entry contains date/time as well as the respective
measured value. Storable values are for example:
• Distance
• Filling height
• Percentage value
• Lin. percent
• Scaled
• Current value
• Measurement reliability
• Electronics temperature
When the instrument is shipped, the measured value memory is
active and stores distance, measurement reliability and electronics
temperature every 3 minutes.
The requested values and recording conditions are set via a PC with
PACTware/DTM or the control system with EDD. Data are thus read
out and also reset.
Event memory Up to 500 events are automatically stored with a time stamp in the
sensor (non-deletable). Each entry contains date/time, event type,
event description and value. Event types are for example:
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• Modification of a parameter
• Switch-on and switch-off times
• Status messages (according to NE 107)
• Error messages (according to NE 107)
The data are read out via a PC with PACTware/DTM or the control
system with EDD.
Echo curve memory The echo curves are stored with date and time and the corresponding
echo data. The memory is divided into two sections:
Echo curve of the setup: This is used as reference echo curve for
the measurement conditions during setup. Changes in the measure-
ment conditions during operation or buildup on the sensor can thus
be recognized. The echo curve of the setup is stored via:
• PC with PACTware/DTM
• Control system with EDD
• Display and adjustment module
Further echo curves: Up to 10 echo curves can be stored in a ring
buffer in this memory section. Additional echo curves are stored via:
• PC with PACTware/DTM
• Control system with EDD
9.3 Asset Management function

The instrument features self-monitoring and diagnostics according
to NE 107 and VDI/VDE 2650. In addition to the status messages in
the following tables there are more detailed error messages available
under the menu item " Diagnostics" via the respective adjustment
module.
Status messages The status messages are divided into the following categories:
• Failure
• Function check
• Out of specification
• Maintenance required
and explained by pictographs:
1 2 3 4
Fig. 44: Pictographs of the status messages
1 Failure - red
2 Out of specification - yellow
3 Function check - orange
4 Maintenance required - blue
Failure: Due to a malfunction in the instrument, a fault message is

output.
47250-EN-210205
This status message is always active. It cannot be deactivated by the

user.
Function check: The instrument is being worked on, the measured
value is temporarily invalid (for example during simulation).
This status message is inactive by default.
Out of specification: The measured value is unreliable because an

instrument specification was exceeded (e.g. electronics temperature).
Maintenance required: Due to external influences, the instrument
function is limited. The measurement is affected, but the measured
value is still valid. Plan in maintenance for the instrument because a
failure is expected in the near future (e.g. due to buildup).
Failure (failure)
Code Cause Rectification DevSpec
Text message Diagnosis Bits
F013 Sensor does not detect an echo Check or correct installation and/ Bit 0
no measured value during operation or parameter settings
available Antenna system dirty or defective Clean or exchange process com-
ponent or antenna
F017 Adjustment not within specifi- Change adjustment according Bit 1
Adjustment span cation to the limit values (difference be-
too small tween min. and max. ≥ 10 mm)
F025 Index markers are not continu- Check linearization table Bit 2
Error in the lineari- ously rising, for example illogical Delete table/Create new
zation table value pairs
F036 Failed or interrupted software up- Repeat software update Bit 3

No operable soft- date Check electronics version
ware Exchanging the electronics
Send instrument for repair
F040 Hardware defect Exchanging the electronics Bit 4
Error in the elec- Send instrument for repair
tronics
F080 General software error Disconnect operating voltage Bit 5
briefly
F105 The instrument is still in the Wait for the end of the switch-on Bit 6
Determine meas- switch-on phase, the measured phase
ured value value could not yet be determined Duration up to approx. 3 minutes
depending on the version and pa-
rameter settings
F113 Error in the internal instrument Disconnect operating voltage Bit 12
Communication communication briefly
error Send instrument for repair
F125 Temperature of the electronics in Check ambient temperature Bit 7
Impermissible elec- the non-specified range Insulate electronics
tronics temperature Use instrument with higher tem-
perature range
47250-EN-210205
F260 Error in the calibration carried out Exchanging the electronics Bit 8
Error in the cali- in the factory Send instrument for repair
bration Error in the EEPROM

F261 Error during setup Repeat setup Bit 9
Error in the config- False signal suppression faulty Repeat reset
uration Error when carrying out a reset
F264 Adjustment not within the vessel Check or correct installation and/ Bit 10
Installation/Setup height/measuring range or parameter settings
error Max. measuring range of the in- Use an instrument with bigger
strument not sufficient measuring range
F265 Sensor no longer carries out a Check operating voltage Bit 11
Measurement func- measurement Carry out a reset
tion disturbed Operating voltage too low Disconnect operating voltage
briefly
Tab. 7: Error codes and text messages, information on causes as well as corrective measures
Function check
C700 A simulation is active Finish simulation Bit 19
Simulation active Wait for the automatic end after
60 mins.
Out of specification
S600 Temperature of the electronics in Check ambient temperature Bit 23
Impermissible elec- the non-specified range Insulate electronics
tronics temperature Use instrument with higher tem-
perature range
S601 Danger of vessel overfilling Make sure that there is no fur- Bit 24
Overfilling ther filling
Check level in the vessel
Maintenance
M500 The data could not be restored Repeat reset Bit 15
Error during the re- during the reset to delivery status Load XML file with sensor data in-
set "delivery status" to the sensor
M501 Hardware error EEPROM Exchanging the electronics Bit 16
Error in the non- Send instrument for repair
active linearisation
47250-EN-210205
table
M502 Hardware error EEPROM Exchanging the electronics Bit 17
Error in the event Send instrument for repair
memory

M503 The echo/noise ratio is too small Check installation and process Bit 18
Measurement reli- for reliable measurement conditions
ability too low Antenna dirty or defective Change polarisation direction
Use instrument with higher sen-
sitivity
Clean the antenna
M504 Hardware defect Check connections Bit 19
Error at a device in- Exchanging the electronics
terface Send instrument for repair
M505 Sensor does not detect an echo Clean the antenna Bit 20
No echo available during operation Use a more suitable antenna/
Antenna dirty or defective sensor
Remove possible false echoes
Optimize sensor position and ori-
entation
M506 Error during setup Check or correct installation and/ Bit 21
Installation/Setup or parameter settings
error
M507 Error during setup Carry out reset and repeat setup Bit 22
Error in the instru- Error when carrying out a reset
ment settings False signal suppression faulty
Tab. 10: Error codes and text messages, information on causes as well as corrective measures
9.4 Rectify faults

Reaction when malfunc- The operator of the system is responsible for taking suitable meas-
tion occurs ures to rectify faults.
Fault rectification The first measures are:

• Evaluation of fault messages
• Checking the output signal
• Treatment of measurement errors
A smartphone/tablet with the adjustment app or a PC/notebook with
the software PACTware and the suitable DTM offer you further com-
prehensive diagnostic possibilities. In many cases, the causes can be
determined in this way and the faults eliminated.
The tables below give typical examples of application-related meas-
urement errors.
The images in column " Error description" show the actual level as a
dashed line and the output level as a solid line.
47250-EN-210205
Level
1
2
0 time
1 Real level
2 Level displayed by the sensor
Note:
If the output level is constant, the cause could also be the fault setting
of the current output to " Hold value".
If the level is too low, the reason could be a line resistance that is too
high
Measurement error with constant level

Fault description Cause Rectification
Measured value Min./max. adjustment not correct Adapt min./max. adjustment
shows a too low or
Incorrect linearization curve Adapt linearization curve
too high level
Level
0 time
Measured val- Due to the process, the amplitude of the Carry out a false signal suppression
ue jumps towards product echo decreases
100 % A false signal suppression was not car-
ried out
Level
Amplitude or position of a false signal has Determine the reason for the changed false
changed (e.g. condensation, buildup); false signals, carry out false signal suppression,
signal suppression no longer matches ac- e.g. with condensation
0 time
tual conditions
Measurement error during filling

Measured value Amplitude of a multiple echo (vessel top Check parameter "Application", especially
jumps towards 0 % - medium surface) is larger than the lev- vessel top, type of medium, dished bottom,
during filling el echo high dielectric constant, and adapt if nec-
essary.
Level
The level echo cannot be distinguished from Remove/reduce false signal: minimize
the false signal at a false signal position interfering installations by changing the po-
(jumps to multiple echo) larization direction
47250-EN-210205
0 time
Chose a more suitable installation position

Transverse reflection from an extraction fun- Direct sensor to the opposite funnel wall,
nel, amplitude of the transverse reflection avoid crossing with the filling stream.
larger than the level echo

Measured value Various echoes from an uneven medium Check parameter "Material Type" and
fluctuates around surface, e.g. a material cone adapt, if necessary
10 … 20 % Optimize installation position and sensor
orientation
Level
Reflections from the medium surface via the Select a more suitable installation position,
vessel wall (deflection) optimize sensor orientation, e.g. with a swiv-
elling holder
0 time
Measured value Changing condensation or contamination Carry out a false signal suppression or
jumps sporadically to on the antenna increase false signal suppression with con-
100 % during filling densation/contamination in the close range
by editing.
Level
With bulk solids use radar sensor with purg-

ing air connection or flexible antenna cover.
0 time
Measurement error during emptying

Measured value re- False signal larger than the level echo Eliminate false signals in the close range.
mains unchanged in Level echo too small Check: Antenna must protrude out of the
the close range dur- nozzle.
ing emptying Remove contamination on the antenna.
Minimize interfering installations in the close
Level
range by changing the polarization direction.

After eliminating the false signals, the false
signal suppression must be deleted. Carry
0 time
out a new false signal suppression.

Measured value Changing condensation or contamination Carry out false signal suppression or in-
jumps sporadically on the antenna crease false signal suppression in the close
towards 100 % dur- range by editing.
ing emptying With bulk solids use radar sensor with purg-
ing air connection or flexible antenna cover.
Level
0 time
Measured value Various echoes from an uneven medium Check parameter "Type of medium" and
fluctuates around surface, e.g. an extraction funnel adapt, if necessary.
10 … 20 %
Reflections from the medium surface via the Optimize installation position and sensor
vessel wall (deflection) orientation.
Level
0 time
Reaction after fault recti- Depending on the reason for the fault and the measures taken, the
fication steps described in chapter " Setup" must be carried out again or must
47250-EN-210205
be checked for plausibility and completeness.
24 hour service hotline Should these measures not be successful, please call in urgent cases
the VEGA service hotline under the phone no. +49 1805 858550.
The hotline is also available outside normal working hours, seven

days a week around the clock.
Since we offer this service worldwide, the support is provided in
English. The service itself is free of charge, the only costs involved are
the normal call charges.
9.5 Exchanging the electronics module

If the electronics module is defective, it can be replaced by the user.
In Ex applications, only instruments and electronics modules with ap-
propriate Ex approval may be used.
If there is no electronics module available on site, the electronics
module can be ordered through the agency serving you. The electron-
ics modules are adapted to the respective sensor and differ in signal
output or voltage supply.
The new electronics module must be loaded with the default settings
of the sensor. These are the options:
• In the factory
• Or on site by the user
In both cases, the serial number of the sensor is needed. The serial
numbers are stated on the type label of the instrument, on the inside
of the housing as well as on the delivery note.
When loading on site, the order data must first be downloaded from
the Internet (see operating instructions " Electronics module").
Caution:
All application-specific settings must be entered again. That's why you
have to carry out a fresh setup after exchanging the electronics.
If you saved the parameter settings during the first setup of the sen-
sor, you can transfer them to the replacement electronics module. A
fresh setup is then not necessary.
9.6 Software update

The following components are required to update the instrument
software:
• Instrument
• Voltage supply
• Interface adapter VEGACONNECT
• PC with PACTware
• Current instrument software as file
You can find the current instrument software as well as detailed
information on the procedure in the download area of our homepage:
www.vega.com.
You can find information about the installation in the download file.
47250-EN-210205
Caution:
Instruments with approvals can be bound to certain software versions.
Therefore make sure that the approval is still effective after a software
update is carried out.
You can find detailed information in the download area at

www.vega.com.
9.7 How to proceed if a repair is necessary

You can find an instrument return form as well as detailed information
about the procedure in the download area of our homepage. By doing
this you help us carry out the repair quickly and without having to call
back for needed information.
In case of repair, proceed as follows:
• Print and fill out one form per instrument
• Clean the instrument and pack it damage-proof
• Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
• Ask the agency serving you to get the address for the return ship-
ment. You can find the agency on our homepage.
47250-EN-210205
10 Dismount
10 Dismount
10.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel or pipeline, high temperatures, cor-
rosive or toxic media etc.
Take note of chapters " Mounting" and " Connecting to voltage sup-
ply" and carry out the listed steps in reverse order.
10.2 Disposal
The instrument consists of materials which can be recycled by spe-
cialised recycling companies. We use recyclable materials and have
designed the electronics to be easily separable.
WEEE directive
The instrument does not fall in the scope of the EU WEEE directive.
Article 2 of this Directive exempts electrical and electronic equipment
from this requirement if it is part of another instrument that does not
fall in the scope of the Directive. These include stationary industrial
plants.
Pass the instrument directly on to a specialised recycling company
and do not use the municipal collecting points.
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
47250-EN-210205
11 Supplement
11 Supplement
11.1 Technical data
Note for approved instruments
The technical data in the respective safety instructions which are included in delivery are valid for
approved instruments (e.g. with Ex approval). These data can differ from the data listed herein, for
example regarding the process conditions or the voltage supply.
All approval documents can be downloaded from our homepage.
Materials and weights

316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
Metal-jacketed lens antenna
ƲƲ Process fitting 316L, Alloy C22 (2.4602), Alloy 400 (2.4360)
ƲƲ Process seal On site
ƲƲ Antenna PP, PEEK
ƲƲ Seal, antenna system FKM (SHS FPM 70C3 GLT), EPDM (COG AP310)
ƲƲ Adapter flange PP-GF30 black
ƲƲ Seal, adapter flange FKM (COG VI500), EPDM (COG AP310)
ƲƲ Focussing lense PP
Thread with integrated antenna
ƲƲ Process fitting 316L
ƲƲ Antenna PEEK
ƲƲ Seal, antenna system FKM, FFKM
ƲƲ Process seal Klingersil C-4400
Rinsing connection
ƲƲ Flushing ring PP-GFK
ƲƲ O-ring seal, rinsing connection FKM (SHS FPM 70C3 GLT), EPDM (COG AP310)
ƲƲ Reflux valve 316 Ti
ƲƲ Sealing, reflux valve FKM (SHS FPM 70C3 GLT), EPDM (COG AP310)
Materials, non-wetted parts
Mounting parts
ƲƲ Antenna cone PBT-GF 30
ƲƲ Compression flange PP-GF30 black
ƲƲ Mounting strap 316L
ƲƲ Fixing screws, mounting strap 316L
ƲƲ Fixing screws, adapter flange 304
47250-EN-210205
ƲƲ Plastic housing Plastic PBT (Polyester)

Housing
ƲƲ Aluminium die-cast housing Aluminium die-casting AlSi10Mg, powder-coated (Basis:
Polyester)
11 Supplement
ƲƲ Stainless steel housing 316L

ƲƲ Cable gland PA, stainless steel, brass
ƲƲ Sealing, cable gland NBR
ƲƲ Blind plug, cable gland PA
ƲƲ Seal between housing and housing lid Silicone SI 850 R, NBR silicone-free
ƲƲ Inspection window housing cover Polycarbonate (UL-746-C listed), glass 1)
ƲƲ Ground terminal 316L
Weights
ƲƲ Instrument (depending on housing, approx. 2 … 17.2 kg (4.409 … 37.92 lbs)
process fitting and antenna)
Torques
Max. torque, version flange with lens antenna
ƲƲ Terminal screws for swivelling holder 8 Nm (5.9 lbf ft)
Max. torque, version plastic horn antenna
ƲƲ Mounting screws, mounting strap on 4 Nm (2.950 lbf ft)
sensor housing
ƲƲ Flange screws, compression flange 5 Nm (3.689 lbf ft)
DN 80
ƲƲ Terminal screws, adapter flange - 2.5 Nm (1.844 lbf ft)
antenna
ƲƲ Flange screws, adapter flange DN 100 7 Nm (5.163 lbf ft)
Max. torque, thread with integrated antenna system
ƲƲ G1½ 200 Nm (147.5 lbf ft)
Max. torque for NPT cable glands and Conduit tubes
ƲƲ Plastic housing 10 Nm (7.376 lbf ft)
ƲƲ Aluminium/Stainless steel housing 50 Nm (36.88 lbf ft)
Input variable
Measured variable The measured quantity is the distance between the end
of the sensor antenna and the medium surface. The
reference plane for the measurement is the lower side of
the flange.
47250-EN-210205
1)
Glass with Aluminium and stainless steel precision casting housing
11 Supplement
1 1
3 2 3 2
Fig. 45: Data of the input variable, on the left flange with lens antenna and plastic horn antenna, on the right thread
with integrated horn antenna
1 Reference plane
2 Measured variable, max. measuring range
3 Usable measuring range (recommended min. distance see " Deviation")
Measuring range
ƲƲ Max. measuring range 120 m (393.7 ft)
ƲƲ Recommended measuring range for up to 20 m (65.62 ft)
thread version with integrated horn
antenna
Output variable
Output signal digital output signal, Profibus protocol
Transmission rate 31.25 Kbit/s
Sensor address 126 (default setting)
Damping (63 % of the input variable) 0 … 999 s, adjustable
Profibus PA profile 3.02
Number of FBs with AI (function blocks 3
with analogue input)
Default values
ƲƲ 1. FB Primary Value (filling height linearized in %)
ƲƲ 2. FB Secondary Value 1 (filling height in %)
ƲƲ 3. FB Secondary Value 2 (distance value)
Current value
ƲƲ Non-Ex and Ex ia instrument 10 mA, ±0.5 mA
ƲƲ Ex-d-ia instruments 16 mA, ±0.5 mA
Resolution, digital < 1 mm (0.039 in)
Deviation (according to DIN EN 60770-1)

Process reference conditions according to DIN EN 61298-1
ƲƲ Temperature +18 … +30 °C (+64 … +86 °F)
47250-EN-210205
ƲƲ Relative humidity 45 … 75 %
ƲƲ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig)
11 Supplement
Installation reference conditions

ƲƲ Min. distance to internal installations > 200 mm (7.874 in)
ƲƲ Reflector Flat plate reflector, surface 1 x 1 m (3.281 x 3.281 ft)
ƲƲ False reflections Biggest false signal, 20 dB smaller than the useful signal
Deviation with liquids ≤ 5 mm (meas. distance > 1.0 m/3.280 ft)
Non-repeatability 2)
≤ 1 mm
Deviation with bulk solids The values depend to a great extent on the application.
Binding specifications are thus not possible.
30 mm (1.181 in)
5 mm (0.197 in)
0
1,0 m (3.281 ft)
- 5 mm (- 0.197 in)
3
- 30 mm (- 1.181 in)
2
1
Fig. 46: Deviation under reference conditions
1 Reference plane
2 Recommended min. distance, specifications see below
3 Measuring range end
Recommended min. distance for typical bulk solids applications 3)

ƲƲ Plastic horn antenna, flange with lens 250 mm (9.843 in)
antenna
ƲƲ Thread with integrated antenna 500 mm (19.69 in)
system
blocking distance 150 mm (5.906 in)
Variables influencing measurement accuracy

Temperature drift - Digital output < 3 mm/10 K, max. 10 mm
Characteristics and performance data

Measuring frequency W-band (within 75 - 85 GHz)
Measuring cycle time approx. 700 ms
47250-EN-210205
2)
Already included in the meas. deviation
3)
Depending of the reflective properties of the measured media.
11 Supplement
Step response time 4) ≤3s

Beam angle 5)
ƲƲ Plastic horn antenna 3.5°
ƲƲ Flange with lens antenna 4°
ƲƲ Thread with integrated horn antenna 7°
Emitted HF power (depending on the parameter setting) 6)
ƲƲ Average spectral transmission power -3 dBm/MHz EIRP
density
ƲƲ Max. spectral transmission power +34 dBm/50 MHz EIRP
density
ƲƲ Max. power density at a distance of < 3 µW/cm²
1m
Ambient conditions
Ambient, storage and transport tempera- -40 … +80 °C (-40 … +176 °F)
ture
Process conditions
For the process conditions, please also note the specifications on the type label. The lowest value
always applies.
Process temperature
Antenna lens Seal Process temperature (measured on the process

fitting)
PEEK FKM (SHS FPM 70C3 -40 … +130 °C (-40 … +266 °F)
GLT)
-40 … +200 °C (-40 … +392 °F)
EPDM (COG AP302) -40 … +130 °C (-40 … +266 °F)
PP FKM (SHS FPM 70C3 -40 … +80 °C (-40 … +176 °F)
GLT)
EPDM (COG AP310) -40 … +80 °C (-40 … +176 °F)
Derating, ambient temperature

47250-EN-210205
4)
Time span (after a sudden measuring distance change of max. 2 m in bulk solids applications) until the output
signal has taken on 90 % of the final value for the first time (IEC 61298-2).
5)
Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less.
6)
EIRP: Equivalent Isotropic Radiated Power
11 Supplement
A
80°C / 176°F
60°C / 140°F 1
51°C / 124°F 2/3
35°C / 95°F 4
0°C / 32°F
-40°C
-40°F
50°C
122°F
80°C
176°F
100°C
212°F
130°C
266°F B
-40°C / -40°F
Fig. 47: Derating, ambient temperature, metal-jacketed lens antenna up to +130 °C (+266 °F)
A Ambient temperature
B Process temperature
1 Aluminium housing
2 Plastic housing
3 Stainless steel housing (precision casting)
4 Stainless steel housing (electropolished)
A
80°C / 176°F
63°C / 145°F 1
54°C / 129°F 2/3

49°C / 120°F
4
0°C / 32°F
-40°C
-40°F
50°C
122°F
80°C
176°F
100°C
212°F
150°C
302°F
200°C
392°F B
-40°C / -40°F
Fig. 48: Derating, ambient temperature, metal-jacketed lens antenna up to +200 °C (+392 °F)
47250-EN-210205
1 Aluminium housing
2 Plastic housing
11 Supplement
80 °C
(176 °F)
2
0 °C
(32 °F)
-40 °C 80 °C
(-104 °F) (176 °F)
-40 °C
(-104 °F)
Fig. 49: Derating, ambient temperature, plastic horn antenna

1 Ambient temperature
2 Process temperature
A
80°C / 176°F
65°C / 149°F 1
50°C / 122°F 2/3
42°C / 108°F 4
0°C / 32°F
-40°C
-40°F
50°C
122°F
80°C
176°F
100°C
212°F
130°C
266°F B
-40°C / -40°F
Fig. 50: Derating, ambient temperature, thread G1½ with integrated horn antenna up to +130 °C (+266 °F)
1 Aluminium housing
2 Plastic housing
47250-EN-210205
11 Supplement
A
80°C / 176°F
64°C / 147°F 1
3
56°C / 133°F
53°C / 127°F 2
48°C / 118°F
4
0°C / 32°F
-40°C
-40°F
50°C
122°F
80°C
176°F
100°C
212°F
150°C
302°F
200°C
392°F B
-40°C / -40°F
Fig. 51: Derating, ambient temperature, thread G1½ with integrated horn antenna up to +200 °C (+392 °F)
1 Aluminium housing
2 Plastic housing
Vessel pressure
ƲƲ Metal-jacketed lens antenna -1 … 3 bar (-100 … 300 kPa/-14.5 … 43.5 psig)
ƲƲ Plastic horn antenna -1 … 2 bar (-100 … 200 kPa/-14.5 … 29.1 psig)
ƲƲ Plastic horn antenna, version with -1 … 1 bar (-100 … 100 kPa/-14.5 … 14.5 psig)
adapter flange from DN 100 PP or
PP-GF 30
ƲƲ Thread with integrated horn antenna -1 … 20 bar (-100 … 2000 kPa/-14.5 … 290.1 psig)
Mechanical stress
Vibration resistance: Metal jacketed lens 4 g at 5 … 200 Hz according to EN 60068-2-6 (vibration
antenna with resonance)
Vibration resistance: Plastic horn antenna
ƲƲ With adapter flange 2 g at 5 … 200 Hz according to EN 60068-2-6 (vibration
with resonance)
ƲƲ with mounting strap 1 g at 5 … 200 Hz according to EN 60068-2-6 (vibration
with resonance)
Vibration resistance: thread with inte- 4 g at 5 … 200 Hz according to EN 60068-2-6 (vibration
grated horn antenna with resonance)
Shock resistance 100 g, 6 ms according to EN 60068-2-27 (mechanical
shock)
47250-EN-210205
Data on rinsing air connection

Recommended max. pressure with con- 1 bar (14.50 psig)
tinuous rinsing
11 Supplement
Max. permissible pressure 6 bar (87.02 psig)

Air quality Filtered
Air volume, depending on pressure
Flange with lens antenna Air volume

Pressure Without reflux valve With reflux valve
0.2 bar (2.9 psig) 1.7 m /h3
-
0.4 bar (5.8 psig) 2.5 m3/h -
0.6 bar (8.7 psig) 2.9 m3/h 0.8 m3/h
0.8 bar (11.6 psig) 3.3 m /h3
1.5 m3/h
1 bar (14.5 psig) 3.6 m /h3
2 m3/h
1.2 bar (17.4 psig) 3.9 m /h3
2.3 m3/h
1.4 bar (20.3 psig) 4 m3/h 2.7 m3/h
1.6 bar (23.2 psig) 4.3 m /h3
3 m3/h
1.8 bar (20.3 psig) 4.5 m /h3
3.5 m3/h
2 bar (23.2 psig) 4.6 m /h3
4 m3/h
Plastic horn antenna Air volume

Pressure Without reflux valve With reflux valve
0.2 bar (2.9 psig) 3.3 m3/h -
0.4 bar (5.8 psig) 5 m3/h -
0.6 bar (8.7 psig) 6 m /h
3
1 m3/h
0.8 bar (11.6 psig) - 2.1 m3/h
1 bar (14.5 psig) - 3 m3/h
1.2 bar (17.4 psig) - 3.5 m3/h
1.4 bar (20.3 psig) - 4.2 m3/h
1.6 bar (23.2 psig) - 4.4 m3/h
1.8 bar (20.3 psig) - 4.8 m3/h
2 bar (23.2 psig) - 5.1 m3/h
Connection
ƲƲ Thread G⅛
ƲƲ Seal at flange with lens antenna Threaded plug of 316Ti
Reflux valve (optional, is absolutely necessary for Ex applications)
ƲƲ Material 316Ti
ƲƲ Thread G⅛
ƲƲ Seal FKM (SHS FPM 70C3 GLT), EPDM (COG AP310)
47250-EN-210205
ƲƲ For connection G⅛
ƲƲ Opening pressure 0.5 bar (7.25 psig)
ƲƲ Nominal pressure stage PN 250
11 Supplement
Electromechanical data - version IP66/IP67 and IP66/IP68 (0.2 bar)

Options of the cable entry
ƲƲ Cable entry M20 x 1.5; ½ NPT
ƲƲ Cable gland M20 x 1.5; ½ NPT (cable ø see below table)
ƲƲ Blind plug M20 x 1.5; ½ NPT
ƲƲ Closing cap ½ NPT
Material ca- Material seal Cable diameter

ble gland insert
4.5 … 8.5 mm 5 … 9 mm 6 … 12 mm 7 … 12 mm 10 … 14 mm
PA NBR – ● ● – ●
Brass, nickel- NBR
● ● ● – –
plated
Stainless NBR
– ● ● – ●
steel
Wire cross-section (spring-loaded terminals)

ƲƲ Massive wire, stranded wire 0.2 … 2.5 mm² (AWG 24 … 14)
ƲƲ Stranded wire with end sleeve 0.2 … 1.5 mm² (AWG 24 … 16)
Electromechanical data - version IP66/IP68 (1 bar)

Options of the cable entry
ƲƲ Cable gland with integrated connec- M20 x 1.5 (cable ø 5 … 9 mm)
tion cable
ƲƲ Cable entry ½ NPT
ƲƲ Blind plug M20 x 1.5; ½ NPT
Connection cable
ƲƲ Wire cross-section 0.5 mm² (AWG 20)
ƲƲ Wire resistance < 0.036 Ω/m
ƲƲ Tensile strength < 1200 N (270 lbf)
ƲƲ Standard length 5 m (16.4 ft)
ƲƲ Max. length 180 m (590.6 ft)
ƲƲ Min. bending radius (at 25 °C/77 °F) 25 mm (0.984 in)
ƲƲ Diameter approx. 8 mm (0.315 in)
ƲƲ Colour - Non-Ex version Black
ƲƲ Colour - Ex-version Blue
Interface to the external display and adjustment unit

Data transmission Digital (I²C-Bus)
Connection cable Four-wire
47250-EN-210205
Sensor version Configuration, connection cable

Cable length Standard cable Special cable Shielded
4 … 20 mA/HART 50 m ● – –
11 Supplement
Sensor version Configuration, connection cable

Cable length Standard cable Special cable Shielded
Profibus PA, Founda-
25 m – ● ●
tion Fieldbus
Integrated clock
Date format Day.Month.Year
Time format 12 h/24 h
Time zone, factory setting CET
Max. rate deviation 10.5 min/year
Additional output parameter - Electronics temperature

Range -40 … +85 °C (-40 … +185 °F)
Resolution < 0.1 K
Deviation ±3 K
Output of the temperature values
ƲƲ Indication Via the display and adjustment module
ƲƲ Output Via the respective output signal
Voltage supply
Operating voltage UB 9 … 32 V DC
Operating voltage - with Bluetooth 11.6 … 32 V DC
switched on
Operating voltage UB with lighting 13.5 … 32 V DC
switched on
Number of sensors per DP/PA segment 32
coupler, max.
Potential connections and electrical separating measures in the instrument

Electronics Not non-floating
Reference voltage 7) 500 V AC
Conductive connection Between ground terminal and metallic process fitting
Electrical protective measures

Housing material Version Protection acc. to Protection acc. to NEMA
IEC 60529
Plastic Single chamber IP66/IP67 Type 4X
Double chamber IP66/IP67 Type 4X
Aluminium Single chamber IP66/IP68 (0.2 bar) Type 6P
47250-EN-210205
IP66/IP68 (1 bar) -
Double chamber IP66/IP68 (0.2 bar) Type 6P
IP66/IP68 (1 bar) -
7)
Galvanic separation between electronics and metal housing parts
11 Supplement
Housing material Version Protection acc. to Protection acc. to NEMA

IEC 60529
Stainless steel (electro-pol- Single chamber IP66/IP68 (0.2 bar) Type 6P
ished)
Stainless steel (precision Single chamber IP66/IP68 (0.2 bar) Type 6P
casting) IP66/IP68 (1 bar) -
Double chamber IP66/IP68 (0.2 bar) Type 6P
IP66/IP68 (1 bar) -
Connection of the feeding power supply Networks of overvoltage category III

unit
Altitude above sea level
ƲƲ by default up to 2000 m (6562 ft)
ƲƲ with connected overvoltage protection up to 5000 m (16404 ft)
Pollution degree (with fulfilled housing 4
protection)
Protection rating (IEC 61010-1) III
11.2 Radio astronomy stations

Certain restrictions on the use of VEGAPULS 69 outside closed vessels result from the radio
license. You can find these restrictions in chapter " Radio license for Europe". Some of these restric-
tions have to do radio astronomy stations. The following table states the geographic positions of
radio astronomy stations in Europe:
Country Name of the Station Geographic Latitude Geographic Longitude
Finland Metsähovi 60°13'04'' N 24°23'37'' E
France Plateau de Bure 44°38'01'' N 05°54'26'' E
Germany Effelsberg 50°31'32'' N 06°53'00'' E
Italy Sardinia 39°29'50" N 09°14'40" E
Spain Yebes 40°31'27" N 03°05'22" W
Pico Veleta 37°03'58" N 03°23'34" W
Sweden Onsala 57°23’45" N 11°55’35" E
11.3 Device communication Profibus PA

In the following, the necessary device-specific details are shown. You can find further information of
Profibus PA on www.profibus.com.
Instrument master file

The instrument master file (GSD) contains the characteristic data of the Profibus PA instrument.
These data are, e.g. the permissible transmission rates as well as information on diagnostics values
47250-EN-210205
and the format of the measured value output by the PA instrument.

A bitmap file is also provided for the Profibus network planning tool. This file is installed automati-
cally when the GSD file is integrated. The bitmap file is used for symbolic indication of the PA instru-
ment in the configuration tool.
11 Supplement
ID number
Each Profibus instrument gets an unambiguous ident number (ID number) from the Profibus user
organisation (PNO). This ID number is also included in the name of the GSD file. Optionally in ad-
dition to this manufacturer-specific GSD file, PNO also provides a general so-called profile-specific
GSD file. If the general GSD file is used, the sensor must be set to the profile-specific ident number
via the DTM software. By default, the sensor operates with the manufacturer-specific ID number.
When using the instruments on a segment coupler SK-2 or SK-3, no special GSD files are required.
The following table shows the instrument ID and the GSD file names for VEGAPULS radar sensors.
Device name Instrument ID GSD file name
VEGA Instrument class in VEGA Profile-specific
profile 3.02
VEGAPULS WL 61 0x0CDB 0x9702 PSWL0CDB.GSD PA139702.GSD
VEGAPULS 61 0x0BFC 0x9702 PS610BFC.GSD PA139702.GSD
VEGAPULS 62 0x0BFD 0x9702 PS620BFD.GSD PA139702.GSD
VEGAPULS 63 0x0BFE 0x9702 PS630BFE.GSD PA139702.GSD
VEGAPULS 65 0x0BFF 0x9702 PS650BFF.GSD PA139702.GSD
VEGAPULS 66 0x0C00 0x9702 PS660C00.GSD PA139702.GSD
VEGAPULS SR 68 0x0CDC 0x9702 PSSR0CDC.GSD PA139702.GSD
VEGAPULS 69 0x0BFA 0x9702 VE010BFA.GSD PA139702.GSD
Cyclical data traffic

The master class 1 (e.g. PLC) cyclically reads out measured values from the sensor during opera-
tion. The below block diagram below shows which data can be accessed by the PLC.
47250-EN-210205
11 Supplement
Fig. 52: VEGAPULS 69: Block diagram with AI FB 1 … AI FB 3 OUT values

TB Transducer Block
FB 1 … FB 3 Function Block
Module of the PA sensors

For the cyclic data traffic, VEGAPULS 69 provides the following modules:
• AI FB1 (OUT)
–– Out value of the AI FB1 after scaling
• AI FB2 (OUT)
• AI FB3 (OUT)
• Free Place
–– This module must be used if a value in the data telegram of the cyclical data traffic should not
be used (e.g. replacement of temperature and Additional Cyclic Value)
A maximum of three modules can be active. By means of the configuration software of the Profibus
master you can determine the configuration of the cyclical data telegram with these modules. The
procedure depends on the respective configuration software.
Note:
The modules are available in two versions:
•
47250-EN-210205
Short for Profibus master supporting only one "Identifier Format" byte, e.g. Allen
Bradley
• Long for Profibus master only supporting the "Identifier Format" byte, e.g. Siemens
S7-300/400
11 Supplement
Examples of telegram configuration

In the following you will see how the modules can be combined and how the appendant data tel-
egram is structured.
Example 1
• AI FB1 (OUT)
• AI FB2 (OUT)
• AI FB3 (OUT)
Byte- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
No.
For- IEEE-754-Floating point Sta- IEEE-754-Floating point Sta- IEEE-754-Floating point Sta-
mat value tus value tus value tus
Value AI FB1 (OUT) AI AI FB2 (OUT) AI AI FB3 (OUT) AI
FB1 FB2 FB3
Example 2
• AI FB1 (OUT)
• Free Place
• Free Place
Byte-No. 1 2 3 4 5
Format IEEE-754-Floating point value Status
Value AI FB1 (OUT) AI FB1
Note:
Bytes 6-15 are not used in this example.
Data format of the output signal

Byte4 Byte3 Byte2 Byte1 Byte0
Status Value (IEEE-754)
Fig. 53: Data format of the output signal
The status byte corresponds to profile 3.02 "Profibus PA Profile for Process Control Devices" coded.
The status "Measured value OK" is coded as 80 (hex) (Bit7 = 1, Bit6 … 0 = 0).
The measured value is transferred as a 32 bit floating point number in the IEEE-754 format.
Byte n Byte n+1 Byte n+2 Byte n+3
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
VZ 27 26 25 24 23 22 21 20 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23
Sign
Exponent Significant Significant Significant
Bit
47250-EN-210205
Value = (-1)VZ 2 (Exponent - 127) (1 + Significant)

Fig. 54: Data format of the measured value
11 Supplement
Coding of the status byte associated with the PA output value

Status code Description according to Possible cause
Profibus standard
0 x 00 bad - non-specific Flash-Update active
0 x 04 bad - configuration error • Adjustment error
• Configuration error with PV-Scale (PV-Span too
small)
• Unit irregularity
• Error in the linearization table
0 x 0C bad - sensor failure • Hardware error
• Converter error
• Leakage pulse error
• Trigger error
0 x 10 bad - sensor failure • Measured value generation error
• Temperature measurement error
0 x 1f bad - out of service con- "Out of Service" mode switched on
stant
0 x 44 uncertain - last unstable Failsafe replacement value (Failsafe-Mode = "Last val-
value ue" and already valid measured value since switching
on)
0 x 48 uncertain substitute set • Switch on simulation
• Failsafe replacement value (Failsafe-Mode = "Fsafe
value")
0 x 4c uncertain - initial value Failsafe replacement value (Failsafe-Mode = "Last valid
value" and no valid measured value since switching on)
0 x 51 uncertain - sensor; con- Sensor value < lower limit
version not accurate - low
limited
0 x 52 uncertain - sensor; con- Sensor value > upper limit
version not accurate - high
limited
0 x 80 good (non-cascade) - OK OK
0 x 84 good (non-cascade) - ac- Static revision (FB, TB) changed (10 sec. active, after
tive block alarm the parameter of the static category has been written)
0 x 89 good (non-cascade) - ac- Lo-Alarm
tive advisory alarm - low
limited
0 x 8a good (non-cascade) - ac- Hi-Alarm
tive advisory alarm - high
limited
0 x 8d good (non-cascade) - ac- Lo-Lo-Alarm
tive critical alarm - low
limited
0 x 8e good (non-cascade) - ac- Hi-Hi-Alarm
tive critical alarm - high
47250-EN-210205
limited
11.4 Dimensions
The following dimensional drawings represent only an extract of all possible versions. Detailed
11 Supplement
dimensional drawings can be downloaded at www.vega.com/downloads under " Drawings".
Plastic housing
~ 69 mm ~ 84 mm
(2.72") (3.31")
ø 79 mm ø 79 mm
(3.11") (3.11")
M16x1,5
112 mm
112 mm
(4.41")
(4.41")
M20x1,5/
½ NPT
M20x1,5/
1 ½ NPT 2
Fig. 55: Housing versions in protection IP66/IP67 (with integrated display and adjustment module the housing is
9 mm/0.35 in higher)
1 Plastic single chamber
2 Plastic double chamber
Aluminium housing
~ 116 mm ~ 87 mm
(4.57") (3.43")
ø 86 mm ø 86 mm
(3.39") (3.39")
M16x1,5
120 mm
(4.72")
120 mm
(4.72")
M20x1,5/ M20x1,5
½ NPT
M20x1,5/
1 ½ NPT 2
Fig. 56: Housing versions with protection rating IP66/IP68 (0.2 bar), (with integrated display and adjustment mod-
ule the housing is 18 mm/0.71 in higher)
1 Aluminium - single chamber
2 Aluminium - double chamber
47250-EN-210205
11 Supplement
Aluminium housing with protection rating IP66/IP68, 1 bar

~ 150 mm
(5.91")
ø 86 mm
(3.39")
116 mm
(4.57")
M20x1,5 M20x1,5
1
Fig. 57: Housing version with protection rating IP66/IP68 (1 bar), (with integrated display and adjustment module
the housing is 18 mm/0.71 in higher)
1 Aluminium - single chamber
Stainless steel housing

~ 59 mm ~ 69 mm ~ 87 mm
(2.32") (2.72") (3.43")
ø 80 mm ø 86 mm
ø 79 mm
(3.15") (3.39")
(3.11")
M16x1,5
117 mm
120 mm
112 mm
(4.61")
(4.72")
(4.41")
M20x1,5/
½ NPT
M20x1,5/ M20x1,5/
½ NPT 1 2 ½ NPT 3
Fig. 58: Housing versions with protection rating IP66/IP68 (0.2 bar), (with integrated display and adjustment mod-
ule the housing is 18 mm/0.71 in higher)
1 Stainless steel single chamber (electropolished)
2 Stainless steel single chamber (precision casting)
3 Stainless steel double chamber housing (precision casting)
Stainless steel housing with protection rating IP66/IP68, 1 bar

~ 103 mm ~ 105 mm (4.13")
~ 150 mm (5.91")
(4.06") ø 84 mm
ø 77 mm
ø 84 mm (3.31") (3.31")
(3.03")
M16x1,5
116 mm (4.57")
117 mm (4.61")
120 mm (4.72")
M20x1,5 M20x1,5 M20x1,5

47250-EN-210205
M20x1,5/
1 2 ½ NPT 3
Fig. 59: Housing version with protection rating IP66/IP68 (1 bar), (with integrated display and adjustment module
the housing is 18 mm/0.71 in higher)
1 Stainless steel single chamber (precision casting)
11 Supplement
VEGAPULS 69, metal-jacketed lens antenna
1 2
11,5 mm
(0.45")
63 mm
(2.48")
G 1/8" x 8mm
144 mm
(5.67")
ø 98 mm
(3.86")
Fig. 60: VEGAPULS 69, metal-jacketed lens antenna (flange thickness acc. to drawing, flange dimensions acc. to
DIN, ASME, JIS)
1 Version up to 130 °C (266 °F)
VEGAPULS 69, metal-jacketed lens antenna with rinsing connection
43 mm
(1.69")
35 mm
(1.38")
1 2
43 mm
63 mm
(2.48")
(1.69")
35 mm
144 mm
(5.67")
27,5 mm
(1.38")
(1.08")
3 4 5
27,5 mm
(1.08")
3 4 5
Fig. 61: VEGAPULS 69, metal-jacketed lens antenna with rinsing connection
3 Blind plug
4 90° angle joint
5 Reflux valve
47250-EN-210205
11 Supplement
VEGAPULS 69, metal-jacketed lens antenna with swivelling holder

max. 10°
1 2
63 mm
(2.48")
144 mm
(5.67")
Fig. 62: VEGAPULS 69, metal-jacketed lens antenna and swivelling holder
47250-EN-210205
11 Supplement
VEGAPULS 69, metal-jacketed lens antenna with swivelling holder and rinsing connection
max. 10°
1 43 mm 2
(1.69")
35 mm
(1.38")
63 mm
(2.48")
43 mm
(1.69")
35 mm
(1.38")
144 mm
(5.67")
3 4 5
3 4 5
Fig. 63: VEGAPULS 69, metal-jacketed lens antenna with swivelling holder and rinsing connection
3 Blind plug
4 90° angle joint
5 Reflux valve
47250-EN-210205
11 Supplement
VEGAPULS 69, plastic horn antenna with compression flange
126 mm
(4.96")
1
10,5 mm
(0.41")
ø 107 mm ø 21 mm
(4.21") (0.83")
19 mm
(0.75")
ø 75 mm
(2.95")
ø 115 mm
(4.53")
ø 156 mm
(6.14")
ø 200 mm
(7.87")
Fig. 64: VEGAPULS 69 with compression flange suitable for flanges 3" 150 lbs, DN 80 PN 16
1 Compression flange
47250-EN-210205
11 Supplement
VEGAPULS 69, plastic horn antenna with compression flange and rinsing connection
126 mm
(4.96")
10,5 mm
(0.41")
ø 107 mm ø 21 mm 1
(4.21") (0.83")
2
19 mm
(0.75")
ø 75 mm 3
26,5 mm
(1.04")
14,7 mm
(2.95")
(0.58")
ø 156 mm
(6.14")
ø 200 mm
(7.87")
Fig. 65: VEGAPULS 69 with compression flange suitable for flanges 3" 150 lbs, DN 80 PN 16 and rinsing connec-
tion
1 Compression flange
2 Reflux valve
3 Rinsing connection
47250-EN-210205
11 Supplement
VEGAPULS 69, plastic horn antenna with adapter flange
144 mm
(5.67")
36,5 mm
1
(1.44")
17,5 mm
(0.69")
20 mm
(0.79")
ø 75 mm
(2.95")
ø 98 mm 2
(3.86")
ø 180 mm
(7.09")
ø 220 mm
(8.66")
Fig. 66: VEGAPULS 69 with adapter flange DN 100 PN 16

1 Adapter flange
2 Process seal
47250-EN-210205
11 Supplement
VEGAPULS 69, plastic horn antenna mit adapter flange und rinsing connection
170 mm
(6.69")
1 2
20 mm
(0.79")
62,5 mm
(2.46")
34,7 mm
(1.37")
ø 75 mm
(2.95")
ø 98 mm 3
(3.86")
ø 180 mm
(7.09")
ø 220 mm
(8.66")
Fig. 67: VEGAPULS 69, adapter flange DN 100 PN 16 and rinsing connection
1 Rinsing air connection
2 Reflux valve
3 Adapter flange
47250-EN-210205
11 Supplement
VEGAPULS 69, plastic horn antenna with mounting strap
125 mm
(4.92")
2,5 mm
(0.10")
300 mm
(11.81")
170 mm
(6.69")
98 mm
(3.86")
19 mm
(0.75")
8,5 mm
(0.34")
ø 75 mm
(0.24")
6 mm
9 mm (2.95")
12 mm
(0.47")
(0.35")
ø 107 mm
(4.21")
ø 115 mm
(4.53")
85 mm
(3.35")
(0.35")
9 mm
12 mm
(0.47")
Fig. 68: VEGAPULS 69, plastic horn antenna, mounting strap in 170 or 300 mm length
47250-EN-210205
11 Supplement
VEGAPULS 69, thread with integrated horn antenna

6:PP 6:PP

PP
PP

* 137
PP
PP

ºPP ºPP

7& 7'

PP
6:PP

6:PP

PP

*
137
PP
PP

ºPP ºPP

7& 7'
47250-EN-210205
Fig. 69: VEGAPULS 69, thread with integrated horn antenna

TC G1½ (DIN 3852-A)
TD 1½ NPT (ASME B1.20.1)
11 Supplement
47250-EN-210205
11 Supplement
11.5 Industrial property rights

VEGA product lines are global protected by industrial property rights. Further information see
www.vega.com.
VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte.
Nähere Informationen unter www.vega.com.
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec-
tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com.
VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus-
trial. Para mayor información revise la pagina web www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную
собственность. Дальнейшую информацию смотрите на сайте www.vega.com.
VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站< www.vega.com。
11.6 Trademark
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
47250-EN-210205
INDEX
INDEX
A M
Accessories Main menu 40
––Display and adjustment module 13 Measured value memory 59
––External display and adjustment unit 13 Measurement loop name 41
Adjustment 45, 46 Mounting
––System 39 ––Flange 16
––Unit 42 ––Strap 14
C N
Change the language 48 NAMUR NE 107 60, 62
Channel 46 ––Failure 61
Copy sensor settings 52 Nozzle 21
Curve display
––Echo curve 49 P
Cyclical data traffic 81 PA modules 82
Peak value indicator 49
D Polarisation 18
Damping 47
Data format, output signal 83 R
Date/Time 50 Repair 67
Default values 51 Reset 51
Deviation 63
Device status 49 S
Displayed value 48 Scaling 47
Display lighting 48 Scaling unit 47
Service hotline 65
E Simulation 49
Echo curve Software addressing 36, 41
––Setup 50 Special parameters 54
EDD (Enhanced Device Description) 58 Status bytes PA output value 84
Electrical connection 31
Error codes 62 T
Event memory 59 Telegram configuration 83
Type label 10
F
False signal suppression 53 U
Fault Units 42
––Rectification 63 Unit SV2 42
Fault rectification 63
Functional principle 12 V
Vessel installations 25
H Vessel insulation 26
Hardware addressing 35, 41
I
47250-EN-210205
Instrument address 35, 41

Instrument master file 80
L
Linearisation 54
Notes
47250-EN-210205
Printing date:
47250-EN-210205
All statements concerning scope of delivery, application, practical use and operat-
ing conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
© VEGA Grieshaber KG, Schiltach/Germany 2021
VEGA Grieshaber KG
Am Hohenstein 113 Phone +49 7836 50-0
77761 Schiltach E-mail: [email protected]
Germany www.vega.com

VEGAPULS-69-Profibus-PA Operating Instruction

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VEGAPULS-69-Profibus-PA Operating Instruction

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Operating Instructions

Radar sensor for continuous level

Document ID: 47250

7 Setup with PACTware.............................................................................................................. 56

8 Set up with other systems..................................................................................................... 58

Safety instructions for Ex areas

1 About this document

1.2 Target group

1.3 Symbols used

2 For your safety

2.2 Appropriate use

2.3 Warning about incorrect use

2.4 General safety instructions

nationally approved limits. No health impairments are to be expected

2.6 NAMUR recommendations

2.7 Radio license for Europe

2.8 Radio license for USA

This device complies with Part 15 of the FCC Rules. Operation is

• Hand-held applications are prohibited.

2.9 Radio license for Canada

• Open Air Environment: For operation outside of closed vessels,

Le présent appareil est conforme aux CNR d’Industrie Canada ap-

la condition suivante doit être remplie : L'appareil doit être installé

• Il est uniquement autorisé d'utiliser la version d'appareil avec le

2.10 Installation and operation in the USA and

2.11 Environmental instructions

Please help us fulfil this obligation by observing the environmental

Fig. 1: Layout of the type label (example)

3.2 Principle of operation

Fig. 2: Antenna systems VEGAPULS 69

Functional principle The instrument emits a continuous, frequency-modulated radar signal

3.3 Packaging, transport and storage

• Not exposed to corrosive media

VEGACONNECT The interface adapter VEGACONNECT enables the connection of

Flanges Screwed flanges are available in different versions according to the

Process conditions Note:

4.2 Mounting versions, plastic horn antenna

on a wall, ceiling or boom. Especially in the case of open vessels, this

Combi compression flange

Fig. 6: Combi compression flange

Fig. 7: Adapter flange

4.3 Mounting preparations, mounting strap

Depending on the selected variant, the sensor can be rotated in the

–– Angle of inclination in three steps 0°, 90° and 180°

• Double chamber housing

Fig. 9: Adjustment of the angle of inclination

Fig. 10: Turning by fastening in the centre

4.4 Mounting instructions

Please keep this in mind when mounting or making changes later.

Fig. 12: Mounting the radar sensor on the vessel top

Silo with filling from top

The optimal mounting position is opposite the filling aperture. To avoid

Fig. 14: Mounting of the radar sensor with inflowing medium

Silo with lateral filling

Fig. 15: Mounting of the radar sensor with inflowing medium

1 Flange with lens antenna

Flange with lens antenna

Plastic horn antenna

Thread with integrated antenna system

Socket diameter d Socket length h