Ni Hms 276787
Ni Hms 276787
Ni Hms 276787
Author Manuscript
Nanomedicine (Lond). Author manuscript; available in PMC 2011 March 23.
Published in final edited form as:
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Abstract
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Keywords
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Diagnostic tools are critical to the delivery of effective healthcare treatment, yet current in
vitro diagnostic (IVD) devices are incapable of keeping pace with the rapidly increasing
information content related to disease diagnosis and progression generated with advanced
‘omics’ methods such as genomics, proteomics, metabolomics and glycomics [1,2]. Here, a
large number of biomarker ‘discovery’ papers (20,000 cancer and 6000 cardiac) have been
reported, yet only approximately one biomarker per year received US FDA approval
between 1995 and 2005 [3,4]. Unfortunately, most modern clinical analyzers are dedicated
to single classes of analytes and are burdened by bulky, expensive, laboratory-confined
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While remarkable progress has been made toward POC clinical assay systems through
microfluidic lab-on-a-chip (LOC) approaches and the micro total analysis system (μTAS)
paradigm, completion and launch of workable systems based on these premises is largely
incomplete [5,11–21]. While the scope of this manuscript does not allow for thorough
treatment of the relevant background literature, the contributions of a few key efforts
deserve mention with further analysis available in more complete reviews [5,12,22].
Whitesides’ work in the basic sciences defined the ideal materials, coatings and designs
needed to create micro-channels and manipulate biological fluids [23]. Quake’s work has
advanced the ‘large-scale integration’ of microfluidics, analogous to the electronics field
[10]. This experimental design has been used to explore genetic and protein applications as
well as the biophysical properties of single molecules. Others, such as Mirkin, Heath and
Wang use nanowires, precious metal nanoparticles and magnetic techniques, respectively, to
measure diverse sample types and create a variety of assembly types [9,24,25]. More
integrated approaches by Sia via micro-electromechanical systems and Singh using chip-
based separation and quantitation have continued to increase integration [26,27]. Both Singh
and Ligler have extended their integrated approaches into the rapid, multiplexed detection of
toxins and other biothreats [28]. Work by Madou and others has resulted in the LabCD,
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which eliminates traditional valves and pumps by using centrifugal and centripetal force to
perform fluid movements [18]. Walt’s work with electronic noses uses arrays of optical
fibers as the underlying infrastructure for biological sensing systems [29]. Finally,
researchers in the Toner group have explored a number of novel methods for the isolation
and enumeration of lymphocytes, erythrocytes and circulating tumor cells [30,31]. While
these important activities serve as a basis to define an exciting new discipline, the area of
integrated testing of real biological samples at the POC using medical microdevices remains
in a state of infancy. Fundamental incongruousness with scalability, fouling of reactive
surfaces and narrow, analyte-specific designs all prevent broad clinical acceptance of POC
analysis systems based on these approaches [32,33]. Furthermore, some of these approaches
require macroscopic laboratory-based infrastructure and, while their analysis core is
substantially smaller than bench-top alternatives, the network of support structures required
for sample processing, data collection and reagent handling imply that these platforms are
best described as ‘chips in a lab,’ rather than true ‘labs-on-a-chip.’
In this report, we detail the ‘programmable nano-bio-chip’ (NBC), which has the capacity to
serve as a highly flexible interface to gather health status information using small amounts
of bodily fluids. This report summarizes the recent developments with this approach and
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provides projections for future growth in the area. The NBC methodology employs a 3D
‘nanonet’ that is part of a ‘microsponge’ composed of agarose webbing or polymer
membrane, and nanoparticle-based signaling (nano) to selectively quantitate clinically
relevant analytes (bio) from highly heterogeneous samples within a self-contained fluidic
system (chip). A key feature differentiates the NBC from the analytical schema mentioned
before. Unlike the approaches typical of microfluidics, biochip and LOC paradigms, in
which one ‘chip’ is created specific to a type of cell/protein/oligo, the NBC has a broad
portfolio of analytes that are measured with the same compact system. Assays for cells,
proteins and nucleic acids can be completed within the universal compact, disposable
reaction labcard that houses both ‘chemical processing units’ (CPU-1) for protein
measurements and ‘cellular processing units’ (CPU-2) for cell differentiation and counting
[34–37]. Targeted panels are created easily through the inclusion of modular reagent
packages, bead capture elements and size-tuned cell collection ensembles. Another
important distinction is the different mechanism of analyte capture. While most microfluidic
approaches use planar arrays, the NBC employs high surface area 3D beads that serve to
efficiently concentrate various analytes from biofluid. Results display in minutes and are
available at the POC. Both systems reprogram quickly as new information related to disease
signatures is obtained from research settings. Designed originally as an ‘electronic taste
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chip’, the chemical processing unit version of the NBC finds inspiration in nature as
described below [38].
The NBC addresses such unmet clinical needs as accessibility and cost, yielding sensitive
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and selective information. Clinical biosensors, with a focus on POC measurement events,
command quality results. We designate the acronym COMMAND QUALS to encapsulate
those features of miniaturized diagnostic equipment most frequently required of POC
analytical instrumentation. All compact systems seek to include the following
characteristics:
• Cheap – low cost increases access to diagnostic testing
• Obvious – simple interfaces allow use by low-skill operators
• Miniaturized – devices with a reduced footprint are amenable to POC use
• Multiplexed – measuring many different analytes concurrently increases diagnostic
efficacy
‘cold-chain’
• Dependable – extremely low rates of failure are critical
• Quick – short turnaround times yield information quickly
• Unobtrusive – noninvasive specimens and collection procedures reduce testing
antipathy
• Adaptable – devices should quantitate a variety of analytes (e.g., cells, proteins,
nucleic acids, small molecules and ions)
• Limited – small reagent and sample volumes decrease costs and minimize waste
disposal
• Self-contained – a closed system simplifies disposal and reduces exposure to
biohazard waste
above COMMAND QUALS characteristics, a number of key concepts lacking in the areas
of microfluidics, LOC, nanoscience and nanotechnology have prevented the development of
such a universal, programmable minisensor [5,21]. Vastly different measurement procedures
for molecular and cellular analytes, absence of high signal above background and noise, and
the lack of budget-suitable construction materials have all hampered the straightforward
creation of such a device. Although inroads have been made with LOC/μTAS, complete
clinical acceptance of such approaches has yet to be realized [11,13,14]. Many systems
based on these technologies are fundamentally incompatible with scalability – the ability to
easily process increasing amounts of information. Another requirement of scalable systems,
universality, is also absent and the current state of POC IVD is largely one of chips in a lab,
usable only by highly trained research teams, specific to a single analyte.
The scientific and engineering communities have seen an analogous challenge previously.
Among microelectronics researchers, much excitement followed the discovery of the three-
point transistor, which had the potential to eliminate vacuum tubes, but the new elements
were prone to failures, as connections remained dependent on manual soldering [10]. To
overcome this hurdle, the new paradigm of photolithography allowed transistors, and other
resistors and capacitors, to be fabricated as universal tools that scaled, earning Kilby the
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2000 Nobel Prize in Physics [39]. While many researchers originally believed this paradigm
could be neatly replicated for microfluidic structures, devices fabricated with silicon for
clinical applications were neither necessary nor appropriate [11]. More importantly, the
expense of silicon is difficult to reconcile with single-use diagnostic events where target
costs of less than $1 per test are necessary.
The evolution of work leading to the NBC here described proceeded along three main
avenues. The NBC uses the goals elucidated by μTAS and attributes of microfluidics such as
small sample volumes and costs, and augments these features with new microsensor
ensemble concepts that allow for efficient and rapid analyte capture, cell isolation, solid-
state reagent dissolution and pressure-driven flow. By using miniaturized fluidic handling as
an important tool for use in building POC equipment and not the cure-all to measurement
challenges, the NBC has matured to fulfill an increasing number of the COMMAND
QUALS descriptors for clinically relevant measurements [35,36,40–43]. Added to the
microfluidics infrastructure are mass-produced agarose beads (i.e., 1 M beads per gram),
chemically sensitized to a wide variety of analytes. Using the nanonet of agarose fibers
within the micrometer-sized bead to sequester and concentrate analyte, a very high
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percentage of target molecules are isolated quickly from the sample in contrast to most
planar arrays, even those employing next-generation capture agents [44,45]. The size of
these fibers and distance between them are customized through synthetic techniques for
tailored pore sizes and high surface area, resulting in maximized 3D coverage of reactive
material both on and through the bead, producing rapid analysis events with quality
analytical performance [46]. While previous NBC iterations used a silicon microchip to hold
beads, the current design employs a stainless steel substrate. These lithographically
processed metal layers offer an important change in thinking away from cost-prohibitive
designs toward those that are broadly accessible. After immobilization on agarose strand by
capture element, analyte presence is reported by nanoparticle quantum dots with signal
amplification an order above conventional fluorophores.
functional, yet fully free-standing, reactive core. First (Figure 1Ai–Di), is a polycarbonate
membrane filter with tunable pore sizes. Alternatively, 280 μm agarose beads (i.e., the
microsponge) functionalized with IgG capture antibodies are used within the micro-fluidic
chamber where reagents and sample flow both around and through the reactive material
(Figure 1Aii–Dii). Tests for proteins, oligo-nucleotides and small molecules are done with
CPU-1, while cells, spores and other particulates are measured with CPU-2 [43,47–49].
These CPUs are arranged either in parallel or in series [42], while initial optimization of the
nano, bio and chip components was performed with a bench-top microscope. Recent work
with translational partners has led to the compact scheme seen in Figure 1 [36,38].
The fully integrated application employs the compact labcard (FIgure 1E), which condenses
performance features across many size regimes, including coordination of nanometer scale
antibody with micrometer-sized beads operating in tandem with the stainless steel support
structure on the millimeter scale and the larger labcard, which also serves to hold solid-
phase reagents, waste reservoir and a built-in metering capacity. Blister packs contain
liquid-phase reagents and linear actuators control fluid flow, replacing the high-voltage
power supplies typical of many μTAS systems [50]. Using inexpensive plastic materials for
labcard construction along with similarly cost-effective stainless steel and agarose beads, the
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integrated structure has the potential to serve as an accessible and flexible bioassay system.
Each disposable labcard is designed for a single patient sample. After specimen collection
and introduction into the compact NBC, the labcard is inserted into the analyzer, which
serves to bridge the nanometer- and micrometer-sized components with the sizes typical of
human experience. Through manipulations of the fluidic cartridges, reagents flow through
the labcard and after data acquisition, is ejected with the standalone reader prepared for
another analysis event. Critical to ease and cost, both use the same fluid, light and waste
handling design, that is, the core of the NBC is universal to a broad class of analytes. As
detailed below, four important features characterize the NBC: quality analytical behavior, a
programmable (modular) design, the breadth of function and the inexpensive nature of the
analysis ensemble.
Specimen collection may be done by either venipuncture or finger-stick for blood samples or
simple expectoration for saliva. In the case of the finger-stick, the sample is maintained
briefly in capillary tube before introduction into the compact NBC via capillary action. The
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lab-card is then inserted into the analyzer where perturbations of the fluid-containing blister
packs complete the assay. In Figure 2, the analyzer that interfaces with the disposable fluidic
cards is illustrated. This universal instrumentation platform has a footprint about the size of
a toaster with the cost approximately one-fifth of the current macroscopic instruments [101].
Assay output displays on a built-in screen shortly after completion. The device contains AC/
DC power supplies with a battery life of several hours. Optical signal capture occurs via a
3.4x objective and downstream processing software, readout display, memory for up to
50,000 patient histories and USB/Ethernet/wireless communication features complete the
device. Total weight is 13.5 lb making the system amenable to measurements at the POC
(i.e., bedside, emergency room, ambulance and resource-poor settings).
computing applications, the programmable NBC uses molecular-level code (i.e., the
software) embedded in antibodies specific to analytes implicated in these diseases. With
these antibodies bound to beads, automated placement of them in the NBC flow chamber
(i.e., the hardware) allows for a huge variety of biomarker combinations. This positioning
was performed with tweezers and a dissecting microscope in research-grade systems, but is
currently performed via a piezo-controlled stage for the labcard approach. Importantly, bead
exchange/regeneration is never necessary as all beads are single use. Figure 3A illustrates a
typical photomicrograph containing data on the amount of biomarkers present in a particular
sample. Both analyte-specific and isotype control beads are included in each experiment.
The intensity of fluorescence emanating from the beads corresponds to the amount of
fluorophore present and hence detecting antibody and analyte. For the approximately 40
currently validated protein assays, huge potential different arrangements are possible;
however, a more focused approach through strategically created panels offers targeted
diagnostic information.
Heart disease is the number one killer of humans worldwide and provides a case in point for
the clinical utility of the CPU-1-NBC. Here, a cardiac theme chip employing seven cardiac-
specific markers has been developed for analysis of both serum and saliva. Previous reports
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have demonstrated the use of both of these sample types and saliva in particular has
advantages including ease of collection and storage [56,57]. The NBC is one of the few
validated POC analytical designs validated for this emerging diagnostic fluid. Compared
with control (n = 21) samples, logistic regression and AUC for receiver-operator
characteristic analysis indicated that acute myocardial infarction-positive saliva specimens
(n = 41) analyzed with the NBC gave AUC values of 0.85 (p < 0.0001) [40]. Upon the
addition of EKG analysis, the AUC increased to 0.96 and with serum was 0.98. Thus, either
sample type offers diagnostic relevance vastly superior to EKG alone whose AUC values are
approximately 0.6.
Importantly, the cross-talk between the various beads in the microchip is low at less than 5%
in multiplexed arrays [35,40]. For instance, when the cancer biomarkers carcinoembryonic
antigen (CEA), Her-2 and CA125 were analyzed concurrently at concentrations one half the
calibration curve maximum, the nonspecific signal was less than 5% of the specific signal
[35]. The CEA assay has also been validated against conventional analysis techniques and
indicates that the NBC correlates at R2 = 0.94 and 0.95 for saliva and serum samples,
respectively, versus reference methods (Figure 3B & C). In addition to correlating to gold-
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standard methods, the analytical descriptors that characterize the NBC are highly
competitive with benchtop systems. Table 1 illustrates the NBC assay for CEA versus other
commercially available systems and shows the lower limit of detection, reduced turnaround
time and narrow coefficient of variation that characterize this assay. Beyond proteins, the
NBC has also been used for genomic analysis [43]. Hybridization times measured in
minutes, with point mutation selectivity factors greater than 10,000, and limit of detection
values of 10−13 M, are obtained readily with the NBC [43].
then labeled with 2–3 μl of 1 mg/ml fluorescently tagged IgG antibodies allowing digital
image capture and processing. Figure 4A–D illustrates this capability for counting CD4 T
lymphocytes, cells infected with HIV and measured to determine a patient’s response to
antiretroviral therapy. In resource-scarce environments, making such measurements is
difficult or impossible due to the delicate and bulky nature of flow cytometry
instrumentation. The development of affordable and accessible HIV immune function
testing systems is one of the most important diagnostic challenges yet to be surmounted in
global health area [58]. The NBC is a POC solution that allows T-lymphocyte counts below
the commonly accepted 200 cell/μl discriminator between HIV and AIDS as well as across
the region where increased testing is recommended [59]. The margin of error for the NBC is
typically approximately 10%. Similar to the chemical processers, the CPU-2-NBC correlates
well with existing technology, as typified in Figure 4E. In this mid-sized clinical study, the
NBC correlates to flow cytometry at R2 = 0.93 for total lymphocyte count and R2 = 0.97 for
T-lymphocyte counts [36,60].
For this application, an oral brush biopsy collects cells for introduction into CPU-2-NBC to
measure the nucleus, cytoplasm and EGF receptor (EGFR). By monitoring the size and
shape of the cell as well as the EGFR levels, diagnostic information can be gleaned from the
sample. When EGFR levels were monitored in three oral cancer cell types versus control
cells, an increase in expression (p < 0.05) was observed above control cells. In correlation
studies, NBC data matched flow cytometry (R2 = 0.98) and detected key differences (p <
0.01) between two of the oral cancer cell lines; a disparity of approximately 34,000 EGFR
reporters per cell according to quantitative flow cytometry [41]. The cell surface limit of
detection was determined to be 2500 copies of a given receptor. Another adaptation of the
CPU-2-NBC approach is the detection of Bacillus globigii, a commonly used simulant of the
bioterrorism threat, Bacillus anthracis. These experiments yielded limits of detection of
approximately 500 spores, a value competitive with existing technology, but with
turnaround times under 5 min [61].
results with integrated data outputs is needed both as a screening and prognostic tool. Of
great significance would be the expansion of the strategic panels currently in use, with
particular attention to current research aimed at identifying new biomarkers and
incorporating those into use at the POC. Current POC devices such as the glucometer, pulse-
oxygenation sensor and urine dipstick are limited in their inability to expand and address the
dynamics of risk factors and biomarker discovery across all analyte classes. When fully
developed, such tools would promise to make disease screening more user friendly for both
the patient and physician.
Figure 5A details how analytical programs for fluids, reagents, optics and samples are
written in the NBC for various common laboratory procedures. Here, the same labcard and
analyzer is used, but by programming the constituent experimental components and CPU
type, markedly different analysis procedures result. The NBC’s documented capability in
diverse medical areas including cardiac and cancer health, HIV monitoring, bioterrorism
screens and nucleotide point mutation detection is significant and speaks to the system’s
versatility. By maintaining the same fluid and light handling equipment across all of these
assays, development times and costs are minimized and universality maintained. Assays
designed in a strategic way from the same fundamental building blocks are integrated into
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the NBC, which now has a catalog of validated assays for easy expansion into customized
applications and panels. Custom bead combinations, each with unique molecular-level code,
change according to disease state. Figure 5B illustrates a one-analyte design, while Figure
5C indicates the easy expansion to three analytes. In cardiovascular medicine, for example,
one could prepare different chip panels for the prevention visit (atherosclerosis or
arteriosclerosis), the emergency department (chest pain etiology) and the congestive heart
failure specialist. These profiles are created in a systematic fashion. By simply removing
certain bead types and adding others, an entirely different panel is created, while retaining
the core microchip and fluid flow of the chemical processer. Importantly, the chip is easily
expandable as shown in Figure 5D. This 4 × 5 array allows more analytes as well as
additional controls. Arrays sizes up to 10 × 10 have been prepared.
The NBC and its use of mass produced, cost-effective materials is an important step in that
direction. The use of stainless steel and agarose – two extremely common materials – serves
as an essential step toward scalability. Scalable systems, easily adaptable to new analytical
challenges, imply greater usage owing to universal access. Previously, the NBC was
successfully deployed in resource-poor settings (Botswana) through the use of a cost-
effective membrane CPU (type 2) [34]. With the motion from silicon to stainless steel type 1
CPUs, it is reasonable to project that similar broad uptake of this approach will occur in
several other areas of significant clinical importance. When both developed and developing
countries share a common diagnostic infrastructure as in electronics, significant healthcare
progress can be made.
By retaining the core optical/fluid handling equipment and programming the NBC for panels
specific to early detection and evaluation at the POC (or even home), substantial reductions
are made versus existing approaches. Relatively nonspecific biomarkers yield selectivity and
specificity as a collection, and future panels will incorporate even greater varieties of
analytes into the same cohort. It seems reasonable to predict that genomic material will play
an even greater role in the diagnosis and evaluation of disease. Finally, we project
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technological innovations including the NBC will lead to Moore’s Law type growth in POC
diagnostic research [10]. We offer a new figure of merit that features the time needed to
measure a collection of analytes for a given patient. Table 2 offers examples of both the time
and assay components of various analysis systems and indicates that an increasing number
of measurement events are occurring per unit time [63–65,102–105]. Figure 6 displays
graphically the quotient, Q, of analysis events per unit time. As appropriate for POC
diagnostics, time is defined here as assay time plus the transport (shipping) time plus the
staging or preparation time. The total time value is used to compute a quotient describing the
number of diagnostic measurements per patient that may made by each analysis approach. It
is interesting to note that this figure continues to increase with each successive generation of
equipment. While this analysis is not exhaustive and the time evolution of the data does not
yield a perfect fit, the trend projected here is for a general tendency to provide more
biomarker fingerprint data for each patient in a quicker time frame as history evolves similar
to the Moore’s law trend for microelectronic devices.
scalability, target goals, standard operating systems and decrease in component costs serve
as ideal models for future efforts in the micromedical device area.
Acknowledgments
The authors thank Jorge Wong for assistance in preparing Figure 1.
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NIH-PA Author Manuscript
Websites
101. LabNow. [Accessed 07/30/2009]. www.labnow.com/
102. NIH. http://tinyurl.com/yfz8352
103. Affymetrix. http://tinyurl.com/yh3yn43
104. Affymetrix. http://tinyurl.com/ygxbks8
105. McDevitt Research Laboratory. http://www.tastechip.com
NIH-PA Author Manuscript
(A) The bead array is an image-based sensor that yields data in the form of a fluorescent
photomicrograph. Various array sizes may be used including 4 × 5, 10 × 10 and the 3 × 4
shown here for a carcinoembryonic antigen assay (exposure time 1 s). Data collected
correlates well (R2 > 0.94) for both (B) saliva and (C) serum samples [35].
NIH-PA Author Manuscript
Table 1
Nano-bio-chip performance.
Instrument Manufacturer Method LOL (ng/ml) LOD (ng/ml) Interassay CV Intra-assay CV Time (min)
Here, the analytical performance of the NBC for the CEA assay is contrasted with other conventional, commercially available products. The NBC has a LOL, LOD, CV very competitive with similar
technologies, as well as turnaround time superior to many of these current approaches to protein measurement.
CEA: Carcinoembryonic antigen; CV: Coefficients of variation; LOD: Limit of detection; LOL: Limit of linearity; NBC: Nano-bio-chip.
Table 2
An analysis of the amount of time required to complete a given number of tests by various techniques over time reveals an increasing trend in the quotient
defined as number of tests that may be completed per patient in a unit of time.
Manufacturer Model Use Year Tests Transit time Staging time Analysis time Total time Q Ref.
Affymetrix 10K Remote lab 2004 10,240 4320 0 10,080 14,400 0.71 [103]
Affymetrix SNP 6.0 Remote lab 2009 1.8 × 106 4320 0 25,920 30,240 59.52 [104]
Transit time is defined as the shipping time for remote labs and or typical delivery time to the testing facility. For remote labs, a value of three days is used. For large dedicated instruments, once the sample
is received it must wait its turn in the batch of samples. This is covered with the stage time. The final element is the sample processing and testing time. This is described as the analysis time.