Service Manual Mitsubishi Electric Power Inverter Zubadan PUZ SHWM60.80.100.120.140VYAA
Service Manual Mitsubishi Electric Power Inverter Zubadan PUZ SHWM60.80.100.120.140VYAA
Service Manual Mitsubishi Electric Power Inverter Zubadan PUZ SHWM60.80.100.120.140VYAA
December 2023
No. OCH809
REVISED EDITION-A
SERVICE MANUAL R32
[Model Name] [Service Ref.] Note:
PUZ-SWM60VAA PUZ-SWM60VAA.TR • This manual describes
service data of the outdoor
PUZ-SWM80VAA
PUZ-SWM80VAA.TR units only.
PUZ-SWM100VAA.TR
PUZ-SWM100VAA
PUZ-SWM120VAA
PUZ-SWM140VAA
PUZ-SWM120VAA.TR
Revision:
PUZ-SWM140VAA.TR • Added connectable indoor
PUZ-SWM80YAA units in REVISED
PUZ-SWM100YAA
PUZ-SWM80YAA.TR EDITION-A.
PUZ-SWM120YAA
PUZ-SWM100YAA.TR
PUZ-SWM140YAA
PUZ-SWM120YAA.TR OCH809 is void.
PUZ-SWM140YAA.TR
PUZ-SHWM60VAA.TR
PUZ-SHWM60VAA
PUZ-SHWM80VAA.TR
PUZ-SHWM80VAA
PUZ-SHWM100VAA.TR
PUZ-SHWM100VAA
PUZ-SHWM120VAA.TR
PUZ-SHWM120VAA
PUZ-SHWM140VAA
PUZ-SHWM140VAA.TR
PUZ-SHWM80YAA
PUZ-SHWM80YAA.TR
PUZ-SHWM100YAA
PUZ-SHWM100YAA.TR
PUZ-SHWM120YAA
PUZ-SHWM120YAA.TR
PUZ-SHWM140YAA
PUZ-SHWM140YAA.TR
CONTENTS
1. REFERENCE MANUAL································· 2
2. SAFETY PRECAUTION································ 3
3. SPECIFICATIONS······································· 11
4. DATA···························································· 13
5. OUTLINES AND DIMENSIONS·················· 16
6. WIRING DIAGRAM······································ 17
7. WIRING SPECIFICATIONS························· 21
8. REFRIGERANT SYSTEM DIAGRAM········· 22
9. TROUBLESHOOTING································· 24
10. MONITORING THE OPERATION DATA
BY THE REMOTE CONTROLLER·············· 68
11. DISASSEMBLY PROCEDURE···················· 73
OUTDOOR UNIT
1 REFERENCE MANUAL
EHSD-VM2D EHSD-VM2D.UK
EHSD-VM6D EHSD-VM6D.UK
EHSD-YM9D EHSD-YM9D.UK
EHSD-YM9ED EHSD-YM9ED.UK
EHSD-TM9D EHSD-TM9D.UK OCH712
EHSD-MED EHSD-MED.UK OCB712
ERSD-VM2D ERSD-VM2D.UK
ERSD-VM6D ERSD-VN6D.UK
ERSD-YM9D ERSD-YM9D.UK
ERSD-MED ERSD-MED.UK
ERST20D-VM2D ERST20D-VM2DR2.TR
ERST20D-VM6D ERST20D-VM6DR2.TR OCH808
OCB808
ERST20D-YM9D ERST20D-YM9DR2.TR
ERST17D-VM2BE ERST17D-VM2BE.UK
ERST17D-VM6BE ERST17D-VM6BE.UK
ERST17D-YM9BE ERST17D-YM9BE.UK
ERST20F-VM2E ERST20F-VM2E.UK
ERST20F-VM6E ERST20F-VM6E.UK
OCH814
ERST20F-YM9E ERST20F-YM9E.UK
OCB814
ERST20F-TM9E ERST20F-TM9E.UK
ERST30F-VM2EE ERST30F-VM2EE.UK
ERST30F-VM6EE ERST30F-VM6EE.UK
ERST30F-YM9EE ERST30F-YM9EE.UK
ERST30F-TM9EE ERST30F-TM9EE.UK
ERSF-MEE ERSF-MEE.UK
ERSF-VM2E ERSF-VM2E.UK
OCH815
ERSF-VM6E ERSF-VM6E.UK
OCB815
ERSF-YM9E ERSF-YM9E.UK
ERSF-TM9E ERSF-TM9E.UK
OCH809A 2
2 SAFETY PRECAUTION
Contamination inside refrigerant piping can cause deterio- Handle tools with care.
ration of refrigerant oil, etc.
If dirt, dust or moisture enters into refrigerant cycle, that can
Store the piping indoors, and both ends of the cause deterioration of refrigerant oil or malfunction of com-
piping sealed until just before brazing. pressor.
(Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can Use the specified refrigerant only.
cause deterioration of refrigerant oil or malfunction of com-
pressor. Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
The refrigerant oil applied to flare and flange
Correct refrigerant is specified in the manuals and on the
connections must be ester oil, ether oil or spec labels provided with our products.
alkylbenzene oil in a small amount. We will not be held responsible for mechanical failure,
If large amount of mineral oil enters, that can cause deterio- system malfunction, unit breakdown or accidents caused
ration of refrigerant oil, etc. by failure to follow the instructions.
Do not use refrigerant other than R32. Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
If other refrigerant (R22, etc.) is used, chlorine in refrige- a flame, poisonous gases will be released.
rant can cause deterioration of refrigerant oil, etc.
OCH809A 3
[1] WARNING for service
(1) Do not alter the unit.
(2) For installation and relocation work, follow the instructions in the Installation Manual and use tools and pipe
components specifically made for use with refrigerant specified in the outdoor unit installation manual.
(3) Ask a dealer or an authorized technician to install, relocate and repair the unit.
For appliances not accessible to the general public.
(4) Refrigerant pipes connection shall be accessible for maintenance purposes.
(5) If the air conditioner is installed in a small room or closed room, measures must be taken to prevent the refrigerant
concentration in the room from exceeding the safety limit in the event of refrigerant leakage. Should the refrigerant
leak and cause the concentration limit to be exceeded, hazards due to lack of oxygen in the room may result.
(6) Keep gas-burning appliances, electric heaters, and other fire sources (ignition sources) away from the location
where installation, repair, and other air conditioner work will be performed.
If refrigerant comes into contact with a flame, poisonous gases will be released.
(7) When installing or relocating, or servicing the air conditioner, use only the specified refrigerant (R32) to charge
the refrigerant lines.
Do not mix it with any other refrigerant and do not allow air to remain in the lines.
If air is mixed with the refrigerant, then it can be the cause of abnormal high pressure in the refrigerant line, and
may result in an explosion and other hazards.
(8) After installation has been completed, check for refrigerant leaks. If refrigerant leaks into the room and comes
into contact with the flame of a heater or portable cooking range, poisonous gases will be released.
(9) Do not use low temperature solder alloy in the case of brazing the refrigerant pipes.
(10) When performing brazing work, be sure to ventilate the room sufficiently. Make sure that there are no hazardous
or flammable materials nearby.
When performing the work in a closed room, small room, or similar location, make sure that there are no refriger-
ant leaks before performing the work.
If refrigerant leaks and accumulates, it may ignite or poisonous gases may be released.
(11) Do not install the unit in places where refrigerant may build-up or places with poor ventilation such as a semi-base-
ment or a sunken place in outdoor: Refrigerant is heavier than air, and inclined to fall away from the leak source.
(12) Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manu-
facturer.
(13) The appliance shall be stored in a room without continuously operating ignition sources (for example: open
flames, an operating gas appliance or an operating electric heater).
(14) Do not pierce or burn.
(15) Be aware that refrigerants may not contain an odour.
(16) Pipe-work shall be protected from physical damage.
(17) The installation of pipe-work shall be kept to a minimum.
(18) Compliance with national gas regulations shall be observed.
(19) Keep any required ventilation openings clear of obstruction.
(20) Servicing shall be performed only as recommended by the manufacturer.
(21) The appliance shall be stored in a well-ventilated area where the room size corresponds to the room area as
specified for operation.
(22) Maintenance, service and repair operations shall be performed by authorized technician with required qualification.
(23) Be sure to have appropriate ventilation in order to prevent ignition. Furthermore, be sure to carry out fire preven-
tion measures that there are no dangerous or flammable objects in the surrounding area.
[2] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
< Cylinder with a siphon tube > < Cylinder without a siphon tube >
Valve Valve
Cylinder
Cylinder
Liquid Liquid
OCH809A 4
[4] Cautions for unit using R32 refrigerant
Basic work procedures are the same as those for conventional units using refrigerant R410A. However, pay careful
attention to the following points.
(1) Information on servicing
(1-1) Checks on the Area
Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the
risk of ignition is minimized.
For repair to the refrigerating systems, (1-3) to (1-7) shall be completed prior to conducting work on the systems.
(1-2) Work Procedure
Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapor being
present while the work is being performed.
(1-3) General Work Area
All maintenance staff and others working in the local area shall be instructed on the nature of work being carried out.
Work in confined spaces shall be avoided. The area around the workspace shall be sectioned off. Ensure that the con-
ditions within the area have been made safe by control of flammable material.
(1-4) Checking for Presence of Refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is
aware of potentially toxic or flammable atmospheres. Ensure that the leak detection equipment being used is suitable
for use with all applicable refrigerants, i.e. non-sparking, adequately sealed or intrinsically safe.
(1-5) Presence of Fire Extinguisher
If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing
equipment shall be available to hand.
Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
(1-6) No Ignition Sources
No person carrying out work in relation to a refrigeration system which involves exposing any pipe work shall use any
sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, includ-
ing cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removing and disposal,
during which refrigerant can possibly be released to the surrounding space. Prior to work taking place, the area around
the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks. “No Smoking” signs
shall be displayed.
(1-7) Ventilated Area
Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any
hot work. A degree of ventilation shall continue during the period that the work is carried out. The ventilation should
safely disperse any released refrigerant and preferably expel it externally into the atmosphere.
(1-8) Checks on the Refrigeration Equipment
Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all
times the manufacturer’s maintenance and service guidelines shall be followed. If in doubt, consult the manufacturer’s
technical department for assistance.
The following checks shall be applied to installations using flammable refrigerants:
• The charge size is in accordance with the room size within which the refrigerant containing parts are installed.
• The ventilation machinery and outlets are operating adequately and are not obstructed.
• Marking to the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected.
• Refrigeration pipe or components are installed in a position where they are unlikely to be exposed to any substance
which may corrode refrigerant containing components, unless the components are constructed of materials which are
inherently resistant to being corroded or are suitably protected against being corroded.
(1-9) Checks on Electrical Devices
Repair and maintenance to electrical components shall include initial safety checks and component inspection proce-
dures. If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is
satisfactorily dealt with. If the fault cannot be corrected immediately but it is necessary to continue operation, an ade-
quate temporary solution shall be used. This shall be reported to the owner of the equipment so all parties are advised.
Initial safety checks shall include that:
• capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking;
• no live electrical components and wiring are exposed while charging, recovering or purging the system;
• there is continuity of earth bonding
(2) Repairs to Sealed Components
(2-1) During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked
upon prior to any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment
during servicing, then a permanently operating form of leak detection shall be located at the most critical point to warn
of a potentially hazardous situation.
(2-2) Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not
altered in such a way that the level of protection is affected. This shall include damage to cables, excessive number of
connections, terminals not made to original specification, damage to seals, incorrect fitting of glands, etc.
Ensure that the apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded to the point that they no longer serve the purpose of prevent-
ing the ingress of flammable atmospheres.
Replacement parts shall be in accordance with the manufacturer’s specifications.
OCH809A 5
(3) Repair to intrinsically Safe Components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will not exceed the
permissible voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while live in the presence of a flammable atmos-
phere. The test apparatus shall be at the correct rating.
Replace components only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant in
the atmosphere from a leak.
(4) Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse
environmental effects. The check shall also take into account the effects of aging or continual vibration from sources such
as compressors or pumps.
(5) Detection of Flammable Refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks.
A halide torch (or any other detector using a naked flame) shall not be used.
(6) Leak Detection Methods
Electronic leak detectors may be used to detect refrigerant leaks but, in the case of flammable refrigerants, the sensitivity
may not be adequate, or may need re-calibration. (Detection equipment shall be calibrated in a refrigerant-free area.)
Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used. Leak detection equip-
ment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed, and the
appropriate percentage of gas (25% maximum) is confirmed.
Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be
avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work.
If a leak is suspected, all naked flames shall be removed/extinguished.
If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or
isolated (by means of shut off valves) in a part of the system remote from the leak. For appliances containing flammable
refrigerants, oxygen free nitrogen (OFN) shall then be purged through the system both before and during the brazing pro-
cess.
(7) Removal and Evacuation
When breaking into the refrigerant circuit to make repairs – or for any other purpose conventional procedures shall be
used. However, for flammable refrigerants it is important that best practice is followed since flammability is a considera-
tion. The following procedure shall be adhered to:
• remove refrigerant
• purge the circuit with inert gas
• evacuate
• purge again with inert gas
• open the circuit by cutting or brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders. For appliances containing flammable refrig-
erants, the system shall be “flushed” with OFN to render the unit safe. This process may need to be repeated several
times.
Compressed air or oxygen shall not be used for purging refrigerant systems.
For appliances containing flammable refrigerants, flushing shall be achieved by breaking the vacuum in the system with
OFN and continuing to fill until the working pressure is achieved, then venting to atmosphere, and finally pulling down to
a vacuum. This process shall be repeated until no refrigerant is within the system. When the final OFN charge is used,
the system shall be vented down to atmospheric pressure to enable work to take place. This operation is absolutely vital
if brazing operations on the pipe-work are to take place.
Ensure that the outlet for the vacuum pump is not close to any ignition sources and that ventilation is available.
(8) Charging Procedures
In addition to conventional charging procedures, the following requirements shall be followed:
• Ensure that contamination of different refrigerants does not occur when using charging equipment. Hoses or lines
shall be as short as possible to minimize the amount of refrigerant contained in them.
• Cylinders shall be kept upright.
• Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
• Label the system when charging is complete (if not already).
• Extreme care shall be taken not to overfill the refrigeration system.
Prior to recharging the system, it shall be pressure-tested with the appropriate purging gas. The system shall be leak-
tested on completion of charging but prior to commissioning. A follow up leak test shall be carried out prior to leaving the
site.
(9) Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its
detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an
oil and refrigerant sample shall be taken in case analysis is required prior to re-use of reclaimed refrigerant. It is essential
that electrical power is available before the task is commenced.
a ) Become familiar with the equipment and its operation.
OCH809A 6
b ) Isolate system electrically.
c ) Before attempting the procedure, ensure that:
• mechanical handling equipment is available, if required, for handling refrigerant cylinders;
• all personal protective equipment is available and being used correctly;
• the recovery process is supervised at all times by a competent person;
• recovery equipment and cylinders conform to the appropriate standards.
d ) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the system.
e ) Make sure that cylinder is situated on the scales before recovery takes place.
f ) Start the recovery machine and operate in accordance with manufacturer’s instructions.
g ) Do not overfill cylinders. (No more than 80 % volume liquid charge).
h ) Do not exceed the maximum working pressure of the cylinder, even temporarily.
i ) When the cylinders have been filled correctly and the process completed, make sure that the cylinders and the equip-
ment are removed from site promptly and all isolation valves on the equipment are closed off.
j ) Recovered refrigerant shall not be charged into another refrigeration system unless it has been cleaned and checked.
(10) Labelling
Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The label shall be
dated and signed. For appliances containing flammable refrigerants, ensure that there are labels on the equipment stat-
ing the equipment contains flammable refrigerant.
(11) Recovery
When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice
that all refrigerants are removed safely. When transferring refrigerant into cylinders, ensure that only appropriate refrig-
erant recovery cylinders are employed. Ensure that the correct number of cylinders for holding the total system charge
are available. All cylinders to be used are designated for the recovered refrigerant and labelled for that refrigerant (i.e.
special cylinders for the recovery of refrigerant). Cylinders shall be complete with pressure-relief valve and associated
shut-off valves in good working order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery
occurs.
The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at
hand and shall be suitable for the recovery of all appropriate refrigerants including, when applicable, flammable refriger-
ants. In addition, a set of calibrated weighing scales shall be available and in good working order. Hoses shall be com-
plete with leak-free disconnect couplings and in good condition. Before using the recovery machine, check that it is in
satisfactory working order, has been properly maintained and that any associated electrical components are sealed to
prevent ignition in the event of a refrigerant release. Consult manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder, and the relevant
waste transfer note arranged. Do not mix refrigerants in recovery units and especially not in cylinders. If compressors or
compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain that
flammable refrigerant does not remain within the lubricant. The evacuation process shall be carried out prior to returning
the compressor to the suppliers. Only electric heating to the compressor body shall be employed to accelerate this pro-
cess. When oil is drained from a system, it shall be carried out safely.
OCH809A 7
2-3. PRECAUTIONS WHEN REUSING EXISTING R22/R410A REFRIGERANT PIPES
(1) Flowchart
• Refer to the flowchart below to determine if the existing pipes can be used and if it is necessary to use a filter drier.
• If the diameter of the existing pipes is different from the specified diameter, refer to technical data materials to confirm if the
pipes can be used.
Measure the existing pipe thickness and
The existing pipe thickness meets specifica- check for damage. The existing pipe thickness does not meet
tions and the pipes are not damaged. specifications or the pipes are damaged.
After operating the cooling system for about 30 • If the existing outdoor unit cannot operate, use a
minutes, do a pump down work. refrigerant recovery device to collect the refrigerant.
Disconnect the existing outdoor unit from the •In case existing pipes were used for gas or oil
pipes. heat pump systems, be sure to clean the pipes.
Dimension A
Dimension B
OCH809A 8
Tools for R32 (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R32 tools Can R22 tools be Can R407C tools Can R410A tools
used? be used? be used?
Gauge manifold Air purge, refrigerant charge Tool exclusive for R32
Charge hose and operation check Tool exclusive for R32
Gas leak detector Gas leak check Tool for HFC refrigerant
Refrigerant
recovery equipment Refrigerant recovery Tool exclusive for R32
Refrigerant cylinder Refrigerant charge Tool exclusive for R32
Prevent compressor malfunction
Safety charger when charging refrigerant by Tool exclusive for R32
spraying liquid refrigerant
Prevent gas from blowing out
Charge valve Tool exclusive for R32
when detaching charge hose
(Usable if equipped (Usable if equipped (Usable if equipped
Vacuum pump Vacuum drying and air Tools for other refrigerants
can be used if equipped with with adapter for with adapter for with adapter for
purge adopter for reverse flow check reverse flow) reverse flow) reverse flow)
Flare tool Flaring work of piping Tools for other refrigerants can be (Usable by (Usable by (Usable by
used by adjusting flaring dimension adjusting flaring
dimension)
adjusting flaring
dimension)
adjusting flaring
dimension)
Bender Bend the pipes Tools for other refrigerants can be used
Pipe cutter Cut the pipes Tools for other refrigerants can be used
Welder and nitrogen gas cylinder Weld the pipes Tools for other refrigerants can be used
Refrigerant charging scale Refrigerant charge Tools for other refrigerants can be used
Vacuum gauge or Check the degree of vacuum. (Vacuum
thermistor vacuum gauge valve prevents back flow of oil and Tools for other refrigerants
and vacuum valve can be used
refrigerant to thermistor vacuum gauge)
Charging cylinder Refrigerant charge Tool exclusive for R32 ─
: Prepare a new tool. (Use the new tool as the tool exclusive for R32.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
OCH809A 9
2-5. Minimum installation area
If you unavoidably install a unit in a space where all four sides are blocked or there are depressions, confirm that one of
these situations (A, B or C) is satisfied.
Note: These countermeasures are for keeping safety not for specification guarantee.
OCH809A 10
PUZ-SWM
Service Ref.
3
60VAA 80VAA 80YAA 100VAA 100YAA 120VAA 120YAA 140VAA 140YAA
Power source (Phase, cycle, voltage) 3-Phase 50 Hz, Single 50 Hz, 3-Phase 50 Hz, Single 50 Hz, 3-Phase 50 Hz, Single 50 Hz, 3-Phase 50 Hz
Single 50 Hz, 230 V
400 V 230 V 400 V 230 V 400 V 230V 400V
Max. current A 13.5 17.0 8.0 22.0 9.0 28.0 12.0 28.0 12.0
External finish Powder paint on Magnelis
<RAL2609005 (FRONT/ BASE RAL0002500)>
OCH809A
Refrigerant control Linear Expansion Valve
Compressor Hermetic
Model DVB28FECMT DVB28FEDMT DVB28FECMT DVB28FEDMT DVB28FECMT DVB28FEDMT DVB36FEAMT DVB36FEBMT
Motor output kW 2.2 3.6
Starter type Inverter
Protection devices HP switch, Discharge thermo,Overcurrent detection,
Comp. surface thermo, Thermal protector
Crankcase heater W —
Heat exchanger Plate fin coil
Fan Fan (drive) × No. Propeller fan x 1
Fan motor output kW 0.200
OUTDOOR UNIT
Airflow m3/min (CFM) 58 (2050) 62 (2190) 60 (2120) 60 (2120)
SPECIFICATIONS
11
Weight kg (lb) 104.5 (231) 113.5 (251) 105.5 (233) 113.5 (251) 112 (247) 124.5 (275) 113.5 (251) 124.5 (275)
Refrigerant R32
Quantity chargeless kg (lb) 1.8 (3.97)
Oil (Model) L 0.9 (FW68CA)
Pipe size OD Liquid mm (inch) 6.35 (1/4F)
Gas mm (inch) 12.7 (1/2F) or 15.88(5/8F)*1
Connection Indoor side Flared
method Outdoor side Flared
Between the Height difference Maximum 30 m
Refrigerant piping
indoor & outdoor Piping length 50 m 30 m (50 m*2)
*1 When connecting to a reversible indoor unit for cooling operation, please use MAC-001FN-E and connect ø15.88 gas pipe. Otherwise, the cooling capacity may be down.
*2 If used as heating only.
PUZ-SHWM
Service Ref.
60VAA 80VAA 80YAA 100VAA 100YAA 120VAA 120YAA 140VAA 140YAA
Power source (Phase, cycle, voltage) 3-Phase 50 Hz, Single 50 Hz, 3-Phase 50 Hz, Single 50 Hz, 3-Phase 50 Hz, Single 50 Hz, 3-Phase 50 Hz,
Single 50 Hz, 230 V
400 V 230 V 400 V 230 V 400 V 230 V 400 V
Max. current A 13.5 19.0 8.0 27.0 9.0 28.0 12.0 35.0 12.0
External finish Powder paint on Magnelis
<RAL2609005 (FRONT/ BASE RAL0002500)>
Refrigerant control Linear Expansion Valve
Compressor Hermetic
Model DVK28FECMT DVK28FEDMT DVK28FECMT DVK28FEDMT DVK28FECMT DVK28FEDMT DVK36FEAMT DVK36FEBMT
OCH809A
Motor output kW 2.2 3.6
Starter type Inverter
Protection devices HP switch, Discharge thermo, Overcurrent detection,
Comp. surface thermo, Thermal protector
Crankcase heater W —
Heat exchanger Plate fin coil
Fan Fan (drive) × No. Propeller fan x 1
Fan motor output kW 0.200
OUTDOOR UNIT
Airflow m3/min (CFM) 58 (2050) 62 (2190) 60 (2120) 60 (2120)
Defrost method Reverse cycle
Sound power level Heating dB 54 58
Dimensions W mm (inch) 1050 (41-3/8)
D mm (inch) 480 (18-7/8)
H mm (inch) 1040 (40)
Weight kg (lb) 106 (234) 115 (254) 106.5 (235) 115 (254) 113.5 (251) 125.5 (277) 114.5 (253) 126 (278)
Refrigerant R32
Quantity chargeless kg (lb) 1.8 (3.97)
12
Oil (Model) L 0.9 (FW68CA)
Pipe size OD Liquid mm (inch) 6.35 (1/4)
Gas mm (inch) 12.7 (1/2F) or 15.88 (5/8F) *1
Connection Indoor side Flared
method Outdoor side Flared
Between the Height difference Maximum 30 m
Refrigerant piping
indoor & outdoor Piping length 30 m (50m *2)
*1 When connecting to a reversible indoor unit for cooling operation, please use MAC-001FN-E and connect ø15.88 gas pipe. Otherwise, the cooling capacity may be down.
*2 If used as heating only.
4 DATA
PUZ-SHWM60VAA.TR
PUZ-SHWM80YAA.TR
PUZ-SHWM80VAA.TR
Service Ref. PUZ-SHWM100YAA.TR PUZ-SHWM140VAA.TR PUZ-SHWM140YAA.TR
PUZ-SHWM100VAA.TR
PUZ-SHWM120YAA.TR
PUZ-SHWM120VAA.TR
Compressor model DVK28FECMT DVK28FEDMT DVK36FEAMT DVK36FEBMT
Winding U-V 0.94 0.94 0.32 0.94
Resistance U-W 0.94 0.94 0.32 0.94
(Ω) W-V 0.95 0.94 0.32 0.94
OCH809A 13
4-3. NOISE CRITERION CURVES
PUZ-SWM60VAA.TR PUZ-SWM80VAA.TR
PUZ-SHWM60VAA.TR PUZ-SWM80YAA.TR
PUZ-SHWM80VAA.TR
MODE SPL(dBA) LINE PUZ-SHWM80YAA.TR MODE SPL(dBA) LINE
HEATING 40(A7W35) HEATING 41(A7W35)
COOLING 45(A35W7) COOLING 46(A35W7)
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 APPROXIMATE 20 APPROXIMATE
THRESHOLD OF THRESHOLD OF
HEARING FOR HEARING FOR
CONTINUOUS
NC-20 NC-20
CONTINUOUS
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
PUZ-SWM100VAA.TR PUZ-SWM120VAA.TR
PUZ-SWM100YAA.TR PUZ-SWM120YAA.TR
PUZ-SHWM100VAA.TR PUZ-SHWM120VAA.TR
PUZ-SHWM100YAA.TR MODE SPL(dBA) LINE PUZ-SHWM120YAA.TR MODE SPL(dBA) LINE
HEATING 44(A7W35) HEATING 45(A7W35)
COOLING 47(A35W7) COOLING 48(A35W7)
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 APPROXIMATE
20 APPROXIMATE
THRESHOLD OF
THRESHOLD OF
HEARING FOR
CONTINUOUS
NC-20 HEARING FOR
NC-20
CONTINUOUS
NOISE
NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
OCH809A 14
PUZ-SHWM140VAA.TR
PUZ-SHWM140YAA.TR
MODE SPL(dBA) LINE
HEATING 46(A7W35)
COOLING 49(A35W7)
90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
80
70 MICROPHONE
NC-70
1m
UNIT
60
NC-60
1.5 m
50
NC-50
40
GROUND
NC-40
30
NC-30
20 APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NC-20
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
OCH809A 15
5 OUTLINES AND DIMENSIONS
Unit: mm
OCH809A 16
6 WIRING DIAGRAM
PUZ-SWM60VAA.TR PUZ-SWM80VAA.TR
PUZ-SHWM60VAA.TR PUZ-SHWM80VAA.TR
[LEGEND]
SYMBOL NAME SYMBOL NAME
TB1 Terminal Block <Power Supply, Indoor/Outdoor> P. B. Power Circuit Board
MC Motor for Compressor C. B. Controller Circuit Board
MF1 Fan Motor Switch <Manual Defrost, Defect History Record Reset,
SW1
21S4 Solenoid Valve (4-Way Valve) Refrigerant Address>
63H High Pressure Switch SW4 Switch <Function Switch>
63HS High Pressure Sensor SW5 Switch <Function Switch>
TH3 Thermistor <Liquid> SW6 Switch <Function Switch, Model Select>
TH4 Thermistor <Discharge> SW7 Switch <Function Switch>
TH6 Thermistor <2-Phase Pipe> SW8 Switch <Function Switch>
TH7 Thermistor <Ambient> SW9 Switch <Function Switch>
TH8 Thermistor <Heat Sink> SWP Switch <Pump Down>
TH32 Thermistor <Suction> CNDM Connector <Connection for Option>
TH33 Thermistor <Comp. Surface> SV1/CH Connector <Connection for Option>
TRS Thermal Protector SV3/SS Connector <Connection for Option>
LEV-A, LEV-B, LEV-C Linear Expansion Valve CNM Connector <Connection for Option>
DCL Reactor F1, F2 Fuse <T10AL250V>
CY1, CY2 Capacitor F3, F4 Fuse <T6.3AL250V>
TH33 TH32 TH7 TH6 TH3 63H TRS TH4 63HS LEV-A LEV-B *5 LEV-C
M M M
C. B. 5 5 5
t° t° t° t° t° t°
MF1
5 CNF1(WH)
MS 1 3 1 2 1 4 1 2 2 1 *1
3~
SW7
TH33 TH32 TH7/6 TH3
SW8 SW5
1 7 TH4 1 5 1 5
SW6
(YE) (BK) 1 3 LEV-A LEV-B
(RD) (WH) (WH) 63HS
1 3 (WH) (RD) *3
63H (WH)
SW1
1 CNM 14
LED2 LED1 (WH)
CN4 1 5
1 (WH) LEV-C
CN2
2 TRANS 1 2 (BU)
1 (RD) 7 CNDM 1 3
3 (WH)
CNDC
(PK)
CNAC
(WH) 7 2
F2 2 F3
X54
X51
X52
1
CNS
(WH) 3 4
F1 F4 1 3 SV1/CH 1 3 SV3/SS 1 3 21S4
3 1 (GY) (WH) (GN)
21S4
P. B. TH8 2
t°
1 3 1 3
CNAC2 CNAC1
(RD) (WH) LI NI
1 2 1 2
CN6 CN4
(WH) (WH) E2 BK
2 EI BK
CNDC 1 3
(PK)
E3 BK
IC600
W BK W - DS
IC500
MS V WH V ~ ~
3~ U RD U
+
E4 BK
MC +
7
TB1A
TB3B
TB1B
TB3A
1 7
CN2
(RD)
BK RD RD BK
DCL
4 3
2 1
CY1
*1 MODEL SELECT
The black square ( ) indicates a switch position.
RD BU GNYE YE OG BN CY2 MODEL SW6 *2 MODEL SW6 *2
L N S1 S2 S3 TB1 60V
ON
80V
ON
OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
OCH809A 17
PUZ-SWM100VAA.TR PUZ-SWM120VAA.TR
PUZ-SHWM100VAA.TR PUZ-SHWM120VAA.TR
[LEGEND]
SYMBOL NAME SYMBOL NAME
TB1 Terminal Block <Power Supply, Indoor/Outdoor> P.B. Power Circuit Board
MC Motor for Compressor C.B. Controller Circuit Board
MF1 Fan Motor Switch <Manual Defrost, Defect History Record Reset,
SW1
21S4 Solenoid Valve (4-Way Valve) Refrigerant Address>
63H High Pressure Switch SW4 Switch <Function Switch>
63HS High Pressure Sensor SW5 Switch <Function Switch>
TH3 Thermistor <Liquid> SW6 Switch <Function Switch, Model Select>
TH4 Thermistor <Discharge> SW7 Switch <Function Switch>
TH6 Thermistor <2-Phase Pipe> SW8 Switch <Function Switch>
TH7 Thermistor <Ambient> SW9 Switch <Function Switch>
TH8 Thermistor <Heat Sink> SWP Switch <Pump Down>
TH32 Thermistor <Suction> CNDM Connector <Connection for Option>
TH33 Thermistor <Comp. Surface> SV1/CH Connector <Connection for Option>
TRS Thermal Protector SV3/SS Connector <Connection for Option>
LEV-A, LEV-B, LEV-C Linear Expansion Valve CNM Connector <Connection for Option>
DCL1, DCL2, DCL3 Reactor F1, F2 Fuse <T10AL250V>
CY1, CY2 Capacitor F3, F4 Fuse <T6.3AL250V>
TH33 TH32 TH7 TH6 TH3 63H TRS TH4 63HS LEV-A LEV-B *5 LEV-C
M M M
C. B. 5 5 5
t° t° t° t° t° t°
MF1
5 CNF1(WH)
MS 1 3 1 2 1 4 1 2 2 1 *1
3~
SW7
TH33 TH32 TH7/6 TH3
SW8 SW5
1 7 TH4 1 5 1 5
SW6
(YE) (BK) 1 3 LEV-A LEV-B
(RD) (WH) (WH) 63HS
1 3 (WH) (RD) *3
63H (WH)
SW1
1 CNM 14
LED2 LED1 (WH)
CN4 1 5
1 (WH) LEV-C
CN2
2 TRANS 1 2 (BU)
1 (RD) 7 CNDM 1 3
3 (WH)
CNDC
(PK)
CNAC
(WH) 7 2
F2 2 F3
X54
X51
X52
1
CNS
(WH) 3 4
F1 F4 1 3 SV1/CH 1 3 SV3/SS 1 3 21S4
3 1 (GY) (WH) (GN)
21S4
P. B. TH8 2
t°
1 3 1 3
CNAC2 CNAC1
(RD) (WH) LI NI
1 2 1 2
CN6 CN4
(WH) (WH) E2 BK
2 EI BK
CNDC 1 3
(PK)
E3 BK
IC600
W BK W - DS
IC500
MS V WH V ~ ~
3~ U RD U
+
E4 BK
MC +
7
TB1A
TB2A
TB3B
TB2B
TB1B
TB3A
1 7
CN2
(RD)
BK WH RD RD WH BK
DCL1
DCL2
DCL3
CY1
*1 MODEL SELECT
RD BU GNYE YE OG BN CY2 The black square ( ) indicates a switch position.
MODEL SW6 *2 MODEL SW6 *2
L N S1 S2 S3 TB1 ON ON
100V OFF 120V OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
OCH809A 18
PUZ-SWM140VAA.TR
PUZ-SHWM140VAA.TR
[LEGEND]
SYMBOL NAME SYMBOL NAME
TB1 Terminal Block <Power Supply, Indoor/Outdoor> P. B. Power Circuit Board
MC Motor for Compressor N. F. Noise Filter Circuit Board
MF1 Fan Motor C. B. Controller Circuit Board
21S4 Solenoid Valve (4-Way Valve) Switch <Manual Defrost, Defect History Record Reset,
SW1
63H High Pressure Switch Refrigerant Address>
63HS High Pressure Sensor SW4 Switch <Function Switch>
TH3 Thermistor <Liquid> SW5 Switch <Function Switch>
TH4 Thermistor <Discharge> SW6 Switch <Function Switch, Model Select>
TH6 Thermistor <2-Phase Pipe> SW7 Switch <Function Switch>
TH7 Thermistor <Ambient> SW8 Switch <Function Switch>
TH8 Thermistor <Heat Sink> SW9 Switch <Function Switch>
TH32 Thermistor <Suction> SWP Switch <Pump Down>
TH33 Thermistor <Comp. Surface> CNDM Connector <Connection for Option>
TRS Thermal Protector SV1/CH Connector <Connection for Option>
LEV-A, LEV-B, LEV-C Linear Expansion Valve SV3/SS Connector <Connection for Option>
DCL1, DCL2, DCL3 Reactor CNM Connector <Connection for Option>
CY1, CY2 Capacitor F1, F2 Fuse <T10AL250V>
F3, F4 Fuse <T6.3AL250V>
TH33 TH32 TH7 TH6 TH3 63H TRS TH4 63HS LEV-A LEV-B *5 LEV-C
M M M
C. B. 5 5 5
t° t° t° t° t° t°
MF1
5 CNF1(WH)
MS 1 3 1 2 1 4 1 2 2 1 *1
3~
SW7
SW8 SW5
1 7 TH33 TH32 TH7/6 TH3 TH4 1 5 1 5
SW6
(YE) (BK) (RD) (WH) (WH) 1 3 LEV-A LEV-B
1 3 63HS
(WH)
(WH) (RD) *3
63H
SW1
1 CNM 14
LED2 LED1 (WH)
CN4 1 5
1 (WH) LEV-C
CN2
2 TRANS 1 2 (BU)
1 (RD) 7 CNDM 1 3
3 (WH)
CNDC
(PK)
CNAC
(WH) 7 2
F2 2 F3
X54
X51
X52
1
CNS
(WH) 3 4
F1 F4 1 3 1 3 1 3 21S4
3 1 (GN)
SV1/CH SV3/SS
(GY) (WH)
21S4
TH8 7
2
P. B.
t°
CN4 CN6 CN2
(WH) 2 1 (WH) 2 1 (RD) IC600
7 1 W
W
BK V
MS
3~ V WH
U
U RD
MC
IC500
DB
TB3A
TB2A
TB1A
TB1B
TB2B
TB3B
CNDC
TB4 TB3 E5 (PK) 1 3
BK
WH
WH
RD
RD
BK
BK
DCL1 2
DCL2
DCL3
BK
BK
BK
N. F.
CY1 BU TB2
E4 E3 EI E2 CNAC2 CNAC1
RD TB1 (RD) 1 31 3 (WH)
RD BU GNYE YE OG BN CY2
L N S1 S2 S3 TB1
LI
NI
TO
POWER SUPPLY INDOOR UNIT
~/N
230V 50Hz
Never splice the power cable or the indoor-outdoor connection cable, otherwise it may result in a smoke, a fire or communication failure.
*1 MODEL SELECT
The black square ( ) indicates a switch position.
MODEL SW6 *2
ON
140V OFF
1 2 3 4 5 6 7 8
OCH809A 19
PUZ-SWM80YAA.TR PUZ-SWM100YAA.TR PUZ-SWM120YAA.TR PUZ-SWM140YAA.TR
PUZ-SHWM80YAA.TR PUZ-SHWM100YAA.TR PUZ-SHWM120YAA.TR PUZ-SHWM140YAA.TR
[LEGEND]
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block <Power Supply> TRS Thermal Protector SW4 Switch <Function Switch>
TB2 Terminal Block <Indoor/Outdoor> LEV-A, LEV-B, SW5 Switch <Function Switch>
Linear Expansion Valve
MC Motor for Compressor LEV-C SW6 Switch <Function Switch, Model Select>
MF1 Fan Motor ACL1, ACL2, SW7 Switch <Function Switch>
Reactor
21S4 Solenoid Valve (4-Way Valve) ACL3, ACL4 SW8 Switch <Function Switch>
63H High Pressure Switch CY1, CY2 Capacitor SW9 Switch <Function Switch>
63HS High Pressure Sensor CK Capacitor SWP Switch <Pump Down>
TH3 Thermistor <Liquid> RS Rush Current Protect Resistor CNDM Connector <Connection for Option>
TH4 Thermistor <Discharge> P. B. Power Circuit Board SV1/CH Connector <Connection for Option>
TH6 Thermistor <2-Phase Pipe> N. F. Noise Filter Circuit Board SV3/SS Connector <Connection for Option>
TH7 Thermistor <Ambient> CONV. B. Converter Circuit Board CNM Connector <Connection for Option>
TH8 Thermistor <Heat Sink> C. B. Controller Circuit Board F1, F2 Fuse <T10AL250V>
TH32 Thermistor <Suction> Switch <Manual Defrost, Defect History F3, F4 Fuse <T6.3AL250V>
SW1
TH33 Thermistor <Comp. Surface> Record Reset, Refrigerant Address>
TH33 TH32 TH7 TH6 TH3 63H TRS TH4 63HS LEV-A LEV-B *5 LEV-C
M M M
C. B.
t° t° t° t° t° t° 5 5 5
MF1
5 CNF1(WH)
MS 1 3 1 2 1 4 1 2 2 1 *1
3~
SW7
TH33 TH32 TH7/6 TH3 TH4
SW8 SW5
1 7 1 5 1 5
SW6
(YE) (BK) (RD) (WH) (WH) 1 3 LEV-A LEV-B
1 3 63HS
(WH)
(WH) (RD) *3
63H
SW1
1 CNM 14
LED2 LED1 (WH)
CN4
1 (WH) 1 5
CN2 LEV-C
2 TRANS 1 2
1 (RD) 7 (BU) CNDM 1 3
3 (WH)
CNDC
(PK)
CNAC
(WH) 7 2
F2 2 F3
X54
X51
X52
1
CNS
(WH) 3 4
F1 F4 1 3 SV1/CH 1 3 SV3/SS 1 3 21S4
3 1 (GY) (WH) (GN)
21S4
TH8
3 2 7 2
P. B.
t°
1 3 1 21 2 1 7 12
CN7 CN6 CN5 CN2 CN4
(WH) (WH) (RD) (RD) (WH)
BK L3OUT TB-L3
X52CB
RD
TB-L2
L3IN
RD
RS
X52CA TB-L1
TB-N
CY1
CY2
WH
WH
RD
RD
BK
BK
WH TB-V
BK TB-W
RD TB-U
L3-OU
L2-OU
L1-OU
L3-A2
L2-A2
L1-A2
BK
TB2 CK
YE
3
S1 3
(WH)
CN7
CONV. B.
OG
V 1
TO S2 U W
MS
INDOOR 3~
BN
UNIT
BK CK-OU
S3
L1-A1
L1-IN
N-IN
MC
2
N. F.
RD
TB1
RD LI1 LO1 RD
L1
LI2 ACL2
POWER WH LO2 WH
SUPPLY
L2
3N~ LO3 ACL3
BK LI3 BK
400V 50Hz L3
BU NI NO BU
N
GNYE
~ ~
BK
BK
*1 MODEL SELECT *3 SW9-3 and SW9-4: Function Switch for SHWM only
The black square ( ) indicates a switch position. Ambient temp. of ZUBADAN Flash Injection becomes effective.
MODEL SW6 *2 MODEL SW6 *2 The black square ( ) indicates a switch position.
Ambient temp. SW9 *4 Ambient temp. SW9 *4 Ambient temp. SW9 *4 Ambient temp. SW9 *4
ON ON
80Y OFF 100Y OFF –6°C or less ON ON ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OFF –3°C or less OFF 0°C or less OFF 3°C or less OFF
(Default setting) 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
OCH809A 20
7 WIRING SPECIFICATIONS
Indoor unit-Outdoor unit *2 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar)
Indoor unit-Outdoor unit earth *2 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5
Remote controller-Indoor unit *3 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar)
Outdoor unit L-N (single)
Circuit rating
*4 230 VAC 230 VAC 230 VAC 230 VAC 230 VAC 230 VAC
Outdoor unit L1-N, L2-N, L3-N (3 phase)
Indoor unit-Outdoor unit S1-S2 *4 230 VAC 230 VAC 230 VAC 230 VAC 230 VAC 230 VAC
Indoor unit-Outdoor unit S2-S3 *4 28 VDC 28 VDC 28 VDC 28 VDC 28 VDC 28 VDC
Remote controller-Indoor unit *4 12 VDC 12 VDC 12 VDC 12 VDC 12 VDC 12 VDC
*1. A breaker with at least 3.0 mm contact separation in each poles shall be provided. Use earth leakage breaker (NV).
Make sure that the current leakage breaker is one compatible with higher harmonics.
Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter.
*2. Max. 45 m
If 2.5 mm2 used, Max. 50 m
If 2.5 mm2 used and S3 separated, Max. 80 m
*3. The 10 m wire is attached in the remote controller accessory.
*4. The figures are NOT always against the ground.
S3 terminal has 28 VDC against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.
Notes: 1. Wiring size must comply with the applicable local and national codes.
2. Power supply cables and the cables between Interface unit/Flow temp. controller and outdoor unit shall not be lighter than polychloroprene
sheathed flexible cables. (Design 60245 IEC 57)
3. Be sure to connect the cables between Interface unit/Flow temp. controller and outdoor unit directly to the units (no intermediate connections
are allowed).
Intermediate connections may result in communication errors. If water enters at the intermediate connection point, it may cause insufficient
insulation to ground or a poor electrical contact .
(If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cables.)
4. Install an earth line longer than power cables.
5. Do not construct a system with a power supply that is turned ON and OFF frequently.
6. Use self-extinguishing distribution cable for power supply wiring.
7. Properly route wiring so as not to contact the sheet metal edge or screw tip.
Power
supply
S1 S1
Indoor unit
Outdoor Unit S2 S2 (Interface unit /
Flow temp.
controller)
S3 S3
WARNING:
· In the case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation
between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3
terminals when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
Never splice the power cable or the Interface unit/Flow temp. controller - outdoor unit connection cable, otherwise it may result in smoke emission,
a fire or communication failure.
OCH809A 21
8 REFRIGERANT SYSTEM DIAGRAM
PUZ-SWM60VAA.TR PUZ-SWM80VAA.TR PUZ-SWM100VAA.TR
PUZ-SWM120VAA.TR PUZ-SWM140VAA.TR
PUZ-SWM80YAA.TR PUZ-SWM100YAA.TR PUZ-SWM120YAA.TR
PUZ-SWM140YAA.TR
Cooling/Defrosting: CHECK/V(H) unit: mm (in)
Stop valve P-sensor Heating: CHECK/V(L)
(Ø12.7/Ø15.88) Heat exchanger TH7
with service port REV/V
ON: Heating
TH6
Strainer5
(#50) H/P SW
Strainer6 (4.80MPa)
(#100)
Distributor
Muffler
TH3
TH4
TH32
TH33
Strainer4 LEV-B
(#100)
Refrigerant flow in heating
Refrigerant flow in cooling and defrosting
Muffler
TH3
TH4
TH32
TH33
TH8 P/B
T/P
Strainer1
Strainer4 HIC
(#100) LEV-B
OCH809A 22
Symbol Parts name Detail
COMP Compressor DC inverter scroll compressor (Mitsubishi Electric Corporation)
H/P SW High pressure switch For protection (OFF: 4.80 MPa)
REV/V Reversing (4-way) valve (21S4) Change the refrigerant circuit (Heating/Cooling) and for Defrosting
CHECK/V Charge plug (H) High pressure/(L) Low pressure/For production test use
P-SENSOR Pressure sensor (63HS) For calculation of the condensing temperature from high pressure
LEV-A/B Linear expansion valve -A/B Heating: Primary LEV
LEV-C Linear expansion valve -C For HIC
TH32 Suction temperature thermistor For LEV control
TH3 Liquid temperature thermistor Heating: Evaporating temperature
TH4 Discharge temperature thermistor For LEV control and for compressor protection
TH6 2-phase pipe temperature thermistor Outdoor 2-phase pipe temperature
TH7 Ambient temperature thermistor For fan control and for compressor frequency control
TH8 Heatsink temperature thermistor
TH33 Comp. surface temperature thermistor For protection
HIC Heat Interchanger For high heating capacity
Air HEX Air Heat Exchanger
T/P Thermal Protector
Strainer 1~2 Strainer for LEV
Strainer 3 Strainer
Strainer 4 Strainer for comp
Distributor Distributor
P/B Power circuit board
WARNING:
When the refrigeration circuit has a leak, DO NOT execute pump down with the compressor.
When pumping down the refrigerant, stop the compressor before diconnecting the refrigerant pipes.
• If the refrigerant pipes are disconnected while the compressor is operating and the stop valve (ball valve) is open,
the pressure in the refrigeration cycle become extremely high if air is drawn in, causing the pipes to burst, personal
injury, etc.
OCH809A 23
9 TROUBLESHOOTING
9-1. TROUBLESHOOTING
<Check code displayed by self-diagnosis and actions to be taken for service (summary)>
Present and past check codes are logged, and they can be displayed on the control board of outdoor unit. Actions to be taken
for service, which depends on whether or not the trouble is reoccurring in the field, are summarized in the table below. Check
the contents below before investigating details.
Unit conditions at service Check code Actions to be taken for service (summary)
Judge what is wrong and take a corrective action according
Displayed
to “9-2. SELF-DIAGNOSIS ACTION TABLE”.
The trouble is reoccurring.
Conduct troubleshooting and ascertain the cause of the trouble
Not displayed
according to “9-3. TROUBLESHOOTING OF PROBLEMS”.
onsider the temporary defects such as the work of protection
C
devices in the refrigerant circuit including compressor, poor
connection of wiring, noise, etc.
Re-check the symptom, and check the installation environ-
ment, refrigerant amount, weather when the trouble occurred,
Logged
matters related to wiring, etc.
Reset check code logs and restart the unit after finishing ser-
vice.
The trouble is not reoccurring. There is no abnormality in electrical component, controller
board, remote controller, etc.
Re-check the abnormal symptom.
Conduct troubleshooting and ascertain the cause of the trouble
according to “9-3. TROUBLESHOOTING OF PROBLEMS”.
Not logged Continue to operate unit for the time being if the cause is not
ascertained.
There is no abnormality concerning of parts such as electrical
component, controller board, remote controller, etc.
Indoor/outdoor unit connector Contact failure or miswiring of Check disconnection or looseness or polarity
miswiring, excessive number of units (2 indoor/outdoor unit connecting of indoor/outdoor unit connecting wire of
units or more) wire indoor and outdoor units.
1. Outdoor controller circuit board can Diameter or length of indoor/
automatically check the number of outdoor unit connecting wire is Check diameter and length of indoor/outdoor
connected indoor units. Abnormal if the out of specified capacity. unit connecting wire.
number cannot be checked automatically 2 or more indoor units are Total wiring length: 80 m
due to miswiring of indoor/outdoor unit connected to one outdoor unit. (including wiring connecting each indoor unit
connecting wire and etc. after power is Defective transmitting receiving and between indoor and outdoor unit)
turned on for 4 minutes. circuit of outdoor controller Also check if the connection order of flat cable
2. Abnormal if outdoor controller circuit circuit board is S1, S2, S3.
EA board recognizes the number of
(6844) Defective transmitting receiving
connected indoor units as “2 units or circuit of indoor controller Check the number of indoor units that are
more”. board connected to one outdoor unit. (If EA is
Defective indoor power board detected)
Do NOT use refrigerant
address 0, as 0 is used for – Turn the power off once, and on again to
FTC (Master). The address check.
range is 1 to 6. (In the case of Replace outdoor controller circuit board,
multiple outdoor units control.) indoor controller board or indoor power
Noise has entered into power board if abnormality occurs again.
supply or indoor/outdoor unit
connecting wire. Check if refrigerant addresses (SW1-3 to
Miswiring of indoor/outdoor unit Contact failure or miswiring of SW1-6 on outdoor controller circuit board) are
connecting wire (converse wiring or indoor/outdoor unit connecting overlapping in the case of multiple outdoor
disconnection) wire units control.
Outdoor controller circuit board can Diameter or length of indoor/
automatically set the unit number of indoor outdoor unit connecting wire is Check transmission path, and remove the
units. out of specified capacity. cause.
Abnormal if the indoor unit number cannot Defective transmitting receiving
be set within 4 minutes after power on circuit of outdoor controller circuit Note: The descriptions above, – , are for EA,
because of miswiring (converse wiring or board Eb and EC.
Eb disconnection) of indoor/outdoor unit Defective transmitting receiving
(6845) connecting wire. circuit of indoor controller board
Defective indoor power board
Do NOT use refrigerant
address 0, as 0 is used for
FTC (Master). The address
range is 1 to 6. (In the case of
multiple outdoor units control.)
Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
Startup time over Contact failure of indoor/
The unit cannot finish startup process with- outdoor unit connecting wire
in 4 minutes after power on. Diameter or length of indoor/
outdoor unit connecting wire is
out of specified capacity.
Do NOT use refrigerant
EC
address 0, as 0 is used for
(6846)
FTC (Master). The address
range is 1 to 6. (In the case of
multiple outdoor units control.)
Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
Incorrect connection A device other than Interface Connect I/F or FTC to the unit.
The outdoor unit does not receive the sig- unit or Flow temp. controller
EE
nals of I/F or FTC. unit is connected to the unit.
OCH809A 25
<Abnormalities detected while unit is operating>
Check code Abnormal point and detection method Cause Judgment and action
High pressure (High pressure switch Short cycle of indoor unit – Check indoor unit and repair defect.
63H operated) Clogged filter of indoor unit
Abnormal if high pressure switch 63H Decreased airflow caused by
operated (4.80 MPa) during compressor dirt of indoor fan
operation. Dirt of indoor heat exchanger
Locked indoor fan motor
63H: High pressure switch Malfunction of indoor fan motor
Defective operation of stop Check if stop valve is fully open.
valve (Not fully open) Check outdoor unit and repair defect.
Clogged or broken pipe – Check outdoor unit and repair defect.
Locked outdoor fan motor
Malfunction of outdoor fan
motor
U1 Short cycle of outdoor unit
(1302) Dirt of outdoor heat exchanger
Decreased airflow caused by Check the detected temperature of outside
defective inspection of outside temperature thermistor on LED display.
temperature thermistor
(It detects lower temperature (SW2 on A-Control Service Tool: Refer to
than actual temperature.) "9-7. FUNCTION OF SWITCHES,
Disconnection or contact failure CONNECTORS AND JUMPERS".)
of connector (63H) on outdoor – Turn the power off and check F5 is
controller board displayed when the power is turned again.
Disconnection or contact failure
of 63H connection When F5 is displayed, refer to “Judgment
Defective outdoor controller and action” for F5.
board Check linear expansion valve.
Defective action of linear Refer to "9-4. HOW TO CHECK THE PARTS".
expansion valve Replace outdoor controller board.
Malfunction of fan driving circuit
High discharge temperature Overheated compressor Check intake superheat.
1. Abnormal if TH4 exceeds 125°C or operation caused by shortage Check leakage of refrigerant.
110˚C continuously for 5 minutes. of refrigerant Charge additional refrigerant.
Abnormal if TH4 exceeds 110°C or Defective operation of stop Check if stop valve is fully open.
more continuously for 30 seconds after valve
90 seconds have passed since the Defective thermistor Turn the power off and check if U3 is
defrosting operation started. Defective outdoor controller displayed when the power is turned on again.
2. Abnormal if discharge superheat board When U3 is displayed, refer to “Judgment
(Heating: TH4−T63HS) and action” for U3.
exceeds 70°C continuously for 10 Defective action of linear Check linear expansion valve.
U2 minutes. expansion valve Refer to "9-4. HOW TO CHECK THE PARTS".
(TH4:1102)
Clogging with foreign objects in After recovering refrigerant, remove water
(TH33:1132) TH4: Thermistor <Discharge> refrigerant circuit from entire refrigerant circuit under vacuum
Note: Clogging occur in the parts more than 1 hour.
High comp. surface temperature which become below
Abnormal if TH33 exceeds 125°C. freezing point when water
In the case of high comp. surface enters in refrigerant circuit.
temperature error, compressor does In the case of the unit does not
not restart unless the thermistor (TH33) restart:
becomes less than 95°C. Detection temp. of thermistor
TH33: Thermistor <Comp. surface> (TH33) ≥ 95°C
Open/short circuit of outdoor unit Disconnection or contact failure Check connection of connector (TH4, TH33) on
temperature thermistor (TH4, TH33) of connectors (TH4, TH33) on the outdoor controller circuit board.
Abnormal if open (-20°C or less) or short the outdoor controller circuit Check breaking of the lead wire for
(217°C or more) is detected during board TH4, TH33. Refer to "9-6.TEST POINT
compressor operation. DIAGRAM".
U3 (Detection is inoperative for 10 minutes of Defective thermistor Check resistance value of TH4, TH33 or
(TH4:5104) compressor starting process and for 10 temperature by microprocessor.
(TH33:5132) minutes after and during defrosting.) (Thermistor/TH4, TH33: Refer to "9-4. HOW TO
CHECK THE PARTS".) (SW2 on A-Control
TH4: Thermistor <Discharge> Service Tool: Refer to "9-7. FUNCTION OF
TH33: Thermistor <Comp. surface> SWITCHES, CONNECTORS AND JUMPERS".)
Defective outdoor controller cir- Replace outdoor controller board.
cuit board
OCH809A 26
Check code Abnormal point and detection method Cause Judgment and action
Open/short of outdoor unit thermistors Disconnection or contact failure Check connection of connector (TH3, TH32,
(TH3, TH32, TH6, TH7, and TH8) of connectors TH7/6) on the outdoor controller circuit board.
( )
Abnormal if open or short is detected Outdoor controller circuit board: Check connection of connector (CN3) on the
during compressor operation. TH3, TH32, TH7/6 outdoor power circuit board. Check breaking of
Open detection of TH3, TH32 and TH6 is Outdoor power circuit board: the lead wire for TH3, TH32, TH6, TH7, TH8.
inoperative for 10 seconds to 10 minutes CN6 Refer to "9-6.TEST POINT DIAGRAM".
after compressor starting and 10 minutes Defective thermistor Check resistance value of TH3, TH32,
after and during defrosting. TH6,TH7,TH8 or check temperature by
Note: Check which unit has abnormality in microprocessor.
its thermistor by switching the mode (TH3,TH32,TH6,TH7,TH8: Refer to "9-4.HOW
U4 of SW2. (PAC-SK52ST) TO CHECK THE PARTS".) (SW2 on
(TH3:5105) (Refer to "9-7. FUNCTION OF A-Control Service Tool: Refer to "9-7.
(TH6:5107) SWITCHES, CONNECTORS AND FUNCTION OF SWITCHES, CONNECTORS
(TH7:5106) JUMPERS".) AND JUMPERS".)
(TH8:5110)
Defective outdoor controller Replace outdoor controller circuit board.
(TH32:5105)
circuit board Note: Emergency operation is available in the case
of abnormalities of TH3, TH32, TH6 and
TH7.
Thermistors
Open detection Short detection
Symbol Name
TH3,TH32 Thermistor <Liquid>, <Suction> −40 °C or below 90 °C or above
TH6 Thermistor <2-phase pipe> −40 °C or below 90 °C or above
TH7 Thermistor <Ambient> −40 °C or below 90 °C or above
TH8 Thermistor <Heat sink> −35 °C or below 102 °C or above
Temperature of heat sink The outdoor fan motor is locked. Check outdoor fan.
Abnormal if TH8 detects temperature indi- Failure of outdoor fan motor
cated below. Airflow path is clogged. Check airflow path for cooling.
SWM60, 80, 100, 120, 140V, Rise of ambient temperature Check if there is something which causes
SHWM60, 80, 100, 120, 140V·········· 78°C temperature rise around outdoor unit.
(Upper limit of ambient temperature is 46°C.)
SWM80, 100, 120, 140Y, Turn off power, and on again to check if U5 is
SHWM80, 100, 120, 140Y················ 78°C displayed within 30 minutes.
U5 If U4 is displayed instead of U5, follow the
TH8: Thermistor <Heat sink> action to be taken for U4.
(4230)
Defective thermistor Check resistance value of TH8 or temperature
by microprocessor. (TH8: Refer to
"9-4. HOW TO CHECK THE PARTS".)
(SW2 on A-Control Service Tool: Refer to "9-7.
FUNCTION OF SWITCHES, CONNECTORS
AND JUMPERS".)
Defective input circuit of outdoor Replace outdoor power circuit board.
power circuit board
Failure of outdoor fan drive circuit Replace outdoor controller circuit board.
Power module Outdoor stop valve is closed. Open stop valve.
Check abnormality by driving power mod- Decrease of power supply voltage Check facility of power supply.
ule in case overcurrent is detected. Looseness, disconnection or converse Correct the wiring (U•V•W phase) to compressor. Refer to "9-6.
U6 (UF or UP error condition) of compressor wiring connection TEST POINT DIAGRAM" (Outdoor power circuit board).
(4250) Defective compressor Check compressor referring to "9-4. HOW TO
CHECK THE PARTS".
Defective outdoor power circuit board Replace outdoor power circuit board.
Outdoor fan motor ailure in the operation of the
F Check or replace the DC fan motor.
Abnormal if rotational frequency of the fan DC fan motor
motor is not detected during DC fan motor Failure in the outdoor circuit heck the voltage of the outdoor circuit
C
operation. controller board controller board during operation.
U8 Fan motor rotational frequency is abnormal if; Replace the outdoor circuit controller board.
(4400) • 100 rpm or below detected continuously (When the failure is still indicated even after
for 15 seconds at 20°C or more outside performing the action above.)
air temperature.
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.
OCH809A 27
Check code Abnormal point and detection method Cause Judgment and action
Detailed To find out the detail history (latest) about U9 error, turn ON SW2-1, 2-2 and 2-6.
codes Refer to "9-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS".
OCH809A 28
From the previous page.
Check code Abnormal point and detection method Cause Judgment and action
Detailed PFC/IGBT error Incorrect switch settings on the Correction of a model select
codes (Undervoltage)
outdoor controller circuit board for
• When Compressor is running, model select
U9 DC bus voltage stays at 310 V or Defective outdoor power circuit Replace outdoor power circuit board.
(4220) lower for consecutive 10 seconds
20 board
(V-type only) Defective outdoor controller circuit Replace outdoor controller circuit board.
board
Overheat protection Defective outdoor fan (fan motor) or Check outdoor unit air passage.
Abnormal if TH3, condensing temperature short cycle of outdoor unit during
Ud T63HS detects 70°C or more during com- cooling operation
(1504) pressor operation. Defective TH3, condensing urn the power off and on again to
T
temperature T63HS check the check code. If U4 is displayed,
TH3: Thermistor <Liquid> Defective outdoor controller board follow the U4 processing direction.
Abnormal pressure of 63HS Disconnection or contact failure of Check connection of connector (63HS) on
Abnormal if 63HS detects 0.1 MPa or connector (63HS) on the outdoor the outdoor controller circuit board.
less. controller circuit board Check breaking of the lead wire for 63HS.
Detection is inoperative for 3 minutes Defective pressure sensor Check pressure by microprocessor.
UE after compressor starting and 3 minutes (Pressure sensor/ 63HS)
(1302) after and during defrosting. (SW2: Refer to "9-7. FUNCTION OF
SWITCHES, CONNECTORS AND
63HS: High pressure sensor JUMPERS".)
Defective outdoor controller circuit Replace outdoor controller board.
board
Compressor overcurrent interruption Stop valve is closed. Open stop valve.
(When compressor locked) Decrease of power supply voltage Check facility of power supply.
Abnormal if overcurrent of DC bus or Looseness, disconnection or con- Correct the wiring (U•V•W phase) to
compressor is detected within 30 seconds verse of compressor wiring connec- compressor.
after compressor starts operating. tion Refer to "9-6.TEST POINT DIAGRAM".
UF (Outdoor power circuit board).
(4100) Defective compressor Check compressor.
Refer to "9-4. HOW TO CHECK THE
PARTS".
Defective outdoor power board Replace outdoor power circuit board.
DIP switch setting difference of out- Check the DIP switch setting of outdoor
door controller circuit board controller circuit board.
Current sensor error or input current Disconnection of compressor wiring Correct the wiring (U•V•W phase) to
error compressor. Refer to "9-6.TEST POINT
• Abnormal if current sensor detects –1.0A DIAGRAM" (Outdoor power circuit board).
to 1.0A during compressor operation. Defective circuit of current sensor on Replace outdoor power circuit board.
(This error is ignored in the case of test outdoor power circuit board
run mode.) Decrease of power supply voltage Check the facility of power supply.
UH • Abnormal if the detected input current or
(5300) Leakage or shortage of refrigerant Check leakage of refrigerant.
the detected continuous current for 10
second is more than the limit value.
<Instant limit value>
60-120 V: 38 A 140 V: 40 A
<Continuous limit value>
60-120 V: 34 A 140 V: 37 A
Low Pressure (Low pressure switch 63L Disconnection or contact failure of Check short wiring connected to connector
operated) connector (63L) on outdoor controller (63L).
Disconnection or contact failure of 63L board
UL connection
(1300)
63L: Low pressure switch
OCH809A 29
Check code Abnormal point and detection method Cause Judgment and action
Compressor overcurrent interruption Stop valve of outdoor unit is closed. Open stop valve.
Abnormal if overcurrent DC bus or Decrease of power supply voltage Check facility of power supply.
compressor is detected after compressor Looseness, disconnection or Correct the wiring (U·V·W phase) to
starts operating for 30 seconds. converse of compressor wiring compressor. Refer to "9-6.TEST POINT
connection DIAGRAM" (Outdoor power circuit board).
Defective fan of indoor/outdoor units Check indoor/outdoor fan.
Short cycle of indoor/outdoor units Solve short cycle.
Defective input circuit of Replace outdoor controller circuit board.
outdoor controller board Note:
Before the replacement of the outdoor
UP controller circuit board, disconnect the wiring
(4210) to compressor from the outdoor power circuit
board and check the output voltage among
phases, U, V, W, during test run.
No defect on board if voltage among phases
(U-V, V-W and W-U) is same. Make sure to
perform the voltage check with same
performing frequency.
Defective compressor Check compressor. Refer to "9-4. HOW TO
CHECK THE PARTS".
Defective outdoor power circuit board Replace outdoor power circuit board.
DIP switch setting difference of Check the DIP switch setting of outdoor
outdoor controller circuit board controller circuit board.
Remote controller transmission error Contact failure at transmission Check disconnection or looseness of indoor
(E0)/signal receiving error (E4) wire of remote controller unit or transmission wire of remote controller.
Abnormal if main remote controller Miswiring of remote controller Check wiring of remote controller.
cannot receive normally any • Total wiring length: Max. 500 m
transmission from indoor unit of (Do not use cable with 3 or more cores.)
refrigerant address “0” for 3 minutes. • The number of connecting indoor units:
(Check code: E0) Max. 6 units
• The number of connecting remote controller:
Max. 1 unit
Abnormal if indoor controller board can- If the cause of trouble is not in above – ,
not receive normally any data from Defective transmitting receiving Diagnose remote controller (PAC-IF011B-E only).
E0 remote controller board or from other
or circuit of remote controller a) When “OK” is displayed,
indoor controller board for 3 minutes. Defective transmitting receiving remote controllers have no problem.
E4 (Check code: E4)
(6831 circuit of indoor controller board Turn the power off, and on again to check.
Indoor controller board cannot receive of refrigerant address “0” If abnormality occurs again, replace indoor
or any signal from remote controller for 2
6834) Noise has entered into the controller board.
minutes. (Check code: E4) transmission wire of remote b) When “NG” is displayed,
controller. replace remote controller.
c) When "E3" or "00-66" is displayed, noise
may be causing abnormality.
Note:
If the unit is not normal after replacing
indoor controller board in group control,
indoor controller board of address “0” may
be abnormal. For the controllers other than
PAC-IF011B-E, refer to Installation Manual
or Service Handbook of the indoor unit.
Remote controller control board Defective remote controller Replace remote controller.
E1 Abnormal if data cannot be normally
or read from the nonvolatile memory of the
E2 remote controller control board.
(6201 (Check code: E1)
or Abnormal if the clock function of remote
6202) controller cannot be normally operated.
(Check code: E2)
Remote controller transmission error Duplication of refrigerant The address changes to a separate setting.
(E3)/signal receiving error (E5) address
Abnormal if remote controller could not Defective transmitting receiving – Diagnose remote controller (PAC-IF011B-E only).
find blank of transmission path for 6 circuit of remote controller a) When “OK” is displayed, remote controllers
seconds and could not transmit. Defective transmitting receiving have no problem.
(Check code: E3) circuit of indoor controller board Turn the power off, and on again to check.
Remote controller receives transmitted Noise has entered into When becoming abnormal again, replace
E3 data at the same time, compares the transmission wire of remote indoor controller board.
or data, and when detecting it, judges controller. b) When “NG” is displayed, replace remote
E5 different data to be abnormal 30 controller.
(6832 continuous times. (Check code: E3) c) When “E3” or “00-66” is displayed, noise
or may be causing abnormality.
6833) Abnormal if indoor controller board could
not find blank of transmission path.
Note: For the controllers other than PAC-
(Check code: E5)
Indoor controller board receives IF011B-E, refer to Installation Manual or
transmitted data at the same time, Service Handbook of the indoor unit.
compares the data, and when detecting
it, judges different data to be abnormal
30 continuous times. (Check code: E5)
OCH809A 30
Check code Abnormal point and detection method Cause Judgment and action
Indoor/outdoor unit communication Check LED display on outdoor controller circuit
error (Signal receiving error) board. (Connect A-Control service tool (PAC-
SK52ST))
Refer to EA-EC item if LED displays EA-AC.
Abnormal if indoor controller board Contact failure, short circuit or Check disconnecting or looseness of indoor/
could not receive any signal normally miswiring (reversed wiring)of outdoor unit connecting wire of indoor unit or
for 6 minutes after turning the power on. indoor/outdoor unit connecting outdoor unit.
wire. Check all the units in the case of twin/triple/
Abnormal if indoor controller board Defective transmitting receiving quadruple indoor unit.
could not receive any signal normally circuit of outdoor controller circuit – Turn the power off, wait 10 minutes and
for 3 minutes. board. on again to check.
Consider the unit as abnormal under Defective transmitting receiving If abnormality occurs again, replace indoor
the following condition. When 2 or more circuit of indoor controller circuit controller board or outdoor controller circuit
indoor units are connected to an out- board. board.
door unit, indoor controller board could Noise has entered into indoor/ Note: Other indoor controller board may have
E6
not receive a signal for 3 minutes from outdoor unit connecting wire. defect in the case of twin/triple/quadruple
(6840) outdoor controller circuit board, a signal High pressure(High pressure indoor unit system.
which allows outdoor controller circuit switch 63H operated) or High
board to transmit signals. compressor temperature
(Thermal protector TRS
operated)
Defective fan motor Turn the power off, and detach fan motor from
connector (CNF1, 2). Then turn the power on
again.
If abnormality is not displayed, replace fan
motor.
If abnormality is displayed, replace outdoor
controller circuit board.
Defective rush current resistor Check the rush current resistor on outdoor
of outdoor power circuit board power circuit board with tester.
If open is detected, replace the power circuit
board.
Indoor/outdoor unit communication Defective transmitting receiving – Turn the power off, and on again to check.
error (Transmitting error) circuit of indoor controller board If abnormality occurs again, replace
Abnormal if "1" receiving is detected 30 Noise has entered into power indoor controller board.
E7 times continuously though indoor controller
board has transmitted "0". supply
Noise has entered into outdoor
control wire
OCH809A 31
Check code Abnormal point and detection method Cause Judgment and action
Indoor/outdoor unit communication Contact failure of indoor/ Check disconnection or looseness of indoor/
error (Signal receiving error) (Outdoor outdoor unit connecting wire outdoor unit connecting wire of indoor or
unit) Defective communication circuit outdoor units.
Abnormal if outdoor controller circuit board of outdoor controller circuit board – Turn the power off, and on again to check.
could not receive anything normally for 3 Defective communication circuit Replace indoor controller board or outdoor
E8 minutes. of indoor controller board controller circuit board if abnormality is
(6840)
Noise has entered into indoor/ displayed again.
outdoor unit connecting wire.
Indoor/outdoor unit communication Indoor/ outdoor unit connecting Check disconnection or looseness of indoor/
error (Transmitting error) (Outdoor unit) wire has contact failure. outdoor unit connecting wire.
Abnormal if “0” receiving is detected 30 Defective communication circuit – Turn the power off, and on again to check.
times continuously though outdoor of outdoor controller circuit board Replace outdoor controller circuit board if
controller circuit board has transmitted Noise has entered power supply. abnormality is displayed again.
E9 “1”. Noise has entered indoor/
(6841) Abnormal if outdoor controller circuit outdoor unit connecting wire.
board could not find blank of
transmission path for 3 minutes.
Non defined check code Noise has entered transmission Turn the power off, and on again to check.
This code is displayed when non defined wire of remote controller. Replace indoor controller board or outdoor
check code is received. Noise has entered indoor/ controller circuit board if abnormality is
EF outdoor unit connecting wire. displayed again.
(6607 Outdoor unit is not inverter Replace outdoor unit with inverter type
or models. outdoor unit.
6608)
Serial communication error Breaking of wire or contact Check connection of each connector CN2
Abnormal if serial communication failure of connector CN2 and CN4 between the outdoor controller cir-
between outdoor controller circuit board between the outdoor controller cuit board and the outdoor power circuit
and outdoor power circuit board is circuit board and the outdoor board.
defective. power circuit board
Breaking of wire or contact
failure of connector CN4
Ed between the outdoor controller
(0403) circuit board and the outdoor
power circuit board
Defective communication circuit Replace outdoor power circuit board.
of outdoor power circuit board
Defective communication circuit Replace outdoor controller circuit board.
of outdoor controller circuit
board for outdoor power circuit
board
Pipe temperature Slight temperature difference – Check pipe <liquid or condenser/evaporator>
<Heating mode> between indoor room temperature with room temperature display
When 10 seconds have passed after the temperature and pipe <liquid or on remote controller and outdoor controller
compressor starts operation and the hot condenser/ evaporator> circuit board.
adjustment mode has finished, the unit is temperature thermistor Pipe <liquid or condenser/ evaporator>
detected as abnormal when condenser/ • Shortage of refrigerant temperature display is indicated by setting
evaporator pipe temperature is not in • Disconnected holder of pipe SW2 of outdoor controller circuit board as
heating range within 20 minutes. <liquid or condenser/ follows.
( )
evaporator> thermistor Conduct temperature check with outdoor
Note 3: It takes at least 27 minutes to • Defective refrigerant circuit controller circuit board after connecting
detect abnormality. Converse connection of ‘A-Control Service Tool (PAC-SK52ST)’.
Note 4: It excludes the period of defrosting extension pipe (on plural units Temperature display of indoor condenser/
Temperature display of indoor liquid pipe
(Detection restarts when defrost- connection) Indoor 1 evaporator pipe Indoor 1
OCH809A 32
9-3. TROUBLESHOOTING OF PROBLEMS
Phenomena Factor Countermeasure
1. Remote controller display does not 12 VDC is not supplied to remote controller. Check LED2 on indoor controller board.
work. (1) When LED2 is lit:
Check the remote controller wiring for break-
ing or contact failure.
(2) When LED2 is blinking:
Check short circuit of remote controller
wiring.
(3) When LED2 is not lit:
Refer to No.3 below.
12–15 VDC is supplied to remote controller, Check the following.
however, no display is indicated. • Failure of remote controller if “Please Wait” is
• “Please Wait” is not displayed. not displayed
• “Please Wait” is displayed. • Refer to No.2 below if “Please Wait” is dis-
played.
2. “Please Wait” display is remained on At longest 2 minutes after the power supply Normal operation
the remote controller. “Please Wait” is displayed to start up. Self-diagnosis of remote controller
Communication error between the remote con- ”Please Wait” is displayed for 6 minutes at most
troller and indoor unit in the case of indoor/outdoor unit
Communication error between the indoor and communication error. Check LED3 on indoor
outdoor unit controller board.
(1) When LED3 is not blinking.
Check indoor/outdoor connecting wire for
miswiring.
(Converse wiring of S1 and S2, or break of
S3 wiring.)
(2) When LED3 is blinking.
Indoor/outdoor connecting wire is normal.
Outdoor unit protection device connector is Check LED display on outdoor controller circuit
open. board. Refer to "9-9.TEST POINT DIAGRAM".
Check protection device connector (63L and
63H) for contact failure.
3. When pressing the remote controller After cancelling to select function from the Normal operation
operation switch, the OPERATION remote controller, the remote controller opera-
display is appeared but it will be tion switch will not be accepted for approx. 30
turned off soon. seconds.
4. Remote controller display works Refrigerant shortage If refrigerant leaks, discharge temperature rises
normally and the unit performs and LEV opening increases.
cooling operation, however, the Inspect leakage by checking the temperature
capacity cannot be fully obtained. and opening.
Check pipe connections for gas leakage.
Filter clogging Clean the filter of water piping.
5. R
emote controller display works Linear expansion valve fault Discharge temperature and indoor heat
normally and the unit performs Opening cannot be adjusted well due to linear exchanger temperature does not rise.
heating operation, however, the expansion valve fault. Inspect the failure by checking discharging
capacity cannot be fully obtained. pressure.
Replace linear expansion valve.
Refrigerant shortage If refrigerant leaks, discharge temperature rises
and LEV opening increases.
Inspect leakage by checking the temperature
and opening.
Check pipe connections for gas leakage.
Lack of insulation for refrigerant piping Check the insulation.
Filter clogging Clean the filter of water piping.
Bypass circuit of outdoor unit fault Check refrigerant system during operation.
6. For 3 minutes after temperature Normal operation Normal operation
adjuster turns off, the compressor (For protection of compressor)
will not start operating even if
temperature adjuster is turned on.
For 3 minutes after temperature
adjuster turns on, the compressor
will not stop operating even if
temperature adjuster is turned off.
(Compressor stops operating
immediately when turning off by
the remote controller.)
7. The compressor does not work after Normal operation ( For protection of compressor) Start operating after 12 hours of power-on.
breaker switched on. The unit might not run, in order to protect the
compressor, when the following two conduc-
tions holds:
1.The unit was not supplied power for a while,
e.g. at the first use of the unit;
2. Ambient and compressor surface are below
freezing temperature.
It may last up to 12 hours until the unit runs.
OCH809A 33
Phenomena Countermeasure
A flowing water sound or occasional hissing sound is heard. ■ These sounds can be heard when refrigerant and/or water is (are) flowing
in the indoor unit or refrigerant pipe, or when the refrigerant and/or water
is (are) chugging.
Water does not heat or cool well. ■ C lean the filter of water piping. (Flow is reduced when the filter is dirty or
clogged.)
■ Check the temperature adjustment and adjust the set temperature.
■ Make sure that there is plenty of space around the outdoor unit.
Water is dripping or vapour is emitted from the outdoor unit. ■ During cooling mode, water may form and drip from the cool pipes and joints.
■ During heating mode, water may form and drip from the heat exchanger
of outdoor unit.
■ During defrosting mode, water on the heat exchanger of outdoor unit
evaporates and water vapour may be emitted.
The operation indicator does not appear in the remote control- ■ Turn on the power switch. “ ” will appear in the remote controller dis-
ler display. play*.
“ ” appears in the remote controller display.* ■ During external signal control, “ ” appears in the remote controller dis-
play and FTC operation cannot be started or stopped using the remote
controller.
When restarting the outdoor unit soon after stopping it, it does ■ Wait approximately 3 minutes. (Operation has stopped to protect the out-
not operate even though the ON/OFF button is pressed.* door unit.)
FTC operates without the ON/OFF button being pressed.* ■ Is the on timer set?
Press the ON/OFF button to stop operation.
■ Is the FTC connected to a external signal?
Consult the concerned people who control the FTC.
■ Does “ ” appear in the remote controller display?
Consult the concerned people who control the FTC.
■ Has the auto recovery feature from power failures been set?
Press the ON/OFF button to stop operation.
FTC stops without the ON/OFF button being pressed.* ■ Is the off timer set?
Press the ON/OFF button to restart operation.
■ Is the FTC connected to a central remote controller?
Consult the concerned people who control the FTC.
■ Does “ ” appear in the remote controller display?
Consult the concerned people who control the FTC.
Remote controller timer operation cannot be set.* ■ Are timer settings invalid?
If the timer can be set, WEEKLY , SIMPLE , or AUTO OFF appears in the
remote controller display.
“Please Wait” appears in the remote controller display. ■ The initial settings are being performed. Wait approximately 3 minutes.
■ If the remote controller is not only for FTC, change it.
A check code appears in the remote controller display. ■ The protection devices have operated to protect the FTC and outdoor unit.
■ Do not attempt to repair this equipment by yourself.
Turn off the power switch immediately and consult your dealer. Be sure to
provide the dealer with the model name and information that appeared in
the remote controller display.
*PAC-IF011B-E only
• If the unit cannot be operated properly after test run, refer to the following table to find the cause.
Symptom
Cause
Wired remote controller LED 1, 2 (PCB in outdoor unit)
For about 2 After LED 1, 2 are lit, LED 2 is turned • For about 2 minutes following power-on, op-
Please Wait minutes after off, then only LED 1 is lit. eration of the remote controller is not possible
power-on (Correct operation) due to system startup. (Correct operation)
• Connector for the outdoor unit’s protection
Only LED 1 is lit. → device is not connected.
Please Wait → Check code
Subsequent to LED 1, 2 blink. • Reverse or open phase wiring for the outdoor
about 2 minutes unit’s power terminal block (L1, L2, L3)
Display messages do not after power-on
Only LED 1 is lit. → • Incorrect wiring between FTC and outdoor
appear even when operation
switch is turned ON (operation LED 1 blinks twice, (incorrect polarity of S1, S2, S3)
lamp does not light up). LED 2 blinks once. • Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the FTC, refer to the following table.
LED1 (power for microprocessor) Indicates whether control power is supplied. Make sure that this LED is always lit.
LED2 (power for remote controller) Indicates whether power is supplied to the remote controller.
This LED lights only in the case of the FTC which is connected to the outdoor unit
refrigerant addresses “0”.
LED3 (communication between FTC and outdoor units) Indicates state of communication between the FTC and outdoor units.
Make sure that this LED is always blinking.
OCH809A 34
Symptoms: “Please Wait” is kept being displayed on the remote controller.
• Defective indoor
controller board
• Defective remote
controller
OCH809A 35
LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller. 1 LED1:
LED2:
LED3:
NO
198 to 264 VAC?
Check the voltage among L(L3) and
N on the terminal block (TB1) of the
YES outdoor power circuit board.
NO
198 to 264 VAC? • Bad wiring of the • Check the wiring of the
outdoor controller outdoor unit.
board • Check if the wiring is bad.
YES • The fuses on the Check if the fuses are blown.
outdoor controller The fuses on the outdoor
circuit board are controller circuit board will
blown. be blown when the indoor
/outdoor connecting wire
short-circuits.
OCH809A 36
LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller. 2 LED1:
LED2:
LED3: or
NO
198 to 264 VAC?
YES
Is the refrigerant NO
address “0”? • Normal • Set the refrigerant add-
Only the unit which ress to “0”. In the case
YES has the refrigerant of the multiple outdoor
address “0” supplies units control, recheck the
Check the LED display of the power to the remote
outdoor unit after turning on the refrigerant address again.
controller
main power again.
NO
Is anything displayed? • Defective outdoor • Replace the outdoor
controller circuit controller circuit board.
YES board
Is “EA” or “Eb” NO
displayed?
YES YES
Is “E8” displayed? • Defective outdoor • Replace the outdoor
controller circuit controller circuit board.
NO board
Can the unit be restarted?
OCH809A 37
LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller. 3 LED1:
LED2: or
LED3: —
YES
10 to 16 VDC? • Defective • Replace the
remote controller remote controller.
NO
OCH809A 38
9-4. HOW TO CHECK THE PARTS
Thermistor (TH3) Disconnect the connector then measure the resistance with a multimeter.
<Liquid> (At the ambient temperature 10 to 30°C)
Thermistor (TH4)
<Discharge> Normal Abnormal
Thermistor (TH6) TH4
<2-phase pipe> 160 to 410 kΩ
TH33
Thermistor (TH7) TH3
<Ambient>
TH6 Open or short
Thermistor (TH8) 4.3 to 9.6 kΩ
<Heat sink> TH7
Thermistor (TH32) TH32
<Suction>
TH8 39 to 105 kΩ
Thermistor (TH33)
<Comp. surface>
Solenoid valve coil Measure the resistance between the terminals with a multimeter.
<4-way valve> (At the ambient temperature 20°C)
(21S4)
Normal Abnormal
Motor for compressor Measure the resistance between the terminals with a multimeter.
(MC) (Winding temperature 20°C)
U
SWM60-120VAA SWM80-120YAA
SHWM140VAA Abnormal
SHWM60-120VAA SHWM80-140YAA
V
0.74 0.32 0.94 Open or short
W
Linear expansion valve Disconnect the connector then measure the resistance with a multimeter.
(LEV-A/LEV-C*1) (Winding temperature 20°C)
*1 PUZ-SHWM only.
OCH809A 39
Check method of DC fan motor (fan motor/outdoor controller circuit board)
1 Notes
· High voltage is applied to the connector (CNF1) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1) for the motor with the power supply on.
(It causes trouble of the outdoor controller circuit board and fan motor.)
2 Self check
Symptom: The outdoor fan cannot rotate.
Fuse check
Check the fuse (F5) on outdoor
controller board.
Yes
Is the resistance abnormal? Replace the defective fan motor
No
Power supply check (Remove the connector (CNF1))
Measure the voltage in the outdoor controller circuit board.
TEST POINT 1: VDC (between 1 (+) and 4 (−) of the fan connector): VDC 280–380 VDC
TEST POINT 2: VCC (between 5 (+) and 4 (−) of the fan connector): VCC 15 VDC
Yes
Is the voltage normal? Replace the defective fan motor.
No Yes OK
Replace outdoor Check the operation of fan. COMPLETE
controller board. Fail
OK
Replace the outdoor controller board.
Check the operation. COMPLETE
Fail
Replace the defective fan motor.
OCH809A 40
<Thermistor feature chart>
50
Low temperature thermistors
• Thermistor <Liquid> (TH3)
• Thermistor <2-phase pipe> (TH6) 40
• Thermistor <Ambient> (TH7)
• Thermistor <Suction> (TH32)
Resistance (kΩ)
30
Thermistor R0 = 15 kΩ ± 3 %
B constant = 3480 ± 1 %
1 1 20
Rt =15exp{3480( 273+t – 273 )}
0 °C 15 kΩ 30°C 4.3 kΩ
10 °C 9.6 kΩ 40°C 3.0 kΩ
20 °C 6.3 kΩ 10
25 °C 5.2 kΩ
0
-20 -10 0 10 20 30 40 50
Temperature (°C)
1 1
Rt =17exp{4150( 273+t – 323)}
0 °C 180 kΩ 100
25 °C 50 kΩ
50 °C 17 kΩ
70 °C 8 kΩ
90 °C 4 kΩ 50
0
25 50 75 100 125
Temperature (°C)
300
20 °C 250 kΩ 70 °C 34 kΩ
30 °C 160 kΩ 80 °C 24 kΩ 200
40 °C 104 kΩ 90 °C 17.5 kΩ
50 °C 70 kΩ 100 °C 13.0 kΩ
60 °C 48 kΩ 110 °C 9.8 kΩ
100
0
25 50 75 100 120
Temperature (°C)
OCH809A 41
Linear expansion valve
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the outdoor controller board and the linear expansion valve>
12 V DC
LEV Gray 1
Drive circuit
3
Ø4 Orange 2 Ø4
M 2
Ø3 Ø3
Red 3
1 5
6 4 Yellow 4 Ø2
Ø2
Ø1 Black 5 Ø1
Connector LEV-A
LEV-C
Output
Output
(Phase) 5 6 7 8 The output pulse shifts in the following order.
1 2 3 4
Opening a valve : 8 → 7 → 6 → 5 → 4 → 3 → 2 → 1 → 8
Ø1 ON ON OFF OFF OFF OFF OFF ON Closing a valve : 1 → 2 →3 → 4 → 5 → 6 → 7 → 8 → 1
Ø2 OFF ON ON ON OFF OFF OFF OFF · When linear expansion valve operation stops, all output phases
become OFF.
Ø3 OFF OFF OFF ON ON ON OFF OFF
Open · When the power is turned on, 700 pulse closing valve signal will
be sent till it goes to point in order to define the valve position.
Valve position (capacity)
500 pulse
A Opening a valve
all the way
Close
B Pulse number
OCH809A 42
(3) How to attach and detach the coil of linear expansion valve
<Composition>
Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Lead wire
Lead wire
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and detach the coil by pulling it
upward.
Be sure to detach the coil holding main body firmly. Otherwise
pipes can bend due to stress.
OCH809A 43
9-6. TEST POINT DIAGRAM
Outdoor controller circuit board
SW5
Function switch
SW8
Pipe replace
Wiring replace
CNM SV1/SS
Connect to A control
service tool Drain hose heater output
LEV-A,B,C CN4
Linear expansion valve Transmission to out-
LEV-C is PUZ-SHWM door power circuit
only board (CN4)
CN2
Connect to the outdoor power cir-
cuit board (CN2)
63HS – : Reception from
Pressure sensor power circuit board
– : Zero cross signal
TH4
Thermistor (0–5 VDC)
<Discharge> – : Not used
(S(H)WM80-140Y)
TH3 15 VDC
Thermistor (S(H)WM60-140V)
<Liquid> – : 15 VDC
TH7/6 – : 15 VDC
Thermistor
<Ambient/
2-phase pipe>
CNAC
TH32 Thermistor – :
<Suction> Power supply for outdoor
noise filter circuit board
TH33
(230 VAC)
Thermistor
<Comp. Surface> – :
Power supply for indoor
VFG and outdoor unit connection
(Voltage between wire (230 VAC)
right pins of PC5D,
pin 3 and pin 4) 63H
(Same as High pressure
(CNF1 (+)– (−)) switch
CNF1 CNDC
VSP Connect to the fan motor 280–380 VDC ( +, −)
(Voltage between pins – : 280–380VDC
of C5B): – : 15 VDC (Outdoor power circuit board for S(H)WM60-140V) CNS
– : 0–6.5 VDC (Noise filter circuit board for S(H)WM80-140Y) S1-S2: 230 VAC
0 VDC(when stopped),
– : 15 VDC (When stopped)
1–6.5 VDC 7.5 VDC (When operated)
(when operated) (0–15 V pulse)
OCH809A 44
Outdoor noise filter circuit board
PUZ-SWM140VAA.TR
PUZ-SHWM140VAA.TR
LI, NI
POWER SUPPLY
Voltage of 230 VAC is input
(Connect to the terminal block (TB1))
CNAC1, CNAC2
230 VAC
(Connect to the
outdoor controller
circuit board)
TB1, TB2
POWER SUPPLY
Voltage of 230 VAC is
output
(Connect to the outdoor
power circuit board
(TB3, TB4)
OCH809A 45
PUZ-SWM80YAA.TR PUZ-SWM100YAA.TR PUZ-SWM120YAA.TR PUZ-SWM140YAA.TR
PUZ-SHWM80YAA.TR PUZ-SHWM100YAA.TR PUZ-SHWM120YAA.TR PUZ-SHWM140YAA.TR
CNAC2
230 VAC
(Connect to the outdoor controller
LO1, LO2, LO3 circuit board (CNAC))
POWER SUPPLY NO
LO1-LO2/LO2-LO3/LO3-LO1 : 400 VAC OUTPUT
(Connect to the outdoor converter circuit board (L1-IN), ACL2, ACL3)
Connect to the outdoor
converter circuit board
(N-IN)
E2,E3
Connect to the earth
CNL
Connect to the ACL4
CNCT
Primary current
(Connect to the outdoor
power circuit board
(CN5))
CNDC
(Connect to the
outdoor controller
circuit board
(CNDC))
EI
Connect to the earth
OCH809A 46
Outdoor power circuit board Brief Check of DIP-IPM and DIODE MODULE
If they are short-circuited, it means that they are broken.
PUZ-SWM60VAA.TR Measure the resistance in the following points (connectors, etc.).
PUZ-SWM80VAA.TR 1. Check of DIP-IPM
PUZ-SWM100VAA.TR P2 - U2 , P2 - V2 , P2 - W2 , N2 - U2 , N2 - V2 , N2 - W2
PUZ-SWM120VAA.TR P3 - U3 , P3 - V3 , P3 - W3 , N3 - U3 , N3 - V3 , N3 - W3
PUZ-SHWM60VAA.TR 2. Check of DIODE MODULE
PUZ-SHWM80VAA.TR P1 - L , P1 - N , L - N1 , N - N1
PUZ-SHWM100VAA.TR Note: The marks, L , N , N1 , N2 , N3 , P1 , P2 , P3 , U2 , U3 , V2 , V3 , W2 , and W3
PUZ-SHWM120VAA.TR shown in the diagram are not actually printed on the board.
CN4
Connect to the outdoor
CN6 controller circuit board (CN4)
Thermistor NI, LI
<Heat sink> CNAC1, CNAC2 Voltage of 230 VAC is
(TH8) IC600 U/V/W 230 VAC input (Connect to the ter-
DIP-IPM Connect to the compres- Connect to the outdoor controller minal block (TB1))
sor (MC) Voltage among circuit board (CNAC)
phases: 10–180 VAC
E2, E3
Connect to the earth
P3 U3
V3
W3 N3
P2
U2 W2
V2
N2
P1 L N N1
OCH809A 47
PUZ-SWM140VAA.TR Brief Check of POWER MODULE
PUZ-SHWM140VAA.TR If they are short-circuited, it means that they are broken.
Measure the resistance in the following points (connectors, etc.).
E5
Connect to the earth CN6
Thermistor
R S P1
N1
CN2
Connect to the outdoor
controller circuit board (CN2)
– : Transmitting signal to
outdoor controller circuit
board (0–5 VDC)
– : Zero cross signal
(0–5 VDC)
N2 L2 P2 N3 V P3 – : 15 VDC
– : 15 VDC
W U
– : 15 VDC
L3 L1
CNDC
280–380 VDC TB-U, TB-V, TB-W
( +, −) Connect to the compressor (MC)
Connect to the Voltage among phases:
outdoor control- 10–270 VAC
ler circuit board
(CNDC)
OCH809A 48
Outdoor power circuit board Brief Check of POWER MODULE
PUZ-SWM80YAA.TR If they are short-circuited, it means that they are broken.
Measure the resistance in the following points (connectors, etc.).
PUZ-SWM100YAA.TR 1. Check of DIODE MODULE
PUZ-SWM120YAA.TR L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1
PUZ-SWM140YAA.TR 2. Check of DIP-IPM
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
PUZ-SHWM80YAA.TR
PUZ-SHWM100YAA.TR Note: The marks L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W
PUZ-SHWM120YAA.TR shown in the diagram are not actually printed on the board.
PUZ-SHWM140YAA.TR
Diode module
N2
W V U P2
DIP-IPM
TAB connector
P1 L1 L2 L3 N1
on X52CA
Connect to the
RS resistor
TB-L1,
TB-L2,
TB-L3
Connect to the
outdoor converter
circuit board (L1-
OU, L2-OU,
L3-OU)
400 VAC
CN2 CN6
Connect to the outdoor controller circuit board (CN2) Thermistor
– : Power circuit board → Transmitting <Heat sink> (TH8)
signal to the controller board (0–5 VDC)
– : Zero cross signal (0–5 VDC)
– : Not used [ : – , , , :+]
– : 15 VDC
– : 15 VDC
OCH809A 49
Outdoor converter circuit board
PUZ-SWM80YAA.TR PUZ-SWM100YAA.TR PUZ-SWM120YAA.TR PUZ-SWM140YAA.TR
PUZ-SHWM80YAA.TR PUZ-SHWM100YA.TR PUZ-SHWM120YAA.TR PUZ-SHWM140YAA.TR
CN7
Connect to the
outdoor power
circuit board
(CN7)
OCH809A 50
9-7. Type
FUNCTION
of Switch No.
OF SWITCHES, CONNECTORS
Action byAND JUMPERS
the switch operation
Function Effective timing
Function
switch of switches ON OFF
The black square (■) indicates a switch position.
1 No function — — —
Type of Action by the switch operation
Switch No. Function Effective timing
Switch 2 Abnormal history clear ON
Clear OFF
Normal off or operating
1 No function — — —
32 Abnormal history clear Clear Normal off or operating
3 ON ON ON ON
SW1
4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
4
Refrigerant
Refrigerant address
address 0 1 2 3 When powersupply
When power supplyON
ON
SW1 setting
setting ON ON
DIP DIP 55
switch
switch 6 1 2 3 4 5 6 1 2 3 4 5 6
4 5
61 No function — — —
SW4
2 No function — — —
11 UseNoof function
existing pipe —
Used —used
Not —
Always
SW4
SW8 22 Nofunction
No function —
— —— ——
Separate indoor/outdoor
13 Use
unitof existing pipe Used Not
Used Notused
used Always
When power supply ON
power supplies
Push SW8 2 No function — — —
SWP Pump down Start Normal Under suspension
switch Separate indoor/outdoor
31 No function Used
— Not used
— When power
— supply ON
unit power supplies
Power failure
Push SWP 2 Pump recovery*
automatic down 1
Auto recovery
Start
No auto recovery
Normal
When power supply ON
Under suspension
switchSW5
3,4 No function — — —
5 Capacity operation Passive mode Active mode When power supply ON
6 DHW operation Quick mode ECO mode When power supply ON
1 Mode select*3 Demand function Low noise mode When power supply ON
2 Service check function*4 Backup data Normal Always
3 No function — — —
V-type Y-type
SW7-4 SW7-5 Max. current SW7-4 SW7-5 Max. current
SW7*2
Max. current change OFF OFF Default OFF OFF Default
DIP 4,5 When power supply ON
function*5 ON OFF 21.0 A ON OFF 10.0 A
switch
OFF ON 15.2 A OFF ON 9.5 A
ON ON 13.0 A ON ON 8.5 A
6 Defrost setting For high humidity Normal Always
1 No function — — —
2 No function — — —
(PUD-SHWM only)
SW9-3 SW9-4 Ambient temp.
SW9
Starting Ambient temp. OFF OFF ≤ −6°C (Initial setting)
3,4 Always
of flash injection OFF ON ≤ −3°C
ON OFF ≤ 0°C
ON ON ≤ 3°C
1 PUD-SWM60/80/100/120VAA PUD-SWM80/100/120YAA
PUD-SHWM60/80/100/120/140VAA PUD-SHWM80/100/120/140YAA
2
3
DIP 4
SW6 Model select
switch 5
6
7
8
*1 “Power failure automatic recovery” can be set by either remote controller or this DIP SW. If one of them is set to ON, “Auto
recovery” activates. Please set “Auto recovery” basically by remote controller because all units do not have DIP SW.
Please refer to the indoor unit installation manual.
*2 Please do not use SW7-2,4,5,6 usually. Trouble might be caused by the usage condition.
*3 SW7-1 is setting change over of Demand. It is effective only in the case of external input. (Local wiring is necessary. Refer
to the next page: Special function.)
*4 This function displays the backup data when errors occurred. (Last 4 data at the maximum)
*5 This function cannot exceed the default current limit.
OCH809A 51
SPECIAL FUNCTIONS
9.7.1. Low noise mode (on-site modification) (Fig. 9-7-1)
1. Using the CNDM connector (Option)
Orange CNDM
By performing the following modification, operation noise of the outdoor unit can be X 1
F X
reduced. Brown
The low noise mode will be activated when a commercially available timer or the contact SW1 Red 3
input of an ON/OFF switch is added to the CNDM connector (option) on the control
board of the outdoor unit.
• The ability varies according to the outdoor temperature and conditions, etc. Fig. 9-7-1
Complete the circuit as shown when using the external input adapter B E
(PAC-SC36NA-E). (Option)
SW7-1 (Outdoor unit control board): OFF Circuit diagram example Outdoor unit control board
SW1 ON: Low noise mode (low noise mode) Max. 10 m
SW1 OFF: Normal operation On-site arrangement Power supply for relay
External input adapter
2. Using remote controller
(PAC-SC36NA-E)
Refer to the indoor unit installation manual. X: Relay
OCH809A 52
<Display function of inspection for outdoor unit>
The blinking patterns of both LED1 (green) and LED2 (red) indicate the types of abnormality when it occurs. Types of abnormal-
ity can be indicated in details by connecting an optional part “A-Control Service Tool (PAC-SK52ST)” to connector CNM on out-
door controller board.
[Display]
(1) Normal condition
Outdoor controller board A-Control Service Tool
Unit condition
LED1 (Green) LED2 (Red) Check code Indication of the display
When the power is turned on Lit Lit — — Alternately blinking display
When unit stops Lit Not lit 00, etc.
When compressor is warming up Lit Not lit 08, etc. Operation mode
When unit operates Lit Lit C5, H7, etc.
OCH809A 53
Indication Error
Outdoor controller board Check Detailed
Contents code* Inspection method reference
LED1 (Green) LED2 (Red) page
3 blinking 1 blinking Abnormality of discharge heck if stop valves are open.
C
temperature (TH4) and Comp. Check if connectors (TH4, LEV-A) on outdoor con-
surface temperature (TH33) troller board are not disconnected.
Check if unit is filled with specified amount of refrig-
U2 P.27
erant.
Measure resistance values among terminals on
indoor valve and outdoor linear expansion valve
using a multimeter.
2 blinking Abnormal high pressure (High Check if indoor/outdoor units have a short cycle on
pressure switch 63H operated.) U1 their air ducts. P.27
Check if connector(63H) (63L) on outdoor controller
Abnormal low pressure (Low board is not disconnected.
pressure switch 63L operated.) Check if heat exchanger and filter is not dirty.
UL Measure resistance values among terminals on linear P.30
expansion valve using a multimeter.
3 blinking Abnormality of outdoor fan motor Check the outdoor fan motor.
U8 P.28
rotational speed Check if connector (TH3) (63HS) on outdoor control-
Protection from overheat operation ler board is disconnected.
Ud P.30
(TH3)
4 blinking Compressor overcurrent heck if stop valves are open.
C
UF P.30
breaking(Startup locked) Check looseness, disconnection, and converse con-
Compressor overcurrent breaking UP nection of compressor wiring. P.31
Abnormality of current sensor (P.B.) UH Measure resistance values among terminals on com- P.30
pressor using a multimeter.
Abnormality of power module Check if outdoor unit has a short cycle on its air duct.
U6 P.28
Check leakage of refrigerant.
5 blinking Open/short of outdoor Check if connectors (TH3, TH32, TH4, TH33 and
U3 P.27
thermistors (TH4, TH33) TH7/6) on outdoor controller board and connector
Open/short of outdoor thermistors (CN3) on outdoor power board are not disconnected.
U4 Measure resistance value of outdoor thermistors. P.28
(TH3, TH32, TH6, TH7 and TH8)
6 blinking Abnormality of heat sink heck if indoor/outdoor units have a short cycle on
C
temperature U5 their air ducts. P.28
Measure resistance value of outdoor thermistor(TH8).
7 blinking Abnormality of voltage Check looseness, disconnection, and converse con-
nection of compressor wiring.
Measure resistance value among terminals on com-
P.29–
U9 pressor using a multimeter.
P.30
Check if power supply voltage decreases.
Check the wiring of CN52C.
Check the wiring of CNAF.
4 blinking 1 blinking Abnormality of room temperature Check if connectors on indoor controller board are
thermistor (TH1) P1 not disconnected. **
Measure resistance value of indoor thermistors.
Abnormality of pipe temperature
thermistor /Liquid (TH2) P2 **
4 blinking Abnormality of pipe temperature heck if indoor thermistors(TH2 and TH5) are not
C
disconnected from holder.
Check if stop valve is open.
P8 Check converse connection of extension pipe. (on P.33
plural units connection)
Check if indoor/outdoor connecting wire is connected
correctly. (on plural units connection)
* Check code displayed on remote controller
** Refer to service manual for indoor unit.
OCH809A 54
<Outdoor unit operation monitor function>
[When optional part “A-Control Service Tool (PAC-SK52ST)” is connected to outdoor controller board (CNM)]
Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of check code by controlling
DIP SW2 on “A-Control Service Tool”.
Operation indicator SW2: Indicator change of self-diagnosis The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
ON
1 2 3 4 5 6
(Lighting) SW2
ON
LED1 (Initial setting)
1 2 3 4 5 6
The tens digit: Operation mode The ones digit: Relay output
Display Operation Model Warming-up Compressor
Display Compressor 4-way valve Solenoid valve
O OFF / FAN
0 — — — —
C COOL / DRY *
1 — — — ON
H HEAT
2 — — ON —
d DEFROST
3 — — ON ON
* C5 is displayed during replacement operation.
4 — ON — —
Display during error postponement 5 — ON — ON
Postponement code is displayed when
6 — ON ON —
compressor stops due to the work of
protection device. 7 — ON ON ON
Postponement code is displayed while 8 ON — — —
error is being postponed. A ON — ON —
OCH809A 55
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The pipe temperature/Liquid (TH3) −40 to 90
−40 to 90 (When the coil thermistor detects 0°C or below, “–”
ON
and temperature are displayed by turns.)
Example: When −10°C °C
1 2 3 4 5 6 0.5 s 0.5 s 2s
10
ON
The compressor operating current 0 to 50
0 to 50 Note: Value after the decimal point will be truncated.
A
1 2 3 4 5 6
The operation mode when the last error This setting shows the operation mode when the last
ON occurred error occurred as well as the default setting (Refer to
the following). Code
1 2 3 4 5 6 (SW2) ON display
1 2 3 4 5 6
OCH809A 56
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The pipe temperature/Liquid (TH3) −39 to 88
when the last error occurred (When the temperature is 0°C or below, “–” and
ON
−39 to 88 temperature are displayed by turns.)
Example: When −15°C °C
1 2 3 4 5 6 0.5 s 0.5 s 2s
15
OCH809A 57
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The outdoor unit setting information • The tens digit (Total display for applied setting)
Setting details Display details
H·P / Cooling only 0: H·P 1: Cooling only
Single phase / 3 phase 0: Single phase 2: 3 phase
ON
• The ones digit Code
display
Setting details Display details
1 2 3 4 5 6 Defrosting switch 0: Normal 1: For high humidity
(Example) W
hen heat pump, 3 phase and defrost-
ing (normal) are set up, “20” is displayed.
ON The indoor pipe temperature/Liquid −39 to 88
(TH2(1)) (When the temperature is 0°C or less, “–” and
°C
Indoor 1 temperature are displayed by turns.)
1 2 3 4 5 6
−39 to 88
The indoor pipe temperature/Cond./Eva. −39 to 88
(TH5(1)) (When the temperature is 0°C or less, “–” and
ON Indoor1 temperature are displayed by turns.)
Outdoor condensing temperature (T63HS)
Condenser: T63HS °C
1 2 3 4 5 6
Evaporator: TH5
-39 to 88
OCH809A 58
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The number of defrost cycles 0 to FFFE (in hexadecimal notation)
0 to FFFE (When more than FF in hex (255 in decimal), the
ON number is displayed in order of 163's and 162's, and
161's and 160's places.) 2 cycles
1 2 3 4 5 6
Example: When 5000 cycles
0.5 s 0.5 s 2s
9 C4
ON The error history (3) (Oldest) When no error history, “0” and “– –“ are displayed by
Alternate display of abnormal unit turns. Code
number and code display
1 2 3 4 5 6
OCH809A 59
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
ON The fan step when the last error 0 to 16
occurred
Step
0 to 16
1 2 3 4 5 6
OCH809A 60
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The thermo-on time until error stops 0 to 999
0 to 999 (When it is 100 minutes or more, hundreds digit,
ON tens digit and ones digit are displayed by turns.)
Example: When 415 minutes Minute
1 2 3 4 5 6 0.5 s 0.5 s 2s
4 15
The controlling status of compressor The following code will be a help to know the
operating frequency operating status of unit.
• The tens digit
Display Compressor operating frequency control
•The 1tens digit
Primary current control
Display
8 Compressor
Secondaryoperating
current frequency
control control
1 Primary current control
• The ones digit (In this digit, the total number of
2 Secondary current control
activated control is displayed.)
•The ones digit (In this digit, the total number of
Display Compressor operating frequency control
activated control is displayed.)
Preventive control for excessive tempera-
1 Compressor operating frequency control
Display ture rise of discharge temperature
Preventive
Preventive control for excessive
control temp-tempera-
for excessive Code
ON 12
ture rise
erature riseofof condensing temperature
discharge temperature display
4 Preventive
Frosting control
preventing control temp-
for excessive
2 Preventive control for excessive tempera-
1 2 3 4 5 6
8 erature rise of condensing temperature
4 ture rise of radiator panel
Frosting preventing control
Example: Preventive control for excessive temp-
The8 following controls are panel
activated.
erature rise of radiator
• Primary
(Example) current control
• Pfollowing
The reventivecontrols
controlare for activated.
excessive temperature rise
of condensing
• Primary temperature
current control LED
• Preventive
• Preventive control
controlfor for
excessive
excessive tempe-
rature rise of condensing temperature
temperature rise of heat
• Preventive control for excessive tempe-
rature rise of heat sink
sink
1a
The software check sum 0000 to FFFF
ON 0000 to FFFF
–
1 2 3 4 5 6
OCH809A 61
<Service check mode:SW7-2 ON Backup data>
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
ON The primary current when the last error 0 to 50
occurred
A
0 to 50
1 2 3 4 5 6
ON
The DC bus voltage when the last error 100 to 1023
occurred (When it is 100 or more, hundreds digit, tens digit
100 to 1023 and ones digit are displayed by turns.) V
1 2 3 4 5 6
ON
The comp. surface temperature (TH33) −20 to 217
when the last error occurred (When it is 0 or less, “–” and numbers are displayed
−20 to 217 by turns.) °C
1 2 3 4 5 6 (When it is 100 or more, hundreds digit, tens digit
and ones digit are displayed by turns.)
ON The LEV-B opening pulse when the last 0 to 500
error occurred (When it is 100 or more, hundreds digit, tens digit
0 to 500 and ones digit are displayed by turns.) Pulse
1 2 3 4 5 6
The operation mode when the second- This setting shows the operation mode when the sec-
to-last error occurred ond-to-last error occurred as well as the default set-
ON ting (Refer to the following).
(SW2) ON Mode
1 2 3 4 5 6
1 2 3 4 5 6
ON
The primary current when the second- 0 to 500
to-last error occurred (When it is 100 or more, hundreds digit, tens digit
0 to 500 and ones digit are displayed by turns.) 0.1 A
1 2 3 4 5 6
OCH809A 62
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The fan step when the second-to-last 0 to 16
ON error occurred
0 to 16
Step
1 2 3 4 5 6
OCH809A 63
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The heat sink temperature (TH8) when −40 to 200
ON the second-to-last error occurred (When it is 0 or less, “–” and numbers are displayed
−40 to 200 by turns.) °C
1 2 3 4 5 6 (When it is 100 or more, hundreds digit, tens digit
and ones digit are displayed by turns.)
ON The suction pipe temperature (TH32) −39 to 88
when the second-to-last error occurred (When it is 0 or less, “–” and numbers are displayed
°C
−39 to 88 by turns.)
1 2 3 4 5 6
ON
The LEV-B opening pulse when the sec- 0 to 500
ond-to-last error occurred (When it is 100 or more, hundreds digit, tens digit
0 to 500 and ones digit are displayed by turns.) Pulse
1 2 3 4 5 6
The operation mode when the third-to- This setting shows the operation mode when the
last error occurred third-to-last error occurred as well as the default set-
ON ting (Refer to the following).
(SW2) ON Mode
1 2 3 4 5 6
1 2 3 4 5 6
OCH809A 64
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The indoor liquid pipe temperature −39 to 88
ON (TH2) when the third-to-last error Indoor liquid pipe temperature (TH2)
occurred Σ(TH2(N))/n °C
−39 to 88 (When it is 0 or less, “–” and numbers are displayed
1 2 3 4 5 6
by turns.)
The indoor pipe temperature/Cond./Eva. −39 to 88
ON (TH5) when the third-to-last error Indoor pipe temperature/Cond./Eva. (TH5)
occurred Σ(TH5(N))/n °C
1 2 3 4 5 6 −39 to 88 (When it is 0 or less, “–” and numbers are displayed
by turns.)
The discharge temperature (TH4) when −20 to 217
ON the third-to-last error occurred (When it is 0 or less, “–” and numbers are displayed
−20 to 217 by turns.) °C
1 2 3 4 5 6 (When it is 100 or more, hundreds digit, tens digit
and ones digit are displayed by turns.)
The outdoor liquid pipe temperature −39 to 88
ON (TH3) when the third-to-last error (When it is 0 or less, “–” and numbers are displayed
occurred by turns.) °C
1 2 3 4 5 6 −39 to 88
OCH809A 65
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The operation mode when the fourth-to- This setting shows the operation mode when the
last error occurred fourth-to-last error occurred as well as the default
ON setting (Please refer to the following).
(SW2) ON
Mode
1 2 3 4 5 6
1 2 3 4 5 6
OCH809A 66
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The outdoor 2-phase pipe temperature −39 to 88
ON (TH6) when the fourth-to-last error (When it is 0 or less, “–” and numbers are displayed
occurred by turns.) °C
−39 to 88
1 2 3 4 5 6
OCH809A 67
10 MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
Description
Request content Unit Remarks
(Display range)
OCH809A 68
Request code
Description
Request content Unit Remarks
(Display range)
50
51 Outdoor unit-Control state Refer to 10-1-1.Detail Contents in Request Code. ―
52 Compressor-Frequency control state Refer to 10-1-1.Detail Contents in Request Code. ―
53 Outdoor unit-Fan control state Refer to 10-1-1.Detail Contents in Request Code. ―
54 Actuator output state Refer to 10-1-1.Detail Contents in Request Code. ―
55 Error content (U9) Refer to 10-1-1.Detail Contents in Request Code. ―
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70 Outdoor unit-Capacity setting display Refer to 10-1-1.Detail Contents in Request Code. ―
71 Outdoor unit-Setting information Refer to 10-1-1.Detail Contents in Request Code. ―
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90 Outdoor unit-Microprocessor version information Examples) Ver. 5.01 → "0501" Ver.
Auxiliary information
91 Outdoor unit-Microprocessor version information (sub No.) (displayed after version information) ―
Examples) Ver. 5.01 A000 → "A000"
92
93
94
95
96
97
98
99
Displays postponement code. (" - - " is
100 Outdoor unit - Error postponement history 1 (latest) Code
displayed if no postponement code is present)
Displays postponement code. (" - - " is
101 Outdoor unit - Error postponement history 2 (previous) Code
displayed if no postponement code is present)
Displays postponement code. (" - - " is
102 Outdoor unit - Error postponement history 3 (last but one) Code
displayed if no postponement code is present)
OCH809A 69
Request code
Description
Request content Unit Remarks
(Display range)
103 Error history 1 (latest) Displays error history. (" --" is displayed if no history is present.) Code
104 Error history 2 (second to last) Displays error history. (" --" is displayed if no history is present.) Code
105 Error history 3 (third to last) Displays error history. (" --" is displayed if no history is present.) Code
3: TH3/TH32
4: TH4
6: TH6
Abnormal thermistor display Sensor
106 7: TH7
(TH3/TH4/TH6/TH7/TH8/TH32/TH33) number
8: TH8
33: TH33
0: No thermistor error
107 Operation mode when the last error occurred Displayed in the same way as request code "0". ―
Compressor-Operating current when the last error
108 0 to 50 A
occurred
Compressor-Accumulated operating time when the last
109 0 to 9999 10 hours
error occurred
Compressor-Number of operation times when the last
110 0 to 9999 100 times
error occurred
111 Discharge temperature when the last error occurred −20 to 217 °C
Outdoor unit -Liquid pipe 1 temperature (TH3) when the
112 −40 to 90 °C
last error occurred
113
Outdoor unit-2-phase pipe temperature (TH6) when the
114 −39 to 88 °C
last error occurred
Outdoor unit-Suction pipe temperature (TH32) when the
115 −39 to 88 °C
last error occurred
Outdoor unit-Ambient temperature (TH7) when the last
116 −39 to 88 °C
error occurred
Outdoor unit-Heat sink temperature (TH8) when the last
117 −40 to 200 °C
error occurred
118 Discharge superheat (SHd) when the last error occurred 0 to 255 °C
119 Degree of subcooling (SC) when the last error occurred 0 to 255 °C
Compressor-Operating frequency when the last error
120 0 to 255 Hz
occurred
Outdoor unit when the last error occurred
121 0 to 16 Step
• Fan output step
Outdoor unit when the last error occurred
122 0 to 9999 rpm
• Fan 1 speed (Only for air conditioners with DC fan)
Outdoor unit when the last error occurred "0" is displayed if the air conditioner is
123 0 to 9999 rpm
• Fan 2 speed (Only for air conditioners with DC fan) a single-fan type.
124
125 LEV (A) opening pulse when the last error occurred 0 to 500 Pulses
126 LEV (B) opening pulse when the last error occurred 0 to 500 Pulses
127 LEV (C) opening pulse when the last error occurred 0 to 500 Pulses SHWM model only
128
129
130 Thermostat ON time until operation stops due to error 0 to 999 Minutes
131
Indoor unit-Liquid pipe temperature (TH2) when the last
132 −39 to 88 °C
error occurred
Indoor unit-2-phase pipe temperature (TH5) when the last
133 −39 to 88 °C
error occurred
134
135 Error content (U9) at last time −39 to 88 °C
OCH809A 70
10-1-1. Detail Contents in Request Code
Data display 0 0
Fan step correction value by heat sink temperature overheat prevention control
Fan step correction value by cool condensation temperature overheat prevention control
OCH809A 71
[Actuator output state] (Request code: "54")
Data display 0 0
Actuator output state 1
Actuator output state 2
Data display 0 0
Error content 1
Error content 2
OCH809A 72
[Outdoor unit -–Capacity setting display] (Request code: "70")
Data display Capacity
9 35
10 50
11 60
14 71
20 100
25 125
28 140
40 200
50 250
Setting information 2
Single-/ Heat pump/
Heat pump/
Display
Display Single-/ 3-phase cooling
3-phase only
cooling only
00 Single-phase
Heat
Heatpump
pump
Single-phase
11 Cooling
Coolingonly
only
2 Heat
Heatpump
pump
3-phase
3-phase
3 Cooling only
Cooling only
11 DISASSEMBLY PROCEDURE
: Indicates the visible parts in the photos/figures.
: Indicates the invisible parts in the photos/figures.
OCH809A 73
OPERATING PROCEDURE PHOTOS/ FIGURES
2. Removing the fan motor (MF1) Photo 2-1 Photo 2-2
(1) Remove the service panel. (See Photo 1) Propeller
(2) Remove the top panel. (See Photo 1) Fan motor fixing screws
(3) Remove the wire grille fixing screws (6 for front/ 5 × 12),
then slide the wire grille upward to remove it. (See Photo 1)
(4) Remove the screw of nut (1 for front/ M6), then slide the
propeller fan forward to remove it.
(5) Disconnect the connector CNF1 (WH) on the controller
circuit board in the electrical parts box.
(6) Loosen the clamps for the lead wire on motor support and separator.
(7) Remove the fan motor fixing screws (4 for front/ 5 × 20)
to remove the fan motor. Nut
Note 1: When attaching the fan motor, make sure to route Fan motor
the cable through the hook below the fan motor
and fix firmly with the clamp.
Note 2: Tighten the propeller fan nut with a torque Front panel Lead wire of
of 5.7 ± 0.3 N·m. fan motor
Photo 3-3
OCH809A 74
OPERATING PROCEDURE PHOTOS/ FIGURES
4. Disassembling the electrical parts box Photo 4-1 Photo 4-2
(V-type model only)
Cont base front Power circuit board
(1) Remove the electrical parts box. (See Photo 3-1)
(2) Disconnect all the connectors on the controller circuit board.
(3) To remove the controller circuit board, release it from
the supports.
(4) Remove the cont base front fixing screws
(3 for front/ 4 × 10) to remove the cont base front.
(The cont base front is fixed to the electrical parts box
with the hooks on the left side.)
(5) Disconnect all the connectors on the power circuit board.
(6) Remove the PB fixture fixing screws (4 for front/ 3 × 12)
to remove the PB fixture.
(7) To remove the power circuit board, remove the power
circuit board fixing screws (4 for front/ M3 × 12 and 2 for Controller circuit board
front/ M4 × 12), then release the board from
the PB holder.
Photo 4-3 Photo 4-4
(8) For 60-80V models
Disconnect the connectors on the reactor,
Reactor
then remove the reactor (DCL) fixing screws Reactors
(4 for rear/ 4 × 10) to remove the reactor. Thermistor <Heat sink> (TH8)
For 100-120V models
Disconnect the connectors on the reactors,
then remove the reactor (DCL) fixing screws
(6 for rear/ 4 × 10) to remove the reactors.
(9) Remove the thermistor <Heat sink> (TH8) fixing screw
(1 for front/ M3 × 8) to remove the thermistor <Heat sink>
(TH8).
(10) To remove the heat sink, remove the heat sink fixing
screws (4 for front/ 4 × 10), then release the heat sink For 60-80V
from the PB holder. models For 100-120V
Note 1: When reassembling the electrical parts box, make models Heat sink
sure the wirings are correct.
5. Disassembling the electrical parts box Photo 5-1 Photo 5-2 Resistor
(Y-type model only) Cont base front Noise filter circuit board
(1) Remove the electrical parts box. (See Photo 3-1)
(2) Disconnect all the connectors on the controller circuit board.
(3) To remove the controller circuit board, release it from the supports.
(4) Remove the cont base front fixing screws (3 for front/ 4 × 10) to
remove the cont base front.
(The cont base front is fixed to the electrical parts box with the
hooks on the left side.)
(5) Disconnect all the connectors from the noise filter circuit board
and resistor.
(6) To remove the noise filter circuit board, release it from the support.
Remove the resistor fixing screw (1 for front/ 4 × 10) to remove the Controller circuit board Cont base
resistor.
(7) Remove the cont base fixing screws (3 for front/ 4 × 10) Photo 5-3 Photo 5-4
to remove the cont base. Converter circuit board Power circuit board
(The cont base is fixed to the electrical parts box with the
hooks on the left side.)
(8) Disconnect all the connectors from the converter circuit board.
(The converter circuit board is attached to the rear side of the
cont base.)
(9) To remove the converter circuit board, release it from the support.
(10) Disconnect all the connectors from the power circuit board.
(11) To remove the power circuit board, remove the power
circuit board fixing screws (4 for front/ M4 × 14), then Capacitor Reactor
release the board from the support.
(12) Remove the thermistor <Heat sink> (TH8) fixing screws (2 Photo 5-5
for front/ M3 × 12) to remove the thermistor <Heat sink> (TH8).
Heat sink
(13) Disconnect the connectors from reactor (ACL4) first, then
remove the fixing screws of reactor and capacitor (3 for
front/ 4 × 10), and remove reactor and capacitor.
(14) Remove the PB Holder fixing screws (9 for front/ 4 × 10)
to remove the PB Holder.
(15) Remove the heat sink fixing screws (6 for front/ M4 × 8)
to remove the heat sink.
Note 1: When reassembling the electrical parts box, make Thermistor <Heat sink> (TH8)
sure the wirings are correct.
OCH809A 75
OPERATING PROCEDURE PHOTOS/ FIGURES
6. Disassembling the electrical parts box Photo 6-1 Photo 6-2
(S(H)WM140V model only) Cont base
(1) Remove the electrical parts box. (See Photo 3-1) Cont base front
(2) Disconnect all the connectors on the controller circuit board.
(3) To remove the controller circuit board, release it from the support.
(4) Remove the cont base front fixing screws (3 for front/ 4
×10) to remove the cont base front. (The cont base front is
fixed to the electrical parts box with the hooks on the left
side.)
(5) Disconnect all the connectors on the noise filter circuit
board. (Remove the lead wire fixing bolts (4 for front/ 6 ×
12) on board.) Noise filter circuit board
Controller circuit board
(6) To remove the noise filter circuit board, release it from
the support. Photo 6-3 Power circuit board Photo 6-4
(7) Remove the cont base fixing screws (3 for front/ 4 × 10)
to remove the cont base. (The cont base is fixed to the
Reactors
electrical parts box with the hooks on the left side.)
(8) Disconnect all the connectors on the power circuit board.
(Remove the lead wire fixing bolts (2 for front/ 6 × 12) on board.)
(9) Remove the PB fixture fixing screws (4 for front/ 3 ×12)
to remove the PB fixture.
(10) To remove the power circuit board, remove the power PB fixture
circuit board fixing screws (4 for front/ M3 x 12 and 2
for front/ M4 x 12), then release the board from the PB Photo 6-5 PB holder
holder.
(11) Disconnect the connectors on reactor, then remove the
reactors (DCL1, DCL2, DCL3) fixing screws (6 for rear/ 4
× 10) to remove the reactors.
(12) Remove the thermistor <Heat sink> (TH8) fixing screw (1 for
front/ M3 × 8) to remove the thermistor <Heat sink> (TH8).
(13) To remove the heat sink, remove the heat sink fixing
screws (4 for front/ 4 ×10), then release the heat sink
from the PB holder. Heat sink Thermistor <Heat sink>
(TH8)
Note 1: When reassembling the electrical parts box, make
sure the wirings are correct.
7. Removing the thermistor <2-Phase Pipe> (TH6) Photo 7 Thermistor
(1) Remove the service panel. (See Photo 1) <2-Phase Pipe>
(2) Remove the top panel. (See Photo 1) (TH6)
(3) Disconnect the connector TH7/6 (RD) on the controller
circuit board in the electrical parts box. (See Photo 3-1)
(4) Loosen the fasteners for the lead wire in the electrical
parts box.
(5) Loosen the clamp for the lead wire on the rear of electri-
cal parts box.
(6) Pull out the thermistor <2-phase pipe> (TH6) from ther-
mistor clip.
Note 1: The wiring of thermistor <Liquid>(TH3), thermistor
<2-phase pipe> (TH6) and thermistor <Ambient>
(TH7), are fixed with a band.
When replacing the thermistor, cut the band.
OCH809A 76
OPERATING PROCEDURE PHOTOS/ FIGURES
9. Removing the thermistor <Liquid> (TH3) Photo 9
(1) Remove the service panel. (See Photo 1) Thermistor <Liquid> (TH3)
(2) Remove the top panel. (See Photo 1)
(3) Remove the cover panel (front). (See Photo 3-1)
(4) Remove the cover panel (rear) fixing screws (2 for rear
and 2 for right/ 5 × 12) to remove the cover panel (rear).
(See Photo 3-1)
(5) Remove the valve bed fixing screws (2 for front/ 5 × 12)
on the side panel (R). (See Photo 3-1)
(6) Remove the electrical parts box fixing screws (2 for front/
5 × 12). (See Photo 3-1)
(7) Remove the sensor holder. (See Photo 8)
(8) Remove the side panel (R) fixing screws (3 for rear/ 5 ×
12) to remove the side panel (R). (See Photo 1)
(9) Disconnect the connector TH3 (WH) on the controller cir-
cuit board in the electrical parts box. (See Photo 3-1)
(10) Loosen the fasteners for the lead wire in the electrical
parts box.
(11) Loosen the clamps for the lead wire on the rear of electri-
cal parts box and on the coil cover.
(12) Pull out the thermistor <Liquid> (TH3) from thermistor
clip.
Note 1: The wiring of thermistor <Liquid>(TH3), thermistor
<2-phase pipe> (TH6) and thermistor <Ambient>
(TH7) are fixed with a band.
When replacing the thermistor, cut the band. Coil cover
OCH809A 77
OPERATING PROCEDURE PHOTOS/ FIGURES
4-way
11. Removing the 4-way valve coil (21S4), LEV coils (LEV-A, Photo 11 (SWM model) valve coil
4-way valve
LEV-B, LEV-C(*1)), lead wire for high pressure switch.
4-way valve coil fixing screw
(1) Remove the electrical parts box. (See Photo 3-1)
[Removing the 4-way valve coil]
(2) Remove the 4-way valve coil fixing screw (1 for front/ M5)
to remove the 4-way valve coil.
(3) Slide the 4-way valve coil forward to remove it.
[Removing the LEV coil] High
pressure
(2) Loosen the lead wires fixed to the pipes with bands. switch
(3) Slide the LEV coil upward to remove it.
[Removing the lead wire for high pressure switch]
(2) Disconnect the lead wire from the high pressure switch.
LEV coil
(LEV-A)
Valve bed
LEV coil
(LEV-B)
12. Removing the 4-way valve, LEVs (LEV-A, LEV-B, LEV- Photo 12 (SHWM model)
C(*1)), high pressure switch and high pressure sensor. 4-way valve coil
(1) Remove the service panel. (See Photo 1) fixing screw
(2) Recover refrigerant.
(3) Remove the electrical parts box. (See Photo 3-1) LEV coil
(4) Remove the valve bed fixing screws (3 for front/ 5 × 12) (LEV-B)
and the stop valve fixing screws (4 for front/ 5 x 16) to
remove the valve bed. 4-way valve
(5) Remove the cover panel (front). (See Photo 3-1) coil
(6) Remove the cover panel (rear). (See Photo 3-1)
(7) Remove the side panel (R). (See Photo 1)
(8) Remove the comp felt (top). (See Photo 3-2)
(9) Remove the comp felt (body). (See Photo 3-2)
[Removing the 4-way valve]
(10) Remove the 4-way valve coil.
(11) Remove the welded part of 4-way valve (4 positions) to
remove the 4-way valve.
[Removing the LEV]
(10) Remove the LEV coil.
4-way valve
(11) Remove the rubber mount fixed with band in between the LEV
pipes.
(12) Remove the welded part of LEV (2 positions) to remove the LEV.
LEV coil LEV coil
[Removing the pressure switch] (LEV-B) LEV coil
(LEV-C)
(10) Disconnect the lead wire from the pressure switch. (LEV-A)
(11) Remove the rubber mount fixed with band in between the
pressure switch and pipe.
(12) Remove the welded part of pressure switch (1 position) High
to remove the pressure switch. pressure
switch
[Removing the high pressure sensor]
(10) Remove the rubber parts attached to the high pressure High
sensor and the fixing bands. pressure
(11) Remove the welded part of high pressure sensor (1 posi- sensor
tion) to remove the high pressure sensor.
Note 1: Recover refrigerant without spreading it in the air.
Note 2: When installing the following parts, cover it with Valve bed
a wet cloth to prevent it from heating to the tem-
perature below, then braze the pipes so that the
inside of pipes are not oxidized;
• 4-way valve, 120°C or more
• LEV, 120°C or more
• High pressure switch, 100°C or more
• High pressure sensor, 100°C or more
*1 For SHWM model only
OCH809A 78
OPERATING PROCEDURE PHOTOS/ FIGURES
13. Removing the compressor (MC) Photo 13
(1) Remove the service panel. (See Photo 1) Hic top support *1
(2) Recover refrigerant.
(3) Remove the electrical parts box. (See Photo 3-1)
(4) Remove the valve bed. (See Photo 3-1)
(5) Remove the cover panel (front). (See Photo 3-1)
(6) Remove the cover panel (rear). (See Photo 3-1)
(7) Remove the side panel (top). (See Photo 3-2)
(8) Remove the comp felt (body). (See Photo 3-2)
(9) Remove the side panel (R). (See Photo 1)
(10) Remove the thermistor <Discharge> (TH4), thermistor
<Suction> (TH32), thermistor <Comp. Surface> (TH33)
and thermal protector.
(11) Remove the 4-way valve coil and LEV coil.
(12) Disconnect the lead wire from the pressure switch.
(13) Remove the hic top support fixing screw (1 for front/ 4 ×
10) to remove the hic top support.*1
(14) Remove the welded part (Joint part of the compressor)
of piping (SWM model for 2 positions, SHWM model for 3
positions), then slide the piping upward to remove it.
(15) Remove the compressor fixing nuts (3 for top/ M6) to
remove the compressor.
Note 1: Recover refrigerant without spreading it in the air.
2: Tighten the nuts of compressor with a torque of
4 ± 0.4 N·m.
*1 For SHWM model only
Compressor
OCH809A 79
HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN