Specification sheet

Diesel Generator Set

K38 Series
600-808 kWe, 750-1010 kVA Prime

Reliable and durable Standard scope

Cummins® ‘K38 series’ diesel engine with strong Engine: Cummins ‘K38 series’ direct injection, water
regrindable crankshaft, high strength connecting cooled engine, 12 cylinder, 4 stroke, rated at 1500 RPM,
rod, low pressure fuel lines, STC (Step Timing conforming to ISO 3046 / BS 5514 has the following
Controls) injectors and high volume coolant system specifications:
make ‘K38 series’ generating sets, more reliable - Cum
Cumminminss PT ffuel
uel pump
pump
and durable. Engines have clocked millions of - Cumm
Cumminsins STC in inject
jectors
ors (for 1010
1010 kVA rating)
rating)
hours, operating in some of the world’s most - Holse
Holsett turboch
turbocharger
arger,, Pulse tuned exhaustexhaust manif
manifold,
old,
demanding conditions. Current engines are regularly Stainless steel exhaust flexible connections
upgraded with new technologies for better - Radia
Radiator
tor or Heat exchan
exchanger, ger, Cool
Coolant
ant inhibitor
inhibitor,,
performance and economy. The ultimate proof of - Plat
Plate
e typ
typee lube
lube oil
oil cooler
cooler
superior performance and reliability is the fact that - Out
Outboa
board rd afterco
aftercooleolersrs
Cummins® entities worldwide source these engines - Full flo
flow
w paper element
element filters
filters - fuel, lube
lube oil and by-pass
by-pass
from Cummins India for their markets. - Dry type repreplace
laceable
able pappaper er element
element air clea
cleaner
ner with
with
restriction indicator
Unmatched warranty - Flywh
Flywheel
eel hous
housinging & flywheel
flywheel to suit single
single / double
bearing alternator
Cummins® ‘K38 series’ diesel engine generator set sets
s - Flexi
Flexible
ble coup
coupling
ling for double
double bearing
bearing alternator
alternator
are a truly cost effective solution to long term power - Starting motor – Electric, Battery c charging
harging altalternator
ernator
need backed by industry best, 2 years / 5000 hrs - Elect
Electronic
ronic control
control panel
warranty, for the entire generating set. - Cumm
Cummins ins Ele
Electron
ctronic ic Governo
Governorr (EFC)
- Engin
Engine e prote
protection
ctions s ((trip
trip))
Cummins advantage - High water temperature

Special features of Cummins ® ‘K38 series’

series’ engines
engines - Low lube oil pressure
- Overspeed
like STC (Step Timing Controls) injectors, low
- Low coolant oil level (alarm)
temperature aftercooler, square cumbustion
- First
First ffill
ill lub
lube
e oil
oil
chamber, optimised turbocharging and precision
heavy duty camshaft make these engines the
Alternator:
Alternator: Stamford brushless AC alternator
ultimate in exceptional fuel efficiency all across the
operating range. - Seper
Seperatel
atelyy excited,
excited, self-regul
self-regulated
ated
- Cla
Class
ss ‘H’ insula
insulatio
tion
n
Single source power assurance - Sali
Salient
ent pole revolving
revolving field
- Single
Single / d
doub
oublele beari
bearing
ng
Design, manufacture and testing of engine,
- Autom
Automatic
atic volta
voltage
ge regula
regulator
tor
alternator and other accessories is done by
- PMG
PMG ststan
andadard
rd
Cummins Group of companies for optimum
performance and is backed by a countrywide
Accessories:
Accessories:
product support network with a single source
responsibility for the entire package. - Silencer
Silencer suitably
suitably optimiz
optimized
ed to reduce noise
noise
- Stu
Sturdy
rdy base
base rrail
ail
- 990 ltrs.
ltrs. free
free st
standin
andingg fuel tank
tank
- 4 x 12 V dry, unc
uncharged
harged batter
batteries
ies with connecting
connecting leads
and terminals
PGBU/CIL/008/K38 750-1010 kVA/CPG/90deg./Dec. 2011/5000 www.cumminspower.com
Optionals Alternator data
Alternator
- Line-
Line-to-ne
to-neutral
utral a
and
nd line-
line-to-li
to-line
ne AC volts
volts
Engine: Heavy duty air cleaner, Lube oil / Coolant heater - 3-p
3-phas
hasee AC
AC c curr
urrent
ent
with thermostatic switch - Freq
Freque
uenc
ncyy
Alternator:
Alternato r: Space heater, RTDs, BTDs - kW, kva
kvar,
r, power
power factor kVA
kVA (three
(three phase an
and
d total)
Control Panel: AMF control panel, Battery charger,
Remote/Auto start panel, Auto/Manual synchronizing panel, Engine data
Audio/Visual annunciation
annunciation for faults - DC vo
volt
ltag
age e
- En
Engi
gine
ne sp
speeeed
d
Control panel: PowerCommand ® PC 3.3 - Lu
Lube
be oil
oil p
pre
ress
ssure
ure
- Coola
Coolant
nt temper
temperatur
ature/
e/ low level
- Compr
Comprehen
ehensive
sive FAE da
data
ta (where
(where appli
applicable
cable))
PowerCommand ® control system is
The PowerCommand
an integrated microprocessor based Other data
generator set control system providing - Gen
Genset
set mod
model el dat
data
a
voltage regulation, engine protection, - Star
Startt attem
attempts,
pts, star
starts,
ts, running
running hours,
hours, kW hours
alternator protection, operator interface - Load prof
profile
ile (operatin
(operatingg hours at % load in 5% increment
increments)
s)
and isochronous governing. - Fa
Faul
ultt h
his
isto
tory
ry
- Data logg
logging
ing and fault simulat
simulation
ion (requires
(requires InPo
InPower)
wer)
AmpSentry – Includes integral AmpSentry protection, which
provides a full range of alternator protection function which are Standard control functions
matched to the alternator provided.
Digital governing
Power management – Control function provides battery - Integ
Integrate
rated
d digital elec
electroni
tronic
c isochron
isochronous
ous governor
governor
monitoring, testing and a smart starting control system. - Temperatu
emperaturere dyna
dynamic
mic go
governi
verning
ng
Advanced control me methodology
thodology – Three phase sensing, FET Digital voltage regulation
based full wave rectified voltage regulation and a PWM output for - Integ
Integrate
rated
d digital elec
electroni
tronic
c voltage regul
regulator
ator
stable operation with all load types. - 3-pha
3-phase,
se, 4-wire
4-wire line-to-
line-to-line
line sensing
sensing
Communications interface – Control comes standard with - Config
Configurabl
urable
e torque
torque matching
matching
PCCNet and Modbus interface. AmpSentry AC protectprotectionion
Regulation compliant – Prototype tested: UL, CSA and CE - AmpS
AmpSentry
entry protectiv
protectivee relay
relay
compliant. - Over c curren
urrentt and sh
short
ort ci
circuit
rcuit shutd
shutdown
own
- Ove
Overr cur
curren
rentt war
warnin
ning
g
Service - InPower™ PC-based service tool available for
- Singl
Singlee and thre
three
e phase fa fault
ult regulat
regulation
ion
detailed diagnostics, setup, data logging and fault simulation.
- Over and u under
nder vvolta
oltage
ge shu
shutdown
tdown
Reliable design – For reliable operations in harsh environment. - Over and u under
nder frequency
frequency shutd
shutdownown
- Overl
Overload
oad warning
warning w with
ith al
alarm
arm contac
contactt
Multi-language support
- Rever
Reversese powe
powerr and re reverse
verse vvarar shutdown
shutdown
Independent of PC/ laptop for setting up - Fiel
Field
d ov
over
erlo
load
ad
Engine protection
Operator panel features
- Batte
Battery
ry voltag
voltage
e monitoring,
monitoring, protect
protection
ion and testi
testing
ng
Operator panel features – The operator panel, in addition to - Ove
Overr sp
speedeed shu
shutdo
tdown
wn
the alternator, displays the Utility/ AC Bus data. - Low oioill pressure
pressure warni
warning
ng and shutd
shutdown
own
- High cool
coolant
ant temperatu
temperaturere warni
warning
ng and shutd
shutdown
own
Operator/ display functions - Low coocoolant
lant level
level warnin
warningg or shut
shutdown
down
- 320 x 240 pixels
pixels graph
graphic
ic LED backlig
backlight
ht LCD with
with bar graph
graph for - Low co coolan
olantt temp
temperat
erature
ure wa
warning
rning
displaying electrical parameters - Fail tto
o start
start (over
(over crank)
crank) shu
shutdown
tdown
- Auto, manual,
manual, start, stop, fault reset and lamp test/panel
test/panel lamp - Fai
Faill to crank
crank s shut
hutdow
down n
switches - Cra
Cranknking
ing lockou
lockoutt
- Alpha-num
Alpha-numeric
eric dis
display
play wi
with
th pushbutton
pushbuttons s - Senso
Sensorr failure
failure indic
indication
ation
- LED lamps indicating
indicating ge
genset
nset running, remote start,
start, not in
in auto, - Low fu fuel
el level
level w warni
arning
ng or s
shutdo
hutdown
wn
common shutdown, common warning, manual run mode, auto
mode and stop Control functions
- Time ddelay
elay start and cool
cool d down
own
Paralleling control functions - Real ti
time
me clock
clock for faul
faultt and event
event time stampin
stampingg
- Digital
Digital frequen
frequency
cy synchro
synchronizat
nization
ion and voltage matchin
matching
g - Exerc
Exerciser
iser clock
clock and
and time of of day start/sto
start/stopp
- Isochronou
Isochronous s kW and kvakvarr load sha
sharing
ring co
control
ntrols
s - Data
Data lo
logg
ggin
ing
g
- Droop
Droop kW a and
nd kv
kvarar contr
control
ol - Cy
Cycl
cle
e crank
crankining
g
- Sy
Sync
nc ch
chececk
k - Load she
shed/
d/ dump as per
per configurab
configurablele prio
priority
rity
- Extended
Extended paral
paralleli
leling
ng (Peak ShShave/B
ave/Base
ase Load
Load))
- Digital power
power transfer control (A (AMF)
MF) provides load tran
transfer
sfer -- Rem
Config
Configurabl
Remoteurable
ote e inpu
emer inputs
emergen ts and
gency
cy stopoutputs
stopoutputs (4)
operation in open or closed transition or soft (ramping) transfer
mode Options
- Auxil
Auxiliary
iary output
output relays
relays and remot
remote
e annunciator
annunciators
s

PGBU/CIL/008/K38 750-1010 kVA/CPG/90deg./Dec. 2011/5000 www.cumminspower.com

Technical Data

Generator set specifications

Model C750 D5 P C800 D5 P C1010 D5 P
Prime Power Rating kVA 750 800 1010
Output Voltage and Frequency 415 Volts, 50 Hz 415 Volts, 50 Hz 415 Volts, 50 Hz
Power Factor 0.8 (lag) 0.8 (lag) 0.8 (lag)
No. of phases 3 phase 3 phase 3 phase

Engine specifications
M
Maokdeel C
KTuAmm
38inGs 2-I CT
K uA
mm38inGs 3-I C
KTuA
mm38inGs5
No. of cylinders 12 ‘Vee” 12 ‘Vee” 12 ‘Vee”
Aspiration Tu
Turbocharged-Aftercooled
rbocharged-Aftercooled Turboc
Turbocharged-Aftercooled
harged-Aftercooled Turbocharged-Aftercooled
Turbocharged-Aftercooled
Bore and Stroke 159 mm x 159 mm 159 mm x 159 mm 159 mm x 159 mm
Displacement 37.8 ltrs 37.8 ltrs 37.8 ltrs
Output - Prime 890 bhp (664 kWm) 940 bhp (709 kWm) 1180 bhp (880 kWm)
Fuel consumption @ 75% load with Radiator & Fan 121.4 ltr/hr 128.8 ltr/hr 153.3 ltr/hr
Fuel consumption @ 100% load with Radiator & Fan 159.3 ltr/hr 169.2 ltr/hr 203.8 ltr/hr
Lube oil consumption @ full load 0.18 ltr/hr 0.19 ltr/hr 0.24 ltr/hr
Total
Total wet weight ( engin
engine
e + radiator) 4910 kg 4910 kg 6000 kg
Length x Width x Height (engine) 2000 x 1620 x 2360 mm 2000 x 1620 x 2360 mm 2265 x 1400 x 1658 mm
Compression Ratio 15.5 : 1 15.5 : 1 13.9:1
Piston Speed 7.95 m/s 7.95 m/s 7.95 m/s
Governor / Class Electronic / A1 Electronic / A1 Electronic / A1
Lubricating oil sytem capacity 145 ltrs 145 ltrs 145 ltrs
Coolant capacity (engine + radiator) 300 ltrs 300 ltrs 260 ltrs
Combustion air intake @ 100% load (+/- 5%) 54.7 m3/min 56.3 m3/min 66.9 m3/min
Fan air flow across radiator 1359.2 m3/min 1359.2 m3/min 1431.3 m3/min
Exhaust Temperature 476 oC 481 oC 500 oC

Alternator specifications
Make Stamford Stamford Stamford
Frame size / Model No. HC6W HC6Y HC6Y
Voltage
Voltag e Regulation + 0.5% + 0.5% + 0.5%
Insulation Class H Class H Class H
Standard Enclosure IP 23 IP 23 IP 23
Winding Pitch 2 / 3 Pitch 2 / 3 Pitch 2 / 3 Pitch
Stator Winding Double layer lap Double layer lap Double layer lap
Rotor Dynamically balanced Dynamically balanced Dynamically balanced
Wave form distortion No load < 1.8 %, no distorting / No load < 1.8 %, no distorting / No load < 1.8 %, no distorting /
ba
bala
lanc
nced
ed line
linear
ar lo
load
ad < 5 % bala
balanc
nced
ed line
linear
ar lo
load
ad < 5 % bala
balanc
nced
ed line
linear
ar lo
load
ad < 5 %
Telephone
Telephone interfe
interference
rence Factor Better than 5050 Better than 50 Better than 50
Total
Total Harmonic Factor Better than 2%2% Better than 2% Better than 2%

Conformance standards

IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical
electrical load for - Fuel co
consump
nsumption
tion data
data is based on diesel
diesel having specifi
specific
c
unlimited hours. Prime Power (PRP) is in accordance with ISO gravity of 0.85 and conforming to IS:1460
8528. Ten percent overload capability is available in accordance - Oil consum
consumption
ption data is based on oil having specific gravity
gravity of
with ISO 3046, AS 2789, DIN 6271 and BS 5514. 0.89 and meeting CH4 API categories
- Fuel consumpti
consumption on toleranc
tolerance
e is +5%

PGBU/CIL/008/K38 750-1010 kVA/CPG/90deg./Dec. 2011/5000 www.cumminspower.com

Typical diesel genset dimensions*
Genset Mod el Ratin g Length Width Height Weight
(kVA) (mm) (mm) (mm) (kgs.)
C750 D5 P 750 kVA 4710 1500 2233 7900
C800 D5 P 800 kVA 4710 1500 2233 7900
C1010 D5 P 1010 kVA 5660 2205 2686 9700 (with PCC)

L W

Cummins Power Generation Offices

Bangalore: Tel: (080) 2361 3831/ 2361 1958 Jaipur: Tel: (0141) 236 4944
Fax: (080) 2361 45523 Fax: (0141) 403 8794
Chennai: Tel: (044) 2446 8110/ 2446 8113 Kolk
Kolkat
ata:
a: Tel:
el: ((03
033)
3) 22
2287
87 80
8065
65// 2
228
287
72248
481
1
Fax: (044) 2491 1120
Gurgaon: Tel: (0124) 391 0900/ 01 Lucknow: Fax: (033) 2290
Tel: (0522) 3839 230 5059
230 5049/
Fax: (0124) 391 0916 Fax: (0522) 230 5035
5035
Hyderabad: Tel: (040) 2
2766
766 3017/ 2767 8891 Moh
ohal
ali:
i: Tel: (0
(01
172
72)) 22
224
4 03
037
71/ 72
72// 73
Fax: (040) 2767 8892 Fax: (0172) 224 0371/ 72/ 73
Vadodara: Tel: (0265) 232 4207/ 654 0390
Fax: (0265) 308 3010

Cummins India Limited

Power Generation Business Unit
Authorised
35A/1/2, Erandawana,
Representative
Pune 411 038. India

T
Tel.:
el.: (91) 020-3024 860
8600
0
Fax: (91) 020-6602 8090

©2011 Cummins Power Generation Inc. All rights reserved.

Cummins Power Generation and Cummins are registered trademarks of Cummins Inc.
PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins Power Generation.
Other company product or service names may be trademarks or service marks of others.
Specifications are subject to change without notice.
PGBU/CIL/008/K38 750-1010 kVA/CPG/90deg./Dec. 2011/5000 www.cumminspower.com