MC235.

01 Quotas multifunction visualizator

User manual and installation

1. General information 3

2. Description 5

3. Installation 8

4. Electric Properties 9

5. Wiring 10

6. Functioning 14

7. Introducing parameters 16

8. Maintenance and service 21

MUIMC235010EN - 25/07/2011
1. General Informations 3
1.1 Graphic Symbol Meaning...................................................................................3
1.2 Specificated........................................................................................................3
1.3 Limited Warranty.................................................................................................3
1.4 Validity.................................................................................................................4
1.5 Purpose..............................................................................................................4
1.6 Indication............................................................................................................4
1.7 User Manuals......................................................................................................4
1.8 Norm references.................................................................................................4

2. Description 5
2.1 Product code.......................................................................................................5
2.2 Accessories........................................................................................................6
2.3 Technical characteristics.....................................................................................6
2.4 Mechanical dimensions......................................................................................7

3. Installation 8

4. Electric properties 9
4.1 Power supply......................................................................................................9
4.2 I1 / I2: Digitalis inputs........................................................................................9
4.3 PH A /PH B: Bidirectional endoder phases........................................................9

5. Wiring 10
5.1 Wiring examples.................................................................................................11

6. Functioning 14
6.1 Release message...............................................................................................14
6.2 Keyboard functions.............................................................................................14
6.3 Using graphic......................................................................................................15
6.4 “Data out of range” visualizzation ......................................................................15

7. Parameters introduction 16
7.1 Programming (Set-up)........................................................................................16
7.2 Transducer resolution calculation.......................................................................17
7.3 Errors caused by not ended risolution................................................................17
7.4 Counter reset (C = 1*) .......................................................................................18
7.5 Relative/absolut counter(C = 2*) .......................................................................18
7.6 Angular visualization...........................................................................................18
7.7 Counter preset....................................................................................................20

8. Maintenance and service 21

8.1 Indication for service fax compiling....................................................................21
 1. General Informations
Thanks for buying this QEM instruments. We'll be glad to receive at our e-mail address [email protected]
all your suggestions referred to this instruments end to the user manual.
Finally we suggest you to preserve this manual for future consultations.

Graphic Symbol Meaning

Not reading the message will be dangerous for the instruments integrity and/or for the suc-
cess of the operation.

Note: Important information for the correct use of the instruments.

For more informations see the user manual indicated in the message.

For more informations see the pages indicated.

Specificated
The copyright of this user manual is reserved. No one part of this document can be reproduced or
copyed without the QEM appointment. QEM doesn't present insurances or warranties on contents
and declines all responsabilities on identity warranties. In this document, informations can be modi-
fied without any notice. QEM desn't have any responsability on this document.
Trade Marks:
- QEM® is a trade mark.

Limited Warranty
For two (2) years from the original acquisition, QEM will repair or replace for free controls and devi -
ces that QEM thinks be imperfect in materials or quality. This warranty is not valid if the object has
been tampered by not autorized persons or used in an inappropriate way.
This warranty replaces all other warranties either expressed or implicit.
QEM desn't hold personally responsible for all charges (installation or uninstalling included), draw-
back, or damage caused by our products, made or sold. In any case, QEM total duty, always will not
exceed the control total price.
Claims for refunds of selling price, reparations, or replacements must be referred to QEM with all
pertinent data (damage, purchase date, developed work and problem).
It is not provided any duty for batteries and fusible cut-out consumption.
The product must be returned only with a written notification, included the Number of Restitution Au -
torization QEM and must be paid all forwarding charges.

Graphic Symbol Meaning MUIMC235010EN - 15/12/2010 3

Validity
The present document is fully valid excepted mistakes or omissions.
Instrument
Release Description Date

M: Manual;
S: Instruments. 0 M New manual. 14/07/2005
M Data corrections. 29/07/2005
M Content review. 02/08/2005
30/08/2005
06/09/2005
14/09/2005
14/11/2005
28/02/2007
17/04/2007
M Insert new code 03/10/2007
M Insert CX9 model 15/12/2010
M Input's note 25/07/2011

Purpose
This manual could give informations for the instrument using.

Indication
We raccomand to guard all instruments Programmation parameters (Set-up) for an easy service
ore reaplace.

User Manuals
The documentation referred to the QEM strumentation in divided in many issues that allows an
easy utilization.
MUI: User and installation manual
Instrument hardware and software informations.

MIMAT: Maintenance, service and installation manual.

Informations on: wiring, right calibration, parameters insertion and breakdown
individuation.

It is possible to download manuals from www.qem.it

Norm references
European norm includes some rules and raccomandations about control security systems with ele-
ments of operator interface.
Protection rate IP20 (Conforme a EN 60-5-29)
Frontal protection rate for container (optional) IP54
IP65 frontal protection rate with packing for IP65
container(optional)
Vibration resistance Conforme a IEC 68-2-6
Bump resistance Conforme a IEC 68-2-27
Jamming immunity Conforme a EN 50082-2
Emission level Conforme a EN 50081-2
Container DIN43700

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 2. Description
For more informations contact QEM sales office.

MC235.01 is an instrument made for viualize an incremental bidirectional encoder count.

This instruments replace: EC235.01, EC235.01A, EC235M01.

General Characteristics
– Bidirectional count;
– Resolution multiplier;
– Loading preset quota;
– Programmable input;
– Not volatile storage;
– Unscratchable keyboard with tactile feelingcon;
– Incorporated encoder alimentation;
– Absolut/incremental counter visualization;
– Extractable polarized junction-box.

New functions
– Angular visualization in sexagesimal degrees;
– Display not significative zero turning off;
– Programmable philter antiglitch on inputs.

Options
- Personalized panel;
- Dedicated power supply voltage;
- Superior encoder counter frequencies;
- Specialization on customer specifications..

Product code
Model Characteristics

MC235 . 01 / T001 / CX2 / U04 / 24Vac

Firmware Mother board Instrument

version CX2 (standard) supply

Keyboard code Expansion board

T001 = standard
keyboard. (omitted if not

CX_ : Basic Card

CX1 CX2 CX3 CX4 CX5 CX6 CX7 CX8 CX9 CXA CXB
PHA / PHB: Frequency 15 KHz 200 KHz 15KHz 50 KHz
Encoder Encoder type PP LD PP PP
phases Voltage level of encoder
12 / 24 V 2 / 3,5 V 5V 12 / 24 V
phases
I1 / I2: Frequency 10 KHz 100 KHz 10KHz 10 KHz
Digital Polarization PNP NPN PNP NPN PNP NPN PNP NPN
inputs
Inputs voltage level 10,5 / 26,5 V 5V 10,5 / 26,5 V
Vout ext Delivered power supply 12 V 5V 12 V

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Accessories
Description Codice d'ordinazione
Container frontal protection (IP54) 23040001
Packing frontal protection for container (IP65) 23040044

Misured in mm.

Technical characteristics

weight (max. hardware composition) 450 gR

Container material Plastic noryl UL 94 V-O
Display 1 display h = 8
6 display h = 14
Buttons 4 mechanical buttons with tactile feeling
Led 5
Working temperature 0 / 50 °C
Relative humidity 90% senza condensa
Altitude 0 / 2000 m s.l.m.
Atmosphere Not corrosive gasses
Transport and stocking temperature -25 / +70 °C

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Mechanical dimensions

Misured in mm.

Mechanical in-
stallation
pag. 8

Fig. 1 Back view

Fig. 2 Perforation area

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 3. Installation
For a correct installation read MIMAT manual

a) Insert the instrument in the hole; b) Apply hooks;

c) To fix the instruments screw down.

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 4. Electric properties
Power supply
Vac Vdc
* = Variable data. See Available power supply 24 / 27 / 110 / 230 Vac 24 Vdc
the model Basic Card
CX_ (pag. 5) Range val -15 / +10% 18 / 30 V
Frequency 50 / 60 Hz dc
Assorbimento max. 8 VA
Volt ext.* 12 Vdc - 100mA

I1 / I2: Digitalis inputs

CX 1 CX 2 (standard)
* = Variable data. See Polarization * PNP NPN
the model Basic Card
CX_ (pag. 5) Frequency * 10 Khz
Optoinsulation 1500 V rms

N.B.: For the other in-

Nominal operating voltage 12 / 24 Vdc
puts' features, please
contact QEM's sales
Logic state 0 Voltage <3 V
office. Logic state 1 Voltage >8 V
Input resistance 1,5 KΩ
Internal voltage drop (see Fig.3) 1,2 V
Activation C 50 ms
Lowest acquisition time I1
Activation I 10 µsec.
Lowest acquisition I2 50 ms
C: continuos
I: impulsive

Fig. 3 Internal voltage drop

PH A /PH B: Bidirectional endoder phases

Encoder 12 V Encoder 24 V
CX 1 CX 2 (standard)
* = Variable data. See
the model Basic Card Polarization * PNP NPN / Push - Pull
CX_ (pag. 5)
Frequency * 20 Khz
Optoinsulation 1500 Vrms
N.B.: For the other in-
puts' features, please Logic state 0 Voltage <3 Volt
contact QEM's sales
office. Logic state 1 Voltage >8 Volt
Input resistance 1,5 KΩ
Internal voltage drop 1,2 Volt

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 5. Wiring
* = Variable data. See the model Basic Card CX_ (pag. 5)

For more information on l1 input programming, see Function l1 input in Program (set-up) at pag 16

Fig. 4 Back connector

Logic activation state

Way of activation

Description
Terminal

Name

1 12 V *
- Volt ext.
2 0V
3 I1 / PH Z On C / I Digital input I1 / Phasease Zero encoder. Programmable.
Digital input I2.
4 I2 On C
Zero setting counter, or charging permission.
5 PH A
On I Bidirectional encoder phases.
6 PH B
7 Vac / - Vdc
- Power supply voltage.
8 Vac / + Vdc
Ground connection.
9 GND -
Connect a conductor with 2mm2 section to the PE bar.

C: continuos
I: impulsive

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Wiring examples
The wiring examples change according to Basic Card CX characteristics installed in the instrument. (pag. 5)

For other wiring example read MIMAT manual.

Possible only with Basic Card CX2.

Basic card CX2 (Standard)

Fig. 5 Digital input polarization NPN.

Bidirectional encoder phases connection rNPN / Push Pull.

Fig. 6 Digital input polarization NPN.

Bidirectional encoder phases connection NPN / Push Pull with I1 Impulsive.

Fig. 7 Digital input polarization NPN.

Bidirectional encoder phases connection rNPN / Push Pull feeded externally

Fig. 8 Bidirectional encoder phases connection rNPN / Push Pull with 2 proximity like encoder.

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Fig. 9 Digital inputs NPN connected to a PLC feeded by a MC235.01.

Fig. 10 Digital inputs NPN connected and feeded (Vdc) by a PLCI

Basic Card CX1

Fig. 11 Digital input polarization PNP.

Bidirectional encoder phases connection PNP

Fig. 12 Digital inputs PNP connected to a PLC and feeded by a MC235.01.

Fig. 13 Digital inputs PNP connected and feeded (Vdc) by a PLC

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 For a correct installation see MIMAT manual.

Power supply connections

5.1.1.1 Notes

Fig. 14 Use a transformer 50VA Fig. 15 Don't connect power supply Fig. 16 Don't connect the transfor-
min. sec. 24 Volt voltage to the groud mer central terminal to the ground

Fig. 18 Don't use tranformer headed by an auto-

transformer
Fig. 17 Don't use auto transformer

Fig. 19 Don't set coils, electro-valve etc. in parallel

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 6. Functioning
Release message
At the turning on the display shows:

1°: a) Instrument family; 2°: c) Release;

b) Instrument firmware version. b) Granting.

Keyboard functions

Fig. 20 keyboard

Some Il funz- Data insertions: It confirms the data introduction.

buttons functio-
ning depends Normal working: If E = 1, allows a value introduction in the counter.
by the Programmation Enter
(Set-up) pag. 16.

Data insertions: Cancel the inserted value, giving the past value.
Normal working: If C = 1 counter reset;
Clear If C = 2, allows / not allows relative counter.

It increases the selected number.

It selects the number with a shift from left to right.

Led. ON = gives the parameters introduction state (set-up).

Led. If E = 1, informs the introduction state of a value on the counter.

Led. ON = informs the access to the storage register “PRS”.

Led. ON = informs the relative counter state.

OFF = informs the absolute counter state.
a) Led. Data insertion: informs the insertion sign state (direction).
Normal working: informs the input l1 state.

b) Display (first display from left) gives a differentiation of visualized data.

If A = 1 informs negative counter.

Access to password protected functions

+

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Using graphic

* = Programmation (Set-up) parameter pag. 16

Led = Off.
Led = On.

“Data out of range” visualizzation

If introduced data are out of range, the display visualizes:

a) Data out of range

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 7. Parameters introduction
Programming (Set-up)
Parameters define the instrument functioning way, their access is reserved to an installator with a password.

Description Keyboard Visualizzation

For entering in the Programming (Set-up).

+ x 3 sec. H... 0
Introduce the access code “235” and confirm with
enter. H 235
Function Display Description
0 = BLOCKING FUNCTION;
CLEAR button
functions C 0 1 = COUNTING RESET;
2 = ACTIVATE / DEACTIVATE RELATIVE COUNTER.
0 = BLOCKING FUNCTION;
ENTER button 1 = COUNTER INTRODUCTION BY KEYBOARD.
functions E 0
see Using graphic pag. 15

Activation counter 0 = WITHOUT SIGN COUNTER(one under zero = 999999);

sign A 1 1 = COUNTER WITH SIGN (one under zero = -1).

If parameter d = 0, 1 or 2 SPECIFIES THE NUMBER OF DECI-

MAN CYPHERS.
Decimal cypher
Max. 3 P 0 If parameter d = 3 or 4 Specifies:
0 = DEGREES VISUALIZATION;
1 = DEGREES VISUALIZATION.
Parameter value = 0.
Counter exit code
U 0
ENCODER REVOLUTION IMPULSE MOLTIPLIER to visualize the
lenght in the correct unit of measure.
Transducer riso-
L100000
Range: 0.00200 / 4.00000
lution
For other information seeMIMAT.

0 = NORMAL VISUALIZATION.
1 = Visualization with HDR system type 1.
2 = Visualization with HDR system type 2.
Visualization
ways
d 0 3 = MONOREVOLUTION sexagesimal vsualization.
4 = MULTIREVOLUTION sexagesimal visualization.

For other informations see MIMAT.

0 = NO ONE FUNCTION.
Input function I1 F 0 1 = CONTINOUS CHARGING PRS storage register on the counter.
2 = IMPULSIVE CHARGING PRS storage register on the counter
Counter preset pag. 20
3 = ADDS the prs storage register content to the counter.
4 = SUBTRACTS the prs storage register content il contenuto del regi-
stro di memoria prs to the counter.
5 = SICURITY protecting programmable functions; possible program-
mation only with l1 input = ON (connectable to a key interruptor).

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 Function Display Description
6 = VISUALITATION BLOCK.

In 1,3,4,5,6, functions the l2 input reset the contonous conter.

Selecting functions 0,1,3,4,5,6, l1 input has acquisition time 50 milliseconds.

PRS storage Led = ON. Introducing the value referred to the PRS storage register
register 0 (value charged on the counter with the l1 input, if applied).

At the end of the programming, the instrument returns at the normal visualization.

Transducer resolution calculation

L
In the “transducer resolution” parameter ( ) is the number of measure units that we want to visuali-
ze in th impulse number generated by a transducer phase.

Exemple:
Space in unit of Transducer Transducer
measure impulses resolution Visualization
d P (impulse conversion)
S I L=S/I
500 2000 0,25000 0, 1, 2 0
500
500 2000 0,25000 0, 1, 2 1
50 0
7423 4096 1,81226 0, 1, 2 1
742 3
5000 2000 2,50000 0, 1, 2 1
500 0
360 9000 0,04000 3, 4 0
360
21600 (360x60) 9000 2,40000 3, 4 1
360 00
Errors caused by not ended risolution
L
In the “transducer risolition” parameter ( ) is possible to specifing the value of the factor for the in-
pulse conversion with a precision up to the fifth decimal number.

If the factor has more than five decimal number is necessary inserting an approximed value. In this
case we have an error. Here we can see when it cause problems.
If the space in a tenth part of mm is S = 7423
And it correspond to a transducer impulse num- I = 4096
ber equal to
The technical resolution is L = 1.812255859...
Approximated to L = 1.81226

In this way every 4096 impulses you have an error equal to 5 x 10-6 tenth part of mm.
You get after 4096 / (5 x 10-6 ) = 8192 x 108 impulses

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 The measure visualization is uncorrect for the tenth part of mm. Now the user has to decide if this
imprecision is tollerable for his application.

The possible cases are:

The impulse number to have an error of a tenth part of mm is hight and in the application can'7
be reached without before reset the counter, so there aren't problems. The impulse number can
be reached, but the error is no relevant for the application. The highest impulse number rea-
ched during the application without reset the counter, is much bigger than the calculated value.
So the error results bigger than the tenth part of a mm that is innaceptable. It this case is sug-
gested to modify the mechanic or the transducer impulse number to reach an ended value up
to the fifth decimal.

Counter reset (C = 1*)

* = Program (Se-
t-up)parameter pag. 16

Relative/absolut counter(C = 2*)

* = Program (Se-
t-up)parameter pag. 16

Angular visualization
Can be employe this unit of measure:

Revolution angle
Rad 2 π rad
Hundredth degree 360.00°
Sexagesimal degree 360°00’00”

According to the application requirement the visualization could be monorevolution or multi revolu-
tion; in the below tabulation are persent the impostation to obtain the different visualizations:

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 Parameter impostation *
Visualizzation type
d P A
Monorevolution without sign in degrees 0° / 360° 3 0 0
Monorevolution without sign in degrees 0° 00' / 360° 00' 3 1 0
and primes
Monorevolution with sign in degrees -360° / 360° 3 0 1
Monorevolution with sign in degrees and - 360° 00' / 360° 00' 3 1 1
primes
Multirevolution without sign in degrees 0° / 999999° 4 0 0
Multirevolution without sign in degrees 0° 00' / 9999° 99' 4 1 0
and primes
Multirevolution with sign in degrees - 999999° / 999999° 4 0 1
Multirevolution with sign in degrees and - 9999° 99' / 9999° 99' 4 1 1
primes

Monorevolution counter (d = 3*)

7.1.1.1 No segn (A = 0*)
* = Program (Se-
t-up)parameter pag. 16

7.1.1.2 With segn (A = 1*)

Multirevolution sign(d = 4*)

7.1.1.3 No segn (A = 0*)

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 7.1.1.4 With segn (A = 1*)
* = Program (Se-
t-up)parameter pag. 16

Counter preset
For other infor- It is allowed user to modify the visualized value on the counter according to misurations done in the
mation see Na-
vigation card range. It is necesary to permit the “Introdution counter” function setting the “ E=1”* parameter.
at pag15 If the transducer con be removed while the instrument is feeded, it's necesay to provide at every
switch on to counter rephasing respect to a phisic point i the axis; these functions, called “Preset”,
For more infor- con be obtained utilizing incremental transducer with zero impulse or with stroke end.
mation read
the MIMAT
manual.
With the parameter (F = 1*)
• = Program (Se- The digital input l2 resets and blocks at zero the counter while it is activated.
t-up)parameter
pag. 16

The digital input l1 transfers the PRS register value to the counter.
The counter is blocked at the PRS value while the input is activated.

With the parameter (F = 2*)

The digital input l1 transfers the PRS register value to the counter only if l2 is active.
The counter is not blocked.

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 8. Assistance
Request for assistance
To provide you a faster service, at a minimum cost, we do need your help.

a) b) c)

a) Follow all the information in the manual MI- b) If the problem persists, fill the Module for c) Our technicians will get the fundamentals
MAT (www.qem.it) technical service attached to this manual and elements to understand your problem.
send it to QEM.

Shipment
We recommend to pack the instrument with materials that can damp eventual falls.

a) b) c)

a) Use the original package: it has to protect b) Attach: c) An exhaustive description of the problem
the instrument during the transportation. - An anomaly description; allows to find and solve your problem. An
- Part of the electrical sketch where the instru- accurate package avoids further draw-
ment is inserted backs.
- Programming of the instrument (set up, wor-
king quotes, parameters..).
- Request of a repairing estimate; if not re-
quested the cost will be calculated at the end.

QEM informs the courteous costumer that the shipped instruments unfairly packed won't be repaired, except for the ca -
ses where the costumer assumes completely the reparation cost.

Motivations
The QEM established like that because a too strong line may cause damages that could reveal in a temporal space of
some months, causing doubts and shadows on the reparation done.

Graphic Symbol Meaning MUIMC235010EN - 15/12/2010 21

 Modulo fax per Assistenza Tecnica
Module for Technical Service
Ditta / Firm :............................................................... Rif.:.............................................................................
Indirizzo / Address:...............................................................................................................................................
...........................................................................................................................................................................
................
Tel.............................................................................. Fax..............................................................................
E – mail..............................................................................................................................................................
Codice strumento / Instrument Code :................................................................................................................
Alimentazione strumento / Power Supply: .............................................................................................................
Tipo di macchina / Machine type:
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Descrizione ciclo macchina / Cycle machine description:
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Parametri / Parameters:
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Descrizione anomalia / Anomaly Description:
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Frequenza anomalia / Anomaly frequency : Continuo / Continous
Saltuario / Irregular
Dopo un certo tempo / After a few time
All'accensione / At the switching on
Allo spegnimento / At the switching off
Altro / Other: ...........................................................
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Graphic Symbol Meaning MUIMC235010EN - 15/12/2010 23
 QEM S.r.l.
S.S. 11 Signolo n. 36,
36054 Montebello Vic. No Tel. +39 0444 440061 http:\\www.qem.it
Vicenza – ITALY Fax + 39 0444 440229 e-mail: [email protected]

La marcatura CE dello strumento non solleva l' Installatore dal recepimento e adempimento
degli obblighi normativi di riferimento al proprio prodotto.

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