Unit 5 Full Notes of Och752
Unit 5 Full Notes of Och752
Unit 5 Full Notes of Och752
Energy conservation - Act; Energy management importance, duties and responsibilities; Energy
audit – Types methodology, reports, instruments. Benchmalcing and energy performance, material
and energy balance, thermal energy management.
lOMoARcPSD|17635848
ENERGY CONSERVATION
Energy conservation
Energy conservation is the decision and practice of using less energy. Energy conservation is
a part of the concept of Eco-sufficiency. Turning off the light when you leave the room, unplugging
appliances when they're not in use and walking instead of driving are all examples of energy
conservation.
In general, Energy Audit is the translation of conservation ideas into realities, by lending
technically feasible solutions with economic and other organizational considerations within a
specified time frame. The primary objective of Energy Audit is to determine ways to reduce energy
consumption per unit of product output or to lower operating costs.
Energy Audit provides a " bench-mark" (Reference point) for managing energy in the
organization and also provides the basis for planning a more effective use of energy throughout the
organization.
estimate of energy savings and cost. It considers the interactive effects of all projects, accounts
for the energy use of all major equipment, and includes detailed energy cost saving calculations and
project cost. In a comprehensive audit, one of the key elements is the energy balance. This is based
on an inventory of energy using systems, assumptions of current operating conditions and
calculations of energy use. This estimated use is then compared to utility bill charges.
Phase I - Pre Audit Phase, Phase II - Audit Phase and Phase III - Post Audit Phase.
A Guide for Conducting Energy Audit at a Glance Industry-to-industry, the methodology of Energy
Audits needs to be flexible. A comprehensive ten-step methodology for conduct of Energy Audit at
field level is needed. Energy Manager and Energy Auditor may follow these steps to start with and
add/change as per their needs and industry types.
Phase I -Pre Audit Phase Activities
A structured methodology to carry out an energy audit is necessary for efficient working. An initial
study of the site should always be carried out, as the planning of the procedures necessary for an
audit is most important.
Initial Site Visit and Preparation Required for Detailed Auditing
An initial site visit may take one day and gives the Energy Auditor/Engineer an opportunity to meet
the personnel concerned, to familiarize him with the site and to assess the procedures necessary to
carry out the energy audit.
During the initial site visit the Energy Auditor/Engineer should carry out the following actions:
• Discuss with the site's senior management the aims of the energy audit.
• Discuss economic guidelines associated with the recommendations of the audit.
• Analyse the major energy consumption data with the relevant personnel.
• Obtain site drawings where available - building layout, steam distribution, compressed air
distribution, electricity distribution etc.
• Tour the site accompanied by engineering/production
recommendations for detailed engineering studies and feasibility analyses, which must then be
performed to justify the implementation of those conservation measures that require investments.
Phase III - Post Audit Phase:Necessary energy saving methods are Recommended.
we may broadly divide the temperature measurement activity into three measuring instruments : (a)
Infrared non-contact type thermometer, for quick measurement of temperature, this type of
thermometer can be used, with the development of technology the reliability of the infrared
thermometer has improved.
(b) Temperature indicator probe type: conventionally temperature indicator with a probe is used for
accurately measure process temperature. along with data logger temperature indicators can be the
most useful instrument for an energy audit.
(c) Thermal imager: Thermal imagers are costly devices and can be used to identify heat loss areas
especially for insulation, surface loss, and electrical system.
5. Thermo hygrometer :
It is used to measure humidity and temperature of the desired area, Thermo hydrometer is important
for the study of HVAC system operation. This meter can also be used to calculate the dew point of
the air.
6. Ultrasonic Flowmeter:
flow measurement is required to measure flow for calculating pumping efficiency, With an
ultrasonic flowmeter, the velocity of fluid can be measured without actual fluid contact by
measuring the ultrasonic sound from the pipe surface of the moving fluid.
lOMoARcPSD|17635848
7. Pressure Indicator:
Digital pressure indicator is required to measure fluid pressure. It is important to measure the
efficiency of the pump, air compressor, blower, fans, vacuum system etc. Digital pressure
indication available nowadays can do precise measurements for both positive and negative pressure.
Manometer is also an instrument for measuring the pressure acting on a column of fluid, it is
commonly used to measure the draft pressure of the combustion system, flue gas path, fans, etc.
8. Pitot Tube:
It is a flow measurement device used to measure fluid flow velocity, the most important use of pitot
tube is for the measurement of duct air velocity.
9. Anemometer:
An anemometer is a device used for measuring wind speed and direction. It is commonly used to
measure the velocity of the fan and calculate air flowrates. Anemometers are essentially fluid flow
measuring instruments. As energy audit tools, they are most commonly used to measure air flow
from heating, ventilation, and air conditioning (HVAC) systems
10. Tachometer :
Tachometer is used to measure speed of rotating equipment’s without contact.
15 Luxmeter:
It is used for measurement of illumination level, for analyzing lighting requirement, it is
important to measure illumination level at various hours of the day to check if the lighting is
sufficient or some modification required.
lOMoARcPSD|17635848
Energy benchmarking:
Energy benchmarking means assessing and analyzing the energy of a building, organization,
machineries, equipments, devices and then comparing them with that of established standard
reference systems.
Whether internal or external, regular energy benchmarking provides hard data that
encourages building operators to strive for continuous improvement.
By making building energy benchmarking a routine practice, you can:
Identify poorly performing of system (Building, organization, machineries, equipments,
devices)
Establish a baseline for measuring improvement in energy consumption.
Enhance and create competition through comparison.
Participate in green building certification programs and various other environmental
initiatives.
1) Energy benchmarking provides objective, reliable information on energy use and the benefits
of improvements.
2) Energy benchmarking increases general awareness of energy efficiency among building
occupants, which in turn may affect changes in behavior.
3) Energy benchmarking prioritizes poorly performing facilities for immediate improvement
4) Energy benchmarking identifies best practices that can be replicated, either within a building
or across a portfolio of buildings
5) Energy benchmarking establishes reference points for measuring and rewarding good
performance
6) Energy benchmarking helps to develop a comprehensive energy management action plan and
build the business case for capital investments (retrofits)
7) Energy benchmarking leads to savings that will lower energy costs while maintaining – or
even increasing – profit margins
Through benchmarking, the key metrics for assessing the performance of a building or portfolio of
buildings can be identified along with a facility's key drivers of energy use. Benchmarking is an
important tool that cannot be overlooked for improving energy performance.
lOMoARcPSD|17635848
Energy management
Energy management includes planning and operation of energy production and energy
consumption units as well as energy distribution and storage. Objectives are resource conservation,
climate protection and cost savings, while the users have permanent access to the energy they need.
Thermal fuels are simpler to understand than electricity; they are typically sold by mass or volume,
although the usable energy content of the various fuel quantities can vary widely (as in the various
grades and sources of coal, for example). The overall objective of Step 1 is to develop a clear
understanding of the incremental cost of energy
— that is, what will the next unit bought or saved be worth.
These external comparisons will be valuable in developing realistic savings expectations, sometime
called targets.
Internal Comparisons: • How does your consumption or energy performance this month compare
with last month, or the best month in the past two years, for example? • How does one site in a
multi-site operation compare with another? There may be variation from month to month, or from
site to site, in your level of energy efficiency. Minimizing this variation will yield savings.
The mass and energy going into the box must balance with the mass and energy coming out
Material Balances:
The first step is to look at the three basic categories: materials in, materials out and materials stored.
Then the materials in each category have to be considered whether they are to be treated as a
whole, a gross mass balance, or whether various constituents should be treated separately and if so
what constituents.
To take a simple example, it might be to take dry solids as opposed to total material; this really
means separating the two groups of constituents, non-water and water. More complete dissection
can separate out chemical types such as minerals, or chemical elements such as carbon. The choice
and the detail depend on the reasons for making the balance and on the information that is required.
A major factor in industry is, of course, the value of the materials and so expensive raw materials
are more likely to be considered than cheaper ones, and products than waste materials.
lOMoARcPSD|17635848
Energy Balances
Energy takes many forms, such as heat, kinetic energy, chemical energy, potential energy.
Interconversions is not always easy to isolate separate constituents of energy balances. However,
under some circumstances certain aspects predominate. In many heat balances in which other
forms of energy are insignificant; in some chemical situations mechanical energy is insignificant
and in some mechanical energy situations, as in the flow of fluids in pipes, the frictional losses
appear as heat but the details of the heating need not be considered. We are seldom concerned with
internal energies. Therefore practical applications of energy balances tend to focus on particular
dominant aspects and so a heat balance, for example, can be a useful description of important cost
and quality aspects of process situation. When unfamiliar with the relative magnitudes of the
various forms of energy entering into a particular processing situation, it is wise to put them all
down. Then after some preliminary calculations, the important ones emerge and other minor ones
can be lumped together or even ignored without introducing substantial errors. With experience, the
obviously minor ones can perhaps be left out completely though this always raises the possibility of
error. Energy balances can be calculated on the basis of external energy used per kilogram of
product, or raw material processed, or on dry solids or some key component. The energy consumed
in food production includes direct energy which is fuel and electricity used on the farm, and in
transport and in factories, and in storage, selling, etc.; and indirect energy which is used to
actually build the machines, to make the packaging, to produce the electricity and the oil and so on.
Food itself is a major energy source, and energy balances can be determined for animal or human
feeding; food energy input can be balanced against outputs in heat and mechanical energy and
chemical synthesis.
The most common important energy form is heat energy and the conservation of this can be
illustrated by considering operations such as heating and drying. In these, enthalpy (total heat) is
conserved and as with the mass balances so enthalpy balances can be written round the various
items of equipment. or process stages, or round the whole plant, and it is assumed that no
lOMoARcPSD|17635848
Part-A (2 Marks)
1 Illustrate various energy conservation acts.
2 Discuss about the importance of energy conservation.
3 Give the objectives of energy management.
4 Discuss the term energy accounting.
5 What is an energy demand?
6 How Bureau of Energy Efficiency (BEE) facilitates energy efficiency programs in India?
7 How a nation benefits from Energy Efficiency programs?
8 Discuss the basis aim of Energy Security for any country.
9 Discuss the energy policy.
10 Justify the components of the energy management program to ensure the success.
11 Give the role of energy audit.
12 Examine the need for energy auditing.
13 Explain the types of energy audits.
14 Explain the difference between preliminary energy audit and detailed audit.
15 What are the areas that need to be focused during pre-audit phase.
16 Illustrate the baseline data should be collected for a detailed energy audit.
17 List out some of the instruments and metering used in Energy Auditing.
18 What do you understand from Energy- Benchmarking.
19 Give the basic principle of material and energy balance.
20 Draw the components of material and energy balance of a process or unit operation.
21 List the different ways to conserve energy at home.
22 What is star rating in electrical appliances?
lOMoARcPSD|17635848