Galaxy Vs 20kw 400v 990-91261e - en Flex PG
Galaxy Vs 20kw 400v 990-91261e - en Flex PG
Galaxy Vs 20kw 400v 990-91261e - en Flex PG
www.se.com
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subsidiaries referred to in this guide are the property of Schneider Electric SE or its
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This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
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or its content, except for a non-exclusive and personal license to consult it on an "as
is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
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contained in this guide may be subject to change without notice.
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information contained herein.
IEC: https://www.productinfo.schneider-electric.com/galaxyvs_iec/
UL: https://www.productinfo.schneider-electric.com/galaxyvs_ul/
UPS with Up to 4 Internal Battery Strings
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
FCC Statement ..........................................................................................6
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
Electrical Safety .........................................................................................9
Battery Safety ..........................................................................................10
ENERGY STAR Qualification..................................................................... 11
Symbols Used ..........................................................................................12
Specifications ............................................................................................14
Specifications for 400 V Systems ...............................................................14
Input Specifications 400 V ...................................................................14
Bypass Specifications 400 V................................................................14
Output Specifications 400 V.................................................................15
Battery Specifications 400 V ................................................................16
Surge Protection Device (SPD) ............................................................17
Recommended Cable Sizes 400 V .......................................................18
Recommended Upstream Protection for 400 V......................................19
Recommended Bolt and Lug Sizes for IEC............................................20
Leakage Current .................................................................................20
Specifications for 480 V Systems ...............................................................21
Input Specifications 480 V ...................................................................21
Bypass Specifications 480 V................................................................22
Output Specifications 480 V.................................................................22
Battery Specifications 480 V ................................................................23
Recommended Cable Sizes 480 V .......................................................24
Recommended Upstream Protection 480 V ..........................................25
Recommended Bolt and Lug Sizes for UL.............................................26
Specifications for 208 V Systems ...............................................................27
Input Specifications 208 V ...................................................................27
Bypass Specifications 208 V................................................................27
Output Specifications 208 V.................................................................28
Battery Specifications 208 V ................................................................29
Recommended Cable Sizes 208 V .......................................................30
Recommended Upstream Protection 208 V ..........................................31
Recommended Bolt and Lug Sizes for UL.............................................32
Inverter Short Circuit Capabilities (Bypass not Available) .............................33
Torque Specifications................................................................................36
Environment.............................................................................................36
Compliance..............................................................................................37
UPS Weights and Dimensions ...................................................................38
Clearance ................................................................................................38
Single System Overview ..........................................................................39
Parallel System Overview........................................................................40
Overview of Installation Kits ....................................................................43
Installation Procedure for Single System ..............................................44
Installation Procedure for Parallel Systems ..........................................45
990-91261E-001 3
UPS with Up to 4 Internal Battery Strings
4 990-91261E-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS with Up to 4 Internal Battery Strings
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990-91261E-001 5
Important Safety Instructions — SAVE THESE
UPS with Up to 4 Internal Battery Strings INSTRUCTIONS
FCC Statement
NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product category C2 UPS product. In a residential environment, this
product may cause radio inference, in which case the user may be required to
take additional measures.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the installation manual before installing or working on
this UPS system.
Failure to follow these instructions will result in death or serious injury.
6 990-91261E-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned. If additional construction work is
needed in the installation room after the UPS has been installed, turn off the
UPS and cover the UPS with the protective packaging bag the UPS was
delivered in.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364-4-41– protection against electric shock, 60364-
4-42 – protection against thermal effect, and 60364-4-43 – protection against
overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the UPS system in a temperature controlled indoor environment free
of conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
990-91261E-001 7
Important Safety Instructions — SAVE THESE
UPS with Up to 4 Internal Battery Strings INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the installation manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
UPS ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including
photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.
8 990-91261E-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS with Up to 4 Internal Battery Strings
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and
that utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
• The UPS must be properly earthed/grounded and due to a high touch
current/leakage current, the earthing/grounding conductor must be
connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
990-91261E-001 9
Important Safety Instructions — SAVE THESE
UPS with Up to 4 Internal Battery Strings INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Always perform correct Lockout/Tagout before working on the UPS.
• A UPS with autostart enabled will automatically restart when the mains
supply returns.
• If autostart is enabled on the UPS, a label must be added on the UPS to
warn about this functionality.
Failure to follow these instructions will result in death or serious injury.
Add the label below on the UPS if autostart has been enabled:
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Autostart is enabled. The UPS will automatically restart when the mains supply
returns.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This product can cause a DC current in the PE conductor. If a residual current-
operated protective device (RCD) is used for protection against electrical shock,
only an RCD of Type B is allowed on the supply side of this product.
Failure to follow these instructions will result in death or serious injury.
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
10 990-91261E-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF EQUIPMENT DAMAGE
• Mount the batteries in the UPS system, but do not connect the batteries until
the UPS system is ready to be powered up. The time duration from battery
connection until the UPS system is powered up must not exceed 72 hours or
3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period, we
recommend that you energize the UPS system for a period of 24 hours at
least once every month. This charges the batteries, thus avoiding
irreversible damage.
Failure to follow these instructions can result in injury or equipment
damage.
990-91261E-001 11
Important Safety Instructions — SAVE THESE
UPS with Up to 4 Internal Battery Strings INSTRUCTIONS
Symbols Used
Earthing/ground symbol.
Battery symbol.
Static switch symbol. It is used to indicate switches that are designed to connect or
disconnect the load to or from the supply respectively without the existence of
moving parts.
12 990-91261E-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS with Up to 4 Internal Battery Strings
Transformer symbol.
Switch disconnector symbol. It is used to identify the disconnecting device in the form
of switch that protects the equipment from short circuit or heavy load current. It opens
the circuits once the current flow crosses its maximum limit.
Circuit breaker symbol. It is used to identify the disconnecting device in the form of
circuit breaker that protects the equipment from short circuit or heavy load current. It
opens the circuits once the current flow crosses its maximum limit.
990-91261E-001 13
UPS with Up to 4 Internal Battery Strings Specifications
Specifications
Specifications for 400 V Systems
Input Specifications 400 V
UPS rating 10 kW 15 kW 20 kW 30 kW 40 kW 50 kW
Minimum short circuit Dependent on upstream protection. See section for Recommended Upstream Protection for 400 V for details.
rating
Minimum short circuit Dependent on upstream protection. See section for Recommended Upstream Protection for 400 V for details.
rating
1. TN and TT power distribution systems are supported. Corner (line) grounding is not permitted.
2. Only for dual mains system with upstream 4-pole breakers: Install an N connection with the input cables (L1, L2, L3, N, PE).
14 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
UPS rating 10 kW 15 kW 20 kW 30 kW 40 kW 50 kW
Minimum short circuit Dependent on upstream protection. See section for Recommended Upstream Protection for 400 V for details.
rating4
Inverter output short Varies with time. See graph and table values in Inverter Short Circuit Capabilities (Bypass not Available), page 33.
circuit capabilities
990-91261E-001 15
UPS with Up to 4 Internal Battery Strings Specifications
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Protection of the energy storage device: An overcurrent protective device must
be located in close proximity to the energy storage device.
Failure to follow these instructions will result in death or serious injury.
UPS rating 10 kW 15 kW 20 kW 30 kW 40 kW 50 kW
Maximum charging 2 3 4 6 8 10
power (at 100%
load) (kW)
Maximum short 10 kA
circuit rating
16 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This UPS is OVCII (Over Voltage Category Class II) compliant. This UPS must
only be installed in an OVCII compliant environment.
• If the UPS is installed in an environment with an OVC rating higher than II,
an SPD (surge protection device) must be installed upstream of the UPS to
reduce the overvoltage category to OVCII.
• The SPD must include a status indicator to show the user if the SPD is
operational or is no longer functioning according to design. The status
indicator may be visual and/or audible and/or may have remote signalling
and/or output contact capability in accordance with IEC 62040-1.
Failure to follow these instructions will result in death or serious injury.
Class Type 2
990-91261E-001 17
UPS with Up to 4 Internal Battery Strings Specifications
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The
maximum allowable cable size is 50 mm2.
Failure to follow these instructions will result in death or serious injury.
Copper
UPS rating 10 kW 15 kW 20 kW 30 kW 40 kW 50 kW
Input PE (mm2) 6 6 10 16 16 16
Bypass/output 6 6 10 16 25 25
phases (mm2)
Bypass PE/output 6 6 10 16 16 16
PE (mm2)
Neutral (mm2) 6 10 16 25 35 50
DC+/DC-8 (mm2) 6 10 16 25 35 50
DC PE (mm2) 6 10 16 16 16 25
18 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
For parallel systems, instantaneous override (Ii) values must not be set higher
than 800 A. Place the label 885-92557 adjacent to the upstream circuit breaker
to inform about the hazard.
Failure to follow these instructions will result in death or serious injury.
NOTE: For local directives which require 4-pole circuit breakers: If neutral
conductor is expected to carry a high current, due to line-neutral non-linear
load, the circuit breaker must be rated according to expected neutral current.
NOTICE
RISK OF UNINTENTIONAL DEVICE OPERATION
If a residual current-operated protective device (RCD-B) is used upstream as
ground fault protection, then the RCD-B shall be sized to not trip on the leakage
current of this product, which can be up to 62 mA.
Failure to follow these instructions can result in equipment damage.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The upstream overcurrent protective device (and its settings) must be sized to
ensure a disconnecting time within 0.2 seconds for a minimum prospective
phase-to-earth short circuit current calculated or measured at the input/bypass
terminals of the UPS.
Failure to follow these instructions will result in death or serious injury.
Compliance is assured with the recommended breaker (and its settings) from the
table below.
UPS rating 10 kW 15 kW 20 kW
In (A) 25 16 32 25 40 32
Ir (A) 20 16 32 23 40 32
Im (A) 300 (fixed) 190 (fixed) 400 (fixed) 300 (fixed) 500 (fixed) 400 (fixed)
990-91261E-001 19
UPS with Up to 4 Internal Battery Strings Specifications
UPS rating 30 kW 40 kW 50 kW
In (A) 63 50 80 63 100 80
Ir (A) 63 50 80 63 100 80
Im (A) 500 (fixed) 500 (fixed) 640 (fixed) 500 (fixed) 800 (fixed) 640 (fixed)
6 M6 x 20 mm TLK6-6
10 M6 x 20 mm TLK10-6
16 M6 x 20 mm TLK16-6
25 M6 x 20 mm TLK25-6
35 M6 x 20 mm TLK35-6
50 M6 x 20 mm TLK50-6
Leakage Current
380/400/415 V UPS system 4-wire installation at 100% load
20-50 kW 62 mA
20 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
Connections 3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE (single mains)
3-wire (L1, L2, L3, G) WYE (dual mains)9
Nominal input 25 37 50 62
current (A)
Maximum input 31 46 61 75
current (A)
Input current 31 48 63 77
limitation (A)
9. TN and TT power distribution systems are supported. Corner (line) grounding is not permitted.
990-91261E-001 21
UPS with Up to 4 Internal Battery Strings Specifications
Connections 3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE10
Nominal bypass 25 37 50 62
current (A)
UPS rating 20 kW 30 kW 40 kW 50 kW
Connections 3-wire (L1, L2, L3, G, GEC11) or 4-wire (L1, L2, L3, N, G)
Nominal output 24 36 48 60
current (A)
10. TN and TT power distribution systems are supported. Corner (line) grounding is not permitted.
11. Per NEC 250.30.
22 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Protection of the energy storage device: An overcurrent protective device must
be located in close proximity to the energy storage device.
Failure to follow these instructions will result in death or serious injury.
UPS rating 20 kW 30 kW 40 kW 50 kW
Maximum charging 4 6 8 10
power (at 100%
load) (kW)
Maximum short 10 kA
circuit rating
990-91261E-001 23
UPS with Up to 4 Internal Battery Strings Specifications
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The
maximum allowable cable size is 1/0 AWG.
Failure to follow these instructions will result in death or serious injury.
Copper
UPS rating 20 kW 30 kW 40 kW 50 kW
Bypass/output 10 8 6 4
phases (AWG/kcmil)
Bypass EGC/output 10 8 8 8
EGC (AWG/kcmil)
DC+/DC-(AWG/ 6 4 2 1/0
kcmil)12
DC EGC (AWG/ 8 6 6 6
kcmil)
NOTE: Cable sizes are based on 80% rated circuit breakers for UIB, UOB,
MBB, SSIB, and 100% rated circuit breaker for battery breaker(s).
24 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
For parallel systems, instantaneous override (Ii) values must not be set higher
than 800 A. Place the label 885-92557 adjacent to the upstream circuit breaker
to inform about the hazard.
Failure to follow these instructions will result in death or serious injury.
CAUTION
HAZARD OF FIRE
• Connect only to a circuit with the below specifications.
• Connect to a circuit provided with a 125 A branch circuit overcurrent
protection maximum in accordance with the National Electrical Code, ANSI/
NFPA70, and the Canadian Electrical Code, Part I, C22.1.
Failure to follow these instructions can result in injury or equipment
damage.
UPS rating 20 kW 30 kW 40 kW 50 kW
Ir (A) 40 35 60 50 80 70 100 80
tr @ 6 Ir 0.5
li (x In) 1.5
990-91261E-001 25
UPS with Up to 4 Internal Battery Strings Specifications
NOTICE
RISK OF EQUIPMENT DAMAGE
Use only UL approved compression cable lugs.
Failure to follow these instructions can result in equipment damage.
Copper
Cable size Bolt size Cable lug type Crimping tool Die
26 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
990-91261E-001 27
UPS with Up to 4 Internal Battery Strings Specifications
28 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Protection of the energy storage device: An overcurrent protective device must
be located in close proximity to the energy storage device.
Failure to follow these instructions will result in death or serious injury.
UPS rating 10 kW 15 kW 20 kW 25 kW
Maximum charging 2 3 4 5
power (at 100%
load) (kW)
Maximum short 10 kA
circuit rating
990-91261E-001 29
UPS with Up to 4 Internal Battery Strings Specifications
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The
maximum allowable cable size is 1/0 AWG.
Failure to follow these instructions will result in death or serious injury.
Copper
UPS rating 10 kW 15 kW 20 kW 25 kW
Bypass/output 8 6 4 3
phases (AWG/kcmil)
Bypass EGC/output 8 8 8 8
EGC (AWG/kcmil)
DC+/DC-(AWG/ 10 8 6 4
kcmil)13
DC EGC (AWG/ 10 10 8 8
kcmil)
NOTE: Cable sizes are based on 80% rated circuit breakers for UIB, UOB,
MBB, SSIB, and 100% rated circuit breaker for battery breaker(s).
30 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
For parallel systems, instantaneous override (Ii) values must not be set higher
than 800 A. Place the label 885-92557 adjacent to the upstream circuit breaker
to inform about the hazard.
Failure to follow these instructions will result in death or serious injury.
CAUTION
HAZARD OF FIRE
• Connect only to a circuit with the below specifications.
• Connect to a circuit provided with a 125 A branch circuit overcurrent
protection maximum in accordance with the National Electrical Code, ANSI/
NFPA70, and the Canadian Electrical Code, Part I, C22.1.
Failure to follow these instructions can result in injury or equipment
damage.
UPS rating 10 kW 15 kW 20 kW 25 kW
tr @ 6 Ir 0.5
li (x In) 1.5
990-91261E-001 31
UPS with Up to 4 Internal Battery Strings Specifications
NOTICE
RISK OF EQUIPMENT DAMAGE
Use only UL approved compression cable lugs.
Failure to follow these instructions can result in equipment damage.
Copper
Cable size Bolt size Cable lug type Crimping tool Die
32 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
IK1 400 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
10 33 / 11 33 / 22 33 / 33 29 / 104 23 / 603
15 50 / 25 50 / 50 50 / 75 44 / 235 34 / 1356
20 67 / 45 67 / 89 67 / 134 58 / 418 46 / 2411
30 100 / 100 100 / 200 100 / 300 87 / 940 68 / 5420
40 133 / 180 133 / 360 133 / 530 116 / 1670 91 / 9640
50 167 / 280 167 / 560 167 / 830 145 / 2610 114 / 15070
IK1 480 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
20 56 / 31 56 / 62 56 / 93 48 / 290 38 / 1674
30 83 / 70 83 / 140 83 / 210 73 / 650 57 / 3770
40 111 / 120 111 / 250 111 / 370 97 / 1160 76 / 6700
50 139 / 190 139 / 390 139 / 580 121 / 1810 95 / 10460
IK1 208 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
990-91261E-001 33
UPS with Up to 4 Internal Battery Strings Specifications
IK2 400 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
10 34 / 11 33 / 23 33 / 34 28 / 99 22 / 571
15 50 / 26 50 / 51 50 / 76 42 / 223 33 / 1285
20 67 / 45 67 / 90 67 / 135 56 / 397 44 / 2284
30 101 / 100 100 / 200 100 / 300 84 / 890 67 / 5140
40 135 / 180 134 / 360 134 / 540 112 / 1590 89 / 9140
50 168 / 280 167 / 570 167 / 840 141 / 2480 111 / 14280
IK2 480 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
20 56 / 31 56 / 63 56 / 94 47 / 276 37 / 1586
30 84 / 70 84 / 140 84 / 210 70 / 620 55 / 3570
40 112 / 130 112 / 250 112 / 370 94 / 1100 74 / 6350
50 140 / 200 139 / 390 139 / 580 117 / 1720 92 / 9910
IK2 208 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
34 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
IK3 400 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
10 30 / 9 30 / 18 30 / 27 29 / 88 23 / 574
15 45 / 20 45 / 40 45 / 60 43 / 198 34 / 1290
20 60 / 36 60 / 71 60 / 107 57 / 351 45 / 2294
30 90 / 80 90 / 160 90 / 240 86 / 790 68 / 5160
40 119 / 140 119 / 290 119 / 430 115 / 1400 90 / 9180
50 149 / 220 149 / 450 149 / 670 143 / 2200 113 / 14340
IK3 480 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
20 50 / 25 50 / 49 50 / 74 48 / 244 38 / 1593
30 75 / 60 75 / 110 75 / 170 72 / 550 57 / 3580
40 99 / 100 99 / 200 99 / 300 96 / 980 75 / 6370
50 124 / 150 124 / 310 124 / 460 119 / 1520 94 / 9960
IK3 208 V
S [kVA] 10ms; I[A]/I2t [A2t] 20ms; I[A]/I2t [A2t] 30ms; I[A]/I2t [A2t] 100ms; I[A]/I2t [A2t] 1s; I[A]/I2t [A2t]
10 57 / 33 57 / 66 57 / 99 55 / 325 43 / 2121
15 86 / 74 86 / 148 86 / 222 83 / 731 65 / 4772
20 115 / 130 115 / 260 115 / 400 110 / 1300 87 / 8480
25 143 / 210 143 / 410 143 / 620 138 / 2030 109 / 13260
990-91261E-001 35
UPS with Up to 4 Internal Battery Strings Specifications
Torque Specifications
Bolt size Torque
Environment
Operating Storage
Audible noise one meter (three feet) from 400 V 10-20 kW: 49 dB at 70% load, 55 dB at 100% load
unit
400 V 30-50 kW: 54 dB at 70% load, 61 dB at 100% load
480 V 30-50 kW and 208 V 15-25 kW: 54 dB at 70% load, 61 dB at 100% load
36 990-91261E-001
Specifications UPS with Up to 4 Internal Battery Strings
Compliance
Safety IEC 62040-1: 2017, Edition 2.0, Uninterruptible Power Systems (UPS) - Part 1: Safety requirements
UL 1778 5th edition
EMC/EMI/RFI IEC 62040-2: 2016, 3rd edition Uninterruptible Power Systems (UPS) - Part 2: Electromagnetic compatibility
(EMC) requirements C2
FCC Part 15 Subpart B, Class A
IEEE C62.41-1991 Location Category B2, IEEE Recommended Practice on Surge Voltages in Low-Voltage AC
Power Circuits
Transportation IEC 60721-4-2 Level 2M1
Seismic ICC-ES AC 156 (2015): OHSPD Pre-approved; Sds=1.33 g for z/h=1 and Sds=1.63 g for z/h=0; Ip= 1.5
Protective class I
Pollution degree 2
Performance
Performance in accordance with: IEC 62040-3: 2021, 3rd edition Uninterruptible
Power Systems (UPS) - Part 3: Method of specifying the performance and test
requirements.
Output performance classification (according to IEC 62040-3, Clause 5.3.4): VFI-
SS-11
990-91261E-001 37
UPS with Up to 4 Internal Battery Strings Specifications
10-20 kW 400 V UPS 320 (705) 1485 (58.46) 521 (20.51) 847 (33.35)
with one battery string
30-50 kW 400 V UPS 460 (1014) 1485 (58.46) 521 (20.51) 847 (33.35)
with two battery strings
20 kW 480 V UPS with 320 (705) 1485 (58.46) 521 (20.51) 847 (33.35)
one battery string
30-50 kW 480 V UPS 460 (1014) 1485 (58.46) 521 (20.51) 847 (33.35)
with two battery strings
10 kW 208 V UPS with 320 (705) 1485 (58.46) 521 (20.51) 847 (33.35)
one battery string
15-25 kW 208 V UPS 460 (1014) 1485 (58.46) 521 (20.51) 847 (33.35)
with two battery strings
Clearance
NOTE: Clearance dimensions are published for airflow only. Consult with the
local safety codes and standards for additional requirements in your local
area.
NOTE: The required minimum rear clearance is 150 mm (5.91 in).
38 990-91261E-001
Single System Overview UPS with Up to 4 Internal Battery Strings
990-91261E-001 39
UPS with Up to 4 Internal Battery Strings Parallel System Overview
Simplified 1+1 Parallel System – Single Mains Simplified 1+1 Parallel System – Dual Mains
40 990-91261E-001
Parallel System Overview UPS with Up to 4 Internal Battery Strings
Parallel Systems with Individual Unit Input Breaker UIB and Static Switch
Input Breaker SSIB
Galaxy VS can support up to 4 UPSs in parallel for capacity and up to 3+1 UPSs
in parallel for redundancy with individual unit input breaker UIB and static switch
input breaker SSIB.
NOTE: The internal maintenance breaker IMB can only be used in a simplified
1+1 parallel system. In any other parallel system, an external maintenance
bypass breaker MBB must be provided and the internal maintenance breaker
IMB* must be padlocked in the open position.
990-91261E-001 41
UPS with Up to 4 Internal Battery Strings Parallel System Overview
Parallel Systems with Shared Unit Input Breaker UIB and Static Switch
Input Breaker SSIB
Galaxy VS can support up to 4 UPSs in parallel for capacity and up to 3+1 UPSs
in parallel for redundancy with shared unit input breaker UIB and static switch
input breaker SSIB.
NOTE: The internal maintenance breaker IMB can only be used in a simplified
1+1 parallel system. In any other parallel system, an external maintenance
bypass breaker MBB must be provided and the internal maintenance breaker
IMB* must be padlocked in the open position.
42 990-91261E-001
Overview of Installation Kits UPS with Up to 4 Internal Battery Strings
Terminal connector 2
Rear anchor 1
Rear connection plate Used for installation with an adjacent product. Follow 1
instructions in the installation manual for the adjacent
product.
This kit contains parts for use with other UPS models which are not relevant for this installation.
990-91261E-001 43
UPS with Up to 4 Internal Battery Strings Installation Procedure for Single System
For moving or decommissioning the UPS after installation has been completed,
see Decommission or Move the UPS to a New Location, page 72.
44 990-91261E-001
Installation Procedure for Parallel Systems UPS with Up to 4 Internal Battery Strings
For moving or decommissioning the UPS after installation has been completed,
see Decommission or Move the UPS to a New Location, page 72.
990-91261E-001 45
UPS with Up to 4 Internal Battery Strings Prepare for Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or punch holes for cables or conduits with the gland plate installed
and do not drill or punch holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
NOTE: Route the signal cables separately from the power cables and route
the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.
1. Remove the front panel.
2. For UPS without preinstalled power module: Install the power module:
a. Remove the screw in each side of the empty power module shelf.
b. Push the power module onto the shelf.
c. Reinstall the screw in each side of the shelf.
CAUTION
HEAVY LOAD
Power modules are heavy and require two persons to lift.
• 20 kW power module weighs 25 kg (55 lbs).
• 50 kW power module weighs 38 kg (84 lbs).
Failure to follow these instructions can result in injury or equipment
damage.
46 990-91261E-001
Prepare for Installation UPS with Up to 4 Internal Battery Strings
4. Remove the battery cover. Disconnect the battery terminals from the front of
the battery modules.
990-91261E-001 47
UPS with Up to 4 Internal Battery Strings Prepare for Installation
7. Remove the rear gland plates and the rear brush plates from the UPS. These
are for signal cable routing.
Rear View of the UPS without Conduits Rear View of the UPS with Conduits
48 990-91261E-001
Prepare for Installation UPS with Up to 4 Internal Battery Strings
12. Remove the conduit box from the rear of the UPS.
13. Remove the rear plate and the top or bottom gland plate from the conduit box.
14. Drill/punch holes for power cables/conduits in the top or bottom gland plate.
Install conduits (not provided), if applicable.
15. Reinstall the top or bottom gland plate on the conduit box.
16. Install the conduit box on the UPS. Note that the conduit box is installed in the
reverse position.
990-91261E-001 49
UPS with Up to 4 Internal Battery Strings Install the Seismic Anchoring (Option)
2. Install the rear anchoring bracket on the UPS with the provided M8 bolts.
3. Install the seismic front anchoring bracket on the UPS with the provided M8
bolts.
50 990-91261E-001
Connect the Power Cables in Single Mains System UPS with Up to 4 Internal Battery Strings
NOTICE
RISK OF EQUIPMENT DAMAGE
To ensure correct load sharing in bypass operation in a parallel system:
• All output cables must be the same length for all UPSs.
• All input cables must be the same length for all UPSs.
Failure to follow these instructions can result in equipment damage.
NOTE: The UPS is preconfigured for TNS earthing system. 3-wire installation
using a bonding busbar will result in a higher leakage current.
1. Only for TN-C/3-wire earthing system: Move the bonding busbar from
position (A) to position (B) to connect the N busbar to the G/PE busbar.
990-91261E-001 51
UPS with Up to 4 Internal Battery Strings Connect the Power Cables in Single Mains System
CAUTION
RISK OF EQUIPMENT DAMAGE
Check the fastening of the cable lugs. If the cable lugs move due to pulling
on cables, the bolt can become loose.
Failure to follow these instructions can result in injury or equipment
damage.
52 990-91261E-001
Connect the Power Cables in Dual Mains System UPS with Up to 4 Internal Battery Strings
NOTICE
RISK OF EQUIPMENT DAMAGE
To ensure correct load sharing in bypass operation in a parallel system:
• All bypass cables must be the same length for all UPSs.
• All output cables must be the same length for all UPSs.
Failure to follow these instructions can result in equipment damage.
NOTE: The UPS is preconfigured for TNS earthing system. 3-wire installation
using a bonding busbar will result in a higher leakage current.
1. Only for TN-C/3-wire earthing system: Move the bonding busbar from
position (A) to position (B) to connect the N busbar to the G/PE busbar.
990-91261E-001 53
UPS with Up to 4 Internal Battery Strings Connect the Power Cables in Dual Mains System
CAUTION
RISK OF EQUIPMENT DAMAGE
Check the fastening of the cable lugs. If the cable lugs move due to pulling
on cables, the bolt can become loose.
Failure to follow these instructions can result in injury or equipment
damage.
54 990-91261E-001
Connect the Power Cables from an Adjacent Modular Battery
Cabinet UPS with Up to 4 Internal Battery Strings
990-91261E-001 55
Connect the Power Cables from an Adjacent Modular Battery
UPS with Up to 4 Internal Battery Strings Cabinet
6. Route the equipment grounding conductor/PE cable and the DC cables into
modular battery cabinet 1 and connect the equipment grounding conductor/
PE cable and DC cables in modular battery cabinet 1.
56 990-91261E-001
Connect the Signal Cables UPS with Up to 4 Internal Battery Strings
CAUTION
RISK OF EQUIPMENT DAMAGE
All Class 2/SELV signal cables shall be double insulated/jacket cable and
minimum rated for 30 VDC. All non-Class 2/non-SELV signal cables shall be
double insulated/jacket cable and minimum rated for 600 VAC.
Failure to follow these instructions can result in injury or equipment
damage.
NOTE: Route the signal cables separately from the power cables and route
the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.
1. Connect the Class 2/SELV signal cables from the building EPO to board 640-
4864 terminal J6600 in the UPS according to one of the options below.
The EPO circuit is considered Class 2/SELV. Class 2/SELV circuits must be
isolated from the primary circuitry. Do not connect any circuit to the EPO
terminal block unless it can be confirmed that the circuit is Class 2/SELV.
990-91261E-001 57
UPS with Up to 4 Internal Battery Strings Connect the Signal Cables
3. Connect the Class 2/SELV signal cables to the input contacts and output
relays on board 640-4864 in the UPS.
Do not connect any circuit to the input contacts unless it can be confirmed
that the circuit is Class 2/SELV.
The input contacts support 24 VDC 10 mA. All circuits connected must have
the same 0 V reference.
4. Connect the non-Class 2/non-SELV signal cables from the auxiliary products
to board 640-4843 in the UPS. Follow the instructions in the auxiliary product
manuals.
58 990-91261E-001
Connect the Signal Cables from a Modular Battery Cabinet UPS with Up to 4 Internal Battery Strings
2. Connect the signal cables from modular battery cabinet 1 to the UPS:
a. Disconnect the termination plug from J8008 on board 640-7552 in the
UPS.
b. Mount the termination plug in J8008 on board 640-7552 in the last
modular battery cabinet (T).
c. Connect the signal cable from J8011 on board 640-7552 in modular
battery cabinet 1 to J8014 on board 640-7552 in the UPS.
d. Connect the signal cable from J8007 on board 640-7552 in modular
battery cabinet 1 to J8008 on board 640-7552 in the UPS.
990-91261E-001 59
Connect the Signal Cables from Switchgear and Third-Party
UPS with Up to 4 Internal Battery Strings Auxiliary Products
60 990-91261E-001
Connect the Signal Cables from Switchgear and Third-Party
Auxiliary Products UPS with Up to 4 Internal Battery Strings
2. Connect signal cables from AUX switches in your switchgear to board 640-
4843 in the top of the UPS.
990-91261E-001 61
Connect the IMB Signal Cables in a Simplified 1+1 Parallel
UPS with Up to 4 Internal Battery Strings System
62 990-91261E-001
Connect the IMB Signal Cables in a Simplified 1+1 Parallel
System UPS with Up to 4 Internal Battery Strings
3. Connect the non-Class 2/non-SELV signal cables between the two UPSs:
a. Connect the non-Class 2/non-SELV signal cables (not provided) from the
AUX switch terminal 21 and 22 in the internal maintenance breaker IMB
in UPS 1 to J6614-5 and J6614-6 on board 640-4843 in UPS 2 as shown.
b. Connect the non-Class 2/non-SELV signal cables (not provided) from the
AUX switch terminal 21 and 22 in the internal maintenance breaker IMB
in UPS 2 to J6614-5 and J6614-6 on board 640-4843 in UPS 1 as shown.
4. Reinstall the front cover and the static switch module on both UPSs.
990-91261E-001 63
UPS with Up to 4 Internal Battery Strings Connect the PBUS Cables
1. Connect the provided PBUS 1 (white) and PBUS 2 (red) cables to the PBUS
ports in the UPS controller boxes. Route the PBUS cables through the cable
channel in the UPSs.
64 990-91261E-001
Connect the External Communication Cables UPS with Up to 4 Internal Battery Strings
990-91261E-001 65
UPS with Up to 4 Internal Battery Strings Connect the External Communication Cables
2. Install 150 Ohm termination resistors at each end of each bus if the buses are
very long and operate at high data rates. Busses under 610 meters (2000
feet) at 9600 baud or under 305 meters (1000 feet) at 19.200 baud should not
require termination resistors.
66 990-91261E-001
Add Translated Safety Labels to Your Product UPS with Up to 4 Internal Battery Strings
990-91261E-001 67
UPS with Up to 4 Internal Battery Strings Final Installation
Final Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
WARNING
RISK OF EQUIPMENT DAMAGE
Wait until the system is ready to be powered up before installing batteries in the
system. The time duration from battery installation until the UPS system is
powered up must not exceed 72 hours or 3 days.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
68 990-91261E-001
Final Installation UPS with Up to 4 Internal Battery Strings
3. Only for seismic anchoring: Push the UPS into position so the rear
anchoring bracket connects to the rear anchor.
990-91261E-001 69
UPS with Up to 4 Internal Battery Strings Final Installation
4. Lower the front and rear leveling feet on the UPS with a wrench until they
connect with the floor. Use a bubble-leveler to check that the UPS is level.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not move the cabinet after the leveling feet have been lowered.
Failure to follow these instructions can result in equipment damage.
5. Only for seismic anchoring: Mount the seismic front anchoring bracket on
the UPS to the floor. Use appropriate hardware for the floor type – the hole
diameter in the front anchoring bracket is ø18 mm.
6. Set the battery breaker BB to the open (OFF) position.
7. Push extra battery modules (if any) into the slot. Fill the shelves from the
bottom and upwards.
8. Turn down the battery module handle on the extra battery modules and fasten
the handle to the shelf with the provided screw.
9. Connect the battery terminals to the front of the battery modules.
70 990-91261E-001
Final Installation UPS with Up to 4 Internal Battery Strings
990-91261E-001 71
UPS with Up to 4 Internal Battery Strings Decommission or Move the UPS to a New Location
72 990-91261E-001
Decommission or Move the UPS to a New Location UPS with Up to 4 Internal Battery Strings
CAUTION
HEAVY LOAD
Power modules are heavy and require two persons to lift.
• 20 kW power module weighs 25 kg (55 lbs).
• 50 kW power module weighs 38 kg (84 lbs).
Failure to follow these instructions can result in injury or equipment
damage.
a. Pull the power module halfway out. A locking mechanism prevents the
power module from being pulled all the way out.
b. Release the lock by pressing the release button on both sides of the
power module and remove the power module.
c. Install a filler plate (if available) in front of the empty power module slot.
990-91261E-001 73
UPS with Up to 4 Internal Battery Strings Decommission or Move the UPS to a New Location
WARNING
RISK OF EQUIPMENT DAMAGE
• Store the power modules at an ambient temperature of -15 to 40 °C
(5 to 104 °F), 10-80% non-condensing humidity.
• Store the power modules in their original protective packaging.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
74 990-91261E-001
Decommission or Move the UPS to a New Location UPS with Up to 4 Internal Battery Strings
9. Disconnect the battery terminals from the front of all the battery modules.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current.
The following precautions must be observed when working on batteries:
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions.
Keep unqualified personnel away from batteries.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful
to the skin and eyes. It may be toxic.
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Set the battery breaker BB to the open (OFF) position before starting
this procedure.
Failure to follow these instructions will result in death or serious
injury.
990-91261E-001 75
UPS with Up to 4 Internal Battery Strings Decommission or Move the UPS to a New Location
10. Remove the battery modules from the two upper rows. Leave the battery
modules in the two bottom rows to increase weight stability.
CAUTION
HEAVY LOAD
Battery modules are heavy and require two persons to lift.
• The battery module weighs 32 kg (71 lbs).
Failure to follow these instructions can result in injury or equipment
damage.
a. Remove the screw from the battery module handle and turn the handle
upwards.
b. Pull the battery module carefully out of the slot.
c. Store the battery modules correctly for reinstallation.
WARNING
RISK OF EQUIPMENT DAMAGE
• If the UPS system remains de-energized for a long period, we
recommend that you energize the UPS system for a period of 24
hours at least once every month. This charges the installed battery
modules, thus avoiding irreversible damage from deep discharging.
• Store the battery modules at an ambient temperature of -15 to 40 °
C (5 to 104 °F).
• Store the battery modules in their original protective packaging.
• Battery modules stored at -15 to 25 °C (5 to 77 °F) must be
recharged every six months to avoid damages from deep
discharging. Battery modules stored at over 25 °C (77 °F) must be
recharged at shorter intervals.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
76 990-91261E-001
Decommission or Move the UPS to a New Location UPS with Up to 4 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Measure for and verify ABSENCE of voltage on each input/bypass/output
terminal before continuing.
Failure to follow these instructions will result in death or serious
injury.
13. Disconnect and remove all power cables from the UPS. See Connect the
Power Cables in Single Mains System, page 51 or Connect the Power Cables
in Dual Mains System, page 53 for details.
14. For UPS system with adjacent modular battery cabinet: Disconnect and
remove the battery cables from the UPS. See Connect the Power Cables
from an Adjacent Modular Battery Cabinet, page 55 for details.
15. Reinstall the rear plate on the conduit box on the UPS.
16. Remove the top cover.
990-91261E-001 77
UPS with Up to 4 Internal Battery Strings Decommission or Move the UPS to a New Location
17. Disconnect and remove any signal cables from the top and front of the UPS.
For UPS system with modular battery cabinet(s): See Connect the Signal
Cables from a Modular Battery Cabinet, page 59 for details. For simplified 1
+1 parallel UPS system: See Connect the IMB Signal Cables in a Simplified
1+1 Parallel System, page 62 for details.
18. For UPS system with maintenance bypass cabinet: Remove the
interconnection hardware between the UPS and the maintenance bypass
cabinet. See the installation manual provided with the maintenance bypass
cabinet for details. Save all parts for reinstallation.
19. For UPS system with adjacent modular battery cabinet: Remove the
interconnection hardware between the UPS and the adjacent battery cabinet.
See the installation manual provided with the adjacent battery cabinet for
details. Save all parts for reinstallation.
20. Reinstall all removed plates and covers.
21. If present, remove the seismic front anchoring bracket from the UPS. Save for
reinstallation.
78 990-91261E-001
Decommission or Move the UPS to a New Location UPS with Up to 4 Internal Battery Strings
23. Raise the feet of the UPS until the casters have full contact with the floor.
24. You can now move the UPS by rolling it over the floor on the casters.
WARNING
TIPPING HAZARD
• The casters of the UPS are exclusively for transport on flat, even, hard,
and horizontal surfaces.
• The casters of the UPS are intended for transport over short distances
(i.e. inside the same building).
• Move at a slow pace and pay close attention on the floor conditions and
the balance of the UPS.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
25. If present, remove the rear seismic anchoring bracket from the UPS and
remove the seismic anchors from the floor. Save for reinstallation. See Install
the Seismic Anchoring (Option), page 50 for details.
990-91261E-001 79
UPS with Up to 4 Internal Battery Strings Decommission or Move the UPS to a New Location
26. For transport over longer distances or in conditions that are not
suitable for the casters of the UPS:
WARNING
TIPPING HAZARD
For transport over longer distances or in conditions that are not suitable for
the casters of the UPS, ensure:
• that personnel performing the transport have necessary skills and have
received adequate training;
• to use appropriate tools to safely lift and transport the UPS;
• to protect the product against damage by using appropriate protection
(like wrapping or packaging).
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
Transportation requirements:
• Mount the UPS in a vertical position in the center of a suitable pallet with
minimum pallet dimensions: 684 mm x 1040 mm (27 in x 41 in)). The
pallet must be suitable for the weight of the UPS (442 kg (974 lbs) with
no power module and two bottom rows of battery modules present inside
the UPS).
• Use appropriate means of fixation to mount the UPS to the pallet.
• The original shipping pallet in combination with the original transportation
brackets can be reused, if in undamaged condition.
DANGER
TIPPING HAZARD
• The UPS must be appropriately fixed to the pallet immediately after
being placed on the pallet.
• The fixation hardware must be strong enough to withstand vibrations
and shocks during loading, transport, and unloading.
Failure to follow these instructions will result in death or serious
injury.
WARNING
UNEXPECTED EQUIPMENT BEHAVIOR
Do not lift the UPS with a forklift/pallet truck directly on the frame as it may
bend or damage the frame.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
80 990-91261E-001
Decommission or Move the UPS to a New Location UPS with Up to 4 Internal Battery Strings
28. Only for installing the UPS in a new location: Follow the installation
manual to install UPS in the new location. See Installation Procedure for
Single System, page 44 or Installation Procedure for Parallel Systems, page
45 for installation overview. Startup must only be performed by Schneider
Electric.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Startup must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious
injury.
990-91261E-001 81
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
*990-91261E-001*