Self-operated Pressure Regulators

Type 41-73 Universal Excess Pressure Valve

Application
Pressure regulators for set points from 0.05 to 28 bar ·
Valve nominal sizes DN 15 to 100 · Nominal pressure PN The valve opens when the upstream pressure rises.
16 to 40 Suitable for liquids, gases and vapors up to 350
°C

Special features
• Low-maintenance proportional regulators requiring no
auxiliary energy
• Frictionless plug stem seal with stainless steel bellows
• Control line kit available for tapping the pressure directly at
the valve body
• Wide set point range and convenient set point adjustment
using a nut
• Exchangeable actuator and set point springs
• Spring-loaded, single-seated valve with upstream and
downstream pressure balancing 1) by a stainless steel
bel- lows
• Soft-seated plug for high shut-off requirements
• Low-noise standard plug · Special version with flow divider
St I for further noise level reduction (see Data Sheet
u T 8081)
• All wetted parts free of non-ferrous metal

Versions
Excess pressure valve for controlling the upstream pressure p1
to the adjusted set point. The valve opens when the upstream
pressure rises. Fig. 1: Type 41-73 Universal Excess Pressure Valve

Type 41-73 · Standard version

– Free of oil and grease for oxygen with FPM diaphragm
Type 2417 Valve · Valve DN 15 to 100 · Metal-seated plug
Body made of cast iron EN-JL1040, spheroidal graphite iron – EPDM diaphragm with PTFE protective facing
EN-JS1049, cast steel 1.0619 or CrNiMo steel 1.4408 – Actuator for remote set point adjustment (autoclave control)
Type 2413 Actuator with EPDM rolling diaphragm – Bellows actuator for valves in DN 15 to 100 · Set point
ranges 2 to 6, 5 to 10, 10 to 22 or 20 to 28 bar
Version with additional features – Valve with flow divider St I for particularly low-noise opera-
Excess pressure valve with increased safety tion with gases and vapors
Actuator with leakage line connection and seal or two dia- – Version entirely of stainless steel
phragms and diaphragm rupture indicator · Valve with backup
packing – Stainless Cr steel seat and plug with PTFE soft seal (max.
220 °C) · With EPDM soft seal (max. 150 °C)
Special versions – Stellite-faced seat and plug for low-wear operation
– Control line kit for tapping the pressure directly at the valve
– Version for industrial gases
body (accessories)
– Free of oil and grease for high-purity applications
– With internal parts made of FPM (FKM), e.g. for use with
mineral oils – Wetted plastic parts conforming to FDA regulations (max.
60 °C)
1) With KVS ≤ 4: without balancing bellows

Associated Information Sheet u T 2500 2595

Associated Data Sheet for accessories uT

Edition December 2015

Data Sheet T 2517 EN

Principle of operation (see Fig. 2) When the force resulting from the upstream pressure p1 rises
The medium flows through the valve (1) as indicated by the ar- above the adjusted set point, the valve opens proportionally to
row. The position of the plug (3) determines the flow rate across the change in pressure.
the area released between plug and valve seat (2). The plug The fully balanced valve has a balancing bellows (4). The
stem (5) with the plug (3) is connected to the actuator stem (11) downstream pressure p2 acts on the inside of the bellows,
of the actuator (10). whereas the upstream pressure p1 acts on the outside of the
To control the pressure, the operating diaphragm (12) is ten- bellows. As a result, the forces produced by the upstream and
sioned by the set point springs (7) and the set point adjuster (6) downstream pressures acting on the plug are balanced out.
so that the valve is closed by the force of the set point springs The valves can be supplied with flow divider St I. The valve seat
when it is relieved of pressure (p1= p2). must be replaced on retrofitting the flow divider St I.
The upstream pressure p1 to be controlled is tapped upstream
of the valve and transmitted over the control line (14) to the
oper- ating diaphragm (12) where it is converted into a
positioning force. This force is used to move the valve plug (3)
according to the force of the set point springs (7). The spring
force is adjust-
able at the set point adjuster (6).

15 16 p1 p2
1
3
21
2 20
13
13.1

5
Actuator with two diaphragms and diaphragm rupture indicator
6
4

8 25
Pillars are
turned into the
plane of
projection 13
13.1
14
11
12
Actuator with leakage line connection

13 10
13.1

For 20 to 28 bar For 10 to 22 For 2 to 6 and

bar 5 to 10 bar
Sectional drawing of Type 41-73 Universal Excess
Pressure Valve

1 Valve body (Type 2417) 35 35

13.1 Screw joint with restriction
2 Seat (exchangeable) 31
14 Control line
3 Plug (with metal sealing) 34
15 Compensation chamber 13
4 Balancing bellows 13
16 Filler plug 13.1
13.1
5 Plug stem 34
20 Diaphragm
6 Set point adjuster 32 31
21 Diaphragm rupture indicator
7 Set point springs
25 Leakage line connection G ¼ 30 30
8 Bellows seal
30 Bellows actuator
10 Type 2413 Actuator
31 Bellows with lower section
11 Actuator stem
32 Additional springs
12 Operating diaphragm
with diaphragm plate 34 Bellows stem
13 Control line connection G ¼ 35 Bracket Different versions of Type 2413 Actuator

Fig. 2: Functional diagram of Type 41-73 Universal Excess Pressure Valve

2 T 2517 EN
 3.2
2
3.3 3.2
3.1
2
2

Valve for small flow rates KVS ≤ 4: without

balancing bellows

2 Seat
3.1 Metal-seated plug
Plug with metal sealing, with flow divider St I Plug with soft
seal 3.2 Plug with soft seal
3.3 Flow divider
Fig. 3: Equipment, seat/plug versions

Table 1: Technical data · All pressures in bar (gauge)

Valve Type 2417
Nominal pressure PN 16, 25 or 40
Nominal size DN 15 to 50 DN 65 to 80 DN 100
Max. permissible differential pressure
25 bar 20 bar 16 bar
∆p
Max. permissible temperature See pressure-temperature diagram in u T 2500
Valve plug Metal seal: 350 °C · PTFE soft seal: 220 °C · EPDM or FPM soft seal: 150 °C · NBR soft seal: 80 °C 1)
Leakage class according to Metal seal: leakage rate I (≤0.05 % of KVS)
IEC 60534-4 Soft seal: leakage rate IV (≤0.01 % of KVS)
Compliance ·
Diaphragm actuator Type 2413
0.05 to 0.25 bar · 0.1 to 0.6 bar · 0.2 to 1.2 bar
Set point ranges
0.8 to 2.5 bar 2) · 2 to 5 bar · 4.5 to 10 bar · 8 to 16 bar
Gases 350 °C, however, max. 80 °C at the actuator 1) · Liquids 150 °C, with compensation chamber
Max. permissible temperature
max. 350 °C · Steam with compensation chamber max. 350 °C
Bellows actuator Type 2413
Actuator area 33 cm² 62 cm²
Set point ranges 10 to 22 bar · 20 to 28 bar 2 to 6 bar · 5 to 10 bar
1) For oxygen max. 60 °C
2) Version with actuator with two diaphragms: 1 to 2.5 bar

Table 2: Max. permissible pressure at actuator

Set point range · Actuator with rolling diaphragm Bellows actuator
0.05 to 0.1 to 0.2 to 0.8 to 4.5 to 8 to 5 to 10 to 20 to
2 to 5 bar 2 to 6 bar
0.25 bar 0.6 bar 1.2 bar 2.5 bar 10 bar 16 bar 10 bar 22 bar 28 bar
Max. permissible pressure above the set point adjusted at the actuator
0.6 bar 0.6 bar 1.3 bar 2.5 bar 5 bar 10 bar 10 bar 6.5 bar 6.5 bar 8 bar 2 bar

Table 3: Materials · Material numbers according to DIN EN

Valve Type 2412
Pressure rating PN 16 PN 25 PN 40
Max. permissible temperature 300 °C 350 °C 350 °C 350 °C
Spheroidal graphite
Body Cast iron EN-JL1040 Cast steel 1.0619 Stainless steel 1.4408
iron EN-JS1049
Seat CrNi steel CrNiMo steel
Plug CrNi steel CrNiMo steel
Seal for soft-seated plug PTFE with 15 % glass fiber · EPDM · NBR · FPM
Guide bushing PTFE/graphite
Balancing bellows and bellows seal Stainless steel 1.4571
Actuator Type 2413
Diaphragm cases Sheet steel DD11 (StW22) 2)
Diaphragm EPDM with fabric insert 3) · FPM for mineral oils · NBR · EPDM with PTFE protective facing
1) In corrosion-resistant version (CrNi steel)
2) Standard version; see Special versions for others

T 2517 3
Installation Ordering text
Normally, the valve is installed with the actuator Type 41-73 Universal Excess Pressure Valve
suspended downwards. Install pipelines hori- Additional features ...
zontally with a slight downward slope on both
DN ...
sides of the valve for drainage of the conden-
sate. Body material ..., PN ...
– The direction of flow must correspond with Kvs ...
the arrow on the valve body. Set point range ... bar
– The control line must be adapted to match the onsite con- Optionally, accessories ... (u T 2595)
ditions and is not delivered with the valve. On customer
Optionally, special version ...
request, a control line kit for pressure tapping directly at
the valve body (see Accessories) is available.

For further details on installation, refer to Mounting and

Operating Instructions u EB 2517.
Table 4: Weight · Compensation chambers (standard version)
Accessories
Order no. Designation Weight (approx.)
Included in the scope of delivery:
Compensation chamber
– Screw joint with restriction for Ø 6 mm control line. 1190-8788 1.6 kg
0.7 l · Steel
To be ordered separately: Compensation chamber
1190-8789 2.6 kg
– Compression-type fittings for e.g. 6, 8 or 1.5 l · Steel
10 mm pipe Compensation chamber
1190-8790 3.7 kg
– Control line kit (optionally with or without 2.4 l · Steel
compensation chamber) for direct attach-
ment to the valve and actuator (pressure
tapped directly at the valve body, for set
points ≥ 0.8 bar).
– Compensation chamber for condensation and to protect
the operating diaphragm against extreme temperatures. A
compensation chamber is required for liquids above
150 °C as well as for steam.

For further details on accessories, refer to u T 2595.

Dimensions (see Table 5)

H2

Type 41-73 Universal Excess Pressure Valve

Type 2413 Bellows
H1 H
H
Actuator

ØD

Actuator with two diaphragms:

Height H + 50 mm
Fig. 4: Dimensions

4 T 2517 EN
Table 5: Dimensions in mm and weights in kg

Excess pressure valve Type 41-73

Valve size DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100
Length L 130 150 160 180 200 230 290 310 350
Height H1 335 390 510 525
Height H2 44 72 98 118
Standard version with Type 2413 Actuator with rolling diaphragm
Height H 445 500 620 635
0.05 to 0.25 bar Actuator ØD = 380 mm, A = 640 cm²
Valve spring force F 1750 N
Height H 445 500 620 635
0.1 to 0.6 bar Actuator ØD = 380 mm, A = 640 cm²
Valve spring force F 4400 N
Height H 430 480 600 620
0.2 to 1.2 bar Actuator ØD = 285 mm, A = 320 cm²
Valve spring force F 4400 N
Height H 430 485 605 620
Set point

2)
0.8 to 2.5 bar Actuator ØD = 225 mm, A = 160 cm²
Valve spring force F 4400 N
Height H 410 465 585 600
2 to 5 bar Actuator ØD = 170 mm, A = 80 cm²
Valve spring force F 4400 N
Height H 410 465 585 600
4.5 to 10 bar Actuator ØD = 170 mm, A = 40 cm²
Valve spring force F 4400 N
Height H 410 465 585 600
8 to 16 bar Actuator ØD = 170 mm, A = 40 cm²
Valve spring force F 8000 N
Weight for version with rolling diaphragm
0.05 to 0.6 bar 22.5 23.5 29.5 31.5 35 51 58 67
SP ranges

Weight, based on cast

0.2 to 2.5 bar 16 18 23.5 25.5 29 45 52 61
iron 1), approx. kg
2 to 16 bar 12 13 18.5 21 24 40 47 56
Version with Type 2413 Bellows Actuator
Height H 550 605 725 740
2 to 6 bar Actuator A = 62 cm²
Valve spring force F 4400 N
Height H 550 605 725 740
5 to 10 bar Actuator A = 62 cm²
t

Valve spring force F 8000 N

Height H 535 590 710 725
poin

10 to 22 bar
Set

Actuator A = 33 cm²
Valve spring force F 8000 N
Height H 535 590 710 725
20 to 28 bar Actuator A = 33 cm²
Valve spring force F 8000 N
Weight for version with bellows actuator
A = 33 cm² Weight, based on cast 16.5 17.9 18 23.5 25.5 29 48 56 66
1)
A = 62 cm² iron , approx. kg 20.9 21.5 22 27.5 29.5 33 54 65 75
1) +10 % for all other materials
2) Version with actuator with two diaphragms: 1 to 2.5 bar

T 2517 5
Table 6: KVS coefficients and xFZ values · Terms for noise level calculation according to VDMA 24422 (edition 1.89)
KVS
KVS
Nominal 1) 1)
KVSI
size xFZ xFZ
Standard version Special version With flow divider
1 0.6
DN 15
4 0.5 3
1 0.6
DN 20 4 0.5
6.3 0.45 5
1 0.6
DN 25
8 0.4 4 0.5 6
4·8 0.5 · 0.4
DN 32
16 0.4 12
4·8 0.5 · 0.45
DN 40
20 0.4 15
4·8 0.5 · 0.4
DN 50
32 0.4 25

32 2) 0.4
DN 65
50 0.4 38

32 2) 0.4
DN 80
80 0.35 42
80 0.4
DN 100
125 0.35 66
1) KVS ≤4: valve without balancing bellows
2) Max. permissible ∆p: 25 bar

Valve-specific correction terms

ΔLF · For liquids:
ΔLG · For gases and vapors:
∆LF = –10 · (xF – xFZ) · y
Values as specified in the diagram
∆p K
with x = and y = V
F

p1 – pV KVS
LG [dB(A)
]
0
Terms for control valve sizing according to IEC 60534,
-4
Parts 2-1 and 2-2:
FL = 0.95; xT = 0.75
-8

Seat Ø 1.0 0.8 0.6 0.4 0.2

-12 xFZ · Acoustical valve coefficient
DN

-16
KVSI · When a flow divider St I is installed as a noise-reducing
-20 component
X= p
p1
Flow characteristic differences between valves with and valves
0 0.2 0.4 0.6 0.8 1.0 without flow dividers do not occur until the valve has passed
through approx. 80 % of its travel range.

Fig. 5: Diagram - ΔLG for gases and vapors -

Specifications subject to change without notice

2015-12-10 ·

SAMSON AG · MESS- UND REGELTECHNIK

Weismüllerstraße 3 · 60314 Frankfurt am Main,
 Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-
1507
[email protected] · www.samson.de T 2517 EN

T 2517 7