IHSS57 RC Manual

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IHSS57-RC

Integrated bus stepper motor

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hardware manual

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Http: //www.jmc-motion.com

Add:Floor 2, Building A, Hongwei Industrial Zone, Sanxian Road,

Bao'an District, Shenzhen

Tel:0755-26509689 26502268

Fax:0755-26509289

E-mail:[email protected]
All the contents of this manual, the property of the copyright

belongs to Shenzhen Just Motion Control Electromechanics Co.,

Ltd., without the permission of Shenzhen Just Motion Control

Electromechanics Co., Ltd., any unit or individual shall not copy,

copy and copy arbitrarily. This manual has no warranty, position or

other suggestion. If there is any information about the products

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mentioned in this manual, the direct or indirect information will flow

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out, resulting in the consequence of loss of profits. Shenzhen Just

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Motion Control Electromechanics Co., Ltd. and its employees do not
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assume any responsibility. In addition, the products mentioned in
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this manual and their information are for reference only, the contents
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are subject to change without notice.


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All rights reserved, not reprinted.


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Shenzhen Just Motion Control Electromechanics Co., Ltd.


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version write approval


V2.00 R & D department R & D department
catalog
一、Product introduction....................................................................................................................2
1、Summary............................................................................................................................... 2
2、Technical characteristics....................................................................................................... 2
3、Application area.................................................................................................................... 3
二、Technical indicators.....................................................................................................................5
1、Electrical, mechanical and environmental indicators........................................................... 5
2、Mechanical installation size diagram....................................................................................6
三、Error alarm and the number of LED lights flashing................................................................... 7
四、Introduction of driver interface and connection......................................................................... 8
1、 Interface definition.............................................................................................................. 8
1)Power port..................................................................................................................... 8

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2)Control signal port(10 pin)...................................................................................... 9

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3)Communication Port................................................................................................... 10
2、Control signal interface circuit diagram............................................................................. 10

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3、Serial port wiring diagram.................................................................................................. 12

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4、RS-485 Bus network wiring diagram................................................................................. 12
5、CAN Bus network wiring diagram..................................................................................... 13
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五、Drive parameter settings ....................................................................................................... 14
六、Dialing switch setting................................................................................................................14
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6.1Baud rate setting...................................................................................................................18


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6.2Station number setting..........................................................................................................18


七、Typical application wiring diagram.......................................................................................... 19
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八、Common problems and troubleshooting...................................................................................20


1 Power lights don't light.......................................................................................................... 20
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2 Power on or run a small angle of rotation alarm....................................................................20


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3 The communication was normal, but failed to run................................................................ 20


4 CAN communication anomaly...............................................................................................20
5 Drive over position errors...................................................................................................... 21
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6 Parameter upload error...........................................................................................................21


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7 Input over voltage.................................................................................................................. 21


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8 Communication error.............................................................................................................21
9 CW,SW,CCW direction limit................................................................................................ 21
Appendix Keyboard description(ISU-DM)................................................................................... 22
一、Major function: ................................................................................................................22
二、Introduction of key panel.................................................................................................. 22
三、Power display and connection:......................................................................................... 23
1、The rEAdy_diagram is shown as follows:..................................................................23
2、Connection:................................................................................................................. 23
四、Mode function switching:................................................................................................. 24
五、Operating instructions....................................................................................................... 25
contact us........................................................................................................................................... 28
Shenzhen Just Motion Control Electromechanics Co., Ltd.

一、Product introduction

1.1 Summary

The IHSS57-RC is a new Modbus-RTU, CANopen bus-integrated

stepper motor that integrates RS-485 and CAN bus communication

control technology. The stepping motor driver using standard

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Modbus-RTU bus protocol and CANopen bus communication protocol

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and DS402 control algorithm, compared with the traditional combination

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of stepper motor drive and stepper motor with lower cost and more
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convenient installation, but also can effectively avoid the problem of
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stepping motor lose step, and effectively restrain the motor temperature
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rise significantly to reduce the vibration of the motor, greatly enhance the
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performance of high speed motor. This integrated stepper motor


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integrates bus communication control technology, simple wiring, no


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losing step, lower heat, high speed, high torque, low cost and convenient
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maintenance. It is a cost-effective motion control product.


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1.2 Technical characteristics

u No lost step, accurate positioning

u Support standard RS-485 bus and CAN bus

u Support standard Modbus-RTU protocol and CANopen protocol

u Three control modes with position mode, velocity mode and homing

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mode

u Built-in CW, CCW, SW IO input signal with 5V or 24V for the limit

and homing reference

u A BREAK brake signal output signal

u RJ45 standard network connection from the slave through the twisted

pair cable can be connected

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u The transmission frequency is most supported by 1Mbps, and the

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transmission distance is the farthest up to 1KM

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u 100% rated torque drive motor

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Variable current control technology, high current efficiency
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u Small vibration and smooth running at low speed


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u Built-in acceleration and deceleration control to improve start and


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stop smoothness
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u Users can define their own subdivisions


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u Compatible 1000 - wire and 2500 - wire encoders


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u General application parameters do not need to be adjusted


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u Loss phase protection, over current protection, over voltage protection

and over position error protection

1.3 Application area

For a variety of torque requirements of the larger point-to-point

control of automation equipment and instruments, For example: stripping

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

machine, marking machine, cutting machine, laser Phototypesetting,

plotter, CNC machine tools, logistics warehousing equipment, new

energy lithium battery equipment, automatic assembly equipment etc.. It

has excellent application effect in the user expected bus control, small

noise, high speed equipment.

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二、Technical indicators

2.1 Electrical, mechanical and environmental indicators

Input voltage 24~50VDC

Continuous current output 4.0A


RS-485 bus communication /
Communication type
CANopen bus communication

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Maximum communication RS-485 communication: 1.2KM

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distance CAN bus communication: 1KM
Maximum support from RS-485 communication: 32

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slave number CAN bus communication: 128
Maximum communication
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RS-485 communication: 115200bps
CAN bus communication: 1Mbps
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Logic input current 7~20mA (10mA typical value)
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The peak of over current action value is 12A + 10%


l Over voltage action value 200VDC
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Protect l The error alarm threshold can be set by the front panel
of the driver or by the handheld intelligent debugger
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Shape size (mm) 128×91×56


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Weight About 1500g

Occasion Avoid dust, oil mist and corrosive gas as far as possible
Working
Maximum 70℃
temperature
Use of the Storage
-20℃~+80℃
environment temperature
Humidity 40~90%RH
Cooling
Natural cooling or forced cold wind
mode

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

2.2 Mechanical installation size diagram

For the detailed installation of the size chart, see the PDF appendix named "iHSS57-RC size
chart".
The sketch is as follows:

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三、Error alarm and the number of LED

lights flashing

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The number of
Interval time
red lights flashing

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Red light scintillation number Alarm description
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Red LED extinguish, Drive CAN communication
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green light flicker unlinked


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Red extinguish, ever green Drive normal power up


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The red light flashes one time


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Drive over current


and the green light is on.
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The red light flashes two times


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Driver parameter upload error


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and the green light is on.


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The red light flashes three Drive power supply exceeds

times and the green light is on. maximum

The red light flashes four times


Drive over position error
and the green light is on.

The red light flashes five times


Driver communication error
and the green light is on.

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

The red light flashes six times


CCW direction limit
and the green light is on.

The red light flashes seven


CW direction limit
times and the green light is on.

The red light flashes eight


SW direction limit
times and the green light is on.

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The red light flashes nine times
Drive overheating

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and the green light is on.

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The red light flashes ten times

and the green light is on. ti


Loss phase alarm
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四、Introduction of driver interface and


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connection

4.1 Interface definition

4.1.1 Power port

Port number Symbol Name Explain

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

1 DC+ Power input positive pole +DC range is

2 GNG Power input ground pole in 20~50V

4.1.2 Control signal port(10 pin)

Port number Symbol Name Explain

1 CW+ CW limit positive Compatible

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5V

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2 CW- CW limit negative
and 24V

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3 SW+ Mechanical origin Compatible
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limit positive 5V
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4 SW - Mechanical origin and 24V


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limit negative
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5 CCW+ CCW limit positive Compatible


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5V
5 CCW - CCW limit negative
and 24V
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7 PE+ NC
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8 PE - NC

9 BRAKE+ Brake signal

positive

10 BRAKE- Brake signal

negative

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

4.1.3 Communication Port

485 and CAN bus share the communication interface pinout definition as

shown below:

Port Signal Name Illustration

number

1 CANH CAN H signal

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2 CANL CAN L signal

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3 GND CAN ground line

4 GND 485 ground line


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5 485A 485 A port
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6 485B 485 B port


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7、8 NC Empty port


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4.2 Control signal interface circuit diagram


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Control signal input and output interface circuit diagram, As shown in


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the picture:
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Shenzhen Just Motion Control Electromechanics Co., Ltd.

IO signal input

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Figure 2 IO differential signal connection
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IO signal port
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Figure 3 Common anodic bonding

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IO signal port

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Figure 4 Common cathodic bonding
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Attention : The control signal level can be compatible with 5 V and
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24V.
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4.3 Serial port wiring diagram.


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Drive Debugger
Serial port
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Dedicated cable
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Figure 5 Schematic diagram of parameter debugging connection

Attention :The cable connected by the IHSS57-RC and the HISU

debugger must be a special cable. Please confirm the cable before use to

avoid damage.

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

4.4 RS-485 Bus network wiring diagram

master

Slave 1 Slave 2 Slave N

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Figure 6 Bus network wiring diagram

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4.5 CAN Bus network wiring diagram

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master
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Slave 1 Slave 2 Slave N


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Figure 7 Bus network wiring diagram


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Shenzhen Just Motion Control Electromechanics Co., Ltd.

五、Drive parameter settings

The parameter setting method of the IHSS57-RC driver: through the

RS232 serial communication port of the HISU debugger, the parameter

setting is completed by the special debugging software. There is a set of

corresponding default factory configuration parameters for the motor. The

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user only needs to adjust the internal subdivision of the driver according

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to the specific usage. The specific parameters and functions are listed

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below:

The actual value =Set value×Corresponding dimension ti


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num Name Range Dimension Restart Default


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ber drive value


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P1 Current loop Kp 0—4000 1 No 1000


P2 Current loop Ki 0—1000 1 No 100
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P3 Damping coefficient 0—500 1 No 250


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P4 Position loop Kp 0—3000 1 No 2000


P5 Position loop Ki 0—1000 1 No 200
P6 Speed loop Kp 0—3000 1 No 500
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P7 Speed loop Ki 0—1000 1 No 1000


P8 open loop current 0—60 0.1 No 25
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P9 close loop current 0—40 0.1 No 10


P10 Drive alarm level 0—1 1 No 0
P11 Drive direction level 0—1 1 No 1
P12 Drive edge selection 0—1 1 No 1
P13 Drive enabled level 0—1 1 No 0
P14 Drive arrival level 0—1 1 No 0
P15 Encoder wire 0—1 1 Yes 0
number selection
P16 Position error limit 0—3000 10 No 400
P17 subdivision selection 0—15 1 Yes 2
P19 Drive instruction 0—10 0 No 2
smoothness

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

P20 User define 4—1000 50 Yes 8


subdivision
P21 Factory parameters Reserve Reserve Reserve Reserve
P22 Factory parameters Reserve Reserve Reserve Reserve
P23 Factory parameters Reserve Reserve Reserve Reserve
P24 Factory parameter Reserve Reserve Reserve Reserve
P25 Open closed loop 0—40 1 No 10
superposition ratio
P26 Drive stop damping 0—500 1 No 200
P27 Drive low speed 0—500 1 No 50
damping
P28 Factory parameter Reserve Reserve Reserve Reserve
P29 Factory parameter Reserve Reserve Reserve Reserve

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P30 Driver loss phase 0—1 1 Yes 1

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detection
P31 Factory parameter Reserve Reserve Reserve Reserve

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P32 Factory parameter Reserve Reserve Reserve Reserve
P33 Factory parameter Reserve Reserve
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Reserve Reserve
P34 Factory parameter Reserve Reserve Reserve Reserve
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P35 Factory parameter Reserve Reserve Reserve Reserve
P36 Drive alarm history 1
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P37 Drive alarm history 2


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P38 Drive alarm history 3


P39 Drive alarm history 4 0
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P40 Factory parameter Reserve Reserve Reserve Reserve


P41 Factory parameter Reserve Reserve Reserve Reserve
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P42 IO signal polarity 0—1 1 Yes 1


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selection
P43 Communication 0—1 1 Yes 1
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There are 43 parameter settings that can be downloaded into the drive
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through HISU. The setting of each parameter is explained below:

† Parameters P1, P2, P3, P4, P5, P6, P7 are respectively used to set the

parameters of the current loop, system damping, position loop, and speed

loop.

† Parameters P8, P9 are used to set open loop current and close loop

control current.(Actual current= Open loop current + Closed loop current)

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† The parameter P10 is used for the alarm output level selection. The

parameter 0 indicates the normal working time and the output triode

cut-off. The driver alarm time is coupled to the output transistor.

Vice versa.

† The parameter P11 is used for direction level selection, and the control
direction of the control terminal level can be changed through the setting

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of this parameter.

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† The parameter P12 is used to select the trigger edge of the pulse, 0 is

on
the drop edge trigger, and the 1 is the rising edge triggering.

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Parameter P13, which is used to make the level of the enable signal,
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generally choose 0, low level to enable, that is, without the external
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connection to the input signal. Vice versa.


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† Parameter P14, select the arrival output level, 0 indicates that the
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driver meets the location condition, and the output transistor is cut off.
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When the condition is not satisfied, the output transistor is connected.


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Vice versa.
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† Parameter P15, the number wire selection of the encoder, 0 for 1000

lines, and 1 for the 2500 line.

† Parameter P16, setting the threshold of the error of the position.

(actual value = set value * 10)

† Parameter P17, the subdivision of the drive


Parameter
0 1 2 3 4 5 6 7

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

Subdivide Custom
number subdivision
800 1600 3200 6400 12800 25600 51200
parameter
8 9 10 11 12 13 14 15
Subdivide
number
1000 2000 4000 5000 8000 10000 20000 40000

Tip: the additional drive also provides the user with an arbitrary

subdivision that can be set freely, and the specific parameters are set by

mode P20.

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† Parameter P19, instruction smoothness coefficient

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Figure 8 Instruction smoothness coefficient

† Parameter P20, which is used for user - defined subdivision.


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† Parameter P30, loss phase detection, 1 is open, and 0 is closed. It is


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limited to the maintenance of the factory.


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Parameter P42, IO input signal polarity selection, P42=0: use PNP


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type limit switch; P42=1: use NPN type limit switch.


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† Parameter P43, communication mode selection, P43=0: select 485

communication, P43=1: select CANopen communication.

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

六、Dialing switch setting

6.1 Baud rate setting

The baud rate set for the CANopen communication and the RS-485 serial

communication are set by the spin switch BD, which is set as follows:

S3 Spin code RS-485 Serial port baud

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CANopen baud rate(bps)
value rate(bps)

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0 12.5k 1200

1 20K
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2 50K 4800
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3 100K 9600
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4 125K 19200
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5 250K 38400
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6 500K 57600
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7 1M 115200
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6.2 Station number setting

The salve number is set up by the combination of sub and parent spin

code, in which the S1 is a sub-spin code and the S2 is the parent spin

code.

slave number = S2*16+S1

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

七、Typical application wiring diagram

A typical connection diagram made up of a IHSS57-RC drive, as

shown in Figure 9. The power supply selects DC20~50V according to the

voltage level of the matched motor.

IO Signal port

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CW signal

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CCW signal
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SW signal
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Figure 9 Typical wiring diagram


Attention :
1, the resistance R is connected to the control signal end, and the resistance is 3~5K.

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

2, BREAK signal to motor brake control need external relay control, the maximum
through the current of 50mA.
3, RJ45 through the network interface standard twisted pair cable connected to the
other from the slave, no special difference between the two port network.

八、Common problems and troubleshooting

1 Power lights don't light

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u Input power failure, please check the power line. Whether the voltage

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is too low.

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2 Power on or run a small angle of rotation alarm
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u Check whether the power line is in good contact;
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u Check the power supply voltage is correct;


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u Check whether the P8 and P9 parameters are correct.


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3 The communication was normal, but failed to run.


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u Check the instructions sent by the master and whether the order is
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correct;
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u Check the correctness of the corresponding parameters;

u Check whether the type of communication and connection is correct.

4 CAN communication anomaly

u Check whether the communication line is in good condition;

u Check whether the motor driver is set up as a CAN bus

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

communication protocol. If the motor communication protocol is not

a CAN bus communication protocol, it is reset by the debugger;

u Check the correctness of the communication baud rate;

5 Drive over position errors

u Check whether the P16 parameters are correct.

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6 Parameter upload error

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u Reset the parameters;

7 Input over voltage ti


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u Check whether the input voltage exceeds 50V, and if more than 50V,
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reduce the input voltage.


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8 Communication error
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u Check whether the baud rate is correct, and if it is incorrect,


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reconfigure it through a spin switch;


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u Check whether the master and slave communication protocols are

consistent, and if they do not agree, the protocol is reset by the

debugger;

9 CW,SW,CCW directional limit

u Check whether the corresponding limit switch is activated, if not

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

activated, check whether the P42 parameter is the corresponding PNP

or NPN limit switch connection value.

Appendix Keyboard description(ISU-DM)

1 Major function:

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1.1 Reset parameters;
1.2 Parameter adjustment function;

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1.3 Parameter upload and download function.

2 Introduction of key panel ti


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Figure 1 Key panel diagram

2.1 Key function description:

Icon Function Serial Function


number
MODE/SET Mode setting ESC Connection/Exit
Move left Numerical
subtraction
Numerical increase Enter Confirmation
Move right

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

3 Power display and connection:

3.1The rEAdy_diagram is shown as follows:

Drive

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Figure 2 Display chart after power supply
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3.2 Connection:
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The connection success is shown as follows: (if the connection is not connected, the LED
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digital tube will always flicker)


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按 键
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PressESC
the ESC

进行连接
key to connect

Figure 3 Connect the operating instruction

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

4 Mode function switching:

4.1 After the connection is successful, the MODE key enters the various mode functions, the
following figure is the parameter reset function:

按 MODE
Press the MODE 键key
进入模式切换
to mode change

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Figure 4 Instructions for function mode
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4.2 The function description is as follows:


LED display Function Remarks
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PR_RST Reset parameter Parameter


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initialization
PA_ _01 Parameter adjustment Adjustment parameter
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value
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dA_ _UP Parameter Multiple sets of


upload/download parameters uploaded /
downloaded
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Shenzhen Just Motion Control Electromechanics Co., Ltd.

5 Operating instructions

5.1 Key operation block diagram:

上 电 显 示

rEADy_ __

ESC
Enter
参数复位模式 进行参数复位并返

PR_RST 回 PR_RST

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MOD
按移位和加

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参数号选择 Ent
减键进行参
参数调节模式 PA_ _xx 显示参数

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数设置
1dxxxx

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参数下载模式
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Enter
参数上传模式
dA_ _dn 参数下载
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Enter
MOD 参数上传
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Figure 5 Key operation flow chart


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Description: Press each function key to adjust the mode or parameter,


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the arrow indicates the effect after pressing the key.


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Shenzhen Just Motion Control Electromechanics Co., Ltd.

5.2 Example of parameter mode operation:

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Figure 6 Display chart of parameter adjustment

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Figure 7 Flow chart of parameter adjustment


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Description: The adjustment range of each parameter is 0--4000. When


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we press the Enter key to enter the adjustment parameters, we can see the
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initial value of the parameter. After changing the parameters, it shows the

actual return value of the drive. (for example, the change send value is 9,

the actual return 1, then display 1)

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Shenzhen Just Motion Control Electromechanics Co., Ltd.

The parameter description is shown in the following table:


Display Address Initial value Explanation Range
PR_RST 0x00 11 0——4000
PR_ _01 0x01 xx 0——4000
PR_ _02 0x02 xx 0——4000
PR_ _03 0x03 xx 0——4000
PR_ _04 0x04 xx 0——4000
PR_ _05 0x05 xx 0——4000
PR_ _06 0x06 xx 0——4000
PR_ _07 0x07 xx 0——4000
PR_ _08 0x08 xx 0——4000
PR_ _09 0x09 xx 0——4000

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PR_ _10 0x0a xx 0——4000
PR_ _11 0x0b xx 0——4000

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PR_ _12 0x0c xx 0——4000

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PR_ _13 0x0d xx 0——4000
PR_ _14 0x0e xx 0——4000
PR_ _15
PR_ _16
0x0f
0x10
xx
xx ti 0——4000
0——4000
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PR_ _17 0x11 xx 0——4000
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PR_ _18 0x12 xx 0——4000


PR_ _19 0x13 xx 0——4000
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PR_ _20 0x14 xx 0——4000


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PR_ _21 0x15 xx 0——4000


PR_ _22 0x16 xx 0——4000
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PR_ _23 0x17 xx 0——4000


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PR_ _24 0x18 xx 0——4000


PR_ _25 0x19 xx Knob 0——4000
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Shenzhen Just Motion Control Electromechanics Co., Ltd.

contact us
Shenzhen Just Motion Control Electromechanics Co.,ltd.

Address:Floor2,Building A,Hongwei Industrial Zone No.6, Liuxian

3rd Road, Bao'an District, Shenzhen.China

Telephone:0755-26509689 26502268

Fax:0755-26509289

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E-mail:[email protected]

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Http: //www.jmc-motion.com

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