Carbon Enrichment During Ferrite Transformation in Fe-Si-C Alloys
Carbon Enrichment During Ferrite Transformation in Fe-Si-C Alloys
Carbon Enrichment During Ferrite Transformation in Fe-Si-C Alloys
Acta Materialia
journal homepage: www.elsevier.com/locate/actamat
a r t i c l e i n f o a b s t r a c t
Article history: The microstructure evolution, transformation kinetics and especially the C enrichment during isothermal
Received 14 December 2017 ferrite transformation at 800, 750, 700 C for Fe-(1.5, 3.0) mass%Si-0.4mass%C alloys were investigated in
Accepted 14 February 2018 the present study. Both transformation kinetics and C enrichment in austenite (g) at grain boundary
Available online 2 March 2018
ferrite (GBF)/g interfaces suggest that negligible partitioning local equilibrium (NPLE) mode operates
during non-partitioned ferrite growth under the conditions investigated. Deviations of C enrichment in g
Keywords:
at Widmanstatten ferrite (WF)/g interfaces from NPLE limit at early stages were observed. These de-
Pro-eutectoid ferrite
viations are deduced to be resulted from intrinsic interface mobility rather than solute drag effect. In
Carbon enrichment
NPLE limit
addition, mobility of WF/g interfaces is found to be lower than that for incoherent GBF/g interfaces
Interface mobility reported in literature.
Si containing steels © 2018 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
EPMA
1. Introduction NPLE/PLE transition temperature (also called NPLE limit) while that
for PE model is para-Ae3 temperature in this study.
Austenite (g) to ferrite (a) transformation in steels has been one Both NPLE and PE models are idealized models and consider
of the most widely studied transformations due to its industrial and “equilibrium” condition at the interface. In the actual case, how-
theoretical importance [1]. In alloyed steels, diffusivities of substi- ever, some phenomenon related to interface reaction may cause
tutional elements (e.g. silicon (Si), manganese (Mn), denoted as X) additional energy dissipation and thus interfacial condition de-
and interstitial elements like carbon (C) usually differ by several viates from the “equilibrium” state. The two well acknowledged
orders of magnitudes. At relatively large undercooling from Ae3 phenomenon are intrinsic friction [5e7] and solute drag effect
temperature, non-partitioned a growth occurs, namely growth [8e10].
without macroscopic partitioning of X between a and g, and thus it Si is a common alloying element known as a a stabilizer and
is controlled by C diffusion in g. Time needed for growth of non- inhibiting cementite precipitation. Compared with Fe-Mn-C
partitioned a is usually comparable to the time scale for heat ternary system, investigations on a transformation in Fe-Si-C
treatment employed industrially and thus non-partitioned a ternary system is less sufficient. Guo and Enomoto [10] made a
transformation is of special interest in industry. Two models, i.e. comparison on a growth kinetics between NPLE, PE predictions and
negligible partitioning local equilibrium (NPLE) model [2,3] and the experimental ones by in Fe-0.12%C-1.47%Si [11] (mass%, here-
paraequilibrium (PE) model [4], have been proposed to describe the after) and in Fe-0.40%C-1.73%Si [9] and concluded that the
a/g interfacial condition during non-partitioned a growth. NPLE measured a parabolic constant agreed reasonably well with both
model assumes local equilibrium (LE) at the migrating interface NPLE and PE models' predictions. However, the difference between
where C and X have the same chemical potential in a and g. This two predictions was too small to be discriminated within experi-
would result in a thin spike of X in g at a/g interface during a mental error. Recent decarburization studies [12] on steels with Si
growth. PE model assumes that LE condition is held only for content ranging from 0.45%Si to 1.46%Si found that the a growth
interstitial elements while the ratio of X and Fe is a constant kinetics is slightly slower than PE and NPLE predictions and the
throughout the system. The critical temperature for NPLE model is deviations were interpreted to be resulted from solute drag effect.
On the other hand, van Landeghem et al. [13] observed no Si
segregation or even Si depletion at C enriched g side of a/g in-
* Corresponding author. Room 2516, Yifu Technology and Science Building,
terfaces for Fe-0.84%Si-0.76%C alloy decarburized at 775 C which
Tsinghua University, Haidian, Beijing, 100084, China. was not in agreement with suggestions from solute drag effect. The
E-mail address: [email protected] (H.-D. Wu). understanding on the role that Si addition plays during a
https://doi.org/10.1016/j.actamat.2018.02.040
1359-6454/© 2018 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
H.-D. Wu et al. / Acta Materialia 149 (2018) 68e77 69
2. Experimental
Table 1
Chemical compositions and characteristic temperatures for the two alloys.
1.5Si Bal. 0.375 1.48 <0.01 <0.005 0.0011 847 835 823 593
3Si Bal. 0.379 3.09 <0.01 <0.005 0.0016 935 902 879 631
At 800 C, GBF was the only product for the 1.5 Si alloy (Fig. 2(a)) from NPLE limit. On the other hand, C content at WF/g interfaces
while both GBF and WF were observed for the 3Si alloys (Fig. 2(b)). (Fig. 4(e)) were lower than the NPLE limit. At later transformation
As is generally acknowledged [18], formation of WF needs more stage when transformation kinetics slows down, Si partitioning
undercoolings from ortho-Ae3 temperature than GBF formation. could be detected by EPMA measurements. Examples of the 1.5Si
Since Si addition shifts ortho-Ae3 line in vertical phase diagram alloy transformed for 43.2 ks and the 3Si alloy transformed for
upward, the a morphology difference in two alloys at 800 C is due 18.6 ks at 800 C are shown in Fig. 3(d)~(f) and Fig. 4(g)~(i),
to different undercoolings for a formation resulted from different Si respectively. Si is depleted in g at a/g interface since Si is a ferrite
content. At early stage, transformation kinetics for the 3Si alloy is former. In addition, Si-C repulsive interaction results in increment
faster than that for the 1.5Si alloy at 800 C (Fig. 2(c)). Trans- of the C enrichment in g at a/g interface in order to maintain the
formation kinetics clearly slows down when a volume fraction uniformity of C activity in g.
reaches the value predicted by NPLE limit. Fig. 5(a) and (b) summarize the evolution of C content in g at a/g
The C and Si profiles across GBF/g interfaces and WF/g interfaces interfaces for the 1.5Si and the 3Si specimens isothermally held at
were measured. Fig. 3 and Fig. 4 shows typical results for the 1.5Si 800 C, respectively. Each point corresponds to the averaged
and 3Si alloys transformed at 800 C for different periods, respec- measured value at least from 6 a/g interfaces. For the 1.5Si alloy
tively. Carbon is rejected from a regions while no long range where only GBF was observed, the difference between predictions
redistribution of Si atoms occur (Figs. 3(c), Fig. 4(c) and (f)) when given by PE model and NPLE limit is comparable to the experi-
reaction time is short. Figs. 3(b) and Fig. 4(b) clearly show that C mental error (Fig. 5(a)). It is not easy to obtain a safe conclusion on
contents in g at most GBF/g interfaces are close to the predictions whether NPLE limit or PE model gives a better description on the
experimental data during non-partitioned a growth stage of this
condition. For non-partitioned a growth of the 3Si alloy at 800 C, C
contents in g at GBF/g interfaces could be well described by NPLE
limits at holding times less than 1.8 ks (Fig. 5(b)). On the other
hand, C content in g at WF/g interfaces of specimens isothermally
held for 30 s significantly deviates from NPLE limits and approaches
gradually to NPLE limit (Fig. 5(b)). Si redistribution was observed
when further increasing the holding time at this temperature and
was accompanied with increasing of C content in g at a/g interfaces.
The difference of interfacial C between GBF/g and WF/g interfaces
content becomes negligible during this stage.
Fig. 3. The measured C and Si profiles across a/g interface for 1.5Si alloy transformed at 800 C for (a)(b)(c) 600 s and (d)(e)(f) for 43200 s. (a)(d) are the OM images showing the
lines where EPMA measurements are conducted; (b)(e) and (c)(f) are the measured C and Si profiles, respectively.
at early stages for the 1.5Si alloy at 750 C and 700 C are shown in interfaces at the early non-partitioned a growth stage for the 3Si
Fig. 8. Clearly, Si long range partitioning between a and g did not alloy at 750 C (Fig. 9(b)) and the 1.5Si alloy at 700 C (Fig. 9(c)).
occur (Fig. 8(c)(f)(i)). C contents in g at two GBF/g interfaces at
750 C coincides with NPLE limit (Fig. 8(b)). On the other hand, at 4. Discussions
700 C (Fig. 8(h)), C content at one GBF/g interface is close to NPLE
limit while that at another GBF/g interface deviates from NPLE 4.1. Agreement between the C enrichment at incoherent GBF/g
limits (Fig. 8(h)). Similar with the case of the 3Si alloy transformed interfaces and NPLE limits
at 800 C (Fig. 4(e)), deviation from NPLE limits was observed for
WF/g interfaces at 750 C (Fig. 8(e)) and 700 C. As can be seen from Fig. 1, the temperature range employed for
Fig. 9 summarizes the evolutions of C enrichment in g at GBF/g studying proeutectoid a transformation in present investigation is
and WF/g interfaces for two alloys at 750 C and 700 C. Similar 700e800 C, lying well below PE and NPLE/PLE transition temper-
with the case for the 3Si alloy at 800 C (Fig. 5(b)), C content in g at atures of each alloy. Therefore, proeutectoid a growth would start
GBF/g interfaces for the 1.5Si alloy at 750 C (Fig. 9(a)) clearly with non-partitioned a growth in accordance with EPMA mea-
coincide with NPLE limit during non-partitioned a growth stage surements (see Figs. 3(c), 4(c)(f) and 8(c)(f)). The C content in g at
while that at WF/g interfaces deviates from NPLE limit at early non- GBF/g interface during non-partitioned growth stage could be well
partitioned a growth stage and the deviation gradually diminishes described by NPLE limit (Figs. 5 and 9). These agreements suggest
with increasing reaction time. Redistribution of Si again increases C that a Si spike has been fully developed for specimens when the
content in g at interfaces. For the 3Si alloy at 750 C and two alloys reaction time is as short as 30 s, the shortest isothermal holding
at 700 C, only limited data points at early stage were obtained. It time at three temperatures. In addition, that the experimental
appears that lowering reaction temperature and increasing Si transition of a transformation kinetics from fast to slow occurs
content would increase the difference between measured C when the proeutectoid a volume fractions coincide with pre-
enrichment in g at WF/g interfaces and NPLE limits at a given re- dictions from NPLE limits in several conditions where interference
action time. It should be noted that relatively small deviation from from pearlite transformation is not significant further validates the
NPLE limits is also observed for C enrichment in g at GBF/g operation of NPLE regime during non-partitioned a growth.
72 H.-D. Wu et al. / Acta Materialia 149 (2018) 68e77
Fig. 4. The measured C and Si profiles across (a)(b)(c) GBF/g interface, (d)(e)(f) WF/g interface for 3Si alloy transformed at 800 C for 10 min and (g)(h)(i) a/g interface for 3Si alloy
transformed at 800 C for 3 h. (a)(d)(g) are the OM images showing the lines where EPMA measurements are conducted; (b)(e)(h) and (c)(f)(g) are the measured C profiles and Si
profiles, respectively.
Fig. 5. Evolution of interfacial C content in g at GBF/g and WF/g interfaces during ferrite transformation for (a) 1.5Si and (b) 3Si alloys at 800 C.
The width of alloy spikes r could be expressed with r ¼ Dg =v utilized in experiments of each condition are used in order to avoid
[11], where Dg is the diffusion coefficient of the alloying element in soft impingement effect. Because GBF grows into both g matrixes in
g (values for Si diffusivity in g is obtained from Ref. [19]) and v is the general, the migrating distance is assumed to be equal to 0.5dGBF .
migrating rate of a/g interface. Migrating rate of GBF/g interfaces Average vGBF between t1 and t2 was evaluated with corresponding
(vGBF ) were estimated as follows. GBF thickness dGBF
1 and dGBF
2 by,
Conditions where no interference of pearlite transformation or
soft impingement effect is involved were considered. The volume 1 dGBF dGBF
2 1
fraction of GBF (fGBF ) is firstly counted from the experimental OM vGBF ¼ (2)
2 t2 t1
images. According to Liu et al. [20], average thickness of GBF (dGBF )
could be calculated with following equation, The estimated vGBF as well as calculated r at the beginning
stages of different conditions when soft impingement effect is ab-
pffiffiffi
p sent are summarized in Table 2. It is found that r is smaller than g
dGBF ¼ f $dg (1) lattice constant (~0.36 nm) [21] in most cases. It seems that fully
4 GBF
building up of a Si spike in g matrix is not feasible at the early stage
where dg is prior g grain size. Two shortest reaction times (t1 ; t2 ) of non-partitioned a growth for the conditions employed in present
H.-D. Wu et al. / Acta Materialia 149 (2018) 68e77 73
Fig. 6. OM images of (a)(b) 1.5Si alloy transformed (a) at 750 C for 60s, (b) at 700 C for 30s and (c)(d) 3Si alloy transformed at (c) 750 C for 30s, (d) 700 C for 30s. P: pearlite (same
meaning in following figures).
Fig. 8. The measured C and Si profiles of 1.5Si alloy across (a)(b)(c) GBF/g interface, (d)(e)(f) WF/g interface transformed at 750 C for 30s and (g)(h)(i) across GBF/g interface at
700 C for 30s. (a)(d)(g) are the OM images showing the lines where EPMA measurements are conducted; (b)(e)(h) and (c)(f)(g) are the measured C and Si profiles, respectively.
Fig. 9. Evolution of interfacial C in g at GBF/g and WF/g interfaces during ferrite transformation for (a)(c)1.5Si and (b)(d) 3Si alloys at (a)(b) 750 C and (c)(d) 700 C.
Table 2
Summary of migrating rates of grain boundary ferrite (GBF)/g interfaces (vGBF ) which is estimated from experimentally measured a volume fractions, calculated spike width
based on Si diffusivity in austenite (r) and at grain boundary (r 0 ) as well as migrating rates of Widmanstatten ferrite (WF)/g interfaces (vWF ) estimated from experimentally
measured WF thickness.
Random lines were plotted on OM images and average inter- smaller than that of incoherent interfaces due to fewer sites for
cepting length between random line and WF were obtained atom attachment in diffusional process compared with the inco-
(dintercept ) with more than 30 measurements for a given specimen. herent ones. Fig. 10(a)(b) summarize the C content at g side of GBF/
The true thickness of WF plate (dWF ) can be calculated with g and WF/g interfaces for the 1.5Si and the 3Si alloys transformed at
following equation [25], different temperatures when the isothermal holding time is 30 s
(exception: 10 min, the shortest isothermal holding time, is used for
. the 1.5Si alloy at 800 C) and Fig. 10(c), (d) convert these experi-
dWF ¼ dintercept 2 (4)
mentally measured interfacial C concentrations into undercoolings
The estimated migrating rates of WF broad faces are also (DG) from PE predictions. NPLE limits could be regarded as com-
included in Table 2. It is seen that estimate migrating rate for WF bination of PE predictions with extra dissipations caused by the full
broad faces is smaller than that for GBF/g interfaces for each con- development of spike (DGspike ) and are also plotted in Fig. 10(c), (d).
dition. This agrees with the fact that WF broad faces are usually It is seen that deviation of C content in g from NPLE limit is much
semi-coherent [26] which is more difficult to migrate during more obvious at semi-coherent WF/g interfaces while that at most
diffusional transformation. GBF/g interfaces is negligible. This indicates that the observed de-
Guo and Enomoto [10] have showed that solute drag effect for viation at WF/g interfaces should be mainly attributed to intrinsic
Fe-0.12%C-1.47%Si, Fe-0.40%C-1.73%Si alloys during 700e900 C friction rather than solute drag.
reached maximum at velocities in range of 0.1 and 1000 mm/s The energy dissipated by intrinsic friction, DGm , could be
which is faster than any interfacial migrating rate met in present expressed as
study (Table 2). Therefore, solute drag effect would be less signifi-
cant to interface with a smaller migrating rate. Besides, less DGm ¼ v Vm =M (5)
segregation is expected at interfaces of good coherency. On the
other hand, intrinsic mobility for semi-coherent interfaces are where v is the interface migrating rate, Vm is molar volume and M
Fig. 10. The interface C content in g at GBF/g interfaces and WF/g interfaces for (a) 1.5Si and (b) 3Si alloy specimens isothermal reacted for 30 s (exception is 1.5Si alloy at 800 C and
the reaction time is 10 min). (c) and (d) are calculated extra energy dissipations estimated from PE prediction based on the measured C content in (a) and (b), respectively.
76 H.-D. Wu et al. / Acta Materialia 149 (2018) 68e77
represents interfacial intrinsic mobility. Because spike develop- development of spike where DG is fully dissipated both by spike
ment at WF/g interfaces is not clarified, DGm was calculated in two development and interface migration. With its estimated migrating
ways, DGm ¼ DG for no development of spike where DG is fully rate (vWF , in Table 2), mobility for WF/g interfaces could be
dissipated by interface migration, DGm ¼ DG DGspike for full computed. The results are summarized in Fig. 11 and a comparison
with mobility proposed for incoherent a/g interfaces [5e7] is made
(majority of the exact values are also presented in Table 3). The
estimated mobility for semi-coherent GBF/g interface is found to be
much smaller than the values reported in literature [5e7] and
nearly independent of temperature and Si content.
Table 3
Estimated mobility values (in m4/(Js), hereafter) in present study when assuming DGm ¼ DG DGspike as well as values calculated from literature.
Condition Interface type Estimated mobility Mobility calculated from Ref. [5] Mobility calculated from Ref. [6] Mobility calculated from Ref. [7]
1.5Si-750 C-30s WF/g 6:2 1016 1:1 109 1:2 1012 2:8 1014
1.5Si-700 C-30s WF/g 6:8 1016 4:5 1010 5:2 1013 1:2 1014
Semi-coherent GBF/g 4:8 1015
3Si-800 C-30s WF/g 7:4 1016 2:4 109 2:6 1013 6:1 1014
3Si-750 C-30s WF/g 5:2 1016 1:1 109 1:2 1012 2:8 1014
Fig. 12. (a) OM image showing an GBF with semi-coherent and incoherent a/g interfaces for 1.5Si alloy reacted at 700 C for 30 s. (b) Inverse pole figure (IPF) with confidential index
larger than 0.2 and is superimposed with image quality (IQ) map at the same region as (a). (c) C profile across the line indicated in (a) and (b).
H.-D. Wu et al. / Acta Materialia 149 (2018) 68e77 77