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OPHTHALAS 532 EyeLite ™
LASER PHOTOCOAGULATOR
SERVICE MANUAL
ALCON SURGICAL
15800 Alton Parkway
Irvine, California 92618-3818 U.S.A.
Telephone: 714/753-1393
800/832-7827
FAX: 714/753-6614
906-5420-501 A, ASSEMBLY ©1997, Alcon Laboratories, Inc.

906-5420-001 A, TEXT ONLY
EyeLite™
OPHTHALAS® 532 EYELITE™ SERVICE MANUAL
MANUAL REVISION RECORD
DATE REVISION REVISED PAGE NUMBERS
05/97 A ECN # 32465- Initial Release
ii 906-5420-501
EyeLite™
TABLE OF CONTENTS
TOPIC PAGE #
SECTION ONE - GENERAL INFORMATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Description Of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Technical Specifications (Table 1-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Laser Characteristics (Table 1-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Front Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Rear Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Informative Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
EyeLite™ Messages (Table 1-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
EyeLite™ Prompts (Table 1-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
SECTION TWO - THEORY OF OPERATION

Back Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Other Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
CPU PCB Connector Definitions (Table 2-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
CPU PCB COM1 & COM2 Pinouts (Table 2-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Digital I/O Connector Pinouts (Table 2-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Power Supply Connector Pinouts (Table 2-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Interface PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Analog PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Laser Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Optics PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Front Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Analog PCB to Laser Head Signals (Table 2-5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
CPU PCB to Interface PCB (A2J3) Signals (Table 2-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Back Panel PCB to Interface PCB (A2J7) Signals (Table 2-7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Analog PCB to Interface PCB (A2J1) Signals (Table 2-8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
CPU PCB to Interface PCB (A2J2) Signals (Table 2-9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Back Panel PCB to Interface PCB (A2J6) Signals (Table 2-10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Front Panel PCB to Interface PCB (A2J5) Signals (Table 2-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Optics PCB to Interface PCB (A2J4) Signals (Table 2-12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
SECTION THREE - PARTS LOCATION & DISASSEMBLY

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1 Removal of Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
2 Installation of Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3 Removal of Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
4 Installation of Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
5 Removal of Front Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
6 Installation of Front Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
7 Disassembly of Front Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
8 Assembly of Front Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
9 Removal of Back Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
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10 Installation of Back Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

11 Disassembly of Back Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
12 Assembly of Back Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
13 Removal of Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
14 Installation of Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
15 Removal of Pigtailed Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
16 Installation of Pigtailed Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
17 Removal of Analog PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
18 Installation of Analog PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
19 Removal of CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
20 Installation of CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
21 Removal of Interface PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
22 Installation of Interface PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
23 Removal of Optics PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
24 Installation of Optics PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
25 Removal of Optics Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
26 Installation of Optics Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
27 Removal of Motor/Shutter Assembly from Optics Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
28 Installation of Motor/Shutter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
29 Removal of Aiming Diode from Optics Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
30 Installation of Aiming Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
31 Removal of Laser Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
32 Installation of Laser Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SECTION 4 - SERVICE TEST PROCEDURE
SECTION 5 - MAINTENANCE AND TROUBLESHOOTING

Optical Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
1 Laser Engine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
2 Laser Head Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
3 Inspection of the Optics Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
4 Fiber Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5 Delivered Power Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2 Slit Lamp Power Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.3 Endoprobe Power Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.4 LIO Power Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.5 Energy Matrix Completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Energy Matrix (Table 5-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Resetting The CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Setting The Keypad Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Resetting The Service Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Error Messages Displayed on the Front Panel (Table 5-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Laser Faults (Table 5-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Software Faults (Table 5-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Hardware Faults (Table 5-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
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Test Point And LED Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

Electronics Power Supply Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Laser Power Supply Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Interface PCB Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Analog PCB Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Analog PCB Fault LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Optics PCB Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Front Panel PCB Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
SECTION SIX - SCHEMATICS

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
SECTION SEVEN - PARTS LISTS AND DRAWINGS

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
System Parts List (Table 7-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Power Module Parts List (Table 7-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Optics Block Parts List (Table 7-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
SECTION EIGHT - ADDITIONAL INFORMATION

Slit Lamp Adaptations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Zeiss Slit Lamp Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Mount Adaptation Onto Zeiss Slit Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Adjust Zeiss Adaptation Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Haag Streit Slit Lamp Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Mount Adaptation Onto Haag Streit Slit Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Adjust Haag Streit Adaptation Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Laser Indirect Ophthalmoscope (LIO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Fiber Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
EyeLite™ to 3000LE® Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
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Figure 1-1. The OPHTHALAS® 532 EyeLite™ Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Figure 1-2. Recommended Laser Room Layout (Overhead View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Figure 1-3. Remote Connector/Door Lamp Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Figure 1-4. Warning Label Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure 1-5. EyeLite™ Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Figure 1-6. EyeLite™ Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Figure 1-7. Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Figure 2-1. System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Figure 2-2. Back Panel PCB Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Figure 2-3. EyeLite™ Power Distribution Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Figure 2-4. CPU PCB Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-5. Interface PCB Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Figure 2-6. Analog PCB Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Figure 2-7. Optics Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Figure 2-8. Optics PCB Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Figure 2-9. Front Panel PCB Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Figure 3-1. Exploded View of the EyeLite™ Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Figure 3-2. Three Screws Securing Optics Block to Laser Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Figure 3-3. Two Screws Securing Port Mounting Plate/Chimney to Optics Base Plate . . . . . . . . . . . . . 3-7
Figure 3-4. Four Screws Securing Optics Base Plate to Optics Block Main Body . . . . . . . . . . . . . . . . . 3-7
Figure 3-5. Two Screws Securing Motor/Shutter Assembly to Optics Block . . . . . . . . . . . . . . . . . . . . . 3-7
Figure 3-6. Removal of Aiming Diode Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Figure 3-7. Six Screws Securing Laser Head to Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 3-8. Three Screws securing Optics PCB Bracket to Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 5-1. Removing the Optics Block to Check Laser Engine Output . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Figure 5-2. Removing Port Mounting Plate/Chimney from Optics Base Plate . . . . . . . . . . . . . . . . . . . . 5-2
Figure 5-3. Removing Optics Base Plate from Main Body of Optics Block . . . . . . . . . . . . . . . . . . . . . 5-3
Figure 5-4. Replacement of the Aiming Diode Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Figure 5-5. Removing First Folding Mirror Assembly from Optics Block . . . . . . . . . . . . . . . . . . . . . . . 5-3
Figure 5-6. Presetting the Mirror/Mounting Plate Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-7. Aligning the Aiming Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-8. Aligning the Surgical Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-9. Aligning the Port Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-10. Beam Size After Adjustments to Maximize Transmission . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-11. Exposure Time Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-12. Slit Lamp Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-13. Endoprobe Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-14. LIO Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Figure 5-15. Location of Potentiometers PMON1 & 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-16. Location of Potentiometers for Keypad Illumination Adjustment . . . . . . . . . . . . . . . . . . . 5-13
Figure 5-17. Laser Fault 1 Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
vi 906-5420-501
EyeLite™
LIST OF ILLUSTRATIONS
TITLE PAGE #

Figure 5-24. Cooling Fans Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-25. PMON1 & PMON2 Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 5-26. No Diode Current Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 5-27. Footswitch Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Figure 5-28. Service Requested Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Figure 5-29. Calibration Required Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-30. Cell 3 Detected Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-31. Connect Fiber Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Figure 5-32. Check Filter/Bridge Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Figure 5-33. Aiming Beam Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Figure 5-34. Potentiometer Fault Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Figure 5-35. Shutter Fault Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Figure 5-36. Laser Heat Fin Temperature Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Figure 5-37. Hardware Fault 1 (CRC) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Figure 5-38. Hardware Fault 2 (Serial) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Figure 5-39. Hardware Fault 3 (PMON) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Figure 5-40. Hardware Fault 4 (EPROM) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Figure 5-41. Hardware Fault 5 (Startup) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Figure 5-42. Hardware Faults 6 (DA) and 10 (Timer) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . 5-29
Figure 5-43. Hardware Fault 7 (Memory) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Figure 5-44. Hardware Fault 8 (CPU) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Figure 5-45. Hardware Fault 9 (Keyboard) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Figure 5-46. Hardware Fault 11 (Analog) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Figure 5-47. Hardware Fault 12 (Power) Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Figure 7-1. System Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Figure 7-2. Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Figure 7-3. Optics Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Figure 8-1. Zeiss Slit Lamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Figure 8-2. Zeiss Slit Lamp Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Figure 8-3. Slits Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Figure 8-4. Spot is Perfectly Round on Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Figure 8-5. 1000 Micron Spot Focused On Graph Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Figure 8-6. Spot is Centered at all Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Figure 8-7. 50 Micron Aiming Spot Overlaps Slits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Figure 8-8. Micromanipulator Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Figure 8-9. Haag Streit Slit Lamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Figure 8-10. Haag Streit Slit Lamp Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Figure 8-11. Periscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Figure 8-12. Mirror Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Figure 8-13. Spot is Perfectly Round on Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Figure 8-14. 1000 Micron Spot Focused on Graph Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Figure 8-15. Spots Overlap Crosshairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Figure 8-16. Micromanipulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Figure 8-17. 50 Micro Spot Overlaps Slits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Figure 8-18. LIO System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Figure 8-19. EyeLite™ to 3000LE® Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
906-5420-501 vii
EyeLite™
SECTION ONE
GENERAL INFORMATION
INTRODUCTION Section Two-Theory of Operation

The OPHTHALAS® 532 EyeLite™ is a Neodymium- This section gives a detailed description of how the
doped Yttrium Aluminum Garnet (ND: YAG) type EyeLite™ operates starting at the system level and
laser which has been designed for ophthalmic use. working down to the PCB (Printed Circuit Board)
LASER is an acronym for “Light Amplification by level.
Stimulated Emission of Radiation.” This laser delivers
a visible 532 nm green laser beam (frequency Section Three-Parts Location and Disassembly
doubled), and a visible 670 nm Diode Laser aiming This section contains parts location diagrams along
beam (670 nm is an approximate value between 660- with field level disassembly procedures for the
680 nm). EyeLite™ console. Disassembly procedures for OEM
(Original Equipment Manufacturer) components are
DESCRIPTION OF THIS MANUAL considered the property of the manufacturer and are
The purpose of this manual is to provide the field not provided in this manual.
engineer with the necessary information to maintain
and repair the EyeLite™ system. This manual is Section Four-Service Test Procedure
divided into eight sections as follows: This section of the service manual is reserved for
storage of the EyeLite™ Service Test Procedure and
Section One-General Information checklist. The Service Test Procedure is used to test
This section describes how to unpack and install the the EyeLite™ after repair or preventive maintenance to
EyeLite™, and gives a general description of the ensure the system performs within specifications. This
EyeLite™ features and components. procedure is not included with the manual and is
available to trained personnel only.
Figure 1-1
The OPHTHALAS® 532 EyeLite™ Laser
906-5420-501 1-1
EyeLite™
Section Five-Maintenance & Troubleshooting REFERENCE DOCUMENTS

This section contains system maintenance procedures Although this manual provides the necessary
and troubleshooting information along with listings of information for maintaining optimum performance of
spares, tools, and supplies required to repair the the EyeLite™, it does not contain all of the operating
system. procedures or functional descriptions contained in the
Operator's Manual (PN 905-5420-50X). In addition,
Section Six-Schematics the Warnings and Cautions in the Operator's Manual
This section contains the system interconnect also apply for this Service Manual. The Operator's
diagrams, PCB assembly, and schematic drawings. Manual supplements information provided in this
manual and should be available on-site with the
Section Seven-Parts Lists and Drawings system.
This section contains parts lists, cable drawings, and
engineering documentation for each major assembly.
If you have any questions or require additional
Section Eight-Additional Information information, please contact your local Service
This section contains miscellaneous information Representative or the Technical Services Department
pertaining to this system. at:
ALCON SURGICAL
15800 Alton Parkway
Irvine, CA 92618-3818
(714) 753-1393
(800) 832-7827
If you are located outside the United States, please

contact your local authorized Alcon Surgical
representative.
CAUTION
Federal (U.S.A.) law restricts this device to sale by
or on the order of a physician.
1-2 906-5420-501
EyeLite™
General Safety Precautions (Refer to IEC 825-1 or

SYSTEM INSTALLATION ANSI Z136.1)
• A laser safety officer should be appointed to
The system was inspected mechanically and supervise the installation and use of the
electrically prior to shipment. If shipping boxes appear system.
damaged, ask that the carrier’s agent be present when • Install an indicator light outside the laser room
system is unpacked. Inspect system for external warning of instrument operation.
damage (i.e. scratches, dents, or broken parts). If
• Position the instrument so that the laser beam
damage is discovered or if system fails any of the
is never directed toward a door, window or
functional tests notify the carrier and an Alcon
reflective surface.
Surgical representative. Retain shipping boxes and
packing material for carrier’s inspection. As necessary, • Use a non-reflective matte finish wall paint.
file a claim with carrier or, if insured separately, with • Avoid covering laser room floor and walls
insurance company. with carpet or any other dust generating
material. This will minimize the possibility of
NOTE: When unpacking a demonstration system, save excess grime and dust on the instrument
boxes for repacking. optics, and interference with equipment
cooling.
General Laser Room Layout
The EyeLite™ must be installed in a dust-free room, • The instrument requires a minimum of 0.5
and positioned so the laser beam cannot be directed meter of open space on all sides for proper
toward a door, window, mirror, or reflective area. To cooling ventilation. Therefore, the system
reduce dust, avoid installing the instrument in a should be set flat, resting on the legs provided
carpeted room. An example of a typical laser room on the bottom of the console.
layout is shown in Figure 1-2.
Slit Lamp
and Table
- Emission Zone -
Limited access. Avoid
doors, windows, mirrors,
reflective surfaces.
Table (shown for

illustrative purposes
only)
1 meter (40") 1 meter
minimum minimum
EyeLite™ 0.5 meter

Console minimum
Figure 1-2
Recommended Laser Room Layout (Overhead View)
906-5420-501 1-3
EyeLite™
• Unauthorized use of this laser should be Electrical Connections

prevented by key removal.
• Entrances to areas or protective enclosures CAUTION
containing Class IV lasers should be posted
Before turning the instrument ON for the first time
with appropriate warning signs.
after receipt of the system, wait one hour for the
• Appropriate eye protection must be used in all components and optics to normalize to avoid
hazard areas. Use eye protection with OD 4 or possible condensation that may have occurred
above at 532 nm. during shipping.
• A qualified technician must verify that the
Use only <HAR> power cord with a minimum of 10
power plug used is properly grounded.
Amp rating.
• The remote interlock connector should be
connected to an emergency master disconnect Before connecting the main plug verify that:
interlock or to room/door/fixture interlocks. • The Main Switch on the back panel is in the
Please refer to Figure 1-3. OFF (O) position.
• The key is in the OFF (vertical) position, or
has been removed.
REMOTE
CONNECT
2
• The Remote Plug is connected on the Rear
CUSTOMER SUPPLIED
DOOR SWITCH (OPTIONAL) Panel.
8
Optical Connections
9-PIN D-CONNECTOR
Optical connections vary in relation to the procedure
9
to be performed. Different peripherals can be
TO DRIVE DOOR LAMP (OPTIONAL)
connected to the output port. These peripherals are:
1
• Slit Lamp adaptation
• Laser Indirect Ophthalmoscope
• Endoprobe/Aspirating Probe
Figure 1-3
Remote Connector/Door Lamp Circuit The procedures for connecting these peripherals are
Diagram contained in Section Three of the Operator's Manual.
Utility Requirements:
Electrical requirement: The EyeLite™ has an auto-
ranging power supply which operates at 100-120 V
and 220-240 V input ranges at 50/60 Hz. A properly
grounded, standard plug is the only requirement.
1-4 906-5420-501
EyeLite™
Table 1-1
Technical Specifications
CATEGORY SPECIFICATION
Width: 0.38 m (15.30 inches)
Approximate Dimensions Length: 0.45 m (17.75 inches)
Height: 0.23 m (9.10 inches)
Approximate Weight 16.4 Kilos (36 lbs.)
Voltage: 100-120 VAC/220-240 VAC

Frequency: 50/60 Hz
Electrical Characteristics Fuse rating: 250V,Single Phase 6.3 Amps
Insulation class: Class I, type BF,
Intermittent use: 50% Duty cycle
Operating: Temperature: 15° C ≤ T° ≤ 35° C

Relative Humidity:10% to 90% with no condensation
Environmental Limitations
Storage: Temperature: -40° C ≤ T° ≤ 70° C
Relative Humidity:10% to 90% with no condensation
EyeLite complies with CE MDD requirements.
Not suitable for use in the presence of flammable anesthetic, oxygen or

nitrous oxide.
Miscellaneous
System not protected against the ingress of water.
Leakage current per IEC 601-1 is below 500 micro amps.
Ground continuity per IEC 601-1 is below 0.1 ohm.
Table 1-2
Laser Characteristics
CATEGORY TREATMENT LASER BEAM AIMING LASER BEAM
Laser Class IV II
• 30mW to 100mW in 10mW steps
• 100mW to 1W in 20mW steps with additional

1mW maximum; adjustable by
Laser Power steps at: 0.15, 0.25, 0.35, 0.45, 0.55, 0.65,
operator
0.75, 0.85, 0.95
• 1W to 1.7W (minimum) in 100mW steps
Laser Wavelength 532 nm approximately 670 nm
906-5420-501 1-5
EyeLite™
CAUTION cause harmful interference to other devices, the user is

encouraged to correct the interference by one or more
Canadian approval requires this supply system to of the following measures:
be balanced, single-phase, two-pole system. • Reorient or relocate the other device(s).
Leakage exceeds 100 mA in an unbalanced
system. • Increase the separation between the
equipment.
EMC Statement: • Connect this equipment into an outlet on a
This equipment has been tested and found to comply circuit different from that to which the other
with the limits for medical devices as specified in IEC device(s) are connected.
601-1-2:1993, EN60601-1-2:1994 and Medical Device • Consult the manufacturer or authorized field
Directive 93/42/EEC. These limits are designed to service technician for help.
provide reasonable protection against harmful
interference in a typical medical installation.
Environmental Issues:
It is important to install and use the equipment in Follow local governing ordinances and recycling plans
accordance with the instructions to prevent harmful regarding disposal or recycling of device components.
interference to other devices in the surrounding area.
You can determine whether or not the device is
causing interference by turning it off and checking to
see if the problem still exists. If this equipment does
1-6 906-5420-501
EyeLite™
WARNING LABELS
Refer to Figure 1-4 for the location of warning labels

on the EyeLite™ console.
RAYONNEMENT LASER
EXPOSITION DANGEREUSE
DANGER RISQUE D'EXPLOSION SI UTILISATION
DE L'OEIL OU DE LA PEAU AU EN PRESENSE D'ANESTHETIQUE INFLAMMABLE
532-1208-001 REV*
RAYONNEMENT DIRECT OU DIFFUS
APPAREIL A LASER DE CLASSE 4
Visible laser radiation.
DANGER
542-1053-001 REV*
LASER YAG x 2 532 nm - 3.5W - CW
542-1104-001 REV*
542-1051-001 REV*
Avoid eye or skin exposure to
LASER RADIATION direct or scattered radiation. DIODE LASER 660-680 nm - 1mW
AVOID EYE OR SKIN EXPOSURE TO
Laser Yag x2 532nm - 3.5W CLASS 4 LASER PRODUCT POSSIBLE EXPLOSION HAZARD IF USED IN
DIRECT OR SCATTERED RADIATION
CLASS 4 LASER PRODUCT DIODE LASER 660-680nm - 1mW THE PRESENCE OF FLAMMABLE ANAESTHETIC
IEC 825 - A1:1990, 601-1:1988
Class IV laser product
A B C D
® GEFAHR : EXPLOSIONSGEFAHR. NICHT IN DER BRENNBARER ANASTHETIKA VERWENDEN.

OPHTHALAS 532 EyeLite™ DANGER : RISK OF EXPLOSION IF USED IN THE PRESENCE OF FLAMMABLE ANESTHETICS.
L A S E R P H O T O C O A G U L A T O R DANGER : RISQUE D'EXPLOSION. NE PAS EMPLOYER EN PRESENCE D'ANESTHESIQUES
INFLAMMABLES.
542-1046-001 REV*
USE OF THIS LASER WITHOUT A SAFETY FILTER CAUTION: RISK OF ELECTRIC SHOCK. GROUNDED CIRCUIT CONDUCTOR (NEUTRAL)
MAY RESULT IN DAMAGE TO THE OPERATOR'S EYES ! CAUTION!
PROVIDED WITH OVERCURRENT PROTECTION. TEST COMPONENTS BEFORE
*
~ TOUCHING.
532-1394-001 REV
100-120/220-240 V 50-60 Hz 10/5 A VORSICHT : EINE ZUVERLASSIGE ERDUNG KANN NUR ERREICHT WERDEN, WENN DAS
GERAT AN EINE KRANKENHAUSSICHERE STECKDOSE ANGESCHLOSSEN WIRD.
CAUTION : GROUNDING RELIABILITY CAN ONLY BE ACHIEVED WHEN EQUIPMENT IS
WARNING CLASS 1, TYPE BF, (CSA RISK CLASS 2G). CONNECTED TO AN EQUIVALENT RECEPTACLE MARKED HOSPITAL GRADE.
542-1054-001 REV*
USA: THIS SYSTEM CONFORMS TO ALL APPLICABLE ®
STANDARDS OF THE RADIATION CONTROL
FOR HEALTH & SAFETY ACT OF 1968.
L'USAGE DE CE LASER SANS FILTRE MEDECIN 0123
S/N MFG'D SURGICAL
PEUT ENDOMAGER LES YEUX DE L'UTILISATEUR ALCON LABORATORIES, INC.
P/N REV
IRVINE, CA 92718. USA T6.3AH 250V
E F G
* LATEST LABEL REVISION MUST BE PLACED

IN THIS POSITION.
C
A DR's FILTER
IPX8 24V/1AMP
SERVICE
B EXPANSION REMOTE G
D POWER ON
E DISPLAY
LIGHT VOLUME
F
OPH
LA THA
SE
R P LAS ®
H OT 532 E
OC
OA yeLit
GU
LA e™
TO
R
Rear Panel
Figure 1-4
Warning Label Location Diagram
906-5420-501 1-7
EyeLite™
FRONT PANEL DESCRIPTION C - Exposure Time Display
The Front Panel, shown in Figure 1-5, allows the An arrangement of four, 7-segment LEDs that displays
operator to control, change settings, and monitor the the selected exposure time in seconds. The exposure
EyeLite™. Changes to the current system setup are time is adjusted by the Exposure Time Adjustment
acknowledged by a beep. For example: if the terminal Keys. In Continuous Wave mode, all displays show
selection or power is changed, the system will beep. A dots (...).
liquid crystal display shows operational prompts and
error messages. D - Exposure Time Adjustment Keys
A - Emergency Switch These up and down arrow keys allow the user to adjust
the duration of the exposure time. The default setting
Depressing the Emergency Switch causes all for exposure time is 0.2 s. The exposure time can be
functions, including the laser power supply, to shut adjusted to the following values by these two keys:
down. To restore power, pull the Emergency Switch to
the out position. 0.01 - 0.02 - 0.05 - 0.1 - 0.15 - 0.2 - 0.25 - 0.3 - 0.4 -
0.5 - 0.7 - 1 - 1.5 - 2.0 - CW
B - Emergency Switch Indicator LED
NOTE: In CW (Continuous Wave) mode,
This indicator illuminates to warn the surgeon when depending on the thermal load of the system, the
the Emergency Switch has been depressed to EyeLite™ may shut down prior to the footswitch
shutdown the system. Pulling the Emergency Switch being released. A message on the LCD display will
to the out position extinguishes this LED. indicate this condition. Therefore, it is not
recommended to use exposure times longer than 3
seconds in CW mode.
STOP
A OPHTHALAS® 532 EyeLite™

LASER PHOTOCOAGULATOR
READY
C
STANDBY
B EXPOSURE TIME H
E
D
WATTS F
S SLIT LAMP
G I
LIO J
O RESET INTERPULSE TIME REPEAT CONFIRM
ENDO
OTHER
K
LASER APERATURE
R
PO T L
W E R A DJ US P
Q AIMING
SELECTION N
BEAM M
Figure 1-5
EyeLite™ Front Panel
1-8 906-5420-501
EyeLite™
E - Standby/Ready Switch I - Repeat Mode Selection Key
The Standby/Ready Switch allows the user to select Repeat mode is selected by pressing the Repeat Mode
either Standby or Ready mode. Each mode has a Selection Key for at least two seconds. The two
corresponding LED - Green for Standby and Red for second delay serves to avoid any non-intentional
Ready - to indicate the current selection. The Ready setup. The LED above this key illuminates when the
mode must be selected in order for laser treatment to system is in repeat mode. The interval time between
proceed. each shot in repeat mode is displayed on the LCD.
F - Reset Key A single press of the Repeat key returns the system to
single shot mode (one exposure time per footswitch
Pressing the Reset Key resets the laser exposure depression determined by the exposure time selection).
counter displayed on the LCD back to 0. The
maximum number is 9999 shots. J - Confirm Key
G - Interpulse Time Adjustment Keys For Repeat The Confirm Key allows the surgeon to respond to a
Mode system prompt which is displayed on the LCD during
a procedure. Pressing the Confirm key represents a
These up and down arrow keys allow the user to adjust positive reply to a prompt. The system stays in the
the interval time between exposure times in repeat pending mode until a confirmation is given by the
mode. The default value is set to 300 ms and is operator.
adjusted by these two keys from 100 ms to 1000 ms in
100 ms increments.
K - Key Indicator
H - LCD Display
The Key Indicator illuminates when the key is turned
The LCD display is the communication interface to the ON position.
between the surgeon and the system. It advises the
surgeon as to the state of the system with the following L - Keyswitch
information: the terminal selected, the repeat mode
configuration, the number of shots, and error The keyswitch is a two-position switch where the key
messages. can be removed only in OFF position. In the OFF
position, the main power to the system is shut off. In
1. Terminal: LIO the ON position, an orange LED is illuminated.
2. Mode: Repeat 400 ms
3. Shot Count: 58 M - Laser Aperture
4. Prompts/Messages
An SMA connector with a fiber safety connection is
Figure 1-6
provided to connect the EyeLite™ to the desired
EyeLite™ Display
delivery system (terminal); i.e., Slit Lamp adaptation,
Laser Indirect Ophthalmoscope (LIO), or Endoprobe/
1. Terminal selected corresponds with the
Aspirating probe. When the fiber is disconnected, a
selection made by the operator using the
message is displayed on the LCD.
Terminal Selection key.
2. Indicates single shot or repeat mode selection
with the interpulse time.
3. Counter contains the number of shots.
4. Each prompt must be confirmed by depressing
the Confirm key. Each message informs the
operator of the current system status.
906-5420-501 1-9
EyeLite™
N - Laser ON/OFF Switch Q - Aiming Beam Intensity Knob
• The system powers up with this switch ON. In This knob is attached to a potentiometer which adjusts
this position the laser could be operational the intensity of the aiming beam. The computer adjusts
depending upon the next keystroke(s). the intensity limits depending upon the delivery
• When the switch is OFF, both lasers are OFF, system selected; therefore, at a given position the
the cooling system is powered, and the LCD output intensity could be different from one delivery
alerts the surgeon that the system is in this system selection to another.
mode.
The knob travels through 270° of rotation with
• When the switch is turned ON again, the
minimum output in the farthest counterclockwise
system goes back to the default value, and the
position and maximum output in the farthest clockwise
terminal selection is the Slit Lamp.
position.
O - Terminal Selection LEDs R - Power Adjust Knob
When the desired terminal is selected, the LED that The power is adjusted by turning this knob which is
corresponds to the selected terminal illuminates. attached to a three-turn potentiometer. If the
potentiometer is not in the minimum position after the
P - Terminal Selection Key initial setup time, a warning message prompting the
user to turn it to the minimum position is displayed on
The Terminal Selection Key allows the user to select the LCD. The following power settings are available
one of the following terminals for operation: Slit Lamp for the listed delivery systems:
Adaptation, Laser Indirect Ophthalmoscope (LIO) or
Endoprobe/Aspirating probe. The selection "OTHER" 0.03W - 1.7W (minimum) Slit Lamp
is not enabled. 0.10W - 1.7W (minimum) LIO
0.05W - 1.7W (minimum) Endo/Aspirating Probe.
A selection is made by pressing and holding the
Terminal Selection Key until the LED representing the If the operator turns this knob too fast, a safety
desired terminal illuminates. When switching from one shutdown occurs as the system detects an invalid
terminal to another, a prompt is displayed on the LCD control command and displays the following message:
which requires confirmation by pressing the Confirm “Potentiometer Fault”.
key.
S - Power Indicator
The Power Indicator is an arrangement of four, 7-

segment LEDs that shows the output power (in Watts)
at the cornea.
1-10 906-5420-501
EyeLite™
REAR PANEL DESCRIPTION E - Power Entry Module
A - Doctor’s Filter Connection The main power cord is connected to the plug
connector on the device with the necessary fuse to
The Doctor’s Filter (for Slit Lamp and Endoprobe) is comply with electrical regulations. When the main
connected to this port. If the Doctor’s Filter is not power cord is connected and the power switch is
engaged, firing cannot occur and the message “Engage turned on, an LED on the back panel illuminates.
Dr’s filter” is displayed on the LCD.
F - Remote Interlock Connection
B - Footswitch Connection
The Remote Interlock Connection permits the facility
The footswitch controls delivery of the treatment laser to connect a door-activated switch and/or door
beam and is connected to the system through this port. warning lamp to the EyeLite™ system.
C - Relay Contact When the Remote Interlock is activated, the surgeon is

warned by a message displayed on the LCD (Laser
A relay closure rated at 24 VDC, 1 amp is provided to Fault 07) and the lasers are turned off. Clear the
comply with CE regulations. Remote Interlock and reset the system by turning the
EyeLite™ key OFF then ON.
D - Service Connector
G - Volume Adjustment Knob
The Alcon Field Engineer can access the system by
connecting a laptop computer to this port. A password Provision for future applications.
is required to gain access to the system and this
procedure can only be performed by qualified H - Display Light Adjustment Knob
personnel.
The LCD backlighting intensity is adjusted by turning
this knob.
WARNING!
Never use the EyeLite™ for treatment when I - Expansion Connector
connected to a computer or any other
device. Provision for future connections.
A B C
DR's FILTER SERVICE D
IPX8 24V/1AMP
E
542-1054-001 REV.
EXPANSION REMOTE T6.3AH 250V
I POWER ON
OPHTHALAS 532 EyeLite™

® GEFAHR :
DANGER :
F
EXPLOSIONSGEFAHR. NICHT IN DER BRENNBARER ANASTHETIKA VERWENDEN.
RISK OF EXPLOSION IF USED IN THE PRESENCE OF FLAMMABLE ANESTHETICS.
DISPLAY L A S E R P H O T O C O A G U L A T O R DANGER : RISQUE D'EXPLOSION. NE PAS EMPLOYER EN PRESENCE D'ANESTHESIQUES
INFLAMMABLES.
542-1046-001 REV. B
LIGHT VOLUME ! CAUTION! CAUTION: RISK OF ELECTRIC SHOCK. GROUNDED CIRCUIT CONDUCTOR (NEUTRAL)
PROVIDED WITH OVERCURRENT PROTECTION. TEST COMPONENTS BEFORE
~ 100-120/220-240 V 50-60 Hz 10/5 A

TOUCHING.
VORSICHT : EINE ZUVERLASSIGE ERDUNG KANN NUR ERREICHT WERDEN, WENN DAS
GERAT AN EINE KRANKENHAUSSICHERE STECKDOSE ANGESCHLOSSEN WIRD.
CAUTION : GROUNDING RELIABILITY CAN ONLY BE ACHIEVED WHEN EQUIPMENT IS
CLASS 1, TYPE BF, (CSA RISK CLASS 2G). CONNECTED TO AN EQUIVALENT RECEPTACLE MARKED HOSPITAL GRADE.
USA: THIS SYSTEM CONFORMS TO ALL APPLICABLE
H G
®
STANDARDS OF THE RADIATION CONTROL
FOR HEALTH & SAFETY ACT OF 1968.
0123
S/N MFG'D SURGICAL
P/N REV ALCON LABORATORIES, INC.
IRVINE, CA 92718. USA
Figure 1-7
Rear Panel
906-5420-501 1-11
EyeLite™
INFORMATIVE MESSAGES
The messages listed in Table 1-3 are displayed on the

LCD display to inform the operator of system status.
Table 1-3
EyeLite™ Messages
MESSAGE DESCRIPTION
Alcon 532 EyeLite XX XX represents the version of software in the system.
Please Wait During the initial warm-up sequence, the LEDs flash for 8 seconds.
System Start-up Start-up procedure.
When the system is in Ready mode with the Single Shot selection, an action
on the footswitch delivers one shot per exposure time selected. If the
Mode: Single Shot
footswitch is released prior to the termination of the exposure time, the
treatment beam is interrupted.
When the system is in Ready mode with the Continuous selection, an action
Mode: Continuous
on the footswitch delivers the beam until the footswitch is released.
XXX represents the interval time which can be selected. The range is 100ms
Mode: Repeat XXX ms
to 1000ms in 100ms increments (default is 300ms).
XXXX represents the number of shots. This can be reset to 0 by pressing the
Shot Count: XXXX
reset key.
Lasers OFF When the OFF key is pressed, both lasers shut-down.
Terminal Slit Lamp The operator has selected and confirmed the Slit Lamp terminal.
Terminal LIO The operator has selected and confirmed the LIO terminal.
Terminal Endo The operator has selected and confirmed the Endo terminal.
This message flashes for 3 seconds to alert the operator that this selection has
LIO Term Selected
been made.
Power not in range Power is not within ±20% before treatment.
Treatment has been interrupted since power cannot be maintained within

OFF Condition
±20% of selected value.
1-12 906-5420-501
EyeLite™
The prompts listed in Table 1-4 are displayed on the

LCD display when action is required by the operator.
Table 1-4
EyeLite™ Prompts
PROMPT DESCRIPTION
The system has detected that the fiber is not connected to the Laser Aperture
Connect Fiber SMA connector on the front panel. The system will stay in this mode until the
connection is made.
The system has detected that the treatment power is not set to the minimum
Set power to minimum setting. For safety reasons, the system will stay in this mode until the Power
Adjust knob is turned fully counterclockwise to the minimum setting.
The system has detected that the footswitch is depressed during warm-up or
Release Footswitch while in standby. In order for the system to proceed, the footswitch must be
released.
The system has detected that the Dr’s Filter is not engaged. The system will
Engage Dr Filter
remain in standby until the Dr’s Filter is engaged.
The system detected that either the Dr’s Filter or the Bridge (3000LE) has not
Check Filter/Bridge been connected or properly engaged. The system will remain in Standby mode
until the connection is made.
The Slit Lamp Terminal is selected. Pressing the confirm key sets the system for
Select Slit Lamp?
use with this terminal.
The LIO Terminal is selected. Pressing the confirm key sets the system for use
Select LIO Term?
with this terminal.
The Endo Terminal is selected. Pressing the confirm key sets the system for use
Select Endo Term?
with this terminal.
The Dr’s Filter must be properly in place on the Slit Lamp and Endo terminals to
Dr’s Filter in place?
protect the Doctor during treatment.
906-5420-501 1-13
EyeLite™
THIS PAGE INTENTIONALLY LEFT BLANK
1-14 906-5420-501
EyeLite™
SECTION TWO
THEORY OF OPERATION
The purpose of this section is to provide general The other part of the voltage goes through a step down
information regarding how certain PCBs and circuits transformer and is reduced to 20V. This 20V signal is
operate and the functions they are responsible to rectified by BR1 and regulated down to 12VDC. This
perform. This section is not intended to provide an in- 12V signal is sent to the green LED at the rear of the
depth, component-level analysis of the system. system and is then routed through the Front Panel PCB
Voltage and/or signal analysis can be performed by to check the status of the key switch. From the key
analyzing the schematics for the PCB’s manufactured switch the signal is routed to the Emergency switch. If
by Alcon. Theory of operation and schematics for the key switch is on and the emergency switch is
OEM products used in the EyeLite™ remain the pushed in, the 12V signal will not return to energize
property of the respective manufacturers. relay K1. If the key switch is not turned on the 12V
signal will not go to the Emergency switch. If the key
Figure 2-1 is a block diagram which shows a switch and Emergency switch are properly set, the
simplified overview of the system. Following this 12V signal is sent to energize K1 and power up the
diagram, each block is discussed in detail with an rest of the circuits.
associated detailed diagram of the block. Refer to
Tables 2-5 through 2-12 at the end of this section for DC Power
descriptions of PCB interconnections. The Back Panel PCB receives ±12V and +5V from the
Analog PCB through J6. The -12V is regulated down
BACK PANEL PCB (see Figure 2-2) to -5V (U1). These voltages are sent to the CPU
(Microprocessor) and Interface PCB’s through J10 and
The Back Panel PCB consist of several circuits J9 respectively. This voltage also provides the voltages
designed to provide an interface between the outside for the rest of the Back Panel PCB.
devices and the laser system. A secondary function is
to provide power for certain PCB’s and devices. Filtered DC Power
The 5V signal received from the Analog PCB is
Power Entry Module amplified by a DC to DC converter to ±12V. This
Power is received via the line source and processed in signal is designated by ±12VA. This ±12V is used to
the Power Entry Module. The line voltage is then provide a clean (relatively noise free) ±12 volt signal
filtered through L3 and splits at this point. The first to the analog devices of the Interface PCB (J1).
part of the voltage is sent to relay K1. When K1 is
energized, it will send voltage to the power supplies.
Fan Fan
OPTICS
LASER HEAD
ANALOG BLOCK
PCB Laser laser beam laser & aiming
diode drive Head
LASER Cavity beams
PCB
POWER pmon
SUPPLY Aiming
REAR Beam
PANEL control
PCB
drive detect
120/240 V ELECTRONICS distributed signals signals
POWER
ENTRY POWER to system control
via Analog data
MODULE SUPPLY OPTICS
& Rear Panel INTERFACE data
PCBs PCB PCB
control
CPU FRONT
display data
PCB data PANEL
PCB
control
signals
Figure 2-1
System Block Diagram
906-5420-501 2-1
EyeLite™
RS232 Service Port Interlock

This is a standard RS232 port. The connection to With the Interlock plug connected, the signal from the
COM1 of the CPU PCB is made directly to this port. Analog PCB is pulled low. This signal originates from
The expansion port is also a RS232 port, however, and a relay. When the plug is removed the circuit on the
this time it is not used. Analog PCB is pulled high, the laser is disabled, and
the interlock error signal is sent to the Interface PCB.
Doctor's Filter
The Doctor's circuit serves two purposes. Pins 1, 3 & 5 Footswitch
are used to monitor the micro switches of the Doctors When the footswitch is depressed, FS_NO is pulled
filter. These signals are routed directly to the Interface low and indicates to the Interface PCB that the
PCB. These signals are designated DRF1_1, DRF1_3, footswitch is depressed. FS_NC is pulled high under
and DRF1_5. DRF1_CTRL is a buffered 5V analog the same conditions.
signal from the Interface PCB. This signal is amplified
by U4 and sent to Pin 6. This signal was designed to LZON Signal
run a Doctor's Filter shutter motor in the future if it is This signal is generated by the Analog PCB indicating
determined necessary. However, currently this circuit that the laser is set to fire. It is routed to the Optics
is not being used. There are provisions and circuits for PCB by J7. A low signal indicates that the laser is
a second Doctor's filter (U3) included as well, and are ready.
not used at this time.
Volume and Message Control
OTHER CIRCUITS The +5V buffered signal is sent to two potentiometers
Laser On via J1 pin 31. R24 controls the message panel display
This circuit is used to power an external warning lamp. and R23 controls the volume.
When the EyeLite™ is in the Ready mode the LZRDY
signal is used to energize relay K2. When K2 is
energized, power to the external device is connected.
Panic Key
Switch Switch
Back Panel PCB

Power
Line Transformer/ To Interface PCB
Entry
Filter Rectifier
Module
Back-Lite Volume
Control Control
AC Mains
Power
AC To Power
Cord
Relay Supplies
To Interface PCB
To CPU PCB
Remote 24V 2 Amp

Footswitch Dr's Filter RS232C From Analog PCB
Expansion Interlock Relay
Connector Connector Com Port
Switch connector
Interlock Service Relay

Footswitch Dr's Filter N/C
Plug Computer Connector
Figure 2-2
Back Panel PCB Block Diagram
2-2 906-5420-501
EyeLite™
POWER DISTRIBUTION (Figure 2-3)
The power supply module consists of two switching

power supplies piggy-backed together. The upper
supply is the Electronics Power Supply and supplies
the necessary +24,+12,-12,+5 volts to run the circuit
boards.
The lower power supply is the Laser Power Supply

which drives the laser head. It provides -3.3 volts at
30A. Attached to the Laser Power Supply is a solid
state relay that interrupts the 120/240 volt input when
the CPU determines that the laser head should be shut
off.
The Laser Power Supply has a 5A 250V fuse on the

input and the Electronics Power Supply has a 2A 250V
fuse. Both fuses are of the T20 variety.
To Interface PCB
120VAC Electronics
From Back
Panel PCB Power
To Analog PCB
Supply
To CPU
Power
From Analog PCB
Supply Fan
To Back
Solid Laser Panel PCB
State Power Heatsink
Relay Supply Fan
To Laser Head
via Analog PCB
From
Analog PCB
Figure 2-3
EyeLite™ Power Distribution Block Diagram
906-5420-501 2-3
EyeLite™
EyeLite™ Connections.
CPU PCB The EyeLite™ uses COM1, COM2, Digital I/O (H1),
PCMCIA Slot and SEB (H2). Power is delivered through
This OEM PCB (see Figure 2-4) is used to run a a separate DC power connector. Connector locations are
program designed by Alcon to control the EyeLite™ shown in Figure 2-4 and defined in Table 2-3.
laser. The code necessary to run the EyeLite™ is
transferred to the Interface PCB through the PCMCIA Slot (J2)
Synchronous Expansion Bus (SEB) in digital form. The PCMCIA (Personal Computer Memory Card
The SEB is the main communication port for the International Association) is used to hold the Flash
EyeLite™. CPU specifications are as follows: Card (Memory Card) that contains the EyeLite™
• Intel386 EX processor.
program. This information is accessed by the EyeLite™
• Intel 4 Mbyte Boot Block Flash, which contains a flash
programming/loader utility. when the system is turned on.
• Bus/Memory Controller ASIC.
• PCMCIA Slot. COM1 (JP3)
• Pipelined, zero wait state, page mode operation. COM port 1 is a three wire serial communication port
• Non-pipelined, one wait state, page mode operation. connected directly to the Back Panel PCB and used as
• 1, 2, 4, 8, or 16 Mbyte DRAM. the Service connection port. COM1 and COM2
• One single-sided x 32 SIMM. pinouts are listed in Table 2-2.
• SVGA Local Bus Graphics Controller (512 Kbyte DRAM
frame buffer). COM2 (JP2)
• RTC with Extended Battery Backed RAM.
COM port 2 is a 9 wire serial communication port
• PS/2 Style Keyboard and Mouse Interface.
• IDE Hard Disk Interface. connected directly to the Front Panel PCB and used to
• PCMCIA 2.0 (single slot). transfer serial data to and from the Front Panel
• Two asynchronous Serial Ports (COM1 and COM2). controls.
Figure 2-4
CPU PCB Connector Locations
2-4 906-5420-501
EyeLite™
Digital I/O (H1) Table 2-2

The Digital I/O connector connects to the Interface CPU PCB COM1 & COM2 Pinouts
PCB via A2J3. Only connections INT2 and INT3 are
COM1 (JP3) COM2(JP2)
currently used. Refer to Table 2-3 for pinouts. Three-Wire Port Standard Serial Port
Pin Function Pin Function
Synchronous Expansion Bus (SEB) (H2) 1 n/ c 1 DC D
Data and address information is transferred to and
2 n/ c 2 DSR
from the Interface PCB through the SEB.
3 Rx 3 RxD
4 n/ c 4 RT S
Power Supply Connector (J1)
5 Tx 5 Tx D
The CPU receives power from the Electronics Power
6 n/c 6 CTS
Supply through this connector. Refer to Table 2-4 for
7 n/c 7 DTR
pinouts.
8 n/c 8 RI
9 GND 9 GND
FLASH RAM
10 n/c 10 n/c
The CPU PCB also contains a 4 Megabyte non-
volatile RAM chip. This RAM chip will be used on
future EyeLite™ Systems to replace the Flash Card.
The executable program necessary to run the
EyeLite™ will be stored here.
Table 2-3
Digital I/O Connector Pinouts
Table 2-1
Pin Signal Type Pin Signal Type
CPU PCB Connector Definitions
1 DIO7 I/O 14 VSS GND
CONNECTOR/ LABEL DEFAULT 2 DIO6 I/O 15 INT1 I
FUNCTION
JUMPER ON PCB SETTING
3 VS S GND 16 INT2 I
CN1 FLAT PNL Flat Panel Header N/A 4 DIO5 I/O 17 INT3 I
H1 H1 Digital I/O Connector N/A 5 DIO4 I/O 18 INT6 I
H2 H2
Synchronous
N/A
6 DIO3 I/O 19 +12V PWR
Expansion Bus
Power Supply
J1 J1 N/A 8 VS S GND 21 -12V PWR
Connector
9 DIO1 I/O 22
J2 J2 PCMCIA Connector N/A
J3 MOUSE Mouse Connector N/A
11 RESET O 24 +5V PWR
J4 J4 VGA Connector N/A
12 VS S GND 25 +5V PWR
J5 KYBD Keyboard Connector N/A
13 CLK2 O 26 +5V PWR
No jumper (do
JP1 MFG TST Manufacturing Test
not use)
Serial Port 2
JP2 COM2 N/A
(standard)
Serial Port 1 (three-

JP3 COM1
wire)
N/A Table 2-4
Power Supply Connector Pinouts
No jumper
JP4 SPKR PCMCIA Speaker
installed
Pin Function
Jumper on pins
Program/Protect 1 OPEN
JP5 PRGMBB 2-3 (Protect
Boot Block
Mode)
2 +5V
OFF (initially 3 +12V
OFF-1,4M
JP6 DRAM Size contains 1
ON-2,8,16M
Mbyte) 4 -12V
JP7 (none) 5 GND
No jumper 6 GND
JP8 SPKR Speaker
installed
No jumper
JP9 POST Post-Loop Test
installed
FORCE No jumper
JP10 Force Update
UPDATE installed
JP11 IDE IDE Connector N/A
906-5420-501 2-5
EyeLite™
communicate with U23, an on-board EPROM, and

INTERFACE PCB (see Figure 2-5) U19 an EEPROM type digital potentiometer chip.
Also, communication with the EEPROM located on
The Interface PCB receives commands from the CPU the Analog PCB is effected by this serial bus. These
via A2J2, the Synchronous Expansion Bus (SEB). The PROMs are used for the nonvolatile storage of serial
SEB signals are tabulated in the CPU/INTERFACE numbers and other data. They do not currently play an
Table. Address lines A1-A8 and Al2-A15 connect active function in the operation of the Interface PCB.
directly to U1, a Programmable Logic Device (PLD)
which decodes the addresses according to the U3 and U4 are bus driver chips used to isolate the
description given in the PLD Assignments Table. Interface PCB data bus from the CPU. Data direction
is controlled by direction and control lines connected
Essentially the CPU communicates with the EyeLite™ to the PLD. A counter timer chip, U5, is used as a
via the SEB and a serial communication port located safety check on the laser output control pulse, labeled
on the Front Panel. The Interface PCB performs DIO_CUR and output from U8. U8 is reset to its low
Analog to Digital Conversion of input signals received level by triggering -LDAC6 low at the end of the
from the Analog Board by U7 and U14, 12 bit and 8 safety pulse time out.
bit converters. Conversely, Digital to Analog
conversion of the commands from the CPU is Interrupts reserved for future use are implemented by
performed by three 8 bit converters, U8, U9 and U10. the interrupt controller chip, U2. Also reserved for
Single bit I/O (Input/Output) is handled by the two PPI future use is the sound chip circuitry consisting of U6,
chips, U12 and U13. These ICs are used to input a Yamaha Digital to Analog Converter which is used
status, and to output control signals, primarily to the to input serial data to U20. U20 in conjunction with
Analog PCB. Signals to and from the Optics PCB are U22 generates analog sound data which is amplified
handled through the PPI’s. by U21 and U24. U24 is the TDA7052A audio
amplifier whose volume is controlled by the voltage
A serial type I squared C bus is created by bit banging developed across a potentiometer located on the Back
clock and data signals out of ports PC1 and PC4 of Panel. The potentiometer signal VOL_CTRL is
U12. In this manner, parallel data is converted into a amplified by U21 and output to the volume control
serial bus stream (much like changing parallel data circuit of U24.
into serial data using a shift register) which is used to
2-6 906-5420-501
EyeLite™
From CPU
D0-D15 Bus Drivers
U3, U4
BD0-BD15
Interface
PCB
BD0-BD15 BD0-BD15
To Optics PCB
A1-A8 PLD PPI
From CPU U1 U12, U13
To Analog PCB
CS1-CS10
To Back Panel
±5V
From Back Panel ±12V
RET.
BD0-BD15
A/D
From Analog PCB Converter To CPU
U7, U14
BD0-BD15
D/A
From CPU To Analog PCB
Converter
BD0-BD15 Timer U8-U10
U5
Figure 2-5
Interface PCB Block Diagram
906-5420-501 2-7
EyeLite™
Over Voltage Monitor

ANALOG PCB (see Figure 2-6) The purpose of the Over Voltage Monitor is to protect
the diode in case a failure turns on the current drive
The Analog PCB is an OEM product that controls and circuitry. A comparison is made between the actual
monitors all functions of the laser engine (head). It voltage sensed to the diode and a preset value. If the
provides current and temperature controls to the laser actual exceeds the preset at U7, a fault signal is sent to
head. the PAL U13 and triggers the SCR to short to ground.
Watchdog Interlock PAL
The Watchdog circuit is a mechanism that shuts down The Interlock PAL receives the fault signals then
the laser diode driver and the diode power supply generates the appropriate error codes (LEDs) and takes
unless it receives the right signal from the CPU. A appropriate action, mainly shutting down the laser
500Hz TTL square wave generated by the software through the SCR. Through the use of a clock signal
tells the Watchdog circuit that the software is working and the latching function of the PAL, changes to the
properly. Additionally the Watchdog signal is used as IR Relay Control are limited to the times when the
a clock for the Current Fault Detect, and SSR Time diode current is off.
Out. Absence of the Watchdog signal as a clock will
prevent any other circuit from activating the laser. Diode PS Crowbar
This circuit’s primary function is to protect the diode
Diode Current Control in the event of a failure. When a fault signal is
The current is controlled through the use of current received, Q3 will turn on and turn SCR1 on. With
sensors, comparator, and target level current setting. SCR1 on the VDS_SNS signal is shorted to ground
The signal DIO_CUR is received from the CPU via and will remain at ground potential as long as current
the Interface PCB. This value is compared with the is delivered by the diode power supply. This will cause
value of the current sensor (S1). Any difference is the output of the diode power supply to drop to 0 volts.
amplified by U1 and causes the current to increase or
decrease. SSR Timeout
The SSR (Solid State Relay) located on the power
Light Loop supply is controlled by the SSR signal. Upon power up
The Light Loop is an optional tool used to control the of the system the SSR is locked out until a reset signal
current. A reference voltage is set by the CPU via the is sent to Timer U14. When the microprocessor sends
Interface PCB for comparison with the Photocell the reset signal, the Timer is stopped by the Watchdog
(PMON1). With the Light Loop turned on, the diode circuit and the PAL allowed to turn the SSR on.
current can be adjusted by monitoring the FD_BAK
(feedback) signal and adjusting the REF_LVL Head Temperature Control
(reference level) voltage up or down. The analog The laser head uses a Thermo Electric Cooler (TEC) to
current loop is added to the output of the Light Loop maintain proper laser head temperature. This device is
and is fed to U1 to control the laser output. capable of cooling and heating. It is comprised of two
dissimilar materials that, when current is applied to it,
Diode Current Shutoff will cause one material to heat and the other to cool. If
The Diode Current Shutoff is a controlled way of the current is reversed, the cooling and heating action
turning the diode current on or off. When Q1 is turned is reversed. A thermistor monitors the head
on, the gate drive of the series pass FETs is pulled temperature and provides the control signals to the
down and thus turning them off. TEC power supply. If the temperature is too high,
current is sent through the TEC to provide cooling.
Over Current Monitor Conversely if the temperature is too low the current it
An overcurrent situation occurs when the current set sent to provide heat. When the cooling function is
point voltage is less than the voltage of the current enabled, LED D34 illuminates. Over or under
sensor S2. When this condition occurs the output of temperature conditions will cause a fault.
U7 goes low and triggers a fault condition to control
PAL U13 and in turn triggers the SCR to short to
ground.
2-8 906-5420-501
EyeLite™
Analog PCB
Fault
Display A8 TEC
Heat Sink
Heat Sink
To Solid State Head Temp TEC
OT Sensor SSR /SSR
Relay on Power Control
Timeout Supply
Laser Diode
Watchdog
Monitor /SCR
Head Temp Head Temp
HTEMP_
Calibrate Interlock
Current
Fault Current
Interlock TMP_FLT P1 P4
Detector Relays
PAL
Over
S2 Current Current
Monitor S1 Calibrate P7 P11
FAULT
From Head PCB PMON1

Lite Diode
From Current
REF_LVL Loop From
Back Interlock Control Laser
Panel DIO_CUR
Power
Diode
SHUTOFF
Supply
Current
FD_BK
Over Shutoff
/OV_TEST Voltage
Monitor
To Laser
/SCR VDS
Fan FAN_OUT Diode Power Supply
FAN_IN Speed High Current
PS Crowbar VDS_SNS
Control Doubler
DBTMP_S Temp TMP_FLT
Control
Laser On LZON*
DIO_ON To Back Panel
Indicator
Figure 2-6
Analog PCB Block Diagram
Doubler Temperature Control Fan Speed Control

The doubling crystal temperature is monitored by a The Fan Speed Control circuit consists of a
thermistor. Optimal operating conditions are set by the comparator/amplifier circuit and a voltage limiting
manufacturer. The output of the thermistor is tied to a diode circuit. Signals from the head temperature
heater that keeps the temperature in its optimum range. control circuit are analyzed by the CPU and then sent
A fault condition (interlock) is sent to the Interface to the fan speed control circuit. As the temperature
PCB and then the CPU if the temperature of the increases, the input to the comparator circuit increases
doubling block exceeds its established boundary. and the output decreases. A decrease in the output
causes an increase in fan speed. Diodes limit the
minimum voltage to the fans to 12V.
906-5420-501 2-9
EyeLite™
Laser Cavity
LASER HEAD (see Figure 2-7) The Laser Cavity is hermetically sealed to prevent
contamination. It contains the YAG rod, Photocells,
NOTE: There are no serviceable parts inside the Diode, and Mirrors. The YAG rod is side pumped by a
Laser Head. It is imperative that no attempts be diode array. The current controlled diode array
made to disassemble the Laser Head. controls the output power. The IR beam resonates
between the mirrors and the doubling crystal. As the
The Laser head assembly is a sealed box that contains IR passes through the temperature-controlled crystal,
the Head PCB, Laser Cavity (YAG Rod, Diode, and the second harmonic is filtered out and passed through
Mirrors), Doubling Crystal, Photocells, and a Green Output coupler and IR high reflector. This
Thermistors. arrangement is known as Intercavity Doubling. The
optic assembly of the laser head is mounted to a thick
Head PCB plate. Attached to this plate is a TEC (Thermo Electric
The Head PCB contains the adjustments for the Diode Cooler), which in turn is attached to a large heat sink.
Max Current, Head Temperature, Doubler When the head temperature is too high the TEC
Temperature Set, and Photocell monitors (Pmon 1 and cooling element is turned on and transfers the heat to
Pmon 2). This PCB is part of the Laser Head and is not the heat sink.
replaceable. All adjustments except the Photocell
monitors are preadjusted to match the performance
characteristics of the Head and should not be changed.
LASER HEAD
Diode Laser
and Rod
End Mirror Folding Mirror
HR @1064nm HR @1064nm
Focusing Mirror
PMON 1&2 HR @1064nm
HT @532nm
To Optics
Block Green Treatment
Beam 532nm KTP Crystal and
Heating Oven Flat End Mirror
HR @1064nm
HR @532nm
HR=High Reflector
HT=High Transmitter
Figure 2-7
Optics Block Diagram
2-10 906-5420-501
EyeLite™
Cell 3 Detection
OPTICS PCB (see Figure 2-8) A photo cell is mounted in the optic block to detect the
presence of a laser beam beyond the shutter. The photo
The Optics PCB conditions data and inputs from the cell is adjusted to the minimum amount of laser beam
Interface PCB and passes them to the appropriate emitted at the output of the laser. This signal is filtered
components or back to the Interface PCB. and amplified by U7 and U5 respectively then
compared to Vref at U4. If no signal is detected, the
The safety interlock circuit routs the +12V power input to U4 is less than Vref and the output (C3_DET)
through the footswitch prior to its application to the is driven low. A logic level high C3_DET indicates
shutter motor driver circuit. This circuit insures the that the laser beam is detected. If the laser is not firing,
shutter can not be opened unless the footswitch is a logic level high will generate an error code.
depressed.
Shutter Position
A speaker signal generated on the Interface PCB is The shutter position is detected by an optical
routed through the optics board to the speaker. interrupter. With the shutter open the photo transistor
conducts and saturates the transistors. With the
Fiber Detection transistor saturated the input to the op amp (U4) is low
Fiber detection consists of an optical interrupter circuit and drives the output high. With the shutter closed the
and an operational amplifier. A signal is sent to the collector of the photo transistor is open and the input
LED that illuminates the photo transistor of the optical to the op amp is high with respect to Vref and drives
interrupter. The collector of the photo transistor is tied the output low.
to a comparator circuit (U1) that compares the input
with a reference voltage. When a probe is inserted, the Shutter Motor
collector of the Photo transistor opens. With an open The shutter motor drive signal comes from the
collector, output of U1 is high with respect to Vref and Interface PCB. A logic level high is input to an
drives the output of the op amp high. When a probe is amplifier (U3) to boost the signal to 10V. A logic low
absent the photo transistor saturates and the potential at the input is amplified to -2V. The +10V signal is
at the collector is a ground level. With the input at U1 used to open the shutter, the -2 V is used to close it.
less than Vref, the op amp is driven low. These signals
are sent to the Interface PCB (J6) for monitoring.
To/From Interface PCB
Optics
PCB
Probe
From Chimney To Safety
Detect 1 Cell 3
Photo Cell 3
Shutter To Shutter
Motor Motor
Probe
From Chimney Shutter
Detect 2 To Photo
Position
Interruptor
Detector
Aiming From Diode Monitor

Diode To Diode Shut off
Figure 2-8
Optics PCB Block Diagram
906-5420-501 2-11
EyeLite™
This signal is routed to a comparator that checks the

signal from the push-pull circuit. If the LZON signal is FRONT PANEL PCB (see Figure 2-9)
low (Laser enabled) the shutter drive signal is
transmitted to the shutter motor. If the LZON signal is The Front Panel PCB is responsible for the following:
high, the shutter drive signal is blocked. • Displaying user information and prompting for user
input.
Aiming Beam • Displaying system parameters (7 segment LEDs) and
The Interface PCB generates the signal Aim_SO to status (LEDs).
control the Aiming Beam Laser. A high signal shuts • Decoding key switches.
off the laser during firing. A low signal enables the
laser. The intensity is controlled by Aim_BP. Built The functions of the Front Panel are controlled by U8
into the aiming beam module is a 50 mW sensor. This a Motorola Microcontroller. This integrated device is
sensor is used to tell the Interface PCB if the aiming programmed as a key decoder, lamp encoder,
beam laser is on when power is applied. frequency counter, and message display controller.
Other Circuits Message Display

There are three LED’s that are used for visual Messages are received from the CPU through W22.
verification of voltages. W22 is connected to COM 2 (RS232) and is routed to
LED 1 —> 5 Volts a RS232 serial receiver/driver. From here they are sent
LED 2 —> -12 Volts to the LCD Message Display Card through W28.
LED 3 —> +12 Volts
Key Decoder/Lamp Encoder
U5, U6, and U7 in conjunction with U8 form a
multiplexed keypad switch and LED matrix. These
signals are input to the Display PCB. The Display
PCB monitors keypad strokes and sends information to
the microcontroller. Depending on the function, the
CPU will return a signal to illuminate the appropriate
status LED.
Frequency counter
The aiming potentiometer is attached to a Variable
frequency oscillator (U16). As the aiming
potentiometer is adjusted, the pulse width of the
oscillator changes. The microcontroller (U8) sends this
data to the CPU PCB for further processing.
Other Functions
Contrast Controls
The signal from the Back Panel PCB Illumination Pot
is routed to the Display PCB via the Interface PCB and
the Front Panel PCB. This signal is passed to the
display assembly and controls the contrast of the LCD
characters.
Timer Display Card

The Timer Display Card receives the multiplexed
signals DS1-4 and the driver signals A-G and uses
them to display the selected exposure time on four 7
segment LED’s.
2-12 906-5420-501
EyeLite™
To Interface PCB
Front Panel PCB through Power Display
and Front Panel PCBs
Power
Knob
A4
LCD
Display A7
Astable Aiming Beam

Generator U16 Intensity Knob
4 MHz 7 Segment
Crystal Micro- Decoder Power
U9 controller U10 Display A5
U8
Timer
From Demux. Display
Serial A23
CPU Drivers U5
Driver
U1
Keypad
Membrane A6
Switch Matrix
U11,U13,U14
+5 V Status
LEDs
Reg.
Membrane
Adjust
Speaker Switches
Membrane
Toggle
Switches
Figure 2-9
Front Panel PCB Block Diagram
Power Display Card Keyswitch and Emergency Stop

The Power Display Card receives the multiplexed A buffered 12V signal from the Back Panel PCB is
signals DS1-4 and the driver signals A-G and uses routed through the Emergency Stop switch and the
them to display the power selected by the Power Keyswitch. See Back Panel PCB description for
Potentiometer on four 7 segment LED’s. Also located additional information.
on this card are the pass throughs for the Power
Potentiometer, Key switch, and Emergency switch.
Message Display Card

The Message Display Card is an OEM product that
incorporates the LCD encoder. Parallel data is sent to
the card via the CPU through U8. The card also has a
voltage controlled contrast signal (from the FP pot
R16), and a 5V backlight signal.
906-5420-501 2-13
EyeLite™
Table 2-5 Table 2-6

Analog PCB to Laser Head Signals CPU PCB to Interface PCB (A2J3) Signals
SIGNAL NAME DESCRIPTION SIGNAL NAME DESCRIPTION
AGND Analog ground. (DI00-DI07) N/A

Diode current maximum set point. (WDT) N/ A
-MAX
(28-40A)
(CLK2X) N/A
Regulated 5V for adjusting pots in the
+5R
head. (IRQ5) N/A
Diode temperature set point INT2 Hi level interrupt to CPU. Output of U17-2.
HTMP_SET
(0-5V = 15 - 40 deg).
INT3 Hi level interrupt to CPU. Output of U2- 17.
HTEMP_S Diode temperature sensor.
AGND Analog ground. (INTRQ12) N/ A
Doubler temperature set point (12V) N/A

DBTMP_SET
(5-0V = 50-90 deg).
(-12V) N/A
DBTMP_S Doubler temperature sensor.
(RTC) N/ A
DB_HEAT Doubler TEC driver (3-12V).
(+5V) N/ A
GND Ground.
(GND) N/A
PMON1 Green light photodiode for light loop.
PMON2 Duplicate photodiode (for monitoring).
+12V for photodiode bias and to generate

V+
5V.
EECLK EEPROM clock line.
EED AT EEPROM data line.
GND Ground.
Table 2-7
Back Panel PCB to Interface PCB (A2J7) Signals
SIGNAL NAME DESCRIPTION
5V -5 Volt power generated on Back Panel PCB from -12 Volt power by linear regulator U1. Input to IF PCB via A2J7-1.
+5 V +5 Volt power input to IF PCB via A2J7-2. Power supply voltage via Analog and Backplane PCBs.
+12 +12 volt power input to IF PCB via A2J7-3. Power supply voltage via Analog and Backplane PCBs.
GND Power return to Back Panel PCB via A2J7-5, 6
2-14 906-5420-501
EyeLite™
Table 2-8
Analog PCB to Interface PCB (A2J1) Signals
-ENABLE Out to enable laser from U12-20. (Lo).
RESET Hi level to clear faults on Analog. Output from U13-22.
ENABLE Out to enable laser from U12-21. (Hi)
DIO_CUR Output of U8-3. Analog Signal level sets power output of Laser. 0 to +5R (reference) volt range for 0 to max current.
LITE_LOOP Output of U13-6. Lo level activates light loop.
REF_LVL Output of U8-2. 0 to +5R volts. Reference level for light control.
PMON1 Input to U7-2 after passive filtering. Buffered Photo monitor light level.
IR_GRN Output of U12-6. Lo level selects Green Option on Analog PCB (not used).
WD Watch dog oscillator input to watchdog timer on Analog PCB. Output of U3-16. (500 Hz)
IR_LAT Input to U12-26. Hi level verifies selection of Green Mode. Verification (not used).
-FAULT Lo level indicates fault. Input to U17 inverter which outputs INT2 for input to CPU.
FLT 0 Fault bit 0.
FLT 1 Fault bit 1.
FLT 2 Fault bit 2.
+5R +5 volt reference voltage generated on Analog PCB.
CUR_MON 1 0 to +5R volts input to U14-6. Indicates 0 to 50 amps.
CUR_MON 2 0 to +5R volts input to U14-5. Indicates 0 to 50 amps.
H_TEMP 0 to +5R volts input to U14-4. Indicates Diode temp sense, 15° to 40°C range.
PMON2 0 to +5R input to U7-4 after passive filtering.
HS_TEMP 0 to +5R input to U14-3. Indicates 60° to 10°C range of Heatsink temperature.
VDS SNS 0 to 2.5 volt range input to U14-2. Corresponds to -5 volt to 0 volt on the diode power supply.
AGND Analog Ground on the Analog PCB.
-OC TEST Input to U12-24. Lo level to create Over Current simulated fault.
-OV_TEST Input to U12-25. Lo level to create Over Voltage simulated fault.
FD_BAK 0 to +5R input to U7-5. Output of error loop amplifier on Analog PCB. (0 to 5V = -3A to + 3A nominal adjustment).
FAN_IN Output of U9-27. 0 to +5R range for off to high fan speed.
EECLK Output of U12-17. Digital clock for EEPROM programming.
EEDAT Output of U12-15. Digital serial data line for EEPROM programming.
ACKL Hi level input to U13-13 indicates acknowledge state of Analog PCB.
GND Digital Ground Connections via pins A2J1-1,3,5,7,9,11,13,15,17,19, 21,23,37,41,43,45.
AGND Analog Ground A2J1-34.
-SSR_MON A low signal indicates the solid state relay has turned on the 300W switching power supply.
906-5420-501 2-15
EyeLite™
Table 2-9
CPU PCB to Interface PCB (A2J2) Signals
A0 - A25 Address lines from the CPU Synchronous Expansion Bus Connector A2J2.
Signals in parentheses ( ) denote signals not connected on the Interface Card to any device. These signals are
NOTE:
reserved for future use.
0-A8, For the current design Address Lines A0-A8 and lines A12-14 are routed directly to U1.
GND Digital Ground Plane lines connecting CPU to Interface Ground via GND pins.
+5 volt power bus signal on the CPU PCB. The +5V pins are brought out to the Interface PCB via A2J2 pins but are
(+5V)
not connected to any component on the Interface PCB.
-BHE Byte High Enable - reserved input to the PLD
D/C Data/Command - reserved input to the PLD
M/IO Memory I/O
D0-D15 Data Lines
BALE Address Latch Signal
IOR SEB I/O Read Strobe
-IOW SEB I/O Write Strobe
IOCHRDY I/O Channel Ready - used to extend SEB cycles
-IOCS16 I/O Channel Select 16 - indicates a 16 bit I/O device is being accessed
PWRGD Power Good - used to generate a reset
CLKSYS System Clock input to Interface - 8 MHz
(-WR) N/ A
(-RD) N/ A
(-MEMR) N/A
(-MEMW) N /A
(IMEM16) N/ A
2-16 906-5420-501
EyeLite™
Table 2-10
Back Panel PCB to Interface PCB (A2J6) Signals
(FS_COM) N/A
FS_NO Foot Switch Normally Open. Hi level indicates switch is not depressed. Input to U13-3.
FS_NC Foot Switch Normally Closed. Hi level indicates switch is depressed. Input to U13-4.
DRF1_CTRL 0 to +5 volt control signal at U10-11. Signal is amplified and output to Dr.Filter No. 1 via Back Panel PCB.
DRF1_1 Logic level input from Dr. Filter No.1 via Back Panel PCB. Input to U13-2.
0 to +5 volt control signal at U10-10. Signal is routed to Back Panel PCB where it is amplified by U3. Signal is
DRF2_CTRL
reserved for future use.
DRF2_3 Logic level input from Dr. Filter No. 2 via Back Panel PCB. Input to U13-42.
(DRF1_5) N/ A
Laser Ready. Hi level output from U13-19 indicates Eyelite is operational. Signal is routed to Back Panel PCB via
LZRDY
A2J6-11. Signal controls LASER ON relay for remote indication of Eyelite use.
Interlock Signal generated by external relay closure and input to Analog PCB via Back Panel PCB. Lo level indicates
ILOCK
equipment may be used. Hi level locks out Laser Firing by Analog PCB. ILOCK is monitored by input to U13-41.
LZON Lo level indicates laser is set to fire. Hi level indicates laser cannot fire. Input to U13-14.
+12VA +12 volt Analog Power generated on Back Panel PCB by U5. Used by U8, U9, and U12.
-12VA -12 volt Analog Power generated on Back Panel PCB by U5. Used by U7.
Buffered +5R voltage sent to Back Panel PCB. Voltage used to power Message Control and Power Control
+5R_BUF
Potentiometers located on Back Panel PCB.
Message Display Control. 0 to +5R analog signal developed by Message Control Pot on Back Panel PCB and routed
MD_CTRL
to Front Panel.
Volume Control signal. 0 to +5R analog signal developed by Volume Control Pot on Back Panel PCB. This signal is
VOL CTRL
input to U21 and controls the volume of audio amplifier U24.
AGND Signal return path for analog signals routed to Back Panel PCB.
Table 2-11
Front Panel PCB to Interface PCB (A2J5) Signals
ESON Hi level signal input from Front Panel. ESON lo triggers -0VTEST to below.
GND Digital ground interconnect to Front Panel.
Message Display Intensity Control. Signal line interconnect on IF. A2J6- 22 to A2J5-6. Connects Control Pot on Back
MD_CTRL
Panel PCB to Message Display Intensity input on Message Display Unit via Front Panel.
+5R_BUF +5R voltage input from Analog PCB buffered by U21.
AIM_PC Aim Beaming Potentiometer Wiper Voltage. Input to U9-3. Not implemented. Reserved for future use.
LP_PC Laser Power Potentiometer Control. Signal input to U7-2.
AGND Analog ground or signal return line connection to Front Panel at A2J5-10.
Input signal to C41 and Op Amp U21 from U8-4 located on Front Panel. This is the Beeper Signal which is made
CLICK
available to the Audio Amp located on the Interface PCB. Feature not implemented.
EECLK Serial Clock Data generated at U12-17.
EEDAT Serial Data signals generated at U12-15.
906-5420-501 2-17
EyeLite™
Table 2-12
Optics PCB to Interface PCB (A2J4) Signals
+5V Power Bus voltage output to Optics PCB on A2J4- 1, 2.
GND Digital Ground connected to Optics PCB on A2J4,5.
+12V Power Bus voltage output to Optics PCB on A2J5,6,7.
AGND Analog Ground connected to OPTICS PCB on A2J8, 9, 13.
OUT_P1 is the corresponding output signal of PDET1. For Fiber inserted, this signal is Hi level. For Fiber missing, this
OUT_P1
signal is Lo level. (TP3)
OUT_P2 is the corresponding output signal of PDET2. For Fiber inserted, this signal is Lo level. For Fiber missing, this
OUT_P2
signal is Hi level. (TP4)
AIM_SO Aim Beam Power Shutoff Hi level shuts off Laser Lo level enables power by connecting +5V to Aim Beam Laser.
Aim Beam Power Level is controlled by 0 to approximatey 1.3 volts analog input voltage to Aim Beam Laser. Output
AIM_BP
generated by U9 D/A at U9-3.
Aim Beam Output level indicator. AIM_OD Hi indicates laser output is greater than 50 micro watts. Lo level indicates
AIM_OD
laser output less than 50.
Output signal from Optics. Hi level indicates 532 Laser output present. Lo level indicates minimum 532 output not
C3_DET
detected. C3_DET is input to U12-6.
Output signal from Optics. Corresponds to STPOS. Lo Level for Shutter closed. Hi level for shutter open. Signal input
ST_POS
to U12-41.
ST_DRV Output Signal to Optics. Hi level opens shutter. Lo level closes shutter. Output generated at U12-28.
The Speaker signal and its return are output to the Optics PCB on pins 25 and 26 of A2J6. Signal originates at U24,
SPKR
the TDA7052A audio amplifier pins 5 and 8.
2-18 906-5420-501
EyeLite™
SECTION THREE
PARTS LOCATION & DISASSEMBLY
GENERAL INFORMATION 1.4 Remove two screws (M4X8) securing Top Cover
to Front Panel using a 3mm allen wrench.
This section is written to instruct field engineer on how to
locate, gain access to, and remove subassemblies and 1.5 Slide Top Cover toward back of unit to remove.
parts from the EyeLite™ Laser. Part numbers and
engineering assembly drawings are located in Section CAUTION
Seven. Do not use handle to slide Top Cover back.
DISASSEMBLY PROCEDURES 2 Installation of Top Cover
Figure 3-1 illustrates an exploded view of the system 2.1 Starting at back of unit, slide Top Cover forward
which should be referred to throughout the disassembly until it is flush with Back Panel.
instructions. 2.2 Install two screws (M4X8) securing Top Cover to
Front Panel.
1 Removal of Top Cover
2.3 Install six screws (M4X12) securing Top Cover
1.1 Disconnect mains AC power cable, Doctors to Back Panel.
Filter cable, and footswitch cable from Back
Panel. 2.4 Carefully place unit on its side or upside down,
and install eight screws (M4X8) securing Top
1.2 Carefully place unit on its side or upside down, Cover to base plate.
and remove eight screws (M4X8) securing Top
Cover to base plate using a 3mm wrench. Return 2.5 Return unit to its normal upright position.
unit to its normal upright position.
1.3 Remove six screws (M4X12) securing Top Cover
to Back Panel using a 3mm allen wrench.
Handle
Top Cover
CPU
Interface PCB
Optics PCB Fans

Front Panel PCB
Display PCB
Elastomer Keypad
Power Display PCB Back Panel PCB
Analog PCB
Power Supply Module

Chassis
Laser Head
Optics Block
Front Panel Assembly
Figure 3-1
Exploded View of the EyeLite™ Laser
906-5420-501 3-1
EyeLite™
3 Removal of Handle 6.5 Place Front Panel onto base plate, align four
holes in Front Panel brackets with holes in base
3.1 Remove Top Cover per step 1.
plate. Install four screws securing Front Panel
3.2 Remove two screws (M4X16) and washers brackets to base plate.
securing handle to Top Cover using a flat head
6.6 Install two screws securing Front Panel to base
screwdriver. Remove handle.
plate.
6.7 Install Top Cover per step 2.
4 Installation of Handle
NOTE: If Top Cover was not removed install two
4.1 Attach handle to Top Cover. M4X8 screws securing Top Cover to Front Panel.
4.2 Install two screws (M4X16) and washers using a
flat head screwdriver. 7 Disassembly of Front Panel Assembly
4.3 Install Top Cover per step 2. 7.1 Remove Front Panel Assembly per step 5.
7.2 Remove hex nut (M3X5) that secures ground
5 Removal of Front Panel Assembly straps to top post on Front Panel Bracket using a
7mm nut driver.
5.1 If necessary remove Top Cover per step 1.
7.3 Remove three screws (M4X8) securing each
NOTE: To remove Front Panel without Front Panel bracket (2) to Front Panel Assembly
removing Top Cover, remove only the two using a 3mm allen wrench.
screws (M4X8) securing Top Cover to Front
Panel. 7.4 Disconnect following connections from Front
Panel PCB: A4J2, A4J5, A4J6, A4J7, A4J8,
5.2 Position unit to allow access to bottom front. A4J9, A4J11.
5.3 Remove two screws (M4X8) securing Front 7.5 Remove four screws (M4X8) securing Front
Panel to base plate using a 3mm allen wrench. Panel PCB to Front Panel Assembly using a 3mm
5.4 Remove four screws (M4X8) securing Front allen wrench. Remove Front Panel PCB and
Panel brackets to base plate using a 3mm allen ground strap, and set aside.
wrench. Return unit to its normal position on the 7.6 Disconnect following connections from Power
table. Display PCB: A5J2 and A5J3 (Panic Switch and
5.5 Gently slide Front Panel forward and disconnect Power Pot).
cables from Front Panel PCB at A4J1, A4J3, and 7.7 Remove four screws (M3X8) securing Power
A4J4. Display PCB to Front Panel Assembly using a
5.6 Remove ground straps connected from Front 2.5mm allen wrench. Remove Power Display
Panel PCB to Front Panel brackets using a 7mm PCB and set aside.
nut driver. 7.8 Remove eight screws (M3X8) securing Keypad
PCB to Front Panel Assembly using a 2.5mm
allen wrench. Remove Keypad PCB and
6 Installation of Front Panel Assembly Elastomer Keypad, and set aside.
6.1 Reconnect following cables: W22 to A4J1; W15 7.9 Remove two screws (M3X8) securing Fiber
to A4J3; and W4 to A4J4. Aperture Bracket to Front Panel Assembly using
6.2 Perform "Setting Illumination of Keypad" a 2mm allen wrench. Remove Fiber Aperture
procedure in Section Five. Bracket and Fiber Aperture, and set aside.
6.3 Attach ground straps from Front Panel Assembly 7.10 Loosen set screws securing Power Pot knob to
to Front Panel brackets using a 7mm nut driver Power Pot using a 2mm allen wrench. Remove
or 7mm wrench. knob and spring, and set aside.
6.4 Position unit to allow access to bottom front.
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7.11 Remove retaining nut securing Power pot to 8.11 Secure each Front Panel Bracket to Front Panel
Front Panel Assembly. Remove Power Pot and Assembly using three screws (M4X8).
set aside.
8.12 Attach ground straps from Keypad PCB and
7.12 Loosen set screws securing Aiming Beam knob Front Panel PCB to top post of Front Panel
to Aiming Beam pot. Remove knob and set aside. Bracket.
7.13 Remove retaining nut securing Aiming Beam pot 8.13 Install Front Panel Assembly per step 6.
to Front Panel Assembly. Remove Aiming Beam
Pot and set aside.
9 Removal of Back Panel Assembly
8 Assembly of Front Panel Assembly
9.2 Position unit to allow access to bottom rear.
8.1 Install Aiming Beam Pot into Front Panel
Assembly. Rotate pot fully counter-clockwise. 9.3 Remove three screws (M4X8) securing Back
Secure Aiming Beam Pot to Front Panel Panel to base plate using a 3mm allen wrench.
Assembly with retaining nut.
9.4 Remove two screws (M4X6) securing ground
8.2 Install Power Pot into Front Panel Assembly. straps to chassis using a 3mm allen wrench.
Rotate Power Pot fully counter-clockwise.
Secure Power Pot to Front Panel Assembly with 9.5 Disconnect following connections from Back
retaining nut. Panel PCB: A1J1, A1J2, A1J3, A1J4, A1J6,
A1J8, A1J9, A1J10, and A1J17.
8.3 Install Aiming Beam Knob on Aiming Beam Pot.
Rotate knob until position indicator is in 8 9.6 Use a 7mm nut driver or 7mm wrench to remove
o’clock position. Secure Aiming beam Knob to three ground straps from Back Panel assembly
Aiming Beam Pot with set screws. and power supply to engine chassis.
8.4 Install Power Pot Knob and spring on Power Pot.

Secure Power Pot knob to Power Pot by 10 Installation of Back Panel Assembly
tightening set screws. Be sure to leave a gap
approximately 0.10 inch between knob and Front 10.1 Reconnect following cables: W1 to A1J1, W2 to
Panel Assembly. A1J2, W3 to A1J3, W4 to A1J4, W6 to A1J6, W8
to A1J8, W9 to A1J9, W10 to A1J10, and W33 to
8.5 Secure Fiber Aperture and Fiber Aperture A1J17.
Bracket to Front Panel Assembly using two
screws (M3X8). 10.2 Attach three ground straps from Back Panel
assembly and power supply to engine chassis
8.6 Secure Elastomer Keypad and Keypad PCB to using a 7mm nut driver or 7mm wrench.
Front Panel Assembly using eight screws
(M3X8). 10.3 Attach two ground straps to chassis using two
screws (M4X6).
8.7 Secure Power Display PCB to Front Panel
Assembly using four screws (M3X8). 10.4 Install three screws (M4X8) securing Back Panel
assembly to base plate.
8.8 Connect following cables to Power Display PCB:
W23 to A5J2 and W24 to A5J3. 10.5 Install Top Cover per step 2.
8.9 Secure Front Panel PCB and ground strap to

Front Panel Assembly using four screws 11 Disassembly of Back Panel Assembly
(M4X8).
11.1 Remove Top Cover per step 1 and Back Panel
8.10 Connect following cables to Front Panel PCB: Assembly per step 9.
W28 to A4J2, W30 to A4J5, W27 to A4J6, W26
to A4J7, W25 to A4J8, W29 to A4J9, W34 to 11.2 Disconnect A1J5 from Back Panel PCB.
A4J11 (install on pins 2 and 3). 11.3 Remove six screws (M4X8) that secure Back
Panel PCB to rear panel bracket using a 3mm
allen wrench. Remove Back Panel PCB and set
aside.
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12 Assembly of Back Panel Assembly 14.7 Attach Back Panel assembly per step 10 and Top
Cover per step 2.
12.1 Place Back Panel PCB on rear panel bracket and
align holes of PCB with stand offs of bracket.
Secure Back Panel PCB using six screws
15 Removal of Pigtailed Fan Assembly
(M4X8).
12.2 Connect cable W5 from power entry module to
A1J5 on Back Panel PCB. 15.2 Disconnect fan power connector from Analog
PCB: JFAN1 (Power supply fan) or JFAN2 (Heat
12.3 Install Back Panel Assembly per step 10 and Top
sink fan).
Cover per step 2.
NOTE: If necessary, mark JFAN connectors to aid in
installation.
13 Removal of Power Supplies
13.1 Remove Top Cover per step 1 and Back Panel 15.3 Remove cable from two cable mounts attached to
Assembly per step 9. underside of chassis beneath the CPU PCB. A
standard screwdriver may aid in releasing the
13.2 Disconnect 9 pin connector from JPWR2 on
cable mount.
Analog PCB.
15.4 Remove eight 1 7/8 inch screws that mount fan
13.3 Use a phillips head screwdriver to remove screws
assembly to side of chassis using a phillips head
(#M4) securing two black AWG 10 wires to
screwdriver.
Analog PCB at PVDS1.
15.5 Remove fan(s) from Fan Assembly.
13.4 Use a phillips head screwdriver to remove screws
(#M4) securing two green AWG 10 wires to
Analog PCB at PLD1. 16 Installation of Pigtailed Fan Assembly
13.5 Remove two ground straps from power supply to 16.1 Insert four 15/16 inch standoffs into four mounting
chassis using a 7mm nut driver. holes of each Pigtailed Fan.
13.6 Loosen four captive screws securing power 16.2 Install Pigtailed fan to chassis using eight 1 7/8
supplies to chassis using a 7mm nut driver. inch screws.
13.7 Slide Power Supplies out from open side of NOTE: Mount fan with wires facing center of
chassis. chassis (between heat sink and power
supplies), and arrows on side of fan facing
away from chassis. Mount fan guard with arc
14 Installation of Power Supplies on grid of guard positioned vertically and
facing sides of fan.
14.1 Slide Power Supply Assembly into open side of
chassis. Slide it all the way into chassis, until 16.3 Connect wires from Pigtailed fan assembly to
assembly touches back plate. connectors on Analog PCB: JFAN1 (Power
supply fan), JFAN2 (Heat sink fan). Route cables
14.2 Attach power supplies to chassis by tightening through cable mounts located on underside of
four captive screws. chassis.
14.3 Attach two ground straps from power supply to 16.4 Install Top Cover per step 2.
chassis using hex nuts (#M4).
14.4 Attach two Green 10 AWG wires to Analog PCB
at PLD1 using two screws (#M4). 17 Removal of Analog PCB
14.5 Attach two Black 10 AWG wires to Analog PCB 17.1 Remove Top Cover per step 1.
at PVDS using two screws (#M4).
17.2 Remove 16 pin multi-colored ribbon cable from
14.6 Connect 9 pin connector from Power Supply to Head PCB.
JPWR2 on Analog PCB.
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17.3 Connect a jumper wire from test point on Head 18.6 Attach two black 10 AWG wires to Analog PCB
PCB (ESD TP) to any ground test point on at PVDS1 using screw (#M4).
Analog PCB.
18.7 Connect connectors from power supply to
17.4 Remove two screws (#M4) securing green and JPWR1 and JPWR2 on Analog PCB.
black AWG 10 wires at P1 and P4 on Analog
18.8 Connect a jumper wire from test point on Head
PCB
PCB (ESD TP) to any ground test point on
17.5 Attach two lugs from step 17.4 together (green Analog PCB.
and black cables) making sure there is a good
18.9 Remove screw connecting black and green wires
conductive contact.
together.
17.6 Disconnect jumper wire installed in step 17.3.
18.10 Attach green cable to P1 and black cable to P4 on
17.7 Disconnect connector from JPWR1 and JPWR2 Analog PCB using screws (#M4).
on Analog PCB.
17.8 Remove two black AWG 10 wires at PVDS1 on
18.12 Attach 16 pin ribbon cable (connected to
Analog PCB using a phillips head screwdriver.
connector JHD1 on Analog PCB) to Head PCB
17.9 Remove two green AWG 10 wires at PLD1 on ribbon connector.
Analog PCB using a phillips head screwdriver.
17.10 Disconnect fan assembly connectors from:
JFAN1 (Power supplies fan) and JFAN2 (Heat
sink fan). 19 Removal of CPU PCB
NOTE: If necessary, mark JFAN connectors to aid in 19.1 Remove Top Cover per step 1.
installation.
19.2 Disconnect cables from J1A, H2, COM1, and
COM2 on CPU PCB.
17.11 Remove 50 pin connector JCDH2 from Analog
PCB (to Interface PCB). 19.3 Remove four screws securing CPU PCB to
chassis using a 2.5mm allen wrench. Remove
17.12 Remove three connectors JCDH1, JHS1, and CPU PCB. NOTE: There are four plastic
JTEC1 from Analog PCB. washers between CPU PCB and chassis which
may fall out when the CPU PCB is removed.
17.13 Remove six screws (#M4) securing Analog PCB
to chassis and remove Analog PCB using a
phillips head screwdriver.
20 Installation of CPU PCB
20.1 Secure CPU PCB to chassis using four 2.5 mm
18 Installation of Analog PCB hex head screws. Ensure that the four plastic
washers are replaced between CPU PCB and
18.1 Align six holes in Analog PCB with pem nuts on
chassis.
chassis and attach Analog PCB to chassis using
six screws (#M4). 20.2 Connect following cables to CPU PCB: W13 to
H2, W10 to J1A, W22 to COM2, W3 to COM1.
18.2 Connect connectors JHDS1 and JTEC1 from
Head PCB to Analog PCB. 20.3 Perform "Resetting CPU PCB" in Section Five.
18.3 Connect 50 pin connector JCDH2 from Interface
PCB to Analog PCB.
18.4 Connect fan assembly connectors to: JFAN1
(Power supplies fan) and JFAN2 (Heat sink fan).
18.5 Attach two green 10 AWG wires to Analog PCB
at PLD1 using screw (#M4).
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21 Removal of Interface PCB 25 Removal of Optics Block

21.1 Remove Top Cover per step 1. 25.1 If necessary remove Top Cover per step 1.
21.2 Disconnect cables from A2J1, A2J2, A2J3, A2J4, 25.2 Remove Front Panel assembly per step 5.
A2J5, A2J6, and A2J7 on Interface PCB.
25.3 Disconnect cables from A3J1 through A3J5,
21.3 Remove four screws (M4X12) securing Interface A3J7, and A3J9 on Optics PCB.
PCB to chassis using a 3mm allen wrench.
25.4 Remove three screws (M3X12) securing Optics
Block to Laser Head using a 2.5mm allen wrench
(see Figure 3-2). Remove Optics Block.
22 Installation of Interface PCB
22.1 Place Interface PCB on chassis. Align four holes
over stand offs and attach Interface PCB to
chassis using four screws (M4X12).
22.2 Reconnect following cables: W11 to A2J1, W12
to A2J2, W13 to A2J3, W14 to A2J4, W15 to
A2J5, W1 to A2J6, and W9 to A2J7 to Interface
PCB.
23 Removal of Optics PCB

23.1 If necessary remove Top Cover per step 1.
23.2 Remove Front Panel assembly per step 5.
23.3 Disconnect cables from A3J1 through A3J7 and
A3J9 on Optics PCB.
23.4 Remove four screws (M3X8) securing Optics
PCB to mounting bracket using a 3mm allen
wrench. Figure 3-2
Three Screws Securing Optics
Block to Laser Head
24 Installation of Optics PCB
24.1 Place Optics PCB on mounting bracket. Align 26 Installation of Optics Block
four holes with center of standoffs and attach 26.1 Align Optics Block with pins on Laser Head.
Optics PCB to mounting bracket using four
screws (M3X8). 26.2 Attach Optics Block to Laser Head using three
screws (M3X12).
24.2 Connect following cables: W16 to A3J1, W17 to
A3J2, W18 to A3J3, W19 to A3J4, W31 to A3J5, 26.3 Connect following cables: W16 to A3J1, W17 to
W14 to A3J6, W31 to A3J7, and W33 to A3J9 to A3J2, W18 to A3J3, W19 to A3J4, W31 to A3J5,
Optic PCB. W31 to A3J7, and W33 to A3J9 to Optic PCB.
24.3 Install Front Panel assembly per step 6. 26.4 Install Front Panel assembly per step 6.
24.4 If necessary install Top Cover per step 2. 26.5 Install Top Cover per step 2.
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27 Removal of Motor/Shutter Assembly from Optics Base Plate

Optics Block Hole for Steel Ball
27.1 Remove Optics Block per step 25.

27.2 Use a 2.5mm allen wrench to remove the two
screws (M3X20) with spring washers that hold
the Port Mounting Plate and Chimney assembly
onto the Optics Base Plate (see Figure 3-3). Pull
the assembly away from the Optics Block and set
aside.
NOTE: A steel ball is held in place between
optics base plate and the port mounting plate.
Be prepared to catch it when the assemblies
are pulled apart.
Beam Button
Splatter Head
Plate Screws (2)
Optics Base Plate Screws (4)
Figure 3-4
Four Screws Securing Optics Base Plate
to Optics Block Main Body
27.4 Remove two button head screws (M3X6)

securing beam splatter plate to Optics Block (see
Figure 3-3) .
27.5 Remove two screws (M3X12) securing Motor/
Shutter assembly to Optics Block (see Figure
3-5). Slide Motor/Shutter assembly out of Optics
Block.
NOTE: Refer to assembly drawings in Section
Seven for additional disassembly information.
Screws w/Spring Washers
Motor/Shutter Screws (2)
Figure 3-3
Two Screws Securing Port Mounting Plate/
Chimney to Optics Base Plate
27.3 Remove the four screws (M4X10) securing the

Optics Base Plate to the Optics Block main body
using a 3mm allen wrench (see Figure 3-4). Set
plate aside.
Figure 3-5
Two Screws Securing Motor/Shutter
Assembly to Optics Block
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28 Installation of Motor/Shutter Assembly

28.1 Secure Motor/Shutter assembly into Optics
Block using two screws (M3X12).
NOTE: Ensure top of Motor/Shutter assembly
is flush with top of optics block.
28.2 Attach Beam Splatter Plate to top of Optics
Block using two button head screws.
28.3 Replace the Base Plate onto the front of the
Optics Block, and secure with four screws.
CAUTION
Do not pinch Aiming Diode wires when installing Base
Plate.
28.4 Replace the Port Mounting Plate and Chimney

assembly onto the Optics Base Plate with steel Figure 3-6
ball in place between the two plates. Secure with Removal of Aiming Diode Assembly
two screws and spring washers.
28.5 Replace Optics Block per step 26. 30 Installation of Aiming Diode
30.1 Slide Aiming Diode in place and secure with two
1.5mm set screws.
29 Removal of Aiming Diode from Optics Block
30.2 Replace the Base Plate onto the front of the
CAUTION Optics Block, and secure with four screws.
The diode aiming laser is extremely sensitive to ESD.
Observe ESD handling techniques when changing or CAUTION
inspecting the diode aiming laser. Do not pinch Aiming Diode wires when installing Base
Plate.
29.1 Remove Optics Block per step 25.
29.2 Use a 2.5mm allen wrench to remove the two assembly onto the Optics Base Plate with steel
screws (M3X20) with spring washers that hold ball in place between the two plates. Secure with
the Port Mounting Plate and Chimney assembly two screws and spring washers.
onto the Optics Base Plate (see Figure 3-3). Pull
the assembly away from the Optics Block and set 30.4 Replace Optics Block per step 26.
aside.
Note: A steel ball is held in place between
optics base plate and the port mounting plate. 31 Removal of Laser Head
Be prepared to catch it when the assemblies 31.1 Remove Top Cover per step 1, Front Panel
are pulled apart. assembly per step 5, and Back Panel assembly
29.3 Remove the four screws (M3X10) securing the per step 9.
Optics Base Plate to the Optics Block main body 31.2 Disconnect 16 pin ribbon cable attached to Head
using a 3mm allen wrench (see Figure PCB (leave cable attached to Analog PCB).
3-4). Set plate aside.
31.3 Remove ground cable from chassis at Laser Head
29.4 Use a 1.5mm allen wrench to slightly loosen the using a 3mm allen wrench.
two set screws M3X4 that secure the diode
element and slide the complete element out from 31.4 Connect a jumper wire from test point on head
the body of the Optics Block (see Figure 3-6). PCB (ESD TP) to any ground test point on
Analog PCB.
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31.5 Use a phillips head screwdriver to remove two

screws (#M4) securing green and black AWG 10
wires at P1 and P4 on Analog PCB.
31.6 Attach two cable lugs in step 31.5 together
(green and black cables) making sure there is a
good conductive contact.
31.7 Disconnect jumper wire installed in step 31.4. Optics
PCB
Three screws
31.8 Remove Interface PCB per step 21. securing Optics
PCB bracket.
31.9 Remove six screws securing Laser Head to top of
chassis using a 3/32 allen wrench (see Figure 3-7).
31.10 Disconnect cables from A3J1 through A3J5,
A3J7, and A3J9 on Optics PCB.
31.12 Remove three screws (M3X8) securing bracket
which holds Optics PCB to chassis (see Figure
3-8). Remove Optics PCB and bracket assembly
and set it aside.
Figure 3-8
Three Screws securing Optics PCB
Bracket to Chassis
Six screws securing

laser head to laser
engine chassis
Figure 3-7
Six Screws Securing Laser Head to Chassis
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EyeLite™
31.13 Remove three screws (M3X12) securing Optics 32.5 Connect a jumper wire from test point on Head
block to Laser Head using a 2.5mm allen wrench PCB (ESD TP) to any ground test point on
(see Figure 3-2). Cover output port to protect Analog PCB.
optics from dust and set aside.
32.6 Separate two cables (black and green) that are
31.14 Gently turn system on its side (fan side facing tied together.
up) and use a 3/16 inch allen wrench to remove
32.7 Attach black cable to P1 and green cable to P4 on
four screws (#4M) securing base plate to chassis.
Analog PCB using two screws (#M4).
31.15 Remove ground cable from chassis to base plate
using a 7mm wrench.
32.9 Attach 16 pin ribbon cable from JHD1 on Analog
31.16 Remove six screws (M3X8) and washers
PCB to Head PCB ribbon connector.
securing Laser Head to bottom of chassis through
blue shock mounts using a 3/32 allen wrench. 32.10 Attach ground cable from chassis to Laser Head
Return system to its normal position. using a screw (M4X8).
31.17 Slide head assembly up and out of chassis 32.11 Secure Optics Block to Laser Head with three
enough to remove connectors JTEC1 and JHS1 screws (M3X12) using a 2.5mm allen wrench.
from Analog PCB and continue removing Laser
Head assembly (rock assembly back and forth 32.12 Install three screws (M3X8) securing Optics
slowly to facilitate removal). PCB/bracket assembly to chassis.
32.13 Connect following cables: W16 to A3J1, W17 to
A3J2, W18 to A3J3, W19 to A3J4, W31 to A3J5,
32 Installation of Laser Head Assembly W31 to A3J7, and W33 to A3J9 to Optic PCB.
32.1 Gently ease Laser Head into laser chassis until it 32.14 Install Interface PCB per step 22.
meets slight resistance (which occurs about 1"
back from complete installation). 32.15 Gently turn system on its side (fan side up) and
attach Laser Head to chassis by placing six
32.2 Attach connectors from Head PCB to JTEC1 and screws (M3X8) and washers through blue shock
JHS1 on Analog PCB. mounts. Tighten screws.
32.3 Use a screwdriver to guide heat fins of Laser 32.16 Place base plate close enough to chassis to attach
Head assembly over blue shock mounts until ground cable from chassis to base plate.
Laser Head is inserted into chassis. It is normal
for the blue shock mounts to cause resistance 32.17 Place base plate against chassis, align holes with
while inserting the Laser Head assembly. standoffs and attach base plate to chassis using
four screws (#4M). Return system to its normal
32.4 Install six screws and washers through blue position.
shock mounts to secure Laser Head to top of
chassis. 32.18 Install Back Panel assembly per step 10, Front
Panel assembly per step 6, and Top Cover per
step 2.
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SECTION FOUR
SERVICE TEST PROCEDURE
This section of the service manual is reserved for storage

of the EyeLite™ Service Test Procedure and Checklist.
Each time a service engineer visits a customer it is

required that he perform a system checkout on the
customer's Alcon equipment. The checkout is performed
by following instructions written in the Service Test
Procedure, then returning its associated Checklist to the
local service support center for filing.
The Service Test Procedure for the EyeLite™ is an

independent document, and can be ordered from the
local service support center by using the following part
number:
78.40.581
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SECTION 5
MAINTENANCE AND TROUBLESHOOTING
This section of the manual contains information to assist 1.2 Place the power meter head at the output of the
the Field Engineer in troubleshooting and repairing the chimney port.
system. Section contents:
1.3 Turn on the main power switch and then turn the
• Optical Alignment
keyswitch to the ON position.
• Calibration
• Resetting the CPU PCB 1.4 On the computer terminal, enter the Service Mode
• Keypad Illumination Adjustment by typing the password ABBMST. Read the
• Changing System Parameters warning.
• Troubleshooting Tables and Flowcharts
1.5 Press [4] to select “Set Terminal Efficiency”, then
• Test Point Descriptions
press <Enter> to continue when prompted.
OPTICAL ALIGNMENT 1.6 Enter 700mW for slit lamp efficiency, exit Service
Mode, then restart the EyeLite™.
This procedure outlines the steps required to perform a
1.7 Select Slit Lamp mode, 1.7 watts, and exposure
complete inspection and alignment of the EyeLite™
time = 2 seconds.
optics. It is divided into five sections as follows:
1.8 Press Footswitch. The system should fire without
1 - Laser Engine Inspection an "Off Condition" or "Power Out of Range" error
2 - Laser Head Inspection/Replacement message.
3 - Inspection of the Optics Block
4 - Fiber Alignment • If an "Off Condition" or "Power Out of
5 - Delivered Power Calibration Range" message appears, calibrate the
system, and repeat steps 1.1 - 1.8. If
SPECIAL TOOLS condition persists, proceed to step 1.9.
• Computer or ASCII terminal with RS232 capability;
requires 9600 baud, 8 data bits, 2 stop bits, no parity • If no errors appear, repeat steps 1.1 - 1.6,
• EyeLite Service Kit, with Aperture Tools, computer enter the correct value for efficiency and
cable proceed to step 4.
• Power Meter, Thermopile type (Coherent 210 or
equivalent) 1.9 On the computer terminal, enter the Service Mode
• Laser Safety Goggles (OD4 or above, at 532 nm by typing the password ABBMST. Read the
wavelength) warning.
• Optics cleaning kit, including spectroscopic grade 1.10 Press [6] to select the “Start Diode Service”
methanol, lens paper and air blower subroutine, then press <Enter> to continue when
prompted.
1 LASER ENGINE INSPECTION 1.11 Press the footswitch then slowly raise the head
current to maximum by pressing the [U] key.
Observe the power meter to determine the
WARNING! maximum output from the laser head. The output
Laser light emitted from the fiber and laser head is should be a minimum of 1.90 watts.
powerful enough to cause serious eye or skin
damage. Maintenance should be performed only • If the desired output is not obtained, the
by properly trained personnel, following
Laser Head may require replacement. Press
established guidelines for laser safety. The use of
protective eye wear is mandatory. the [D] key to lower current to minimum,
then press [X] to exit the subroutine.
Continue to step 2.
1.1 Connect computer terminal to the service port on
the EyeLite™ rear panel. Turn on the computer and • If the desired laser power is obtained,
start the communications software. Refer to the proceed to step 4 to test the fiber alignment.
Special Tools section for communications protocol.
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EyeLite™
2 LASER HEAD INSPECTION • If the desired laser power is not obtained,

replace the laser head assembly as follows:
CAUTION - Press [X] to exit the subroutine.
There are no serviceable parts contained in the Laser - Replace Laser Head assembly per Section
Head assembly. It is imperative that no attempt is Three.
made to disassemble the Laser Head assembly. - Return to step 1.
2.1 Remove the Front Panel Assembly per Section 3 INSPECTION OF THE OPTICS BLOCK
Three.
NOTE: Problems of low delivered power may be the
2.2 Remove the three screws (M3Xl2) securing the result of low transmission efficiency through the
Optics Block to the laser head (see Figure 5-1) Optics Block resulting from unclean optics or poor
using a 2.5mm allen wrench. Remove the two side mirror alignment. If transmission efficiency is not
screws first, then loosen the center bolt and pull the suspected, proceed to final alignment of the fiber optic
Optics Block from the Laser Head and set aside. (step 4).
Center Screw Side Screws
(remove last) (one on each side) 3.1 Remove the two screws (M3X20) with spring
washers that hold the Port Mounting Plate and
Chimney assembly onto the Optics Base Plate (see
Figure 5-2) using a 2.5mm allen wrench. Pull the
assembly away from the Optics Block and set
aside.
NOTE: A steel ball is held in place between

optics base plate and the port mounting plate.
Be prepared to catch it when the assemblies are
pulled apart.
Screws w/Spring Washers
Figure 5-1
Removing the Optics Block to Check Laser
Engine Output
2.3 Place the power meter on the base plate, facing up

and in line with the laser output.
2.4 Select the Diode Current subroutine on the
computer. Slowly raise the head current to
maximum with the [U] key, and observe the power Figure 5-2
meter to determine the maximum output from the
Removing Port Mounting Plate/Chimney
laser head. The output should be approximately 1.9
from Optics Base Plate
watts.
• If the desired laser power is obtained:
- Press [X] to exit the subroutine.
- Turn off the system using the key switch.
- Proceed to step 3 to test the optics block.
5-2 906-5420-501
EyeLite™
3.2 Remove the four screws (M4X10) that secure the

Optics Base Plate to the Optics Block main body
using a 3mm allen wrench (see Figure 5-3). Set
plate aside.
• If problems have been experienced with the
aiming beam, the diode laser element may
need to be replaced; go to step 3.3.
• If the aiming beam has been working
properly, proceed to step 3.4 to continue
inspection of the Optics Block assembly.
Optics Base Plate
Hole for Steel Ball
Figure 5-4
Replacement of the Aiming Diode Assembly
3.4 Remove four screws (M3X8) securing the first

folding mirror assembly to the optics block body
using a 2.5mm allen wrench (see Figure 5-5). Pull
the mirror assembly out of the optics block.
Screws (4) securing 1st

Folding Mirror to Optics Block
Screws (4) securing Optics Base

Plate to main body of Optics Block
Figure 5-3
Removing Optics Base Plate from Main
Body of Optics Block
CAUTION
The diode aiming laser is extremely sensitive to ESD.
Observe ESD handling techniques when changing or
inspecting the diode aiming laser.
3.3 Replacement of the Diode Element 1st Folding Mirror Assembly
3.3.1 Use a 1.5mm allen wrench to slightly loosen the

two set screws M3X4 that secure the diode element Figure 5-5
and slide the complete element out from the body Removing First Folding Mirror
of the Optics Block (see Figure 5-4). Assembly from Optics Block
3.3.2 Slide the new element in place and secure with two
set screws.
906-5420-501 5-3
EyeLite™
3.5 Inspect and clean the mirror with methanol as First Folding Mirror
required. Use the mirror alignment gauge (PN 995-
5420-004), to preset the gap between the two
mounts (see Figure 5-6). Replace the assembly into
up/down
the Optics Block, and secure with the four screws.
diagonal left/right
Use the adjustment screws on the 1st folding mirror

to center the beam within the aperture tool.
Hint: Center the beam reflection within the window,
not the beam itself.
With the Mirror Alignment Guage in place,

turn the adjustment screws (3) to Aim Beam Aperture Tool
preset the gap between the mounts.
Figure 5-6
Presetting the Mirror/Mounting Plate Gap Beam Beam
Reflection
3.6 Remove the four screws (M3X8) securing the
second folding mirror assembly to the Optics Block Figure 5-7
body using a 2.5mm allen wrench. Pull the mirror Aligning the Aiming Beam
assembly out of the optics block. Inspect and clean
the mirror with methanol as required. Use the 3.11 Install the Surgical Beam Aperture Tool (PN 995-
mirror alignment gauge to preset the gap between 5420-003) onto the front of the optics block and
the two mounts. Set the assembly aside. secure with the two captive screws.
3.7 Install the Aim Beam Aperture Tool (PN 995-5420- 3.12 Adjust the second folding mirror set screws to
002) in the second folding mirror slot on the Optics center the aiming beam within the Aperture Tool
Block and secure with the captive screws. (see Figure 5-7). When complete turn off the
3.8 Turn on the system and wait for the aiming beam to system.
illuminate. 3.13 Remove the four screws (M3X8) securing the
3.9 Adjust the first folding mirror adjustment screws to Beam Splitter Mirror assembly to the optics block
center the aiming beam within the Aperture Tool body using a 2.5mm allen wrench. Pull the mirror
(see Figure 5-7). When complete, remove the assembly out from the Optics Block.
Aperture Tool. 3.14 Use the mirror alignment gauge (PN 995-5420-
3.10 Replace the second folding mirror assembly into 004) to preset the gap between the two mounts.
the body and secure with the four screws (M3X8). Inspect and clean the mirror surface with methanol
as required. Replace mirror into the Optics Block
CAUTION and secure with the four screws.
Do not pinch Aiming Diode wires when installing the
Surgical Beam Aperture Tool.
5-4 906-5420-501
EyeLite™
3.15 Place the Optics Block onto the Laser Head and CAUTION
secure with the three screws (M3Xl2). Do not pinch Aiming Diode wires when installing the
3.16 Turn on the system, enter the Service Mode, and Surgical Beam Aperture Tool.
select the "Start Diode Service" subroutine.
3.22 Replace the Base Plate onto the front of the Optics
3.17 Press the footswitch to open the shutter, and adjust Block, and secure with the four screws.
the current using the [U] key to bring the green
light to a comfortable viewing level to permit a
assembly onto the Optics Base Plate with steel ball
centering alignment.
in place between the two plates. Secure with the
3.18 Adjust the beam splitter mirror set screws (1.5mm) two screws and spring washers.
to center the surgical beam on the aiming beam
3.24 Temporarily loosen the four screws (M3Xl0) that
(see Figure 5-8). Remove the Surgical Beam
secure the Port Chimney to the Mounting Plate
Aperture tool when complete.
using a 2.5mm allen wrench (see Figure 5-9).
Screws (4) securing Port

Chimney to Mounting Plate
Slotted
Screws (2)
for Fiber
Alignment
in Step 4.
Aiming Beam
(may not be
horizontal)
Port Chimney
Surgical
Beam
Not Aligned Aligned Figure 5-9
Aligning the Port Chimney
Figure 5-8
Aligning the Surgical Beam 3.25 Apply a piece of cellophane tape to the output end
of the chimney.
3.19 Place a target approximately 1 meter directly in 3.26 Position the chimney so as to completely center the
front of the beam path. aiming beam in the center of the chimney aperture,
3.20 Press the footswitch and adjust the beam splitter and lock in place with the four screws. Remove
mirror to align the green surgical beam on the tape when complete.
aiming beam. Release the footswitch when
complete.
3.21 Re-install the surgical beam aperture tool. Press the
footswitch and verify that the two beams are
coincident. If not, repeat steps 3.18 through 3.21.
NOTE: If alignment can not be obtained in a
reasonable time, repeat steps 3.14 through 3.21.
906-5420-501 5-5
EyeLite™
4 FIBER ALIGNMENT
4.1 Place the power meter at the output of the chimney
port. "Halo Effect"
15-22 cm
4.2 Select the Diode Service subroutine, and press the
footswitch.
4.3 While observing the power meter, adjust the
current to obtain 200 mW output power by pressing
the [U] and [D] keys. Release the footswitch when
complete.
4.4 Connect a test fiber optic to the chimney port and Figure 5-10
direct the distal output end into the power meter. Beam Size After Adjustments
Press the footswitch and note the transmitted to Maximize Transmission
output from the fiber on the power meter.
4.5 While observing the power meter, adjust the two 4.6 Connect a test Endoprobe to the chimney port and
slotted screws on the Port Mounting Plate (see direct the distal Output end into the power meter.
Figure 5-9) to maximize the transmission
4.7 Press the footswitch and note the transmitted
efficiency.
output from the Endoprobe. The Endoprobe
transmission must be greater than or equal to
After adjustment, the size of the beam must be
90% (180mW). Release the footswitch when
between 15 and 22 cm (with no "halo effect")
complete.
measured at 1 meter from fiber output, and the
transmission efficiency must be greater than 85% 4.8 Press X to exit the subroutine.
(170mW). Refer to Figure 5-10. Release the
footswitch when complete. NOTE: If the desired transmission is not obtained for
either the test fiber or Endoprobe, the Optics Block
will require inspection as detailed in step 3.
5-6 906-5420-501
EyeLite™
5 DELIVERED POWER CALIBRATION 5.2 SLIT LAMP POWER VERIFICATION

5.1 Exposure Time Verification 5.2.1 Setup the system as shown in Figure 5-12.
5.1.1 Setup the system as shown in Figure 5-11.
Slit lamp Laser Beam

adaptation
Slit lamp Laser Beam Wattmeter Cell

adaptation
Photo Cell
Slit lamp
Slit lamp Wattmeter
Oscilloscope
Figure 5-12
Slit Lamp Power Configuration
Figure 5-11
Exposure Time Configuration 5.2.2 Set the exposure time to CW.
5.1.2 Turn the system on. 5.2.3 Set spot size to 250 microns on the zoom. Adjust
the distance between the slit lamp and wattmeter
5.1.3 Set spot size to 250 microns on the zoom. Adjust cell to obtain a beam size of 2mm or more on the
the distance between the slit lamp and photo cell to wattmeter cell. Use aiming beam to determine spot
obtain a beam size of 2mm or more on the photo size on the wattmeter cell.
cell. Use aiming beam to determine spot size on the
photo cell. 5.2.4 Set the treatment power to 0.03W then press the
Standby/Ready key.
5.1.4 Set the exposure time to 0.01s and treatment beam
power to minimum then press the Standby/Ready 5.2.5 Fire the laser and record the wattmeter power
key. reading into Table 5-1.
5.1.5 Fire the laser and record the exposure time as 5.2.6 Repeat steps 5.2.4 and 5.2.5 for each value listed in
determined from the oscilloscope. the Slit Lamp section of Table 5-1.
5.1.6 Repeat steps 5.1.4 and 5.1.5 for each time value
listed in Table 5-1. 5.3 ENDOPROBE POWER VERIFICATION
NOTE: Table 5-1 is placed at the end of the Delivered 5.3.1 Setup the system as shown in Figure 5-13.
Power Calibration procedure.
Endoprobe Laser Beam
Wattmeter
Cell
Wattmeter
Figure 5-13
Endoprobe Power Configuration
906-5420-501 5-7
EyeLite™
5.3.2 Set the exposure time to CW. 5.4.4 Fire the laser and record the power reading as
determined from the Wattmeter.
5.3.3 Set the treatment power to 0.05 W then press the
Standby/Ready key. 5.4.5 Repeat steps 5.4.3 and 5.4.4 for each value listed in
the LIO section of Table 5-1.
5.3.4 Fire the laser and record the power reading as
determined from the Wattmeter.
5.3.5 Repeat steps 5.3.3 and 5.3.4 for each value listed in 5.5 ENERGY MATRIX COMPLETION (Table 5-1)
the Endoprobe section of Table 5-1.
5.5.1 Complete the matrix by multiplying actual power
by actual time and recording the result.
5.4 LIO POWER VERIFICATION 5.5.3 Ensure that all calculated results are within the
values listed in each matrix cell. The listed values
5.4.1 Setup the system as shown in Figure 5-14.
are ±15% of the set energy.
5.4.2 Set the exposure time to CW.
• If all calculated energy values are within the
5.4.3 Set the treatment power to 0.1 W then press the specified limits, the system calibration is
Standby/Ready key. OK.
• If any of the calculated energy results are not
within the specified limits, the system may
need calibration. Refer to the Calibration
procedure following Table 5-1.
Laser Beam
Wattmeter
Cell Wattmeter
LIO
Figure 5-14
LIO Power Configuration
5-8 906-5420-501
EyeLite™
Table 5-1
Energy Matrix
TIME ⇒ 0.01s 0.1s 0.3s 0.7s 1.5s
POWER ⇓ [ ] [ ] [ ] [ ] [ ]
0.000255 0.00255 0.00765 0.0179 0.03825
0.03W
[ ] [ ] [ ] [ ] [ ] [ ]
0.000345 0.00345 0.01035 0.0242 0.05175
0.0017 0.017 0.051 0.119 0.225
S 0.2W
L [ ] [ ] [ ] [ ] [ ] [ ]
I 0.0023 0.023 0.069 0.161 0.345
T 0.00425 0.0425 0.1275 0.2975 0.6375

0.5W
[ ] [ ] [ ] [ ] [ ] [ ]
L 0.00575 0.0575 0.1725 0.4025 0.8625
A 0.0085 0.085 0.255 0.595 1.275
1.0W
M [ ] [ ] [ ] [ ] [ ]
P [ ] 0.0115 0.115 0.345 0.805 1.725
0.01445 0.1445 0.4335 1.0115 2.1675
1.7W
[ ] [ ] [ ] [ ] [ ] [ ]
0.01955 0.1995 0.5865 1.3685 2.9325
0.000425 0.00425 0.001275 0.02975 0.06375
0.05W
[ ] [ ] [ ] [ ] [ ] [ ]
0.000575 0.00575 0.01725 0.04025 0.08625
0.0017 0.017 0.051 0.119 0.225
E 0.2W
N [ ] [ ] [ ] [ ] [ ] [ ]
D 0.0023 0.023 0.069 0.161 0.345
O 0.00425 0.0425 0.1275 0.2975 0.6375

0.5W
P
[ ] [ ] [ ] [ ] [ ] [ ]
R 0.00575 0.0575 0.1725 0.4025 0.8625
O 0.0085 0.085 0.255 0.595 1.275
1.0W
B [ ] [ ] [ ] [ ] [ ]
E [ ] 0.0115 0.115 0.345 0.805 1.725
0.01445 0.1445 0.4335 1.0115 2.1675
1.7W
[ ] [ ] [ ] [ ] [ ] [ ]
0.01955 0.1995 0.5865 1.3685 2.9325
0.00085 0.0085 0.0255 0.0595 0.1275
0.1W
[ ] [ ] [ ] [ ] [ ] [ ]
0.00115 0.0115 0.0345 0.0805 0.1725
0.0017 0.017 0.051 0.119 0.225
0.2W
[ ] [ ] [ ] [ ] [ ] [ ]
0.0023 0.023 0.069 0.161 0.345
L 0.00425 0.0425 0.1275 0.2975 0.6375

0.5W
I
[ ] [ ] [ ] [ ] [ ] [ ]
O 0.00575 0.0575 0.1725 0.4025 0.8625
0.0085 0.085 0.255 0.595 1.275
1.0W
[ ] [ ] [ ] [ ] [ ] [ ]
0.0115 0.115 0.345 0.805 1.725
0.01445 0.1445 0.4335 1.0115 2.1675
1.7W
[ ] [ ] [ ] [ ] [ ] [ ]
0.01955 0.1995 0.5865 1.3685 2.9325
906-5420-501 5-9
EyeLite™
5 Choose “Calibrate The System” from the options

CALIBRATION PROCEDURE menu by pressing [2]. The following screen
appears on the display:
After connecting the service computer to the EyeLite™
and turning each system on, the computer will display the Acquiring Eepot value
directions necessary to calibration the system. The Get Eepot 0 value at 31
following instructions are intended to clarify these SYSTEM CALIBRATION
directions. Calibrate Photo Monitor 1
Power Output will be set at 1500 mW
1 Connect computer terminal to service port on the Step 1:..Zero the Power Meter
Step 2:..Position the Power Meter at the output port
rear panel. Refer to the Special tools section for Step 3:..Depress the footswitch
Step 4:..On the terminal, press <,d or >,u to adjust Pmon1
communications protocol. .........to have a value between 2840 and 2860
Step 5:..While observing Power meter,
2 Place the power meter head at the output of the ........adjust Pmon1 Potentiometer on the laser head to obtain a value
........between 1470 mW and 1530 mW on the power meter
chimney port. ........Press Space-Bar to re-read the values
........Release Footswitch and Press x when done
3 Turn the main power switch ON and then turn the Press <Enter> key to continue ->
keyswitch to the ON position. Dio_Cur:3904 Feedback:4036 Pmon1:2852 Pmon2:4765 x
4 On the computer terminal, enter the service mode

by typing the password ABBMST. Read the
warning message and press [Enter] to continue. Read the five steps on the display then press
The following screen appears on the display: <Enter> to display the parameters shown above,
then perform the steps. Pressing the [U] and [D]
OPHTHALAS(R) 532EyeLite(TM)
keys changes the Dio_Cur by 10 while pressing the
Calibration Procedure
[<] and [>] keys changes the Dio_Cur by 1.
******************************************************************* Figure 5-15 shows the location of PMON1 and
* WARNING *
* It is operator’s responsibility to comply with the safety regulations and * PMON2. Rotating PMON1 potentiometer (on the
* all personnel in the room must wear goggles with an OD 4 or above at 532nm. *
* By typing the password in the next step, you are agreeing that you have * Laser Head PCB) clockwise increases the value
* read, understand, and will comply with the procedure *
* * and rotating counter-clockwise decreases the value.
* It is operator’s responsibility to strictly follow the calibration *
* procedure. Non-compliance with this procedure could result in a *
Press the spacebar after every adjustment to update
* miscalibration of the system and patient injury. Each time a calibration
* is done, the operator must verify that the system is in compliance with
*
*
the readings.
* the Energy Matrix provided in the Calibration Verification procedure. *
* If the system still does not comply with the Energy Matrix, the operator *
* must call Alcon Technical Services for assistance and discontinue using *
* the system. *
*******************************************************************
Software Version: 1.0 Build Date:Wed Aug 07 16:33:47 1996 ad

He PMON2
Hardware Compatible: 0x01
s er
DA:ok, Shutter/C3:ok, MEMORY:ok, CPU:ok, TIMER:ok, EPROM:ok, ANALOG:ok, POWER:ok
La
If an error has occurred, this area of the service PMON1
CRC:32EF menu will indicate which subsystem has failed.
——————————————————————————————
Ophthalas(R) 532 EyeLite(TM) Main Menu Analog PCB

1 - Display System Parameters
2 - Calibrate The System
3 - Change Parameters sub-menu
4 - Set Terminal Efficiency
5 - Display Calibration Table
6 - Start Diode Service
x - Exit Service
——————————————————————————————
Select an item ->
DA Digital to Analog Converters

Shutter/C3 Shutter and Safety Cell 3
Memory CPU RAM
Figure 5-15
CPU CPU PCB Location of Potentiometers PMON1 & 2
Timer Interface PCB Secondary Clock
EPROM EPROM Check Sums
Analog Analog PCB
Power Calibration Check
5-10 906-5420-501
EyeLite™
6 After pressing [X], the following screen appears for 8 Select the Slit Lamp Terminal Calibration option
the calibration of Photo Monitor 2. from the menu by pressing [1] and then press
[Enter]. The following display appears with
Calibrate Photo Monitor 2
instructions on performing the calibration.
Power Output will be set at 200 mW Note: If the customer does not have a Slit Lamp,
Step 1:..Zero the Power Meter
Step 2:..Position the Power Meter at the output port the calibration for it must still be performed. In
Step 3:..Depress the footswitch
Step 4:..On the terminal, press <,d or >,u to adjust Pmon1 this case enter 800mW for the power meter
.........to have a value between 370 and 390
Step 5:..While observing Power meter between 170 mW and 230 mW reading.
........adjust Pmon2 Potentiometer so that
........Pmon2 value is close to Pmon1 value
........Press Space-Bar to re-read the values
........Release Footswitch and Press x when done
Slit Lamp Terminal Calibration
Press <Enter> key to continue ->
Dio_Cur:2040 Feedback:2576 Pmon1:0380 Pmon2:0379 x Step 1: Verify that the power meter is properly position at
the Slit Lamp output. Use the 1 Watt range
WARNING
WHEN THE FOOTSWITCH IS DEPRESSED, THE SYSTEM WILL EMIT
Small rotations of PMON2 result in large changes 1 WATT AT THE OUTPUT. OBSERVE ALL SAFETY REQUIREMENTS
in the displayed reading. Press the spacebar after Step 2: Depress the footswitch and
read the actual output power on the power meter
every adjustment to update the readings. Step 3: The power meter reading must be between 550mW and 800mW.
If the reading is not within this range, stop the calibration
7 After pressing [X], the following screen appears as procedure, do not use the system and call Alcon Technical Services.
the system calculates the photomonitor 1, Press <Enter> key to continue ->
photomonitor 2, and simmer values. Enter Your Reading -> 750
Step 4: You entered 750; is this correct ?

Press ‘Y’ to accept the reading;
Getting Photo Monitor 1 Threshold...
press ‘N’ to re-enter the reading
The threshold value is 3 mV (0)
Point at which PMON1 Accept the reading? -> y
detects light.
Your calibration factor is 75 percent
Getting Photo Monitor 2 Threshold...
Point at which PMON2
The threshold value is 3 mV (0)
detects light.
Getting Simmer value
Current level when If the value obtained is not within specification,
Simmer value is 915 mV (Pmon=4 mV)
light is detected
Setting Power Offset minus 25%. return to the Fiber Alignment procedure in this
section of the manual.
Please wait...
Power Output will be set at 30 mW Note: Values used in the screen shown above are
Step 1:..Zero the Power Meter for illustrative purposes only.
Step 2:..Position the Power Meter at the output port
Step 3:..Depress the footswitch
Step 4:..While observing Power meter, adjust the 9 Perform the LIO Terminal calibration next by
........power by pressing <,d or >,u keys until
........the Power meter reads 30 mW
selecting option 2 and following the directions on
Step 5:..Release Footswitch and Press x when done the display.
Press <Enter> key to continue ->
Amount power curve NOTE: If the customer does not have an LIO,
Adjust Power Output -> must be shifted to get
true zero. the procedure must still be performed. In this
Power Offset is 10
case enter 900mW for the power meter reading.
Data Acquisition in progress - Please Wait...
If the value obtained is not within specification,

After pressing [X], the Power Offset value is return to the optical alignment procedure in this
shown, Data Acquisition begins and when section of the manual.
complete, the following screen appears. 10 When complete press [X] to return to the main
Terminal Calibration Menu
menu and press [X] again to exit the service menu.
*******************************************************************************
*WARNING! *
* IT IS OPERATOR’S RESPONSIBILITY TO PROPERLY SELECT THE TERMINAL USED. *
* ALCON SHALL NOT BE HELD LIABLE FOR PROBLEMS CAUSED BY A MIS-SELECTION *
* OF THE TERMINAL USED. FAILURE TO COMPLY MAY CAUSE PATIENT AND *
* OPERATORS TO BE EXPOSED TO HAZARDOUS LASER RADIATION *
*******************************************************************************
1 - Slit Lamp Terminal Calibration

2 - LIO Terminal Calibration
x - Return to Main Menu
——————————————————————————————
Select an item ->
906-5420-501 5-11
EyeLite™
ADJUSTMENTS SETTING THE KEYPAD ILLUMINATION

1 Remove the Front Panel per Section Three and
RESETTING THE CPU PCB position it to permit access to the Front Panel
PCBs.
The CPU PCB must be reset after it has been replaced or
the battery-backed RAM has failed. 2 Turn the laser ON.
1 Remove the top cover as described in Section 3. 3 Turn the potentiometer near L12 on the Keyboard
PCB to its minimum value (fully counter-
2 Connect a VGA monitor with a 15 pin HD
clockwise). See Figure 5-16 for potentiometer
connector to the monitor port of the CPU.
location.
3 Connect a PS/2 style keyboard to the keyboard
4 Connect a DVM to TP2 and TP9 on the Front
port.
Panel PCB.
4 Turn on the monitor.
5 Adjust potentiometer R7 on the Front Panel PCB to
5 Press and hold down function key [F2] while obtain a reading of 17mV ±1mV.
turning on the EyeLite™.
6 Adjust R16 on the Front Panel PCB to its minimum
6 Select the Boot Sequence by using the arrow key value (fully counter-clockwise).
and press [Enter]. Press the spacebar to toggle the
7 Replace the Front Panel per Section 3.
choices to A: then C:. Press [Enter].
7 Use the arrow key and space bar to disable the
Setup Prompt, Post Error, Floppy Check, and CHANGING THE SYSTEM PARAMETERS
Summary Screen. The system parameters must be changed if the Interface
PCB and/or the Laser Head are replaced. To change the
8 Press the [ESC] key and use the arrow key to select system parameters, connect a service terminal to the
Embedded Features. Insure that the first and second EyeLite™ and follow the instructions below. Refer to the
lines are disabled. Select them and press the space Special Tools section for communications protocol.
bar to disable them if necessary.
1 Enter the Service Subroutine and select option 3-
9 Use the arrow key to select ROM/RAM DISC 0. "Change Parameters" sub-menu.
Press the space bar to toggle to PCMCIA and press
[ESC]. 2 Select option 1 - "Set Laser Head Serial Number"
and press [Enter] to input the Laser Head serial
10 Press [ESC] to exit then press [Enter] at “Save number.
changes and exit” prompt. Then press [Enter] to
confirm. 3 Select option 2 - "Change Display Language" and
press [Enter] to change the system language. Enter
11 Turn off the EyeLite™, disconnect the keyboard "0" for English, "1" for French, or "2" for German.
and monitor, and install the Top Cover.
4 Select option 3 - "Reset Service Requirement" and
press [Enter] to reset the Service Required Flag.
5 Select option 4 - "Enter Hardware Revision
Number" and press [Enter] to update the hardware
revision.
6 Press "X" to exit then restart the EyeLite™.
5-12 906-5420-501
EyeLite™
Potentiometer near L12
L12
Keyboard
PCB
R7 R16 Front Panel

PCB
Figure 5-16
Location of Potentiometers for Keypad Illumination Adjustment
906-5420-501 5-13
EyeLite™
Fault" which is described in Table 5-2, item 1. This table

TROUBLESHOOTING refers to Figure 5-27 for corrective action. Starting at the
box on the left side of the tree, follow the branch down
The following tables and troubleshooting trees are until the problem is corrected or it is determined that this
provided as an aid to troubleshooting the system. The branch does not contain the appropriate corrective action.
flow of the troubleshooting trees is left to right and top to If it does not, proceed to the next branch on the right and
bottom. For example: the system displays a "Footswitch continue in this manner until the problem is corrected.
Table 5-2
Error Messages Displayed on the Front Panel
CORRECTIVE
ITEM # ERROR MESSAGE PROBABLE CAUSE
ACTION
1 Footswitch Fault Footswitch not detected. Figure 5-27
a) Shutter open when it should be closed.
2 Shutter Fault* Figure 5-35
b) Shutter closed when it should be open.
a) Laser light detected when it should not be
detected.
3 C-3 Detected* Figure 5-30
b) No laser light detected when it should be
detected.
4 Aiming Beam Aiming beam monitor signal not detected. Figure 5-33
5 Fiber Fiber detectors not sensed by system. Figure 5-31
6 Laser Fault XX See Laser Fault Table. --
7 Software Fault XX See Software Fault Table. --
8 Hardware Fault XX See Hardware Fault Table. --
a) "Off Condition" occured twice in succession
when requested power was <200mW.
9 Laser Output b) The difference between PMON1 and Figure 5-25
PMON2 is greater that 25% of the smallest
value. Must occur twice in succession.
a) Power pot turned too quickly.
10 Potentiometer Figure 5-34
b) Rapid increase/decrease in requested power.
a) "Off Condition" occured twice in succession
when requested power was ≥200mW.
11 Service Requested Figure 5-28
b) Incompatibility between the hardware and
the software.
a) No calibration data present.
12 Calibration Required b) The Interface PCB or the Laser head was Figure 5-29
replaced.
Doctors Filter or 3000LE bridge interconnect
13 Check Filter/Bridge Figure 5-32
not detected.
14 Power not in range Power supply failed; no diode current Figures 5-18, 26
15 Off Condition Sensed power is not ±20% of requested power. Figure 5-25
* C-3 Detected and Shutter error messages are interchangeable. The error message that is displayed depends on
which cycle the program was in when the error was detected.
5-14 906-5420-501
EyeLite™
Table 5-3
Laser Faults*
CORRECTIVE
ITEM # FAULT PROBABLE CAUSE
ACTION
Current sensed by S1 & S2 is greater than the set
1 Over Current Figure 5-17
current.
2 Over Voltage Voltage across diode is too high. Figure 5-18
3 Watchdog On & Off times are out of specification. Figure 5-19
a) Head Temperature is either too low or too high.
b) Doubler Temperature is either too low or too Figures 5-20,
4 Temperature
high. 24, 36
c) Analog PCB heat sink temperature is too high.
Diode current is present (ON) when it should be
5 Of f Figure 5-21
off.
6 Head Problem with the Head PCB. Figure 5-22
7 Remote Interlock jumper not detected. Figure 5-23
* Laser faults are sent to the CPU from the Analog PCB via the Interface PCB.
Table 5-4
Software Faults*
1 Error Process One of the processes is not responding.
2 Send Process Send data process is not responding.
3 Power Process Power process is not responding.
4 Pulse Process Pulse process is not responding.
5 MAP Process Calibration MAP process is not responding.
6 Monitor Process Monitor process is not responding.
7 Pedal Process Footswitch process is not responding.
8 Receive Process Receive data process is not responding.
9 Timer Process Timer process is not responding.
10 Data Duplication Data duplication failed at startup.
11 MSG Que MSQ Queing failed.
12 Semaphore Semaphore setting failed.
13 Priority Priority setting failed.
14 Fiber Coefficient Values of fiber coefficients are out of range.
* Software faults are only related to the program. Most of these faults are corrected by restarting the EyeLite™ or
by installing new software.
906-5420-501 5-15
EyeLite™
Table 5-5
Hardware Faults*
CORRECTIVE
ACTION
1 CRC Character Redundancy Check failed in program. Figure 5-37
No serial communication between CPU and Front
2 Serial Figure 5-38
Panel PCB.
Current PMON reading exceeds the average of the
3 PMON Figure 5-39
last 8 readings by more than 50%.
Data in EPROM not correct.
a) CRC not correct.
4 EPROM Figure 5-40
b) Calibration data not correct.
c) Value in EPROM not in range.
a) Reset of Analog PCB failed.
5 Start Up b) Power sweep value(s) are out of range. Figure 5-41
c) Power sweep did not occur.
Digital to Analog converter on the Interface PCB
6 DA Figure 5-42
failed the Write/Read test.
Memory address locations failed the Write/Read
7 Memory Figure 5-43
test.
8 CPU CPU Error. Figure 5-44
Two or more buttons on the keypad are perceived
9 Keyboard Figure 5-45
by the system to be pressed.
Timer counter on the Interface PCB (EEDAT) not
10 Timer Figure 5-42
in sync (greater than 1.0ms) with the system clock.
a) Voltage on the electronics power supply is too
low.
11 Analog Figure 5-46
b) Set fault condition of the Analog PCB is not
detected correctly.
a) Power sweep failed.
12 Power b) No output during sweep cycle. Figure 5-47
c) Power detected is either too great or too little.
* Faults 4, 5, 6, 7, 8, 10, 11, and 12 are only detected during startup. All other errors are continuously monitored
by the system.
5-16 906-5420-501
EyeLite™
CUR FLT WD FLT

(LED 5 on (LED3 on
Analog PCB) Analog PCB)
Sense current Watchdog

higher than source out
set current of specification
Replace On & Off Watchdog

Analog PCB times fault
<0.5 ms or remains
>2.0ms
Figure 5-17
Laser Fault 1 Troubleshooting Tree
Check Replace
Watchdog Analog PCB
source on
Interface PCB
U13 pin 16
VFLT Figure 5-19

(LED4 on
Analog PCB) Laser Fault 3 Troubleshooting Tree
Voltage across
diode too
high
Voltage at Voltage at
PVDS1 on PVDS1 on
Analog PCB Analog PCB is
is not -3.30 ±0.05V
-3.30 ±0.05V
Replace
Replace Laser Head
Power Module
Figure 5-18
906-5420-501 5-17
EyeLite™
TMP FLT
(LED 9 on
Analog PCB)
Continued on
next page
Head Doubler
Under/Over Under/Over
Temperature Temperature
H_TEMP DB_TEMP
<-1V or >6V <0V or >5V
U14 pin 4 on TP4
Interface PCB
DB_TEMP_S DB_TEMP_S
H_TEMP_S is H_TEMP_S is not < 2.072V is < 2.072V
not < 1.336V < 1.336V or >4.854V or >4.854V
or >3.159V or >3.159V JTST1 pin 9 JTST1 pin 9
JTST1 pin 8 JTST1 pin 8
Replace
Replace Analog PCB For TP4 > 8V For TP4 > 8V
Analog PCB Temp on Head Temp on Head
& TP8 = 0V & TP8 = 12V
Base is <15°C Base is not
or or
or >35°C <15°C
TP4 < -1V & TP4 < -1V &
or >35°C
TP8 = 12V TP8 = 0V
-Pull connector -Pull connector Replace Replace

Replace
JTEC1 from JTEC1 from Laser Head Analog PCB
Laser Head
Analog PCB. Analog PCB.
-TP11 - TP12 -TP11 - TP12
not between is between
+12V and -12V +12V and -12V
Replace Replace
Analog PCB Laser Head
Figure 5-20
5-18 906-5420-501
EyeLite™
Continued from
previous page
Analog PCB
Heat Sink Over
Temperature
Temp on
mounting screw
of PTC1 >65°C
PVSD1 is not Left Fan

-3.3±0.05V All other
does not have
or JPWR2 pin 7 symptoms
maximum
is not14.0± 0.1V air flow
Replace
Replace JFAN1 JPWR2 pin 1 JFAN1 Analog PCB
Power Module connector not is not connector is
properly installed 12.0± 0.4V properly installed
Replace
Reinstall Replace pigtailed fan
connector Power Module assembly
Figure 5-20 (continued)

OFF FLT
(LED 8 on
Analog PCB)
Diode current
present when
current should
be off.
Replace
Analog PCB
Figure 5-21
906-5420-501 5-19
EyeLite™
HD FLT
ILCK FLT
(LED7 on
(LED6 on
Analog PCB)
Analog PCB)
Head Interlock
Fault jumper not
installed
properly
Head ribbon All other

cable not symptoms
installed JCDH1 pin 1 JCDH1 pin 1
properly tied to ground tied to ground
on Analog PCB
Replace
Analog PCB
Reinstall Install Replace
ribbon cable appropriate Analog PCB
ground cable
Figure 5-22 Figure 5-23

Laser Fault 6 Troubleshooting Tree Laser Fault 7 Troubleshooting Tree
COOLING
FAN
PROBLEMS
Either fan not Either fan is

producing off entirely
expected airflow
JPWR2 pin 1 JPWR2 pin1 JFAN1 JFAN1

on Analog PCB not +12 ±0.4V connector not connector is
not +12 ±0.4V properly installed properly installed
Replace
Replace Replace Reinstall pigtailed fan
Power Module Power Module connector assembly
Figure 5-24
Cooling Fans Troubleshooting Tree
5-20 906-5420-501
EyeLite™
PMON1 &
PMON2 not
equal
PMON 1&2 JCDH1 pins 10 JCDH1 pins 10

out of & 12 on & 12 on
specification Analog PCB not Analog PCB are
at same voltage at same voltage
Calibrate
system Replace Replace
Laser Head Analog PCB
Figure 5-25
PMON1 & PMON2 Troubleshooting Tree
NO DIODE
CURRENT
CMON1 and CMON2=0A CMON1 or CMON2=0A

during adjustment of during adjustment of
CUR ADJ POTs 1 & 2 CUR ADJ POTs 1 & 2
(connect meter to U14 (connect meter to U14
pins 5 & 6 on Interface PCB) pins 5 & 6 on Interface PCB)
A fault has Voltage at All other Replace

been generated PVDS1 Analog symptoms Analog PCB
PCB not
-3.3 ±0.05V
Replace
See specific Analog
Fault Tree PCB
Voltage at Voltage at
JPWR2 pin 9 JPWR2 pin 9
not 0.15V is 0.15V
to 0.35V to 0.35V
Replace Replace
Analog Power
PCB Module
Figure 5-26
No Diode Current Troubleshooting Tree
906-5420-501 5-21
EyeLite™
FOOTSWITCH
FAULT
Footswitch Footswitch Defective All other

not connected not detected Footswitch symptoms
With footswitch Continuity check:

Connect removed, IPX8 Footswitch up- Replace
Footswitch pin 2 on Back closed between Footswitch
Panel not +12V pins 2 & 9, and
open between
pins 1 & 2.
Footswitch depressed-
open between
Replace pins 2 & 9, and
Interface PCB closed between
pins 1 & 2
Replace
Footswitch
Figure 5-27
Footswitch Troubleshooting Tree
SERVICE
REQUESTED
Laser Output Incompatibility

Fault between
hardware and
software
Reset Service
Request Flag
Load correct
software
See specific
fault tree
Reset Service
Request Flag
Figure 5-28
Service Requested Troubleshooting Tree
5-22 906-5420-501
EyeLite™
CALIBRATION
REQUIRED
No/erroneous Interface PCB

data present or Laser Head
replaced.
Verify Calibrate
calibration data system
from Service Calibrate
Subroutine system
(Option 1)
Figure 5-29
Calibration Required Troubleshooting Tree
C-3
DETECTED
Cell 3 Shutter
defective stuck
Connect test See shutter

photo cell to fault tree
A3J3 and
shine light
on it
TP6 on Optic TP6 on Optic

PCB high when PCB not high
light present when light
and low when present and
not present low when
not present
Replace
bottom Replace
Folding Mirror Optics PCB
assy.
Figure 5-30
Cell 3 Detected Troubleshooting Tree
906-5420-501 5-23
EyeLite™
CONNECT
FIBER
No fiber Fiber not

connected detected
Connect
fiber
Bad connection Defective Solder joint Defective Defective

at A3J5 and/or fiber defective on transmitter/ Optics
A3J7 chimney A3J4 detector on PCB
chimney block
Replace
Repair
fiber Repair
connector or U1 pin 3
replace joint or
and/or pin 6 TP3 and/or TP3 and/or
chimney replace
values do not TP4 values TP4 values
chimney assy.
change when do not change change
probe inserted when probe when probe
inserted inserted
Replace
Replace Replace
chimney assy.
Optics PCB Interface PCB
or U1 on
Optics PCB
Figure 5-31
Connect Fiber Troubleshooting Tree
5-24 906-5420-501
EyeLite™
CHECK
FILTER/BRIDGE
Dr Filter or Defective Filter/bridge

bridge not filter/bridge not detected
connected cable
Connect Repair cable or

filter or bridge replace Continuity between Continuity between
filter/bridge pins 1 & 9 is open pins 1 & 9 is closed
and pins 3 & 9 is and pins 3 & 9 is
closed on filter/bridge open on filter/bridge
when Dr filter engaged when Dr filter engaged
and bridge switched to and bridge switched to
Photo Coag. Photo Coag.
and and
Continuity between Continuity between
pins 1 & 9 is open pins 1 & 9 is closed
and pins 3 & 9 is and pins 3 & 9 is
open on filter/bridge closed on filter/bridge
when Dr filter disengaged when Dr filter disengaged
and bridge switched to and bridge switched to
Photo Disrupt Photo Disrupt
Replace Dr
filter or bridge
Ribbon cable Replace cable or
W1 Interface PCB bridge assy.
disconnected
or defective
Repair or
replace
cable
Figure 5-32
Check Filter/Bridge Troubleshooting Tree
906-5420-501 5-25
EyeLite™
AIMING POTENTIOMETER
BEAM FAULT
Power Pot
Bad Defective shorted or
connection Aiming Diode opened
at A3J
Replace Replace
Repair
Aiming Diode Power Pot
connector or
replace Aiming
Beam Module
Figure 5-34
Potentiometer Fault Troubleshooting Tree
Figure 5-33
Aiming Beam Troubleshooting Tree
SHUTTER
FAULT
Shutter
Shutter not Shutter hub
position not
moving sticking to
detected
shutter bumper
Clean/replace U4 pin 5 on ST_POS (TP8 ST_POS (TP8

Shutter ST_DRIVE
shutter humb Optics PCB not on Optics PCB) on Optics PCB)
movement signal not
obstructed present low when not low when is low when
shutter closed shutter closed shutter closed
or high when or high when or high when
open open open
Clear
ST_OUT (TP9 ST_OUT (TP9
obstruction
on Optics PCB) on Optics PCB)
not +5V when is +5V when Replace Replace Replace
shutter open shutter open Opto interrupter U4 on Optics Interface PCB
and -2V when and -2V when or shutter assy. PCB or Optics
closed closed PCB
Replace Replace
Optics PCB Motor/shutter
assy.
Figure 5-35
Shutter Fault Troubleshooting Tree
5-26 906-5420-501
EyeLite™
LASER HEAT
FIN TEMP
SENSOR
VOLTAGE
(Cooling LED on
Analog PCB
OFF)
Actual head
heat fin temp
matches
Right fan is not HTEMP_S Pull JTEC1 Pull JTEC1

operating at (JHD1 pin 5 TP11 & TP12 TP11 & TP12
expected airflow doesn't match not between is between
actual head temp +12V and -12V +12V and -12V
JPWR2 pin 1 JPWR2 pin 1 Replace

Replace Replace
is not +12V is +12V±0.4V Laser
±0.4V Head
H_TEMP
Replace
Replace doesn't match
pigtailed
Power actual head
fan assy
module
Actual head
heat fin
doesn't match
Replace
Analog PCB
+5R is less than +5R is within

4.95V (JCDH2 specification
pin 27) (JCDH2 pin 27)
Disconnect Turn power off

head ribbon and let system
cable from come to room
Analog PCB temp.
+5R still low +5R OK Resistance

across JHS1
is not 10K.
Replace Replace
Analog Laser Head
PCB
Replace
Laser Head
Figure 5-36
Laser Heat Fin Temperature Troubleshooting Tree
906-5420-501 5-27
EyeLite™
HDW FLT 2
HDW FLT 1 SERIAL
CRC
Loose/bad No serial output/ No serial output/

Program Defective Defective connection or input by CPU input by Front
Malfunction Software CPU PCB cable Panel
Restart Replace Fix connection Replace

System Replace or replace CPU PCB Replace
Software
CPU PCB cable Front
Flash Card
Panel PCB

Hardware Fault 1 (CRC) Hardware Fault 2 (Serial)
Troubleshooting Tree Troubleshooting Tree
HDW FLT 3
PMON
Calibration Photo Monitor

problem failure
See Laser
Recalibrate
Fault Table
system
Figure 5-39
Hardware Fault 3 (PMON) Troubleshooting Tree
HDW FLT 4
EPROM
Program Invalid data Invalid Defective

malfunction in EPROM calibration data EPROM
Check system Calibrate Replace

Restart
parameters system Interface PCB
system
and correct
values
Figure 5-40
Hardware Fault 4 (EPROM) Troubleshooting Tree
5-28 906-5420-501
EyeLite™
HDW FLT 5
STARTUP
HDW FLT 6 & 10
DA & TIMER
Bad Defective Defective

Defective
calibration Analog PCB Laser Head
InterfacePCB
Replace Replace
Calibrate Replace
system Interface PCB

Hardware Fault 5 (Startup) Hardware Faults 6 (DA) and 10 (Timer)
Troubleshooting Tree Troubleshooting Tree
HDW FLT 7 HDW FLT 8

MEMORY CPU
Defective
Defective Defective CPU PCB
RAM SIMM CPU PCB
Replace
Replace CPU PCB
Replace SIMM
CPU PCB
or CPU PCB

Hardware Fault 7 (Memory) Hardware Fault 8 (CPU) Troubleshooting
Troubleshooting Tree Tree
HDW FLT 9
KEYBOARD
Stuck keys on Defective

Front Panel Membrane/
Display PCB
Clear sticky
Replace
key(s)
Membrane/
Display PCB
Figure 5-45
Hardware Fault 9 (Keyboard) Troubleshooting Tree
906-5420-501 5-29
EyeLite™
HDW FLT 11
ANALOG
Defective Fault condition

Electronics not deleted
Power Supply
Replace
Electronics
Power Supply Defective Defective
Analog PCB Interface PCB
Replace Replace
Analog PCB Interface PCB
Figure 5-46
Hardware Fault 11 (Analog) Troubleshooting Tree
HDW FLT 12
POWER
Invalid No laser output Power Sweep

calibration during startup out of range
Calibrate Replace Replace

System Laser Head Laser Head
Figure 5-47
Hardware Fault 12 (Power) Troubleshooting Tree
5-30 906-5420-501
EyeLite™
Analog PCB Test Points

TEST POINT AND LED DEFINITIONS TP1 Scope GND
TP2 GND
The following information is provided as an aid to TP3 DIO_V
troubleshooting the system. Refer to Section Two for TP4 DBLR TEMP
detailed signal definitions. TP5 FAN DRIVE
TP6 AGND
Electronics Power Supply Test Points TP7 GND
Pin 1 +12V TP8 DBLR DRIVE
Pin 2 +5 TP9 DBLR THERM
Pin 3 +5 TP10 GND
Pin 4 GND TP11 JTEC -
Pin 5 GND TP12 TEC+
Pin 6 -12 TP13 GND
Pin 7 +24
Pin 8 GND Analog PCB Fault LEDs
LED 1 DIO_PS
Laser Power Supply Test Points LED 2 FAULT
Pin 1 -3.3 LED 3 WD_FLT
Pin 2 -3.3 LED 4 V_FLT
LED 5 CUR_FLT
Interface PCB Test Points LED 6 ILCK_FLT
TP1 GND LED 7 HD_FLT
TP2 CLKSYS LED 8 OFF_FLT
TP3 -IWR LED 9 TMP_FLT
TP4 CLK0
TP5 -IRD Optics PCB Test Points
TP6 -DG TP1 AIM_BP
TP7 CLK1 TP2 AIM_OD
TP8 ADCLK TP3 OUT_1
TP9 AA0 TP4 OUT_2
TP10 AA1 TP5 ST_DRV
TP11 AA2 TP6 C3_DET
TP12 BD0 TP7 GND
TP13 BD1 TP8 ST_POS
TP14 BD2 TP9 ST_OUT
TP15 BD3 TP10 ST_AMP
TP16 BD4 TP11 C3AMP
TP17 BD5
TP18 BD6 Front Panel PCB Test Points
TP19 BD7 TP1 5V
TP20 AGND TP2 GND
TP3 TX
TP4 RCV
TP5 OSC
TP6 BTN
TP7 KES
TP8 KRT
TP9 LGN
TP10 CLK
906-5420-501 5-31
EyeLite™
5-32 906-5420-501
EyeLite™
SECTION SIX
SCHEMATICS
CONTENTS
DESCRIPTION PART NUMBER PAGE #
DIAGRAM, WIRING, EMERGENCY/KEYSW . . . . . . . . . . . . . . . . . . . . . 542-0000-804 . . . . . . . . . . . . . . . . . . 6-3

DIAGRAM, WIRING, SYSTEM, SBL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-0000-803 . . . . . . . . . . . . . . . . . . 6-4
ASSY, PCB, FRONT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-1042-501 . . . . . . . . . . . . . . . . . . 6-7
SCHEMATIC, PCB FRONT PANEL 940-5420-003 6-8
SCHEMATIC, FP TIMER DISPLAY 940-5420-008 6-11
SCHEMATIC, FP POWER DISPLAY 940-5420-007 6-12
ASSY, PCB, PANEL, BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-1043-501 . . . . . . . . . . . . . . . . . . 6-13
SCHEMATIC, PCB, BACK PANEL 940-5420-006 6-14
ASSY, PCB, OPTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-1044-501 . . . . . . . . . . . . . . . . . . 6-16
SCHEMATICS, OPTICS PCB 940-5420-005 6-17
ASSY, PCB, INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-1045-501 . . . . . . . . . . . . . . . . . . 6-19
SCHEMATIC, PCB, INTERFACE 940-5420-004 6-20
906-5420-501 6-1
EyeLite™
6-2 906-5420-501
EyeLite™
SECTION SEVEN
PARTS LISTS AND DRAWINGS
CONTENTS
DESCRIPTION PART NUMBER PAGE #
PARTS LISTS
SYSTEM PARTS LIST (Table 7-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
POWER MODULE PARTS LIST (Table 7-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-1150-001 . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
OPTICS BLOCK PARTS LIST (Table 7-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-1018-501 . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
ASSY, CONSOLE, EYELITE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-0000-501 . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
ASSEMBLIES
SYSTEM PARTS BREAKDOWN (Figure 7-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
POWER MODULE (Figure 7-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-1150-001 . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
OPTICS BLOCK (Figure 7-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-1018-501 . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
ASSY, CONSOLE, EYELITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542-0000-XXX . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
906-5420-501 7-1
EyeLite™
Table 7-1
System Parts List
ITEM PART NUMBER DESCRITION COMMENT

1 542-1038-001 Computer, Single Board, 386EX without Flash Memory Card
2 542-1023-001 Cover, Housing
3 542-1025-001 Handle, Cover
4 542-1043-501 Assy, PCB, Panel Back
5 542-1149-001 Assy, PCB, Analog, Litewave
See Table 7-2 for complete
6 542-1150-001 Power Supply Module (complete assembly)
breakdown.
7 542-1151-001 Assy, Laser Head
See Table 7-3 for complete
8 542-1018-501 Assy, Optic Block (complete assembly)
breakdown.
9 542-1139-501 Assy, Front Panel with key and panic switches
10 542-1030-001 Display, PCB, Assy, Power

11 542-1028-001 Keypad, Elastomer
12 542-1027-001 Assy, PCB, Display
13 542-1042-501 Assy, PCB, Front Panel
14 542-1044-501 Assy, PCB, Optics
15 542-1143-501 Laser Head Fan Used for Power Supply also.
16 542-1045-501 Assy, PCB, Interface
7-2 906-5420-501
EyeLite™
906-5420-501
3
2
16
15
14
13
Figure 7-1
12
10 11
4
5
System Parts Breakdown

6 See exploded view
8 See exploded view
7-3
EyeLite™
Table 7-2
Power Module (542-1150-001) Parts List
1 542-1147-001 Power Supply, 40 Watt Electronics Power Supply
2 542-1148-001 Power Supply, 300 Watt Laser Power Supply
3 542-1146-001 Relay, Solid State
3 1
Figure 7-2
Power Module (Item 6 on System View)
7-4 906-5420-501
EyeLite™
Table 7-3
Optics Block (542-1018-501) Parts List

1 542-1036-501 Assy, Mirror, Fold1, Premount Quantity of 2
2 542-1037-501 Assy, Mirror, Dichroic, Premount Includes Cell 3
3 542-1140-501 Assy, Aim Laser w/Sleeve Includes cable
4 542-1135-001 Assy, Chimney w/Lens and Sensor
5 542-1138-501 Assy, Motor/Shutter Includes cable
2
4
Figure 7-3
Optics Block (Item 8 on System View)
906-5420-501 7-5
EyeLite™
PARTS LISTS
DWG PART
ITEM NUMBER DESCRIPTION QTY REMARKS
TITLE: ASSY,CONSOLE,EYELITE
542-0000-501
001 ...... 542-1017-001 . . . . . . ENGINE, LASER, 532NM . . . . . . . . . . . . . . . . . 1.0 EA
002 ...... 542-1045-501 . . . . . . ASSY, PCB, INTERFACE . . . . . . . . . . . . . . . . . 1.0 EA
003 ...... 542-1038-001 . . . . . . COMPUTER, SINGLE BOARD, 386EX . . . . . . . 1.0 EA
004 ...... 542-1044-501 . . . . . . ASSY, PCB, OPTICS . . . . . . . . . . . . . . . . . . . . . 1.0 EA
005 ...... 542-1035-001 . . . . . . BRACKET, OPTICS PCB . . . . . . . . . . . . . . . . . . 1.0 EA
007 ...... 542-1022-001 . . . . . . BRACKET, PANEL, REAR . . . . . . . . . . . . . . . . . 1.0 EA
008 ...... 542-1043-501 . . . . . . ASSY, PCB, PANEL BACK . . . . . . . . . . . . . . . . 1.0 EA
009 ...... 200-1582-502 . . . . . . ASSY, CABLE, GROUND CT 2.0 . . . . . . . . . . . 3.0 EA
010 ...... 263-133 . . . . . . . . . . . SWITCH, PB, SPST W/RED CAP . . . . . . . . . . . 1.0 EA
011 ...... 542-1024-001 . . . . . . PANEL, DISPLAY . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
012 ...... 222-123 . . . . . . . . . . . POTENTIOMETER, 5K, 1W 5X 3TRN . . . . . . . . 1.0 EA
014 ...... 542-1090-001 . . . . . . KNOB, POWER ADJUST . . . . . . . . . . . . . . . . . . 1.0 EA
015 ...... 542-1074-001 . . . . . . CABLE, W25, AIMING BEAM POT . . . . . . . . . . 2.0 EA
016 ...... 222-127 . . . . . . . . . . . POTENTIONETER, 5K, ST . . . . . . . . . . . . . . . . 1.0 EA
017 ...... 542-1089-001 . . . . . . KNOB, AIM BEAM . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
018 ...... 813-002 . . . . . . . . . . . NUT, HEX, M4X0.7 W/LOCK WASHER . . . . . . 7.0 EA
019 ...... 807-013 . . . . . . . . . . . SCREW, CAP HD SKT, M4X8 SST . . . . . . . . . . 44.0 EA
020 ...... 807-015 . . . . . . . . . . . SCREW, CAP HD SKT, H4X12 SST . . . . . . . . . 10.0 EA
021 ...... 821-090 . . . . . . . . . . . SPACER, 4.1X6.0X14MM, SST . . . . . . . . . . . . . 3.0 EA
022 ...... 800-204 . . . . . . . . . . . WASHER, INT LOCK, M4 SST . . . . . . . . . . . . . 34.0 EA
023 ...... 542-1087-001 . . . . . . LABEL, WARNING, LIABILITY/WARR . . . . . . . . 1.0 EA
024 ...... 542-1046-001 . . . . . . LABEL, NAMEPLATE . . . . . . . . . . . . . . . . . . . . 1.0 EA
025 ...... 262-077 . . . . . . . . . . . SWITCH, KEY, ROUND 250VAC 5A . . . . . . . . . 1.0 EA
026 ...... 542-1075-001 . . . . . . CABLE, W26, KEYSWITCH . . . . . . . . . . . . . . . . 1.0 EA
027 ...... 542-1072-001 . . . . . . CABLE, W23, PANIC SW/FRONT PANEL . . . . 1.0 EA
028 ...... 542-1037-001 . . . . . . WINDOW, PANEL, FRONT LCD . . . . . . . . . . . . 1.0 EA
029 ...... 542-1037-003 . . . . . . WINDOW, PANEL, FRONT PWR . . . . . . . . . . . 1.0 EA
030 ...... 542-1037-002 . . . . . . WINDOW, PANEL, FRONT EXP . . . . . . . . . . . . 1.0 EA
031 ...... 542-1028-001 . . . . . . KEYPAD, ELASTOMER . . . . . . . . . . . . . . . . . . . 1.0 EA
032 ...... 542-1027-001 . . . . . . DISPLAY, PCB ASSY . . . . . . . . . . . . . . . . . . . . 1.0 EA
033 ...... 818-020 . . . . . . . . . . . SCREW, CAP HD SKT, M3X8 SST BLK . . . . . . 24.0 EA
034 ...... 800-203 . . . . . . . . . . . WASHER, INT LOCK, M3 SST . . . . . . . . . . . . . 12.0 EA
035 ...... 542-1042-501 . . . . . . ASSY, PCB, FRONT PANEL . . . . . . . . . . . . . . . 1.0 EA
036 ...... 100-0079-501 . . . . . . ASSY, WIRE, GND MOTOR 6.75 . . . . . . . . . . . 2.0 EA
037 ...... 542-1077-001 . . . . . . CABLE, W28, FRONT PANEL LCD . . . . . . . . . . 1.0 EA
038 ...... 542-1076-001 . . . . . . CABLE, W27, FRONT PANEL KEYPAD . . . . . . 1.0 EA
039 ...... 542-1078-001 . . . . . . CABLE, W29, FRONT PANEL EXP/TIME . . . . . 1.0 EA
040 ...... 542-1058-001 . . . . . . CABLE, W5, POWER ENTRY MOD . . . . . . . . . 1.0 EA
041 ...... 542-1054-001 . . . . . . LABEL, FUSE, 110/220V . . . . . . . . . . . . . . . . . . 1.0 EA
042 ...... 532-1385-002 . . . . . . FOOTSWITCH, LASER 532 EYELITE . . . . . . . . 1.0 EA
044 ...... 542-1079-001 . . . . . . CABLE, W30, FRONT PANEL PWR/DSP . . . . . 1.0 EA
046 ...... 542-1064-001 . . . . . . CABLE, W12, CPU/INTERFACE . . . . . . . . . . . . 1.0 EA
047 ...... 542-1066-001 . . . . . . CABLE, W14, 1NTERFACE/OPTICS . . . . . . . . . 1.0 EA
048 ...... 542-1080-001 . . . . . . CABLE, W11, A211 TO A812 . . . . . . . . . . . . . . 1.0 EA
049 ...... 542-1048-001 . . . . . . LASER, AIM, 670NM . . . . . . . . . . . . . . . . . . . . . 1.0 EA
050 ...... 542-1005-001 . . . . . . SLEEVE, DIODE, AIMING . . . . . . . . . . . . . . . . . 1.0 EA
051 ...... 542-1003-001 . . . . . . BASE, MIRROR MOUNT, AIM . . . . . . . . . . . . . . 2.0 EA
052 ...... 817-627 . . . . . . . . . . . SETSCREW, SCH, CUP M3X4 SST BLK . . . . . 4.0 EA
053 ...... 542-1034-001 . . . . . . MIRROR, FLAT, 8.5 DIA X 2 THK . . . . . . . . . . . 2.0 EA
054 ...... 542-1001-001 . . . . . . MOUNT, MIRROR, AIM . . . . . . . . . . . . . . . . . . . 2.0 EA
055 ...... 542-1016-001 . . . . . . SETSCREW, SOCKET HEAD, M3X8 LG . . . . . 9.0 EA
056 ...... 818-010 . . . . . . . . . . . SCREW, CAP HD SKT, M2.0X12 SS BK . . . . . . 8.0 EA
057 ...... 815-005 . . . . . . . . . . . WASHER, SPRING, 2.2X5X.4 SPR STL . . . . . . 78.0 EA
058 ...... 542-1051-001 . . . . . . LABEL, DANGER, USA . . . . . . . . . . . . . . . . . . . 1.0 EA
059 ...... 542-1033-001 . . . . . . BEAMSPLITTER, 10 DIA, 3 THK . . . . . . . . . . . . 1.0 EA
060 ...... 542-1002-001 . . . . . . MOUNT, DICHROIC . . . . . . . . . . . . . . . . . . . . . 1.0 EA
061 ...... 542-1050-001 . . . . . . FILTER, DETECTOR . . . . . . . . . . . . . . . . . . . . . 1.0 EA
062 ...... 542-1004-001 . . . . . . BASE, MIRROR MOUNT, DICHROIC . . . . . . . . 1.0 EA
063 ...... 227-054 . . . . . . . . . . . DIODE, PHOTO, 40V . . . . . . . . . . . . . . . . . . . . . 1.0 EA
064 ...... 542-1070-001 . . . . . . CABLE, W18, CELL 3/OPTIC PCB . . . . . . . . . . 1.0 EA
065 ...... 194-178 . . . . . . . . . . . MOTOR, DC, 10VDC 311MA . . . . . . . . . . . . . . . 1.0 EA
066 ...... 542-1069-001 . . . . . . CABLE, W17, 0PTIC/SHUT MTR . . . . . . . . . . . . 1.0 EA
067 ...... 542-1011-001 . . . . . . FLAP, SHUTTER . . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
068 ...... 542-1012-001 . . . . . . HUB, FRONT, SHUTTER . . . . . . . . . . . . . . . . . 1.0 EA
069 ...... 818-000 . . . . . . . . . . . SCREW, CAP HD SKT, M1.6X3 SST BK . . . . . 4.0 EA
070 ...... 817-601 . . . . . . . . . . . SETSCREW, SCH, CUP M1.6X2.5 SSBK . . . . . 4.0 EA
071 ...... 542-1010-001 . . . . . . BUMPER, SHUTTER . . . . . . . . . . . . . . . . . . . . . 2.0 EA
072 ...... 542-1015-001 . . . . . . MOUNT, SHUTTER . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
073 ...... 801-101 . . . . . . . . . . . WASHER, FLAT, M2.0 SST W/BLK OXD . . . . . 2.0 EA
074 ...... 542-1013-001 . . . . . . HUB, BACK, SHUTTER . . . . . . . . . . . . . . . . . . . 1.0 EA
7-6 906-5420-501
EyeLite™
PARTS LISTS
DWG PART
075 ...... 542-1014-001 . . . . . . SLIT, SHUTTER . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
076 ...... 542-1068-001 . . . . . . CABLE, W16, 0PTIC/SHUTTER . . . . . . . . . . . . 1.0 EA
078 ...... 542-1007-001 . . . . . . MOUNT, F1BEROPT1C . . . . . . . . . . . . . . . . . . . 1.0 EA
079 ...... 542-1081-001 . . . . . . PORT, FIBER OPTIC, SMA . . . . . . . . . . . . . . . . 1.0 EA
080 ...... 100-0079-503 . . . . . . ASSY, WIRE, GND MOTOR 6.75 NO 6 . . . . . . . 1.0 EA
081 ...... 801-103 . . . . . . . . . . . WASHER, FLAT, M3 SST W/BLK OXD . . . . . . . 4.0 EA
082 ...... 818-031 . . . . . . . . . . . SCREW, CAP HD SKT, M4X10 SST BLK . . . . . 3.0 EA
083 ...... 542-1008-001 . . . . . . BLOCK, OPTICAL . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
085 ...... 818-029 . . . . . . . . . . . SCREW, CAP HD SKT, M4X6 SST BLK . . . . . . 2.0 EA
086 ...... 130-179 . . . . . . . . . . . FUSE, 6.3A, 250V 5X20MM SLOW BLO . . . . . . 2.0 EA
087 ...... 542-1061-001 . . . . . . CABLE, W8, ANALOG/BACK PANEL . . . . . . . . 1.0 EA
089 ...... 542-1059-001 . . . . . . CABLE, W6, ANALOG/BACK PANEL . . . . . . . . 1.0 EA
090 ...... 542-1055-001 . . . . . . CABLE ASSY, W1, BACKPANEL/INTFC . . . . . . 1.0 EA
091 ...... 542-1062-001 . . . . . . CABLE, W9, BACK PANEL/INTERFACE . . . . . 1.0 EA
092 ...... 542-1063-001 . . . . . . CABLE, W10, BACK PNL/CPU RADYSIS . . . . . A/R EA
093 ...... 542-1056-001 . . . . . . CABLE, W3, CPU/BACK PANEL . . . . . . . . . . . . 1.0 EA
094 ...... 542-1032-001 . . . . . . PLATE, BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
095 ...... 786-009 . . . . . . . . . . . SCREW, CAP HD SKT.25-20X.375 CS . . . . . . . 4.0 EA
096 ...... 796-099 . . . . . . . . . . . WASHER, FLAT, .265X.500X.062 SST . . . . . . . 4.0 EA
097 ...... 801-004 . . . . . . . . . . . WASHER, FLAT, M4 SST . . . . . . . . . . . . . . . . . 3.0 EA
098 ...... 542-1031-001 . . . . . . BRACKET, DISPLAY, RIGHT W/STUD . . . . . . . 1.0 EA
099 ...... 542-1031-002 . . . . . . BRACKET, DISPLAY, LEFT W/O STUD . . . . . . 1.0 EA
100 ...... 542-1057-001 . . . . . . CABLE, W4, BACKPANEL/FRONTPANEL . . . . 1.0 EA
101 ...... 542-1067-001 . . . . . . CABLE, W15, 1NTERFACE/FRONT PNL . . . . . 1.0 EA
102 ...... 542-1071-001 . . . . . . CABLE, W22, CPU/FRONT PANEL . . . . . . . . . . 1.0 EA
103 ...... 023-015 . . . . . . . . . . . CABLE ASSY, 3 COND, 120V PLUG UL . . . . . . 1.0 EA
104 ...... 542-1006-001 . . . . . . BASE, FIBEROPTIC . . . . . . . . . . . . . . . . . . . . . 1.0 EA
105 ...... 600-130 . . . . . . . . . . . BEARING, BALL, 07MM SST . . . . . . . . . . . . . . 1.0 EA
107 ...... 815-004 . . . . . . . . . . . WASHER, SPRING, 3.2X8.0X0.4 BLK . . . . . . . 26.0 EA
108 ...... 803-003 . . . . . . . . . . . NUT, HEX, M3X.5 SST . . . . . . . . . . . . . . . . . . . 1.0 EA
109 ...... 532-1125-001 . . . . . . BARREL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
110 ...... 532-1125-002 . . . . . . BARREL, COUNTER . . . . . . . . . . . . . . . . . . . . . 1.0 EA
111 ...... 532-1231-001 . . . . . . ACHROMAT, 18.3MM . . . . . . . . . . . . . . . . . . . . 1.0 EA
113 ...... 542-1030-001 . . . . . . DISPLAY, PCB ASSY, POWER . . . . . . . . . . . . . 1.0 EA
114 ...... 542-1091-001 . . . . . . SHIELD, LASER, BACKSCATTER . . . . . . . . . . 1.0 EA
115 ...... 809-001 . . . . . . . . . . . SCREW, BTN HD SKT, M3X6 SST . . . . . . . . . . 2.0 EA
116 ...... 892-302 . . . . . . . . . . . ADHESIVE, EPOXy, WHITE 2 PARTS . . . . . . . A/R EA
117 ...... 280-017 . . . . . . . . . . . SENSOR, PHOTODARLINGTON, .1 SLOT . . . . 1.0 EA
118 ...... 653-025 . . . . . . . . . . . FOOT, RUBBER, 1.187 SQ X .469H . . . . . . . . . 4.0 EA
119 ...... 807-016 . . . . . . . . . . . SCREW, CAP HD SKT, M4X16 SST . . . . . . . . . 4.0 EA
120 ...... 040-009 . . . . . . . . . . . TUBING, HEAT SHRINK, .093 ID BLK . . . . . . . .4 FT
121 ...... 241-041 . . . . . . . . . . . PHOTOTRANSISTOR, 4MA, T-1 . . . . . . . . . . . . 2.0 EA
122 ...... 240-131 . . . . . . . . . . . LED, IR, 940NM T-1 . . . . . . . . . . . . . . . . . . . . . . 2.0 EA
123 ...... 532-1393-001 . . . . . . LABEL, CAUTION, HIGH VOLTAGE . . . . . . . . . 2.0 EA
124 ...... 542-1053-001 . . . . . . LABEL, LASER RADIATION . . . . . . . . . . . . . . . 2.0 EA
126 ...... 542-1023-001 . . . . . . COVER, HOUSING . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
127 ...... 542-1025-001 . . . . . . HANDLE, COVER . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
128 ...... 804-013 . . . . . . . . . . . SCREW, SHLDR, M4X0.7X16 SLT SST . . . . . . 2.0 EA
129 ...... 532-1208-001 . . . . . . LABEL, POSSIBLE EXPLOSION . . . . . . . . . . . . 1.0 EA
130 ...... 532-1394-001 . . . . . . LABEL, WARNING, DOCTORS FILTER . . . . . . 1.0 EA
131 ...... 542-1103-001 . . . . . . GASKET, FOAM, FAN . . . . . . . . . . . . . . . . . . . . 1.0 EA
132 ...... 542-1092-001 . . . . . . SHIELD, FIBER OPTIC, RUBBER . . . . . . . . . . . 1.0 EA
133 ...... 542-1093-001 . . . . . . BRACKET, RETAINER, SHIELD . . . . . . . . . . . . 1.0 EA
134 ...... 674-139 . . . . . . . . . . . CAP, LENS, GRN LED T-1 .062 THK . . . . . . . . 1.0 EA
135 ...... 674-140 . . . . . . . . . . . CAP, LENS, RED LED T-1 .125 THK . . . . . . . . . 1.0 EA
136 ...... 542-1099-001 . . . . . . CABLE, W31, FIBER DETECTION . . . . . . . . . . 2.0 EA
138 ...... 542-1101-001 . . . . . . CABLE, W33, FOOTSWITCH . . . . . . . . . . . . . . 1.0 EA
139 ...... 542-1097-001 . . . . . . TAPE, ADHESIVE, LCD WINDOW . . . . . . . . . . 1.0 EA
140 ...... 542-1097-002 . . . . . . TAPE, ADHESIVE, EXP WINDOW . . . . . . . . . . 1.0 EA
141 ...... 542-1097-003 . . . . . . TAPE, ADHESIVE, PWR WINDOW . . . . . . . . . . 1.0 EA
142 ...... 821-088 . . . . . . . . . . . SPACER, 4.1X6.0X12MM, SST . . . . . . . . . . . . . 1.0 EA
143 ...... 690-1121 . . . . . . . . . . LABEL, GROUND . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
144 ...... 542-1105-503 . . . . . . ASSY, FLASH CARD, V1.00 . . . . . . . . . . . . . . . 1.0 EA
145 ...... 798-014 . . . . . . . . . . . WASHER, FLAT, NO.10 .062 THK NYL . . . . . . 2.0 EA
146 ...... 002-039 . . . . . . . . . . . CAPACITOR, FILM, X2 .1UF 250VAC . . . . . . . . 1.0 EA
147 ...... 542-1104-001 . . . . . . LABEL, ID, LASER . . . . . . . . . . . . . . . . . . . . . . . 1.0 EA
149 ...... 040-013 . . . . . . . . . . . TUBING, HEAT SHRINK, .750 ID BLK . . . . . . . .50 FT
150 ...... 542-1102-001 . . . . . . CABLE, EMERGENCY SWITCH, FR PNL . . . . . 1.0 EA
151 ...... 817-612 . . . . . . . . . . . SETSCREW, SCH, CUP M2.0X6 SST BK . . . . . 2.0 EA
152 ...... 542-1096-001 . . . . . . SCREW, ADJUST, BALL END M5X0.25 . . . . . . 2.0 EA
906-5420-501 7-7
EyeLite™
PARTS LISTS
DWG PART
153 ...... 542-1063-002 . . . . . . CABLE, W10, BACK PANEL/CPU INTEL . . . . . 1.0 EA

154 ...... 798-053 . . . . . . . . . . . WASHER, INSUL, .141X.312X.03 NYL . . . . . . . 4.0 EA
155 ...... 646-022 . . . . . . . . . . . CAP, MECH THD, DUST COVER . . . . . . . . . . . 1.0 EA
156 ...... 542-1088-501 . . . . . . ASSY, PLUG, REMOTE . . . . . . . . . . . . . . . . . . . 1.0 EA
157 ...... 691-236 . . . . . . . . . . . SPRING, CPRSN, .437X.625 SST . . . . . . . . . . . 1.0 EA
158 ...... 200-1582-503 . . . . . . ASSY, CABLE, GROUND CT 3.5 . . . . . . . . . . . 1.0 EA
159 ...... 100-0079-502 . . . . . . ASSY, WIRE, GND MOTOR 9.00 . . . . . . . . . . . 1.0 EA
160 ...... 542-1134-001 . . . . . . SIMM, DRAM, 1MX32 . . . . . . . . . . . . . . . . . . . . 1.0 EA
161 ...... 807-153 . . . . . . . . . . . SCREW, CAP HD SKT, M3X4 SST . . . . . . . . . . 1.0 EA
7-8 906-5420-501
EyeLite™
SECTION EIGHT
ADDITIONAL INFORMATION
SLIT LAMP ADAPTATIONS beam’s focal point and spot size, while the
micromanipulator is provided for fine adjustment of the
ZEISS SLIT LAMP ADAPTATION laser beam’s direction. The doctor’s filter provides eye
protection for the physician.
A slit lamp assembly is typically used to deliver the
Ophthalas® EyeLite™ 532 laser treatment beam to the This section of the manual covers installation of the
patient. An adaptation, mounted on the slit lamp, is adaptation for the Zeiss slit lamp, and a general
required to interface with the Ophthalas® EyeLite™ 532. procedure for proper focus of the laser and slit lamp
delivery system.
The adaptation consists of a slit generator, zoom
assembly with micromanipulator, and doctor’s filter. The The Zeiss slit lamp is shown in Figure 8-1 with its
slit generator projects a light beam that performs two adaptation components shown in gray. The only original
functions: illuminates the eye for clear viewing, and component that needs to be removed prior to installation
accurately helps the doctor find the focal plane. The of the adaptation is the prism head.
parfocal zoom assembly is used to control the laser
Figure 8-1
Zeiss Slit Lamp Assembly
906-5420-501 8-1
EyeLite™
Fiber optic from EyeLite™
Fiber tilt screws (4)
Fiber barrel
Spot convergence Fiber barrel setscrews (3)
allen screws (3)
Spot size adjusting lever
Zoom assembly
50 µM focusing lens
Positioning screws (2)

and mounting screw
50 µM locking setscrews (2)
Setscrew
Oculars
Microscope True focal point

magnification setting
Doctor's filter
Thumbscrew
Slit Generator
replaces Prism Head
Micromanipulator
Microscope fore/aft
mounting screws (2)
Fixing Ring
Slits Housing
Horizontal/Vertical slits knob

To EyeLite™
(Doctor's filter connection)
Slit/Circle knob
Slit/Circle size knob

Joystick
Locking thumbscrew
Zoom/Microscope and Slits Housing

rotate on this axis
Figure 8-2
Zeiss Slit Lamp Components
8-2 906-5420-501
EyeLite™
MOUNT ADAPTATION ONTO ZEISS SLIT LAMP ADJUST ZEISS ADAPTATION COMPONENTS
1.0 Install Slit Generator All instruments are adjusted at time of shipping. On
Slit generator replaces prism head on slits those occasions when slit lamp alignment is required, it
housing. helps to mentally separate the system into three parts:
1.1 Loosen fixing ring on top of slits housing and • Slit generator
lift prism head up and away. • Microscope
1.2 Set slit generator assembly down into fixing ring • Zoom/micromanipulator
and adjust it onto positioning stud. Tighten
fixing ring. Each part is adjusted independently and must be aligned
to the system’s true focal point. The focal point must
2.0 Install Zoom/Micromanipulator remain the same when zoom assembly and slit generator
Zoom/micromanipulator is installed on are each moved left and right through their radii.
microscope. You may want to wait to install this
1.0 Adjust Slit Generator
component until after adjusting microscope
focus. 1.1 Place an optical target on patient’s chin rest in a
vertical position.
2.1 Remove two positioning screws from zoom
assembly. 1.2 Turn slit lamp ON. Set magnification to its
lowest setting. Set slit/circle knob to the slits
2.2 Slide zoom/micromanipulator assembly into
position. Set horizontal/vertical slits knob to the
place on front of microscope.
vertical position.
2.3 Insert positioning screws to correctly align zoom
1.3 While viewing through oculars, verify that slits
onto scope (do not over-tighten).
overlap one another. If not, adjust upper and
2.4 Insert and tighten mounting screw. lower mirrors on slit lamp generator.
2.5 Connect fiber optic to top of zoom. 1.4 While viewing through oculars and manipulating
joystick, move slit generator left and right
3.0 Install Doctor’s Filter through its radius until vertical slits pivot about
Doctor’s filter is installed between oculars center of slit presentation (see Figure 8-3).
and microscope. Tighten locking thumbscrew when focal point is
reached.
WARNING! NOTE: Slits adjustment is made at low

Defeat of Doctor's lamp command interlock magnification to allow for scope’s widest
switches and/or incorrect installation of Doctor's depth of field. Also, be aware that microscope
Filter could result in eye hazards to surgeon. has not yet been adjusted to focal point.
1.5 Set horizontal/vertical slits knob to the
3.1 Remove setscrew from doctor’s filter, and horizontal position. Verify horizontal slits
thumbscrew from microscope. (Setscrew will be overlap at focal point (see Figure 8-3).
used to secure doctor’s filter to microscope, and
1.6 Turn slit lamp OFF.
thumbscrew to secure oculars to filter.)
3.2 Remove oculars from microscope. too focal too
far point close
3.3 Insert doctor’s filter into microscope and secure
with setscrew.
Vertical Slits
3.4 Insert oculars into doctor’s filter and secure with
thumbscrew.
3.5 Connect cable from doctor’s filter to EyeLite™
rear panel. Horizontal Slits
Figure 8-3
Slits Adjustment
906-5420-501 8-3
EyeLite™
2.0 Adjust Microscope Focus
clipped
2.1 Temporarily remove zoom/micromanipulator
assembly from microscope. This is done to
allow access to the front microscope mounting
screw.
2.2 With slit generator locked at focal point, loosen
round
two fore/aft mounting screws at bottom of
microscope head (see Figure 8-2).
2.3 If you have 20/20 vision, set oculars at 0/0; if Figure 8-4
not, adjust for your known accommodation. Spot is Perfectly Round on Wall
Press oculars all the way into microscope. Set
magnification to its highest setting. 3.2 Adjust 1000 Micron Spot
2.4 Viewing through oculars, slide microscope head 3.2.1 Stick 1 mm graph paper on target.
forward or backward to obtain sharpest focus on
3.2.2 With joystick, focus on paper and tighten
target. When properly focused, tighten two
thumbscrew.
mounting screws.
3.2.3 Turn EyeLite™ ON. Wait for system to go
2.5 Verify that all magnifications are aligned to true
through self test. Aiming beam diode should be
focal point, in center of target.
ON.
2.6 Replace zoom/micromanipulator assembly onto
3.2.4 Set spot size adjusting lever to 1000. Loosen
microscope.
three fiber barrel setscrews. While viewing
3.0 Zoom Adjustments through oculars, slide fiber barrel connector up
Zoom adjustment consists of fiber orientation, or down until 1000 micron spot is focused on
1000 micron spot, 50 micron spot, and spot graph paper (see Figure 8–5). Tighten setscrews.
convergence. Fiber orientation and spot
convergence adjustments are interactive.
3.1 Adjust Fiber Orientation
Each laser fiber is slightly different, so it is
necessary to adjust fiber orientation as it enters
the zoom to ensure it travels directly through
optical center of zoom elements.
Figure 8-5
3.1.1 Remove zoom cover . 1000 Micron Spot Focused On Graph Paper
3.1.2 Set EyeLite™ in Continuous mode at lowest
power setting. Set spot size to 50 micron.
3.1.3 Using joystick, move slit assembly to side and 3.3 Adjust 50 Micron Spot
fire laser on a nearby wall. Adjust four fiber tilt
3.3.1 Set spot size adjusting lever to 50. Loosen two
screws on top of zoom, to adjust tilt of fiber,
50 micron locking setscrews. While viewing
until spot on wall is perfectly round (see Figure
through oculars, adjust 50 micron focusing lens
8-4) and centered on manipulator mirror.
inside zoom tower left or right until spot is its
smallest size.
3.4 Adjust Spot Convergence
3.4.1 Project spot on graph paper and observe at all
sizes (50 micron to 1000 micron). Spot should
remain centered at all spot sizes (see Figure 8-6).
If spot does not remain at same point, adjust spot
convergence in next step.
8-4 906-5420-501
EyeLite™
3.4.2 Slightly loosen three spot convergence allen
screws on top of zoom flange and shift flange to Vertical Horizontal
different positions until spots remain at same slits slits
centers. Tighten three spot convergence allen

screws.
Not in alignment
NOTE: Fiber orientation and spot

Repeat both steps until no more adjustments
are required. Green spot and slits
aligned correctly
3.4.3 Replace cover over top of zoom.
Not in alignment
Figure 8-7
50 Micron Aiming Spot Overlaps Slits
Figure 8-6
Spot is Centered at all Sizes
4.0 Adjust Micromanipulator

Mirror
4.1 Set horizontal/vertical slits knob to the vertical
position. Set spot size adjusting lever to 50.
4.2 Viewing through oculars, observe positions of
aiming spot and slits (see Figure 8-7). If not in
alignment, aiming spot must be moved
horizontally over slits.
To move aiming spot horizontally over slits,
adjust and tighten setscrews on either side of Setscrew for
micromanipulator until spot and slits are aligned horizontal movement
of spot
(see figure 8-8).
Setscrew for
horizontal movement
4.3 Set horizontal/vertical slits knob to the of spot
horizontal position.
4.4 Viewing through oculars, observe positions of
aiming spot and slits (see Figure 8-7). If not in
Locking setscrew
alignment, aiming spot must be moved vertically
over slits.
To move aiming spot vertically over slits, loosen
locking setscrew on side of micromanipulator Screw for
vertical movement
and adjust screw on bottom of micromanipulator of spot
until spot and slits are aligned (see figure 8-8).

Tighten locking setscrew. Figure 8-8
Micromanipulator Adjustments
4.5 Horizontal and vertical spot adjustments
interact. Repeat micromanipulator adjustments
until no more are necessary.
906-5420-501 8-5
EyeLite™
and spot size, while the micromanipulator is provided for
HAAG STREIT SLIT LAMP ADAPTATION
fine adjustment of the laser beam’s direction. The
doctor’s filter provides eye protection for the physician.
A slit lamp assembly is typically used to deliver the
EyeLite™ laser treatment beam to the patient. An
This section of the manual covers installation of the
adaptation, mounted on the slit lamp, is required to
adaptation for the Haag Streit slit lamp, and a general
interface with the EyeLite™.
procedure for proper focus of the laser beam.
The adaptation consists of a zoom assembly,
The Haag Streit slit lamp is shown in Figure 8-9 with its
micromanipulator, and doctor’s filter. The zoom
adaptation components shown in gray.
assembly is used to control the laser beam’s focal point
Figure 8-9
Haag Streit Slit Lamp Assembly
8-6 906-5420-501
EyeLite™
Fiber optic from EyeLite™
Fiber tilt screws (4)
Fiber barrel
Spot convergence Fiber barrel setscrews (3)
allen screws (3)
Spot size adjusting lever
Turn assembly for Zoom

horizontal/vertical slits
Slit/Circle size knob
Periscope
To EyeLite™
(Dr's Filter Connection) Adapter
Interlock switch box
Doctor's filter
Micromanipulator assembly
Micromanipulator
Slit/Circle knob
Joystick
Zoom, Slits, and Microscope Housings

rotate on this axis
Figure 8-10
Haag Streit Slit Lamp Components
906-5420-501 8-7
EyeLite™
MOUNT ADAPTATION ONTO HAAG STREIT ADJUST HAAG STREIT ADAPTATION
SLIT LAMP COMPONENTS
1.0 Install Zoom (see Figure 8-10) 1.0 Adjust Beam Alignment (see Figure 8-10)
1.1 Mount adapter onto tower assembly. 1.1 Remove zoom cover.
1.2 Screw zoom into periscope. 1.2 Turn EyeLite™ ON. Set laser slit lamp output.
1.3 Mount zoom/periscope onto adapter. 1.3 Set spot size adjusting lever to 50 micron.
1.4 Remove zoom cover. Insert fiber optic through 1.4 Point aiming beam toward nearby wall.
zoom cover and connect to top of zoom.
1.5 Loosen screw under periscope and remove end
cap (see Figure 8-11).
2.0 Install Micromanipulator 1.6 Loosen locking screw under periscope and turn
slot in mirror support to center spot vertically on
2.1 Mount micromanipulator assembly onto tower.
micromanipulator mirror (see Figure 8-12).
Position so cover is not touching tower.
After adjustment, tighten locking screw.
1.7 Turn adjusting screws in mirror support to center
3.0 Install Doctor’s Filter spot horizontally on micromanipulator mirror.
WARNING!
Defeat of Doctor's lamp command interlock
Slot
switches and/or incorrect installation of Doctor's
Filter could result in eye hazards to surgeon.
Adjusting screws
Mirror
3.1 Unscrew cover from front of microscope.
3.2 Screw doctor’s filter onto front of microscope.
3.3 Mount interlock switch box on top of doctor’s
filter. Figure 8-12
Mirror Support
3.4 Connect cable from interlock switch box to
EyeLite™ rear panel.
Locking
setscrew Mirror
Lens support
End cap
Locking
setscrew
Figure 8-11
Periscope
8-8 906-5420-501
EyeLite™
2.0 Zoom Adjustments 2.3 Adjust 50 Micron Spot
Zoom adjustment consists of fiber orientation, 2.3.1 Set zoom spot size to 50 micron.
1000 micron spot, 50 micron spot, and spot
2.3.2 Loosen locking setscrew on top of periscope and
convergence. Fiber orientation and spot
turn lens to obtain the smallest spot size. After
adjustment, tighten locking screw.
2.1 Adjust Fiber Orientation

2.4 Adjust Spot Convergence
2.1.1 Set EyeLite™ in Continuous mode at lowest
2.4.1 Center 50 micron spot on crosshairs of graph
power setting. Set spot size to 50 micron.
paper (see Figure 8-15).
2.1.2 Using joystick, move slit assembly to side and
2.4.2 Set zoom spot size to 1000 micron. Loosen three
fire laser on a nearby wall. Adjust four fiber tilt
spot convergence allen screws and reposition
screws on top of zoom, to adjust tilt of fiber,
flange to bring 1000 micron spot onto same
until spot on wall is perfectly round (see Figure
crosshairs as 50 micron spot. Tighten allen
8-13).
screws.
clipped 2.4.3 Set zoom to 50 microns and verify that spot is
centered on crosshairs. Set zoom to 1000
microns and verify that spot is centered on same
crosshairs.
Repeat adjustments as necessary until spots
round remain centered on crosshairs (check
adjustments after tightening).
NOTE: Fiber orientation and spot
Figure 8-13 convergence adjustments are interactive.
Spot is Perfectly Round on Wall Repeat both steps until no more adjustments
are required.
2.2 Adjust 1000 Micron Spot
2.4.4 Replace cover over top of zoom.
2.2.1 Place an optical target on patient’s chin rest in a
vertical position. Stick 1 mm graph paper on
target.
2.2.2 Set spot size adjusting lever to 1000 micron.
2.2.3 Loosen three fiber barrel setscrews. While
viewing through oculars, slide fiber barrel
connector up or down until 1000 micron spot is
focused on graph paper (see Figure 8-14).
Tighten setscrews. Figure 8-15
Spots Overlap Crosshairs
Figure 8-14
1000 Micron Spot Focused on Graph Paper
906-5420-501 8-9
EyeLite™
3.0 Adjust Micromanipulator (see Figure 8-16)
Locking setscrews
3.1 Remove micromanipulator cover.

3.2 Set spot size adjusting lever to 50 micron and
Allen screw for
turn slit lamp ON. horizontal movement
of spot
3.3 Set slit in vertical position. Loosen locking

setscrews on top of micromanipulator and adjust
Screw for
allen screw on side of micromanipulator until vertical movement
of spot
spot is centered on vertical slit (see Figure 8-17).
Tighten locking setscrews.
3.4 Set slit in horizontal position. Loosen locking
setscrew on side of micromanipulator and adjust
screw on top until spot is centered on horizontal
slit. Tighten locking setscrew. Locking setscrew
3.5 Repeat prior two steps until no more adjustments

are needed.
3.6 Move micromanipulator in circles and then
check that spot returns to same position when
released.
3.7 Turn slit lamp OFF. Turn EyeLite™ OFF.
Replace micromanipulator cover.
Figure 8-16
Micromanipulator
Vertical Horizontal
slits slits
Not in alignment
Green spot and slits

aligned correctly
Not in alignment
Figure 8-17
50 Micro spot Overlaps Slits
8-10 906-5420-501
EyeLite™
LASER INDIRECT OPHTHALMOSCOPE CAUTIONS
The Laser Indirect Ophthalmoscope (LIO) is designed The LIO for the EyeLite™ is factory configured for a
for use with the EyeLite™, and is composed of an single primary input voltage of either 110 V or 220 V.
illumination box and headpiece (see Figure 8-18). The Changing from 110 V to 220 V (or conversely) is only
treatment laser beam and aiming beam are both provided possible by changing transformer inside instrument.
to the LIO from the EyeLite™. The laser beam power This change shall only be performed by an
output depends on the laser source, and can be between authorized Alcon service technician.
0.05 W and 2.0 W.
Prior to connecting instrument to primary power
supply, verify voltage indicated on instrument rear
panel, under main power plug, is same as primary
input voltage.
Check that LIO has the inscription “532 nM.”
Fiber optic to EyeLite™
Headband
Illuminator fiber
Mirror
Illuminator fiber
Oculars
Doctor's filter
Front View Side View
HEADPIECE
!
ON I
OFF 0
Front View Rear View
ILLUMINATION BOX
Figure 8-18
LIO System
906-5420-501 8-11
EyeLite™
OPERATING PRINCIPLE Change Bulb in Illumination Box
The LIO is connected to the EyeLite™ with a fiber optic

1.0 Turn ON/OFF (I/0) switch to the OFF (0)
cable. This fiber optic cable delivers the treatment and
position.
aiming beams. Another fiber optic cable delivers white
light from an illumination box. White light intensity is 2.0 Disconnect power cord from power source.
adjustable from approximately 1000 lux to 3000 lux.
3.0 Slightly loosen four screws (two on right and
two on left) until side plates tilt out and release
The treatment laser beam, aiming beam, and illumination
upper cover. Remove the upper cover.
are made coaxial with a set of mirrors on the headpiece.
A doctor’s filter protects the surgeon against incidental 4.0 Lift air duct covering bulb up and out of
laser beam reflections. illumination box.
WARNING!
All staff in operating room must wear protective WARNING!
goggles, with a minimum optical density O.D. 4.0 Air duct covering bulb may be hot and can burn
(diffused viewing only) and O.D. 5.0 (maintenance your fingers.
and service) to filter 532nm and 1064 nm laser
light.
CAUTION
Never turn the illumination box on without the light
FIBER CONNECTION cover in place. The light generator will be destroyed.
Connection of the LIO to the EyeLite™ does not require
any adjustment to the laser itself and can therefore be 5.0 Unplug bulb.
performed by the operator.
The laser fiber exiting the LIO headpiece must be WARNING!

connected to the EyeLite™ terminal output and the LIO Do not touch bulb directly with your fingers; it can
terminal selection must be made. be extremely hot.
MAINTENANCE 6.0 Plug new bulb into socket (24 V, 150W, Oshram
H64642).
This section is designed to inform the user of basic
CAUTION
maintenance on the instrument.
Do not touch bulb directly with fingers. Oil from
fingers can dramatically reduce bulb life. Hold bulb
Visual Inspection
with packing bag.
The condition of system hardware components must
periodically be checked to ensure correct system
operation. Damaged hardware must be replaced. 7.0 Replace air duct. Replace upper cover and
• Chassis appearance. tighten screws.
• Operation of controls and indicators.
• Condition of fibers and connecting cables.
Calibration of LIO
The LIO is factory aligned. LIO terminal calibration is
Clean Lenses and Mirrors
described in section five of this manual.
The LIO mirrors and lenses must be kept clean and
cannot be scratched. Cleaning lenses requires special
care and material:
• standard lens cleaning paper.
• spectrographic quality alcohol.
Paper must only be slightly moistened with alcohol.

Stroke mirror and lens surfaces only once from one end
to the other. Cleaning paper must only be used once.
8-12 906-5420-501
EyeLite™
2.3 While lifting up on locking knob, slide bridge
EYELITE™ to 3000LE® BRIDGE
left or right and release knob. Knob should snap
down into locking position and prevent the
The EyeLite™ to 3000LE® Bridge allows both the
bridge from moving. Verify that bridge slides
EyeLite™ and 3000LE® lasers to use the same 3000LE®
smoothly.
slit lamp for patient treatments. This is done by
connecting the EyeLite™ laser beam fiber and 2.4 Remove micromanipulator bar from kit and
interconnect cable to the 3000LE® with a special insert into micromanipulator. Secure bar with
adaptation. When installed, the operator only needs to two setscrews.
slide a bridge on the adaptation left or right to treat the
patient with an EyeLite™ or 3000LE® laser beam.
3.0 Install Doctor's Filter Assembly
NOTE: This modification is designed only for
3000LE® systems with version 2.2 software or higher. 3.1 Loosen thumb screw on top of 3000LE®
If necessary, install the proper software prior to binocular housing and remove binoculars from
installing the bridge. slit lamp.
3.2 Remove Doctor's Filter from kit, and with thumb
INSTALLATION screw pointing up insert into binocular housing.
Secure Doctor's Filter by tightening thumb
Installation of the bridge requires the EyeLite™ to screw on top of binocular housing.
3000LE® Bridge Adaptation kit. This kit consists of the
following parts: 3.3 Insert binoculars into Doctor's Filter and secure
• Slit generator assembly with thumb screw on top of Doctor's Filter.
• Zoom/bridge assembly Lightly tighten two setscrews on the bottom of
• Interface plate Doctor's Filter, then loosen thumb screw and try
• Micromanipulator control bar to remove binoculars. If Doctor's Filter cannot
• Doctor's Filter assembly be removed, slightly loosen setscrews until you
• Fixation lamp assembly succeed, then secure binoculars with thumb
• Miscellaneous hardware screw.
• Bridge Cable Assembly
Refer to Figure 8-19 for parts location. 4.0 Install Bridge Fixation Lamp Assembly
1.0 Install Slit Generator Assembly 4.1 Remove 3000LE® Fixation Lamp Assembly
1.1 Grasp slit tower on 3000LE® slit lamp and turn 4.1.1 Remove one custom bolt and one phillips screw
counter-clockwise (CCW) until it disconnects. from each end of 3000LE® fixation lamp bar (at
top of chin rest assembly).
1.2 Remove slit generator from kit and screw it
clockwise into the hole where the slit tower was 4.1.2 Lift bar off of chin rest assembly, and while
removed. lifting bar to its full extension cut the white,
black, and green wires as close as possible to
2.0 Install Zoom/Bridge Assembly bar.
2.1 Remove interface plate from kit and mount on 4.2 Install Bridge Fixation Lamp
top of 3000LE® slit lamp; make sure alignment
pin on plate is correctly oriented to the hole in 4.2.1 Slip heat shrink tubing over the wires emerging
the top of the slit lamp. Secure plate with one from 3000LE® chin rest assembly and solder
M3X8 round-head allen screw provided in kit. wires as follows. After soldering, apply heat to
shrink the tubing over connections.
2.2 Remove zoom/bridge assembly from kit and
mount on top of interface plate. Secure with two
3000LE® Bridge Fixation Lamp
M3X8 allen screws provided in the kit’s
black to black
hardware package. white to red
green (not used)
906-5420-501 8-13
EyeLite™
4.2.2 Mount the new bridge fixation lamp on the chin 6.3 Remove any jumpers that may exist between the
rest assembly and secure with two screws connector pins.
removed in a previous step.
6.4 Remove bridge cable assembly from the
miscellaneous hardware kit.
5.0 Connect Cables
6.5 Slip heat shrink tubing over the black and red
5.1 Connect fiber optic from EyeLite™ terminal to wires, then solder the wires to the interlock
top of 3000LE® zoom assembly. connector pins as outlined below. After
soldering, apply heat to shrink the tubing over
5.2 Connect cable from sliding bridge to Doctor's
connections.
Filter.
If interlock connector has two pins:
5.3 Connect interconnect cable from Doctor's Filter
• solder black wire to pin 1.
to EyeLite™ rear panel.
• solder red wire to pin 2.
If interlock connector has three pins:

6.0 Connect Doctor’s Filter Interlock Cable. • jump pin 1 to pin 2.
• solder black wire to pin 1.
• solder red wire to pin 3.
CAUTION
Do not connect the interlock cable to the 3000LE®
6.6 Assemble connector and connect to
INTERLOCK connector.
INTERLOCK connector at base of 3000LE®.
6.1 Disconnect INTERLOCK connector from base 6.7 Connect Doctor's Filter interlock cable to bridge
of 3000LE®. cable assembly.
6.2 Disassemble connector, then count the number
of pins in the connector (there are either 2 or 3 7.0 Perform EyeLite™ and 3000LE® checkout
connector pins). procedures.
8-14 906-5420-501
EyeLite™
Fiber Optic
from EyeLite™
Interlock Index
Zoom/Bridge Assembly
Bridge Fixation
Locking Knob
Lamp Assembly
on Bridge
Interface
Plate
Doctor's Filter Assembly

Slit Generator
Assembly
Micro-
manipulator
Control
Bar
Interconnect Cable to EyeLite™

Rear Connector Panel
Doctor's Filter Interlock Cable

to 3000LE® Interlock Connector
Figure 8-19
EyeLite™ to 3000LE® Bridge
906-5420-501 8-15
EyeLite™
THIS PAGE INTENTIONALLY BLANK
8-16 906-5420-501

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906-5420-501 A, ASSEMBLY ©1997, Alcon Laboratories, Inc.

OPHTHALAS® 532 EYELITE™ SERVICE MANUAL

MANUAL REVISION RECORD

DATE REVISION REVISED PAGE NUMBERS

05/97 A ECN # 32465- Initial Release

SECTION TWO - THEORY OF OPERATION

SECTION THREE - PARTS LOCATION & DISASSEMBLY

10 Installation of Back Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

SECTION 4 - SERVICE TEST PROCEDURE

SECTION 5 - MAINTENANCE AND TROUBLESHOOTING

Test Point And LED Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

SECTION SIX - SCHEMATICS

SECTION SEVEN - PARTS LISTS AND DRAWINGS

SECTION EIGHT - ADDITIONAL INFORMATION

Figure 1-1. The OPHTHALAS® 532 EyeLite™ Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Figure 2-1. System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Figure 3-1. Exploded View of the EyeLite™ Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Figure 5-23. Laser Fault 7 Troubleshooting Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Figure 7-1. System Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Figure 8-1. Zeiss Slit Lamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

INTRODUCTION Section Two-Theory of Operation

Section Five-Maintenance & Troubleshooting REFERENCE DOCUMENTS

If you are located outside the United States, please

General Safety Precautions (Refer to IEC 825-1 or

Table (shown for

EyeLite™ 0.5 meter

• Unauthorized use of this laser should be Electrical Connections

Approximate Weight 16.4 Kilos (36 lbs.)

Voltage: 100-120 VAC/220-240 VAC

Operating: Temperature: 15° C ≤ T° ≤ 35° C

EyeLite complies with CE MDD requirements.

Not suitable for use in the presence of flammable anesthetic, oxygen or

Leakage current per IEC 601-1 is below 500 micro amps.

Ground continuity per IEC 601-1 is below 0.1 ohm.

CATEGORY TREATMENT LASER BEAM AIMING LASER BEAM

• 30mW to 100mW in 10mW steps

• 100mW to 1W in 20mW steps with additional

• 1W to 1.7W (minimum) in 100mW steps

Laser Wavelength 532 nm approximately 670 nm

CAUTION cause harmful interference to other devices, the user is

Refer to Figure 1-4 for the location of warning labels

® GEFAHR : EXPLOSIONSGEFAHR. NICHT IN DER BRENNBARER ANASTHETIKA VERWENDEN.

* LATEST LABEL REVISION MUST BE PLACED

FRONT PANEL DESCRIPTION C - Exposure Time Display

A OPHTHALAS® 532 EyeLite™

E - Standby/Ready Switch I - Repeat Mode Selection Key

N - Laser ON/OFF Switch Q - Aiming Beam Intensity Knob

O - Terminal Selection LEDs R - Power Adjust Knob

The Power Indicator is an arrangement of four, 7-

REAR PANEL DESCRIPTION E - Power Entry Module

C - Relay Contact When the Remote Interlock is activated, the surgeon is

EXPANSION REMOTE T6.3AH 250V

OPHTHALAS 532 EyeLite™

~ 100-120/220-240 V 50-60 Hz 10/5 A

The messages listed in Table 1-3 are displayed on the

Alcon 532 EyeLite XX XX represents the version of software in the system.

System Start-up Start-up procedure.

Power not in range Power is not within ±20% before treatment.