Poly (Vinyl Chloride) (PVC) Plastic Pipe, Schedules 40, 80, and 120

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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles

for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Designation: D1785 − 21a An American National Standard

Standard Specification for


Poly(Vinyl Chloride) (PVC) Plastic Pipe, Schedules 40, 80,
and 1201
This standard is issued under the fixed designation D1785; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.

1. Scope* standard does not purport to address all of the safety concerns,
1.1 This specification covers poly(vinyl chloride) (PVC) if any, associated with its use. It is the responsibility of the user
pipe made in Schedule 40, 80, and 120 sizes and pressure-rated of this standard to establish appropriate safety, health, and
for water (see Appendix X1). Included are criteria for classi- environmental practices and determine the applicability of
fying PVC plastic pipe materials and PVC plastic pipe, a regulatory limitations prior to use.A specific precautionary
system of nomenclature for PVC plastic pipe, and requirements statement is given in Note 9.
and test methods for materials, workmanship, dimensions, NOTE 3—CPVC plastic pipes, Schedules 40 and 80, which were
sustained pressure, burst pressure, flattening, and extrusion formerly included in this specification, are now covered by Specification
quality. Methods of marking are also given. F441/F441M.
NOTE 4—The sustained and burst pressure test requirements, and the
1.2 The products covered by this specification are intended pressure ratings in the Appendix X1, are calculated from stress values
for use with the distribution of pressurized liquids only, which obtained from tests made on pipe 4 in. (100 mm) and smaller. However,
are chemically compatible with the piping materials. Due to tests conducted on pipe as large as 24 in. (600 mm) diameter have shown
these stress values to be valid for larger diameter PVC pipe.
inherent hazards associated with testing components and sys- NOTE 5—PVC pipe made to this specification is often belled for use as
tems with compressed air or other compressed gases some line pipe. For details of the solvent cement bell, see Specification D2672
manufacturers do not allow pneumatic testing of their products. and for details of belled elastomeric joints, see Specifications D3139 and
Consult with specific product/component manufacturers for D3212.
their specific testing procedures prior to pneumatic testing. 1.6 This international standard was developed in accor-
NOTE 1—Pressurized (compressed) air or other compressed gases dance with internationally recognized principles on standard-
contain large amounts of stored energy which present serious saftey ization established in the Decision on Principles for the
hazards should a system fail for any reason.
NOTE 2—This standard specifies dimensional, performance and test
Development of International Standards, Guides and Recom-
requirements for plumbing and fluid handling applications only. It does mendations issued by the World Trade Organization Technical
not include provisions for the use of these products for venting of Barriers to Trade (TBT) Committee.
combustion gases. UL 1738 is a standard that does include specific testing
and marking requirements for flue gas venting products, including PVC. 2. Referenced Documents
1.3 The text of this specification references notes, footnotes, 2.1 ASTM Standards:2
and appendixes which provide explanatory material. These D618 Practice for Conditioning Plastics for Testing
notes and footnotes (excluding those in tables and figures) shall D1598 Test Method for Time-to-Failure of Plastic Pipe
not be considered as requirements of the specification. Under Constant Internal Pressure
1.4 The values stated in inch-pound units are to be regarded D1599 Test Method for Resistance to Short-Time Hydraulic
as standard. The values given in parentheses are mathematical Pressure of Plastic Pipe, Tubing, and Fittings
conversions to SI units that are provided for information only D1600 Terminology for Abbreviated Terms Relating to Plas-
and are not considered standard. tics
1.5 The following safety hazards caveat pertains only to the D1784 Classification System and Basis for Specification for
test methods portion, Section 8, of this specification: This Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlo-
rinated Poly(Vinyl Chloride) (CPVC) Compounds
1
This specification is under the jurisdiction of ASTM Committee F17 on Plastic
Piping Systems and is the direct responsibility of Subcommittee F17.25 on Vinyl
2
Based Pipe. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved Aug. 1, 2021. Published October 2021. Originally contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
approved in 1960. Last previous edition approved in 2021 as D1785 – 21. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/D1785-21A. the ASTM website.

*A Summary of Changes section appears at the end of this standard


Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States

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D1785 − 21a
D2122 Test Method for Determining Dimensions of Ther- where:
moplastic Pipe and Fittings S = hydrostatic design stress, psi (or MPa),
D2152 Test Method for Adequacy of Fusion of Extruded P = pressure rating, psi (or MPa),
Poly(Vinyl Chloride) (PVC) Pipe and Molded Fittings by D0 = average outside diameter, in. (or mm), and
Acetone Immersion t = minimum wall thickness, in. (or mm).
D2672 Specification for Joints for IPS PVC Pipe Using 3.2.4 standard thermoplastic pipe materials designation
Solvent Cement code—the pipe materials designation code shall consist of the
D2837 Test Method for Obtaining Hydrostatic Design Basis abbreviation PVC for the type of plastic, followed by the
for Thermoplastic Pipe Materials or Pressure Design Basis ASTM type and grade in Arabic numerals and the design stress
for Thermoplastic Pipe Products in units of 100 psi (0.7 MPa) with any decimal figures dropped.
D3139 Specification for Joints for Plastic Pressure Pipes When the design stress code contains less than two figures, a
Using Flexible Elastomeric Seals cipher shall be used before the number. Thus a complete
D3212 Specification for Joints for Drain and Sewer Plastic material code shall consist of three letters and four figures for
Pipes Using Flexible Elastomeric Seals PVC plastic pipe materials (see Section 5).
F412 Terminology Relating to Plastic Piping Systems
F441/F441M Specification for Chlorinated Poly(Vinyl Chlo- 4. Classification
ride) (CPVC) Plastic Pipe, Schedules 40 and 80 4.1 General—This specification covers PVC pipe made to
2.2 Federal Standard: and marked with one of six type/grade/design stress designa-
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)3 tions (see X1.2) in Schedule 40, 80, and 120 wall sizes.
2.3 Military Standard:
4.2 Hydrostatic Design Stresses—This specification covers
MIL-STD-129 Marking for Shipment and Storage3
pipe made from PVC plastics as defined by four hydrostatic
2.4 NSF/ANSI Standards:4
design stresses which have been developed on the basis of
Standard No. 14 for Plastic Piping System Components and
long-term tests (Appendix X1).
Related Materials
Standard No. 61 for Drinking Water System Components— 5. Materials and Manufacture
Health Effects 5.1 General—Poly(vinyl chloride) plastics used to make
2.5 UL Standard:5 pipe meeting the requirements of this specification are catego-
UL 1738 Standard for Venting Systems for Gas-Burning rized by means of two criteria, namely, (1) short-term strength
Appliances, Categories II, III, and IV tests and (2) long-term strength tests.
3. Terminology NOTE 6—The PVC pipe intended for use in the transport of potable
water should be evaluated and certified as safe for this purpose by a testing
3.1 Definitions:—Definitions are in accordance with Termi- agency acceptable to the local health authority. The evaluation should be
nology F412 and abbreviations are in accordance with Termi- in accordance with requirements for chemical extraction, taste, and odors
nology D1600, unless otherwise specified. The abbreviation for that are no less restrictive than those included in NSF/ANSI Standard No.
poly(vinyl chloride) plastic is PVC. 14. The seal or mark of the laboratory making the evaluation should be
3.2 Definitions of Terms Specific to This Standard: included on the pipe. See pipe marking requirement for reclaimed water
systems.
3.2.1 hydrostatic design stress—the estimated maximum
tensile stress the material is capable of withstanding continu- 5.2 Basic Materials—This specification covers pipe made
ously with a high degree of certainty that failure of the pipe from PVC plastics having certain physical and chemical
will not occur. This stress is circumferential when internal properties as described in Specification D1784.
hydrostatic water pressure is applied. 5.3 Compound—The PVC compounds used for this pipe
3.2.2 pressure rating (PR)—the estimated maximum water shall equal or exceed the following classes described in
pressure the pipe is capable of withstanding continuously with Specification D1784; PVC 12454, or 14333.
a high degree of certainty that failure of the pipe will not occur. 5.4 Rework Material—The manufacturer shall use only his
3.2.3 relation between dimensions, design stress, and pres- own clean rework pipe material and the pipe produced shall
sure rating—the following expression, commonly known as meet all the requirements of this specification.
the ISO equation,6 is used in this specification to relate
dimensions, hydrostatic design stress, and pressure rating: 6. Requirements

2S/P 5 ~ D 0 /t ! 2 1
6.1 Dimensions and Tolerances:
6.1.1 Dimensions and tolerances shall be as shown in Table
1 and Table 2 when measured in accordance with Test Method
3
Available from DLA Document Services, Building 4/D, 700 Robbins Ave., D2122. The tolerances for out-of-roundness shall apply only to
Philadelphia, PA 19111-5094, http://quicksearch.dla.mil.
4
Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann
pipe prior to shipment.
Arbor, MI 48113-0140, http://www.nsf.org.
5
6.2 Sustained Pressure—The pipe shall not fail, balloon,
Available from Underwriters Laboratories (UL), 2600 N.W. Lake Rd., Camas,
WA 98607-8542, http://www.ul.com.
burst, or weep as defined in Test Method D1598, at the test
6
ISO R161-1960, Pipes of Plastics Materials for the Transport of Fluids (Outside pressures given in Tables 3-5 when tested in accordance with
Diameters and Nominal Pressures) Part 1, Metric Series. 8.4.

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D1785 − 21a
TABLE 1 Outside Diameters and Tolerances for PVC Plastic Pipe Schedules 40, 80, and 120, in. (mm)
Tolerances
Maximum Out-of-Roundness (maximum minus minimum
diameter)
Nominal Pipe Size Outside Diameter Schedule 40 sizes 31⁄2 in. and Schedule 40 sizes 3 in. and
Average over; Schedule 80 sizes 8 in. less;
and over Schedule 80 sizes 6 in. and
less;
Schedule 120 sizes all

18 0.405 (10.29) ±0.004 (±0.10) ... 0.016 (0.41)

14 0.540 (13.72) ±0.004 (±0.10) ... 0.016 (0.41)
3⁄ 8 0.675 (17.14) ±0.004 (±0.10) ... 0.016 (0.41)
1⁄ 2 0.840 (21.34) ±0.004 (±0.10) ... 0.016 (0.41)
3⁄ 4 1.050 (26.67) ±0.004 (±0.10) ... 0.020 (0.51)
1 1.315 (33.40) ±0.005 (±0.13) ... 0.020 (0.51)
1 1⁄ 4 1.660 (42.16) ±0.005 (±0.13) ... 0.024 (0.61)
1 1⁄ 2 1.900 (48.26) ±0.006 (±0.15) ... 0.024 (0.61)
2 2.375 (60.32) ±0.006 (±0.15) ... 0.024 (0.61)
2 1⁄ 2 2.875 (73.02) ±0.007 (±0.18) ... 0.030 (0.76)
3 3.500 (88.90) ±0.008 (±0.20) ... 0.030 (0.76)
3 1⁄ 2 4.000 (101.60) ±0.008 (±0.20) 0.100 (2.54) 0.030 (0.76)
4 4.500 (114.30) ±0.009 (±0.23) 0.100 (2.54) 0.030 (0.76)
5 5.563 (141.30) ±0.010 (±0.25) 0.100 (2.54) 0.060 (1.52)
6 6.625 (168.28) ±0.011 (±0.28) 0.100 (2.54) 0.070 (1.78)
8 8.625 (219.08) ±0.015 (±0.38) 0.150 (3.81) 0.090 (2.29)
10 10.750 (273.05) ±0.015 (±0.38) 0.150 (3.81) 0.100 (2.54)
12 12.750 (323.85) ±0.015 (±0.38) 0.150 (3.81) 0.120 (3.05)
14 14.000 (355.60 ±0.015 (±0.38) 0.200 (5.08) ...
16 16.000 (406.40) ±0.019 (±0.48) 0.320 (8.13) ...
18 18.000 (457.20) ±0.019 (±0.48) 0.360 (9.14) ...
20 20.000 (508.00) ±0.023 (±0.58) 0.400 (10.2) ...
24 24.000 (609.60) ±0.031 (±0.79) 0.480 (12.2) ...

TABLE 2 Wall Thicknesses and Tolerances for PVC Plastic Pipe, Schedules 40, 80, and 120,A,B in. (mm)
Wall ThicknessA
Nominal Pipe
Schedule 40 Schedule 80 Schedule 120
Size
Minimum Tolerance Minimum Tolerance Minimum Tolerance

18 0.068 (1.73) +0.020 (+0.51) 0.095 (2.41) +0.020 (+0.51) ... ...
1⁄4 0.088 (2.24) +0.020 (+0.51) 0.119 (3.02) +0.020 (+0.51) ... ...
3⁄8 0.091 (2.31) +0.020 (+0.51) 0.126 (3.20) +0.020 (+0.51) ... ...
1⁄2 0.109 (2.77) +0.020 (+0.51) 0.147 (3.73) +0.020 (+0.51) 0.170 (4.32) +0.020 (+0.51)
3⁄4 0.113 (2.87) +0.020 (+0.51) 0.154 (3.91) +0.020 (+0.51) 0.170 (4.32) +0.020 (+0.51)
1 0.133 (3.38) +0.020 (+0.51) 0.179 (4.55) +0.021 (+0.53) 0.200 (5.08) +0.024 (+0.61)
1 1⁄ 4 0.140 (3.56) +0.020 (+0.51) 0.191 (4.85) +0.023 (+0.58) 0.215 (5.46) +0.026 (+0.66)
1 1⁄ 2 0.145 (3.68) +0.020 (+0.51) 0.200 (5.08) +0.024 (+0.61) 0.225 (5.72) +0.027 (+0.68)
2 0.154 (3.91) +0.020 (+0.51) 0.218 (5.54) +0.026 (+0.66) 0.250 (6.35) +0.030 (+0.76)
2 1⁄ 2 0.203 (5.16) +0.024 (+0.61) 0.276 (7.01) +0.033 (+0.84) 0.300 (7.62) +0.036 (+0.91)
3 0.216 (5.49) +0.026 (+0.66) 0.300 (7.62) +0.036 (+0.91) 0.350 (8.89) +0.042 (+1.07)
3 1⁄ 2 0.226 (5.74) +0.027 (+0.68) 0.318 (8.08) +0.038 (+0.96) 0.350 (8.89) +0.042 (+1.07)
4 0.237 (6.02) +0.028 (+0.71) 0.337 (8.56) +0.040 (+1.02) 0.437 (11.10) +0.052 (+1.32)
5 0.258 (6.55) +0.031 (+0.79) 0.375 (9.52) +0.045 (+1.14) 0.500 (12.70) +0.060 (+1.52)
6 0.280 (7.11) +0.034 (+0.86) 0.432 (10.97) +0.052 (+1.32) 0.562 (14.27) +0.067 (+1.70)
8 0.322 (8.18) +0.039 (+0.99) 0.500 (12.70) +0.060 (+1.52) 0.718 (18.24) +0.086 (+2.18)
10 0.365 (9.27) +0.044 (+1.12) 0.593 (15.06) +0.071 (+1.80) 0.843 (21.41) +0.101 (+2.56)
12 0.406 (10.31) +0.049 (+1.24) 0.687 (17.45) +0.082 (+2.08) 1.000 (25.40) +0.120 (+3.05)
14 0.437 (11.10) +0.053 (+1.35) 0.750 (19.05) +0.090 (+2.29) ... ...
16 0.500 (12.70) +0.060 (+1.52) 0.843 (21.41) +0.101 (+2.57) ... ...
18 0.562 (14.27) +0.067 (+1.70) 0.937 (23.80) +0.112 (+2.84) ... ...
20 0.593 (15.06) +0.071 (+1.80) 1.031 (26.19) +0.124 (+3.15) ... ...
24 0.687 (17.45) +0.082 (+2.08) 1.218 (30.94) +0.146 (+3.71) ... ...
A
The minimum is the lowest wall thickness of the pipe at any cross section. The maximum permitted wall thickness, at any cross section, is the minimum wall thickness
plus the stated tolerance. All tolerances are on the plus side of the minimum requirement.
B
These dimensions conform to nominal IPS dimensions, with the exception that Schedule 120 wall thickness for pipe sizes 1⁄2 to 31⁄2 in. (12.5 to 87.5 mm), inclusive, are
special PVC plastic pipe sizes.

6.2.1 Accelerated Regression Test—The accelerated regres- intercept that meets the hydrostatic design basis category
sion test shall be used in place of both the sustained and burst requirement (see Tables 3-5 and Test Method D2837) for the
pressure tests, at the option of the manufacturer. The test shall PVC material used in its manufacture. (Example: PVC 1120
be conducted in accordance with 8.4.1. The pipe shall demon- pipe must have a minimum 100 000-h projection of 3830 psi
strate a hydrostatic design basis projection at the 100 000-h (26.40 MPa) and 85 % lower confidence limit (LCL).

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D1785 − 21a
TABLE 3 Sustained Pressure Test Conditions for Water at 73 °F TABLE 4 Sustained Pressure Test Conditions for Water at 73 °F
(23 °C) for PVC Plastic Pipe, Schedule 40 (23 °C) for PVC Plastic Pipe, Schedule 80
Nominal Pipe Pressure Required for TestA Pressure Required for TestA
Size Nominal
Pipe PVC1120
PVC1120 Size PVC1220 PVC2116 PVC2112 PVC2110
PVC1220 PVC2116 PVC2112 PVC2110 PVC2120
PVC2120 in. psi
in. psi 1⁄ 8 2570 2060 1720 1410
1⁄ 8 1690 1360 1130 930 1⁄ 4 2370 1900 1580 1300
1⁄ 4 1640 1310 1090 900 3⁄ 8 1930 1540 1290 1060
3⁄ 8 1310 1050 870 720 1⁄ 2 1780 1430 1190 980
1⁄ 2 1250 1000 840 690 3⁄ 4 1440 1160 960 790
3⁄ 4 1010 810 680 550 1 1320 1060 880 720
1 950 760 630 520 1 1 ⁄4 1090 870 730 600
1 1⁄ 4 770 620 520 420 1 1 ⁄2 990 790 660 540
1 1⁄ 2 690 560 460 380 2 850 680 570 460
2 580 470 390 320 2 1 ⁄2 890 710 590 490
2 1⁄ 2 640 510 430 350 3 790 630 520 430
3 590 440 370 300 3 1 ⁄2 730 580 480 400
3 1⁄ 2 500 400 340 280 4 680 540 450 370
4 470 370 310 260 5 610 490 400 330
5 410 330 270 220 6 590 470 390 320
6 370 300 250 200 8 520 410 340 280
8 330 260 220 180 10 490 390 330 270
10 300 240 200 160 12 480 380 320 260
12 280 220 180 150 14 470 380 320 260
14 270 220 180 150 16 470 370 310 260
16 270 220 180 150 18 460 370 310 250
18 270 220 180 150 20 460 370 300 250
20 260 210 170 140 24 450 360 300 250
24 250 200 170 140 in. MPa
in. MPa 1⁄ 8 17.72 14.21 11.86 9.72
1⁄ 8 11.65 9.38 7.79 6.41 1⁄ 4 16.34 13.10 10.90 8.96
1⁄ 4 11.31 9.03 7.52 6.21 3⁄ 8 13.31 10.62 8.89 7.31
3⁄ 8 9.03 7.24 6.00 4.96 1⁄ 2 12.27 9.86 8.20 6.76
1⁄ 2 8.62 6.89 5.79 4.76 3⁄ 4 9.93 8.00 6.62 5.45
3⁄ 4 6.96 5.58 4.69 3.79 1 9.10 7.31 6.07 4.96
1 6.55 5.24 4.34 3.59 1 1 ⁄4 7.52 6.00 5.03 4.14
1 1⁄ 4 5.31 4.27 3.59 2.90 1 1 ⁄2 6.83 4.96 4.55 3.72
1 1⁄ 2 4.76 3.86 3.17 2.62 2 5.86 4.69 3.93 3.17
2 4.00 3.24 2.69 2.21 2 1 ⁄2 6.14 4.90 4.07 3.38
2 1⁄ 2 4.41 3.52 2.96 2.41 3 5.45 4.34 3.59 2.96
3 4.07 3.03 2.55 2.07 3 1 ⁄2 5.03 4.00 3.31 2.76
3 1⁄ 2 3.45 2.76 2.34 1.93 4 4.69 3.72 3.10 2.55
4 3.24 2.55 2.14 1.79 5 4.21 3.38 2.76 2.28
5 2.83 2.28 1.86 1.52 6 4.07 3.24 2.69 2.21
6 2.55 2.07 1.72 1.38 8 3.59 2.83 2.34 1.93
8 2.28 1.79 1.52 1.24 10 3.38 2.69 2.28 1.86
10 2.07 1.65 1.38 1.10 12 3.31 2.62 2.21 1.79
12 1.93 1.52 1.24 1.03 14 3.29 2.66 2.24 1.82
14 1.89 1.54 1.26 1.05 16 3.29 2.59 2.17 1.82
16 1.89 1.54 1.26 1.05 18 3.22 2.59 2.17 1.75
18 1.89 1.54 1.26 1.05 20 3.22 2.59 2.10 1.75
20 1.82 1.47 1.19 0.98 24 3.15 2.52 2.10 1.75
24 1.75 1.40 1.19 0.98 A
The fiber stresses used to derive these test pressures are as follows:
A
The fiber stresses used to derive these test pressures are as follows:
psi MPa
psi MPa PVC1120 4200 29.0
PVC1120 4200 29.0 PVC1220 4200 29.0
PVC1220 4200 29.0 PVC2120 4200 29.0
PVC2120 4200 29.0 PVC2116 3360 23.2
PVC2116 3360 23.2 PVC2112 2800 19.3
PVC2112 2800 19.3 PVC2110 2300 15.9
PVC2110 2300 15.9

6.4 Flattening—There shall be no evidence of splitting,


cracking, or breaking when the pipe is tested in accordance
with 8.6.
6.3 Burst Pressure—The minimum burst pressures for PVC 6.5 Extrusion Quality—The pipe shall not flake or disinte-
plastic pipe shall be as given in Table 6, when determined in grate when tested in accordance with Test Method D2152.
accordance with Test Method D1599.
7. Workmanship, Finish, and Appearance
NOTE 7—Times greater than 60 s may be needed to bring large size
specimens to burst pressure. The test is more difficult to pass using greater 7.1 The pipe shall be homogeneous throughout and free of
pressurizing times. visible cracks, holes, foreign inclusions, or other defects. The

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D1785 − 21a
TABLE 5 Sustained Pressure Test Conditions for Water at 73 °F (23 °C) for PVC Plastic Pipe, Schedule 120
Pressure Required for TestA
Nominal Pipe PVC1120
Size PVC1220 PVC2116 PVC2112 PVC2110
PVC2120
in. psi
1⁄ 2 2130 1710 1420 1170
3⁄ 4 1620 1300 1080 890
1 1510 1200 1000 830
1 1⁄ 4 1250 1000 830 680
1 1⁄ 2 1130 900 750 620
2 990 790 660 540
2 1⁄ 2 980 780 650 540
3 930 750 620 510
3 1⁄ 2 810 640 540 440
4 900 720 600 490
5 830 660 550 450
6 780 620 520 430
8 760 610 510 420
10 770 620 510 420
12 710 570 480 390
in. MPa
1⁄ 2 14.69 11.79 9.79 8.07
3⁄ 4 11.17 8.96 7.45 6.14
1 10.41 8.27 6.89 5.72
1 1⁄ 4 8.62 6.89 5.72 4.69
1 1⁄ 2 7.79 6.21 5.17 4.27
2 6.83 5.45 4.55 3.72
2 1⁄ 2 6.76 5.38 4.48 3.72
3 6.41 5.17 4.27 3.52
3 1⁄ 2 5.58 4.41 3.72 3.03
4 6.21 4.96 4.14 3.38
5 5.72 4.55 3.79 3.10
6 5.38 4.27 3.59 2.96
8 5.24 4.21 3.52 2.90
10 5.31 4.27 3.52 2.90
12 4.90 3.93 3.31 2.69
A
The fiber stresses used to derive these test pressures are as follows:
psi MPa
PVC1120 4200 29.0
PVC1220 4200 29.0
PVC2120 4200 29.0
PVC2116 3360 23.2
PVC2112 2800 19.3
PVC2110 2300 15.9

pipe shall be as uniform as commercially practicable in color, 8.3 Sampling—The selection of the sample or samples of
opacity, density, and other physical properties. pipe shall be as agreed upon by the purchaser and seller. In case
of no prior agreement, any sample selected by the testing
NOTE 8—Color and transparency or opacity should be specified in the
contract or purchase order. laboratory shall be deemed adequate.
8.3.1 Test Specimens—Not less than 50 % of the test speci-
8. Test Methods mens required for any pressure test shall have at least a part of
8.1 Conditioning—Condition the test specimens at 74 °F 6 the marking in their central sections. The central section is that
4 °F (23 °C 6 2 °C) and 50 % 6 10 % relative humidity for portion of pipe which is at least one pipe diameter away from
not less than 40 h prior to test in accordance with Procedure A an end closure.
of Practice D618, for those tests where conditioning is re- 8.4 Sustained Pressure Test—Select the test specimens at
quired. random. Test individually with water at the internal pressures
8.2 Test Conditions—Conduct tests in the standard labora- given in Tables 3-5, six specimens of pipe, each specimen at
tory atmosphere of 73 °F 6 4 °F (23 °C 6 2 °C) and 50 % 6 least ten times the nominal diameter in length, but not less than
10 % relative humidity, unless otherwise specified in the test 10 in. (250 mm) or more than 3 ft (1 m) between end closures
methods or in this specification. and bearing the permanent marking on the pipe. Maintain the

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TABLE 6 Burst Pressure Requirements for Water at 73 °F (23 °C) for PVC Plastic Pipe, Schedules 40, 80, and 120
Min Burst PressuresA
Schedule 40 Schedule 80 Schedule 120
Nominal Pipe Size PVC1120 PVC2112 PVC1120 PVC2112 PVC1120 PVC2112
PVC1220 PVC2116 PVC1220 PVC2116 PVC1220 PVC2116
PVC2120 PVC2110 PVC2120 PVC2110 PVC2120 PVC2110
in. psi
1⁄ 8 2580 2020 3920 3060 ... ...
1⁄ 4 2490 1950 3620 2830 ... ...
3⁄ 8 1990 1560 2940 2300 ... ...
1⁄ 2 1910 1490 2720 2120 3250 2540
3⁄ 4 1540 1210 2200 1720 2470 1930
1 1440 1130 2020 1580 2300 1790
1 1 ⁄4 1180 920 1660 1300 1900 1490
1 1 ⁄2 1060 830 1510 1180 1720 1340
2 890 690 1290 1010 1510 1180
2 1 ⁄2 970 760 1360 1060 1490 1170
3 840 660 1200 940 1420 1110
3 1 ⁄2 770 600 1110 860 1230 960
4 710 560 1040 810 1380 1080
5 620 390 930 720 1260 990
6 560 440 890 700 1190 930
8 500 390 790 620 1160 910
10 450 350 750 580 1170 920
12 420 330 730 570 1090 850
14 410 320 720 570 ... ...
16 410 320 710 560 ... ...
18 410 320 700 550 ... ...
20 390 310 700 540 ... ...
24 380 300 680 530 ... ...
in. MPa
1⁄ 8 17.79 13.93 27.03 21.10 ... ...
1⁄ 4 17.17 13.45 24.96 19.52 ... ...
3⁄ 8 13.72 10.76 20.27 15.86 ... ...
1⁄ 2 13.17 10.27 18.76 14.62 22.41 17.52
3⁄ 4 10.62 8.34 15.17 11.86 17.03 13.31
1 9.93 7.79 13.93 10.89 15.86 12.34
1 1 ⁄4 8.14 6.34 11.45 8.96 13.10 10.27
1 1 ⁄2 7.31 5.72 10.41 8.14 11.86 9.24
2 6.14 4.76 8.89 6.96 10.41 8.14
2 1 ⁄2 6.69 5.24 9.38 7.31 10.27 8.07
3 5.79 4.55 8.27 6.48 9.79 7.65
3 1 ⁄2 5.31 4.14 7.65 5.93 8.48 6.62
4 4.90 3.86 7.17 5.58 9.51 7.45
5 4.27 2.69 6.41 4.96 8.69 6.83
6 3.86 3.03 6.14 4.83 8.20 6.41
8 3.45 2.69 5.45 4.27 8.00 6.27
10 3.10 2.41 5.17 4.00 8.07 6.34
12 2.90 2.28 5.03 3.93 7.52 5.86
14 2.87 2.24 5.04 3.99 ... ...
16 2.87 2.24 4.97 3.92 ... ...
18 2.87 2.24 4.90 3.85 ... ...
20 2.73 2.17 4.90 3.78 ... ...
24 2.66 2.10 4.76 3.71 ... ...
A
The fiber stresses used to derive these test pressures are as follows:
psi MPa
PVC1120 6400 44.1
PVC1220 6400 44.1
PVC2120 6400 44.1
PVC2116 5000 34.5
PVC2112 5000 34.5
PVC2110 5000 34.5

specimens at the pressure indicated for a period of 1000 h. one of the six specimens tested in retest shall constitute failure
Hold the pressure as closely as possible, but within 610 psi in the test. Evidence of failure of the pipe shall be as defined in
(670 kPa). Condition the specimens at the test temperature of Test Method D1598.
73 °F (23 °C) to within 4 °F (62 °C). Test in accordance with 8.4.1 Accelerated Regression Test—Test in accordance with
Test Method D1598, except maintain the pressure at the values procedures in Test Method D1598, using either free end or
given in Tables 3-5 for 1000 h. Failure of two of the six restrained end fittings. A minimum of six samples shall be
specimens tested shall constitute failure in the test. Failure of tested. Test three specimens at a single pressure that will result

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D1785 − 21a
in failures at or below 0.10 h. Test an additional three 10.2.1.2 Type of plastic pipe material in accordance with the
specimens at a single pressure that will result in failures at designation code prescribed in 3.2.4, for example, PVC1120,
about 200 h. Generating additional data points to improve the 10.2.1.3 Schedule (40, 80, or 120, whichever is applicable)
LTHS or LCL, or both, is acceptable. No points shall be and the pressure rating in pounds per square inch (megapas-
excluded unless an obvious defect is detected in the failure area cals) for water at 73 °F (23 °C) shown as the number followed
of the test sample, or there was a malfunction of the equipment. by psi (for example, 200 psi (1.4 MPa)). When the indicated
Characterize the data using the least squares regression de- pressure rating is lower than that calculated in accordance with
scribed in Test Method D2837. 3.2.3 (see Appendix X1), this shall be indicated by placing a
8.5 Burst Pressure—Determine the minimum burst pressure star after the pressure rating,
with at least five specimens in accordance with Test Method 10.2.1.4 This designation, ASTM D1785, including the year
D1599. The time of testing of each specimen shall be between of issue, with which the pipe complies,
60 and 70 s. 10.2.1.5 Manufacturer’s name (or trademark),
10.2.1.6 Production code with which the manufacturer can
8.6 Flattening—Flatten three specimens of the pipe each at trace the year, month, day, shift, plant and extruder of manu-
least 2 in. (50 mm) long, between parallel plates in a suitable facture for this product, and
press until the distance between the plates is 40 % of the 10.2.1.7 Pipe intended for the transport of potable water
outside diameter of the pipe or the walls of the pipe touch, shall also include the seal or mark of the laboratory making the
whichever occurs first. The rate of loading shall be uniform and evaluation for this purpose, spaced at intervals specified by the
such that the compression is completed within 2 to 5 min. On laboratory.
removal of the load examine the specimens for evidence of
splitting, cracking, or breaking. NOTE 9—Manufacturers using the seal or mark of a laboratory must
obtain prior authorization from the laboratory concerned.
9. Retest and Rejection NOTE 10—It is common practice to dual mark Schedule 40 piping for
potable water and DWV usage in which compliance with each applicable
9.1 If the results of any test(s) do not meet the requirements standard is met.
of this specification, the test(s) shall be conducted again only
by agreement between the purchaser and seller. Under such 11. Quality Assurance
agreement, minimum requirements shall not be lowered, 11.1 When the product is marked with this designation,
changed, or modified, nor shall specification limits be changed. D1785, the manufacturer affirms that the product was
If upon retest, failure occurs, the quantity of product repre- manufactured, inspected, sampled, and tested in accordance
sented by the test(s) does not meet the requirements of this with this specification and has been found to meet the
specification. requirements of this specification.
10. Product Marking NOTE 11—Pipe samples taken from installed systems may have been
affected by system design, installation, operation, maintenance, and
10.1 Quality of Marking—The marking shall be applied to environmental exposure. Users of the standard should be aware that test
the pipe in such a manner that it remains legible (easily read) results on pipe sampled from the field may differ from test results on pipe
after installation and inspection. sampled at the time of manufacture.
10.2 Content of Marking:
10.2.1 Marking on the pipe shall include the following, 12. Keywords
spaced at intervals of not more than 5 ft (1.5 m): 12.1 pressure pipe; PVC pipe; Schedule 40 pipe; Schedule
10.2.1.1 Nominal pipe size (for example, 2 in. (50 mm)), 80 pipe; Schedule 120 pipe

SUPPLEMENTARY REQUIREMENTS

This requirement applies whenever a regulatory authority or user calls for product to be used to
convey or to be in contact with potable water.

S1. Potable Water Requirement—Products intended for acceptable certifying organization when required by the regu-
contact with potable water shall be evaluated, tested, and latory authority having jurisdiction.
certified for conformance with NSF/ANSI Standard No. 61 or
the health effects portion of NSF/ANSI Standard No. 14 by an

This requirement applies only to pipe to be used in systems that have not established other provisions for identification.

S2.Pipe Marking Requirement for Reclaimed Water stripes printed lengthwise on opposite sides of the pipe. The
Systems—Color identification of pipe shall be by (1) use of pipe shall be marked RECLAIMED WATER at intervals of 5
purple (violet) PVC material or (2) by use of continuous purple ft. or less.

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D1785 − 21a

GOVERNMENT/MILITARY PROCUREMENT

These requirements apply only to federal/military procurement, not domestic sales or transfers.

S1. Pipe for Reclaimed-Water System—Pipe used in these S3. Packaging and Marking for U.S. Government Procure-
systems shall be purple (violet) in color and it shall be marked ment:
Reclaimed Water. S3.1 Packaging—Unless otherwise specified in the
S2. Responsibility for Inspection—Unless otherwise speci- contract, the materials shall be packaged in accordance with
fied in the contract or purchase order, the producer is respon- the supplier’s standard practice in a manner ensuring arrival at
sible for the performance of all inspection and test require- destination in satisfactory condition and which will be accept-
ments specified herein. The producer may use his own or any able to the carrier at lowest rates. Containers and packing shall
other suitable facilities for the performance of the inspection comply with Uniform Freight Classification rules or National
and test requirements specified herein, unless the purchaser Motor Freight Classification rules.
disapproves. The purchaser shall have the right to perform any S3.2 Marking—Marking for shipment shall be in accor-
of the inspections and tests set forth in this specification where dance with Fed. Std. No. 123 for civil agencies and MIL-STD-
such inspections are deemed necessary to ensure that material 129 for military agencies.
conforms to prescribed requirements. NOTE S3.1—The inclusion of U.S. Government procurement require-
NOTE S2.1—In U.S. Federal contracts, the contractor is responsible for ments should not be construed as an indication that the U.S. Government
inspection. uses or endorses the products described in this specification.

APPENDIX

(Nonmandatory Information)

X1. SOURCE OF HYDROSTATIC DESIGN STRESSES

X1.1 The hydrostatic design stresses recommended by the tional information regarding the test method and other criteria
Plastics Pipe Institute are used to pressure rate PVC plastic used in developing these hydrostatic design stresses may be
pipe. These hydrostatic design stresses are 2000 psi (14 MPa), obtained from the Plastics Pipe Institute, a division of The
1600 psi (11 MPa), 1250 psi (9 MPa), and 1000 psi (7 MPa) for Society of the Plastics Industry, 355 Lexington Ave., New
water at 73 °F (23 °C). These hydrostatic design stresses apply York, NY 10017. These hydrostatic design stresses may not be
only to pipe meeting all the requirements of this specification. suitable for materials that show a wide departure from a
straight-line plot of log stress versus log time to failure. All the
X1.2 Six PVC pipe materials are included based on the
data available to date on PVC pipe materials made in the
requirements of Specification D1784 and the PPI-
United States exhibit a straight-line plot under these plotting
recommended hydrostatic design stresses as follows:
conditions.
X1.2.1 Type I, Grade 1 (12454-B), with a hydrostatic design
stress of 2000 psi (14 MPa), designated as PVC1120. X1.4 The pipe is rated for use with water at 73 °F (23 °C) at
X1.2.2 Type I, Grade 2 (12454-C), with a hydrostatic design the maximum internal pressures shown in Tables X1.1-X1.3.
stress of 2000 psi (14 MPa), designated as PVC1220. Lower pressure ratings than those calculated in accordance
with 3.2.3 may be recommended, at the option of the pipe
X1.2.3 Type II, Grade 1 (14333-D), with a hydrostatic
manufacturer, in which case the SDR shall be included in the
design stress of 2000 psi (14 MPa), designated as PVC2120.
marking. Experience of the industry indicates that PVC plastic
X1.2.4 Type II, Grade 1 (14333-D), with a hydrostatic pipe meeting the requirements of this specification gives
design stress of 1600 psi (11.2 MPa), designated as PVC2116. satisfactory service under normal conditions for a long period
X1.2.5 Type II, Grade 1 (14333-D), with a hydrostatic at these pressure ratings. The sustained pressure requirements
design stress of 1250 psi (8.7 MPa), designated as PVC2112. are related to these ratings through the slopes of the strength-
X1.2.6 Type II, Grade 1 (14333-D), with a hydrostatic time plots of these materials in pipe form.
design stress of 1000 psi (7.0 MPa), designated as PVC2110.
X1.5 The hydrostatic design stresses recommended by the
X1.3 The standard method for obtaining hydrostatic basis Plastics Pipe Institute are based on tests made on pipe ranging
for thermoplastic pipe materials is Test Method D2837. Addi- in size from 1⁄2 to 21⁄2 in. (12.5 to 63.5 mm).

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D1785 − 21a
TABLE X1.1 Water Pressure Ratings at 73 °F (23 °C) for Schedule 40 PVC Plastic Pipe
Pressure RatingsA
Nominal
Pipe PVC1120B
Size PVC1220 PVC2116 PVC2112B PVC2110B
PVC2120
in. psi
1⁄ 8 810 650 500 400
1⁄ 4 780 620 490 390
3⁄ 8 620 500 390 310
1⁄ 2 600 480 370 300
3⁄ 4 480 390 300 240
1 450 360 280 220
1 1⁄ 4 370 290 230 180
1 1⁄ 2 330 260 210 170
2 280 220 170 140
2 1⁄ 2 300 240 190 150
3 260 210 160 130
3 1⁄ 2 240 190 150 120
4 220 180 140 110
5 190 160 120 100
6 180 140 110 90
8 160 120 100 80
10 140 110 90 70
12 130 110 80 70
14 130 100 80 60
16 130 100 80 60
18 130 100 80 60
20 120 100 80 60
24 120 90 70 60
in. MPa
1⁄ 8 5.58 4.48 3.45 2.76
1⁄ 4 5.38 4.27 3.38 2.69
3⁄ 8 4.27 3.45 2.69 2.14
1⁄ 2 4.14 3.31 2.55 2.07
3⁄ 4 3.31 2.69 2.07 1.65
1 3.10 2.48 1.93 1.52
1 1⁄ 4 2.55 2.04 1.59 1.24
1 1⁄ 2 2.28 1.79 1.45 1.17
2 1.93 1.52 1.17 0.97
2 1⁄ 2 2.07 1.65 1.31 1.03
3 1.79 1.45 1.10 0.90
3 1⁄ 2 1.65 1.31 1.03 0.83
4 1.52 1.24 0.97 0.76
5 1.31 1.10 0.83 0.69
6 1.24 0.97 0.76 0.62
8 1.10 0.83 0.69 0.55
10 0.97 0.76 0.62 0.48
12 0.90 0.76 0.55 0.48
14 0.91 0.70 0.56 0.42
16 0.91 0.70 0.56 0.42
18 0.91 0.70 0.56 0.42
20 0.84 0.70 0.56 0.42
24 0.84 0.63 0.49 0.42
A
These pressure ratings apply only to unthreaded pipe. The industry does not recommend threading PVC plastic pipe in Schedule 40 dimensions in nominal pipe sizes
6 in. (150 mm) and smaller.
B
See Appendix X1 for code designation.

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D1785 − 21a
TABLE X1.2 Water Pressure Ratings at 73 °F (23 °C) for Schedule 80 PVC Plastic Pipe
Nominal psi
Pipe PVC1120,
Size, PVC1220, PVC2116 PVC2112 PVC2110
in. PVC2120
Unthreaded Threaded Unthreaded Threaded Unthreaded Threaded Unthreaded Threaded

18 1230 610 980 490 770 380 610 310


14 1130 570 900 450 710 350 570 280


38 920 460 730 370 570 290 460 230


12 850 420 680 340 530 260 420 210


34 690 340 550 280 430 210 340 170

1 630 320 500 250 390 200 320 160


1 1⁄ 4 520 260 420 210 320 160 260 130

1 1⁄ 2 470 240 380 190 290 150 240 120

2 400 200 320 160 250 130 200 100


2 1⁄ 2 420 210 340 170 260 130 210 110

3 370 190 300 150 230 120 190 90


3 1⁄ 2 350 170 280 140 220 110 170 90

4 320 160 260 130 200 100 160 80


5 290 140 230 120 180 90 140 70
6 280 140 220 110 170 90 140 70
8 250 120 200 100 150 80 120 60
10 230 120 190 90 150 70 120 60
12 230 110 180 90 140 70 110 60
14 220 ... 180 ... 140 ... 110 ...
16 220 ... 180 ... 140 ... 110 ...
18 220 ... 180 ... 140 ... 110 ...
20 220 ... 170 ... 140 ... 110 ...
24 210 ... 170 ... 130 ... 110 ...
MPa

18 8.48 4.21 6.76 3.38 5.31 2.62 4.21 2.14


14 7.79 3.93 6.21 3.10 4.90 2.41 3.93 1.93


38 6.34 3.17 5.03 2.55 3.93 2.00 3.17 1.59


12 5.86 2.90 4.69 2.34 3.65 1.79 2.90 1.45


34 4.76 2.34 3.79 1.93 2.96 1.45 2.34 1.17

1 4.34 2.21 3.45 1.72 2.69 1.38 2.21 1.10


1 1⁄ 4 3.59 1.79 2.90 1.45 2.21 1.10 1.79 0.90

1 1⁄ 2 3.24 1.65 2.62 1.31 2.0 1.03 1.65 0.83

2 2.76 1.38 2.21 1.10 1.72 0.90 1.38 0.69


2 1⁄ 2 2.90 1.45 2.34 1.17 1.79 0.90 1.45 0.76

3 2.55 1.31 2.07 1.03 1.59 0.83 1.31 0.62


3 1⁄ 2 2.41 1.17 1.93 0.97 1.52 0.76 1.17 0.62

4 2.21 1.10 1.79 0.90 1.38 0.69 1.10 0.55


5 2.00 0.97 1.59 0.83 1.24 0.62 0.97 0.48
6 1.93 0.97 1.52 0.76 1.17 0.62 0.97 0.48
8 1.72 0.83 1.38 0.69 1.03 0.55 0.83 0.41
10 1.59 0.83 1.31 0.62 1.03 0.48 0.83 0.41
12 1.59 0.76 1.24 0.62 0.97 0.48 0.76 0.41
14 1.54 ... 1.26 ... 0.98 ... 0.77 ...
16 1.54 ... 1.26 ... 0.98 ... 0.77 ...
18 1.54 ... 1.26 ... 0.98 ... 0.77 ...
20 1.54 ... 1.19 ... 0.98 ... 0.77 ...
24 1.47 ... 1.19 ... 0.91 ... 0.77 ...

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D1785 − 21a
TABLE X1.3 Water Pressure Ratings at 73 °F (23 °C) for Schedule 120 PVC Plastic Pipe

Nominal psi
Pipe PVC1120, PVC1220,
PVC2116 PVC2112 PVC2110
Size, PVC2120
in. Unthreaded Threaded Unthreaded Threaded Unthreaded Threaded Unthreaded Threaded

12 1010 510 810 410 630 320 510 250
3⁄ 4 770 390 620 310 480 240 390 190
1 720 360 570 290 450 220 360 180
1 1 ⁄4 600 300 480 240 370 190 300 150
1 1 ⁄2 540 270 430 210 340 170 270 130
2 470 240 380 190 290 150 240 120
2 1 ⁄2 470 230 370 190 290 150 230 120
3 440 220 360 180 280 140 220 110
3 1 ⁄2 380 190 310 150 240 120 190 100
4 430 220 340 170 270 130 220 110
5 400 200 320 160 250 120 200 100
6 370 190 300 150 230 120 190 90
8 380 180 290 140 230 110 180 90
10 370 180 290 140 230 110 180 90
12 340 170 270 140 210 110 170 80
MPa

12 6.96 3.52 5.58 2.83 4.34 2.21 3.52 1.72
3⁄ 4 5.31 2.69 4.27 2.14 3.31 1.65 2.69 1.31
1 4.96 2.48 3.93 2.00 3.10 1.52 2.48 1.24
1 1 ⁄4 4.14 2.07 3.31 1.65 2.55 1.31 2.07 1.03
1 1 ⁄2 3.72 1.86 2.96 1.45 2.34 1.17 1.86 0.90
2 3.24 1.65 2.62 1.31 2.00 1.03 1.65 0.83
2 1 ⁄2 3.24 1.59 2.55 1.31 2.00 1.03 1.59 0.83
3 3.03 1.52 2.48 1.24 1.93 0.97 1.52 0.76
3 1 ⁄2 2.62 1.31 2.14 1.03 1.65 0.83 1.31 0.69
4 2.96 1.52 2.34 1.17 1.86 0.90 1.52 0.76
5 2.76 1.38 2.21 1.10 1.72 0.83 1.38 0.69
6 2.55 1.31 2.07 1.03 1.59 0.83 1.31 0.62
8 2.62 1.24 2.00 0.97 1.59 0.76 1.24 0.62
10 2.55 1.24 2.00 0.97 1.59 0.76 1.24 0.62
12 2.34 1.17 1.86 0.97 1.45 0.76 1.17 0.55

SUMMARY OF CHANGES

Committee F17 has identified the location of selected changes to this standard since the last issue (F1785–21)
that may impact the use of this standard. (Approved August 1, 2021.)

(1) A new Note 11 has been added regarding pipe sampled


from the field.

Committee F17 has identified the location of selected changes to this standard since the last issue (F1785–15ɛ1)
that may impact the use of this standard. (Approved May 1, 2021.)

(1) All Fahrenheit degree temperatures and tolerances changed


to whole numbers in 8.1 and 8.2.

ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.

This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.

This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
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Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http://www.copyright.com/

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