Krushna Black Bool - Merged
Krushna Black Bool - Merged
Krushna Black Bool - Merged
PROJECT REPORT
ON
Submitted by
Guided by
2023- 2024
Dr.N.J.PAULBUDHE INSTITUTE OF TECHNOLOGY
[POLYTECHNIC]
CERTIFICATE
This is to certify that the following students have satisfactorily carried out Diploma project
entitled ‘’2 PHASE TO 3 PHASE AUTO CONVERTER ‘’
This work is being submitted for the award of Diploma of Electrical Engineering.
CERTIFICATE
during the academic Year 2023-2024. The project completed by individually /in a group
.……………………………………………
……………………………………………..
Contact: ……………………………………….
Acknowledgement
1 Introduction
2 Literature Survey
4 Design Methodology
8 Reference
1. INTRODUCTION
1.1 Overview:
The 2 Phase to 3 Phase Converter is a specialized electrical device designed to convert single-
phase alternating current (AC) power into three-phase AC power. This type of converter is
primarily used in industrial and commercial applications where three-phase motors and
equipment are required, but only single-phase power is available.
2. Phase Conversion: The converter takes the incoming single-phase AC power and
transforms it into a three-phase AC output. This allows three-phase motors and
equipment to be operated even in facilities with only single-phase power infrastructure.
2. Improve System Efficiency: Three-phase motors and equipment are generally more
energy-efficient compared to single-phase alternatives. By using a phase converter, you can
unlock these efficiency gains and reduce operating costs, especially for high-power applications
like pumps, compressors, and machinery.
4. Modernize Aging Electrical Infrastructure: Many older buildings and facilities may
have single-phase power systems that limit the type of equipment that can be installed. A phase
converter project can be a cost-effective way to modernize the electrical infrastructure and
accommodate the evolving power requirements of modern industrial and commercial
applications.
6. Reduce Maintenance and Downtime: Three-phase motors and machinery often have
longer lifespans and require less maintenance compared to single-phase alternatives.
Implementing a phase converter can lead to reduced maintenance costs and fewer disruptions
3. SCOPE OF THE PROJECT
- When the 3-phase voltages are applied to the windings, they create a rotating magnetic field
that rotates at a synchronous speed determined by the frequency of the supply and the
number of poles in the motor.
- This rotating magnetic field is what induces the torque necessary to make the motor rotate.
- The autotransformer taps are designed to achieve the desired voltage and phase relationships
between the input and output systems.
- In the 2-phase to 3-phase auto converter, the autotransformer is used to create the third phase
by combining the two input phases.
- The autotransformer windings are designed to provide the necessary voltage and phase
relationships between the input and output systems.
3.4 Vector Diagram Analysis:
- Vector diagrams are used to analyze the transformation of 2-phase to 3-phase in the auto
converter.
- The vector diagram illustrates the magnitude and phase relationships between the input
2-phase voltages and the output 3-phase voltages.
- This analysis helps in the design of the autotransformer windings and the overall converter
configuration to ensure the desired output voltages and phase angles.
- The turn ratios of the autotransformer windings are designed to ensure the appropriate voltage
and current transformations.
- This includes maintaining the desired phase relationships and ensuring that the output
voltages and currents are balanced.
- Losses in the autotransformer windings, core losses, and other sources of inefficiency must be
minimized to achieve high overall efficiency.
- Maintaining a high-power factor is also crucial, as it helps to reduce the reactive power
requirements and improve the overall system performance.
- This may involve the use of additional power electronic circuits, such as voltage regulators or
frequency converters, to ensure stable and reliable operation of the 3-phase output system.
4. DESIGN METHODOLOGY
Designing a 2-phase to 3-phase auto converter requires careful consideration of several factors.
Here's a breakdown of the design methodology in more detail:
The first step involves clearly defining the parameters of your system. This includes:
• Input Characteristics: Specify the voltage and frequency of the available 2-phase
supply. Common voltages include 220V or 440V AC, depending on your location and
application. Thefrequency is typically 50Hz or 60Hz.
• Output Characteristics: Determine the desired voltage and frequency of the 3-phase
output that will power your equipment. Ensure these matches the requirements of the
load (motors, etc.) you plan to connect.
• Power Rating: Calculate the required power rating of the converter based on the load
it will supply. This involves considering the motor's horsepower rating and its
efficiency to determine the kVA (kilovolt-ampere) rating needed for the converter.
The next step involves choosing a suitable converter design based on your application's needs.
Here are some common options:
• Scott-T Transformer Connection: This is the most widely used and commercially
available method. It utilizes a specially configured autotransformer with center taps to
"create" the third phase from the two available phases. This design is relatively simple
and cost-effective for most applications.
• Ideal Transformer Method: This is a theoretical approach for analyzing the conversion
process using ideal transformers. It's helpful for understanding the fundamental principles
but may not be practical for real-world implementation due to non-idealities in
transformers.
• Other Transformer-Based Configurations: Depending on your specific
requirements, theremight be alternative converter designs using transformers.
Consulting technical resources or experienced engineers can help you explore these
options.
4.3 Choosing the right converter topology involves considering factors like:
• Efficiency: The converter's ability to deliver usable power output compared to the
input power.Scott-T converters typically have an efficiency of around 80-90%.
• Power Handling Capability: The maximum power the converter can handle
without overloading or overheating. Ensure the chosen design can handle the
power rating you determined in step 1.
• Complexity: The Scott-T configuration offers a good balance between
simplicity and performance. More complex designs might require additional
components and expertise.
4.4 Designing the Autotransformer:
Once you've chosen your converter topology, the next step is to design the heart of the system -
the autotransformer. Here's what you need to consider:
• Voltage Ratios: Based on your system specifications and chosen topology, calculate the
required voltage ratios between the input and output phases. This will guide the design of
the autotransformer windings.
• Number of Turns: Using the calculated voltage ratios and chosen core material,
determine thenumber of turns needed for each winding of the autotransformer.
• Core Selection: Choose an appropriate core material and size for the transformer based
on the power rating and operating frequency. Common core materials include laminated
steel or ferritedepending on the power level.
• Wire Gauge Selection: Select the appropriate wire gauge for the autotransformer
windings based on the current rating they will carry and the acceptable level of power
losses. Thicker wires reduce losses but increase cost and size.
For basic applications, the converter might only require the autotransformer. However, in some
cases, additional circuit elements might be necessary:
Before building a physical prototype, it's crucial to analyses the designed converter's
performancevirtually:
When supply is given, the Preventer operates to check whether the supply is three phase or two
phase. If it is two phase supply, the contactors operate to provide three phase output or else the
three phase is directly fed from the supply.
5. DETAILS OF DESIGNS, WORKING AND PROCESS
This section provides an exceptionally detailed breakdown of the design, working principles, and
considerations for 2-phase to 3-phase auto converters, delving into the intricacies of each aspect:
The Scott-T converter relies on a single autotransformer meticulously crafted with three
distinct windings:
where √3 represents the factor of 1.732, which accounts for the conversion fromline-to-
line voltage to line-to-neutral voltage in a balanced 3-phase system.
o This winding usually has fewer turns (Nt) than the secondary winding and doesn't
have a center tap. It connects to the designated output terminal (C) for the third
phase voltage (VC). The number of turns in the tertiary winding directly
influences the magnitude of the third phase voltage.
The ideal transformer method, while valuable for conceptual understanding, has significant
limitations when applied to real-world converter design. Here's a more detailed breakdown of
these limitations:
These power losses reduce the efficiency of the converter and must be considered during
practical design.
o Load characteristics: The type and impedance of the connected load can
influencethe output voltage and current characteristics of the converter.
A more practical approach for theoretical analysis involves using non-ideal transformer models
that incorporate these real-world factors. These models typically include:
By analyzing a circuit model of the Scott-T converter with these non-ideal transformer elements,
we can gain a more realistic understanding of the expected voltage and current relationships
under various load conditions. However, this analysis still requires simplifying assumptions and
may not perfectly replicate the actual behavior of the converter.
5.6 Construction
The primary winding is supplied an alternating electrical source. The alternating current
through the primary winding produces an alternating flux that surrounds the winding.
Another winding, also known as the secondary winding, is brought close to the primary
winding. Eventually, some portion of the flux in the primary will link with the secondary. As
this flux is continually changing in amplitude and direction, there is a change in flux linkage
in the second winding as well. According to Faraday’s law of electromagnetic induction, an
electromotive force (emf) is induced in the secondary winding which is called as induced
emf. If the circuit of the secondary winding is closed an induced current will flow through it.
This is the simplest form of electrical power transformation; this is the most basic working
principle of a transformer.
It consists of two coils of electrical wire called inner and outer windings. The primary is
usually known to have the higher amount of voltage. Both coils are wrapped around a
common closed magnetic iron circuit which is referred to as the core. The core is made up of
several layers of iron, laminated together to decrease losses. Being linked at the common core
allows power to be transferred from one coil to the other without an electrical connection.
When current passes through the primary coil, a magnetic field is created which induces a
voltage in the secondary coil. Usually, the primary coil is where the high voltage comes in
and then is transformed to create a magnetic field. The job of the secondary coil is to
transform the alternating magnetic field into electric power, supplying the required voltage
output.
• Rotary converter: This acts like a mini motor-generator set. A single-phase motor
spins a shaft connected to a generator that produces three-phase power.
The Starter:
The starter component manages the power flow to the motor. It typically includes:
Important Points:
• The converter will reduce the overall power available to the motor compared to a
true three-phase supply.
• Solid-state converters might introduce harmonics into the power line which can
affect other equipment.
• Not all motors are suitable for use with converters.
Safety Considerations:
• Always consult a qualified electrician before installing a 2 phase to 3 phase
converter starter.
• Ensure the converter is properly sized for the motor and compatible with its type.
• Be aware of potential harmonic issues and take necessary precautions if needed.
6. RESULTS AND DISCUSSIONS
By following the outlined design methodology, we can develop a functional 2-phase to 3-phase
auto converter. Here's a breakdown of the expected results and key discussion points:
6.1 Results:
• Functional Converter: The successful design and construction should result in a
working converter that transforms the available 2-phase input into a usable 3-phase
output.
• Output Characteristics: The converter should deliver a 3-phase output with the
desired voltageand frequency as specified in your initial requirements.
• Performance Evaluation: Testing should confirm that the converter meets the targeted
efficiency and power factor goals. Ideally, the efficiency should be within the expected
range (e.g., 80-90% for Scott-T converters) and the power factor should be close to unity
(1) for optimal system performance.
6.2 Discussions:
• Efficiency Optimization: During testing, analyze the efficiency and identify areas for
improvement. Techniques like using thicker wires in the autotransformer windings can
reduce power losses but might increase cost and size. Finding a balance between
efficiency and practical considerations is crucial.
• Power Factor Correction: If the power factor falls short of the target, consider adding
power factor correction (PFC) circuits to the design. Passive or active PFC techniques
can be employed to improve the overall system efficiency and reduce reactive power
consumption.
• Transient Response: Evaluate the converter's response to sudden changes in load or
input voltage. Depending on the application, additional control circuits might be
necessary to ensurestable output voltage and current during transients.
• Thermal Management: During testing, monitor the temperature of the autotransformer
and othercomponents. If overheating occurs, consider improving heat dissipation through
ventilation strategies or using larger core materials.
• Cost vs. Performance Trade-offs: Throughout the design process, there will be
trade-offsbetween performance, cost, and complexity. Carefully evaluate these
factors based on your specific application requirements. For example, a higher
efficiency converter might require more expensive components but can save on
energy costs in the long run.
• Safety Features: The final design should incorporate essential safety features like fuses,
overloadprotection, and proper grounding to ensure safe operation.
• Regulatory Compliance: Ensure the converter adheres to relevant safety and electrical
standardsfor your region. This might involve obtaining certifications for specific
applications.
• Documentation: Prepare comprehensive documentation of the design process, including
schematics, component specifications, assembly instructions, and test results. This will
be crucial for future reference, maintenance, or potential replication of the converter.
7. CONCLUSION AND SCOPE
The design methodology outlined in this document provides a comprehensive approach
for developing a functional and reliable 2-phase to 3-phase auto converter. By following these
steps and considering the discussed factors, you can achieve a converter that successfully
transforms the available 2-phase supply into a usable 3-phase output for powering equipment
like motors.
1. https://www.phoenixphaseconverters.com
2. https://en.wikipedia.org/wiki/Phase_converter
3. https://ijsrcseit.com/paper/CSEIT184520.pdf
4. https://www.weny.com/story/41547679/everything-you-need-to-know-about-
phase-converters