24W/ 12V DC Switch Mode Power Supply

-DK125 DEMO BOARD DESIGN NOTE

Device Application Input Voltage Output Power Technology I/O Isolation

12V2A- Hard switched
Adapter/SMPS 90-264V AC 24W Yes
DK125 (DIP-8) flyback

Item Output Specification Test Condition

Rated Input Voltage 100V ac~ 240Vac

Input Voltage Range 90V ac~ 264Vac

Input Frequency Range 60 / 50Hz

Average Efficiency >85% Measured at board end

Standby Power <0.3W 90V ac~ 264Vac

Output Voltage 12V 90V ac~ 264Vac and 2A

Output Current 2A 90V ac~ 264Vac

Rated Output Power 24W 90V ac~ 264Vac

90V ac~ 264Vac，1uF+0.1uF CAP @

Ripple and Noise <100mV
E-Load
Circuit Description:
This design note describes a 24W universal AC input, isolated hard switched flyback converter for SMPS and
adapter etc. It provides the complete circuit schematic details, layout, test data and BOM for 12V 2A power supply.
IC DK125 (DIP-8) used in this design.
1.Pi filter circuit formed by C8,C9 and L1
2.Snubber circuit formed by R1,R2,C4 and D1
3. Loop control formed by R4-R7, U3 and C10

Main Features:
- -Comply with Energy Star level V
- -Over current / voltage / temperature, Output short circuit and Open circuit Protection

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Circuit Schematic:

PCB Layout:

Demo board Photo:

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BOM (Bill of Material):

NO. Name Specification QTY Position Remark

single 94V0 90*38mm 1.6mm 1OZ spray
1 PCB 1
rosin
2 SMD resister 1206 100K 5% 1 R1
3 SMD resister 1206 47R 5% 1 R2
4 SMD resister 0805 1K 5% 1 R3
5 SMD resister 0805 2K 5% 2 R4，R9
6 SMD resister 0805 4.7K 1% 2 R5，R6
7 SMD resister 0805 18K 1% 1 R8 For CE
8 SMD resister 1206 22R 5% 1 R10 For CE
9 SMD resister 1206 1M 5% 2 R13，R14 FOR CE
10 Fuse T2A250V VDE P=5mm 1 F1
11 E capacitor φ10*17mm 400V/22uF 105℃ ±20% 1 C1
12 E capacitor φ10*17mm 400V/15uF 105℃ ±20% 2 C2，C3
13 Polyester capacitor 2G103J 1 C4
14 SMD capacitor 0805 103 50V ±20% 1 C5
φ5*12mm 25V/47uF 105℃ ±20%
15 E capacitor 1 C6
low ESR
16 Y capacitor Y1 222 400V pin=10mm ±20% 1 C7
φ10*17mm 25V/1000uF 105℃ ±20%
17 E capacitor 2 C8，C9
LowESR
18 SMD capacitor 0805 105 50V ±20% 1 C10
19 SMD capacitor 0805 102 500V ±20% 1 C11 For CE
20 SMD capacitor 1206 103 1KV ±20% 1 C12 For CE
21 Rectifier bridge DB107 DIP-4 1 DB1
22 Diode 1N4007 DO-41 1 D1
23 Synchronous rectifier IC DK5V100R25 SM-7 1 D2
24 X capacitor 0.22uF 275V p=10mm 20% 1 CX1 For CE
25 Common-mode inductor UU9.8 25mH 0.25mm 1 LF1 For CE
26 I inductor φ6*8mm 10uH 0.5mm 1 L1 For CE
For Lightning
27 Varistor 7D471 1 ZV1
Protection
28 NTC 10D-9 1 RT1 For CE
29 LED φ3 red long pin 1 LED1
30 DK IC DK125 DIP-8 1 U1
31 Opto-coupler EL817C DIP-4 1 U2
32 Regulator IC TL431 SOT-23 1 U3
33 Heat sink DIP-8 thick 1
34 Silicone grease Appropriate amount 1 For heat sink
35 Transformer EF25 vertical 5Pin+5Pin 1 T1
Remark：it is designed as per CE requirement，if CE no need ,above remarked components could be deleted or changed

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Transformer Data:
一、Circuit diagram： Number
DK125-12V2A
Version V1
Core EF25 PC40
Bobbin EF25(5+5 horizontal)
Made by He
Audited by
Authorized by

Date 2016.12.18

Pin 3， 5，6，8，10 cut

二、Transformer Winding Specification

Winding No. of turns Diameter（mm） Pile/No. of wire Max.Current (mA) Remark

N1 4-2 37 0.35 1 Share with N3

N2 9-7 11 0.45 2 3-layer isolated wire
N3 2-1 37 0.35 1
Shielded layer copper same width as the bobbin 1 P1&P2 double shield

三、Electronic Specification
Test item Test point Requirement Testing Situation Remark

Primary
N1+N3 0.78-0.83mH F=1KHz, U=0.3V
inductance
Primary leakage
N1+N3 < 76uH F=1KHz, U=0.3V Short Circuit point at pin7 & pin9
inductance
Remark：winding sequence：NI-P1-N2-P2-N3

四、Safety
Test item Test point Requirement Testing Situation Remark

withstand
N1&N2 no breakdown AC3500V/5mA/5S
voltage
Primary point to
N1&core no breakdown AC1000V/5mA/5S
Core

五、Testing
Standard GB2828-87 level II , AQL: Cr=0.01;Ma=0.65;Mi=1.5

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Standby Power at No Load:

Average Efficiency Between 25%, 50%, 75% and 100% Load:

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Radiated Emission TEST

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Conducted Emission TEST

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Notice:
Shenzhen Dongke Semiconductor Co., Ltd is providing this design not “ AS IS” and does not assume
any liability arising form it use, nor does DK Semiconductor convey any license to its or any third
party’s intellectual property rights. This document is provided only to assist customers in evaluation of
the referenced circuit implementation and the recipient assumes all liability and risk associated with its
use, including, but not limited to, compliance with all regulatory standards. DK Semiconductor may
change any of its products at any time, without notice.

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