Disassembling Instraction For Main Unit

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1.

Parts Identification (Exterior part)

Monitor
IPC-1550*

Operation Panel
L-KEY-81*

Recording device
Recording device
(B/W Printer)
(Color Printer)
2.Individual Unit Layout (Inside part)

Junction Box Assy


JB-269*/270*

Floppy Disk Drive

MO Disk Drive
MOU-3500*

Physiological
Signal Unit
PEU-3500*

Power Supply Unit


PSU-S3500* Main Unit
EU-6029*, EP480000** USM-27*
4.Removing of Covers

4-1 Removing of Right Side Cover

Unfasten 2 screws, shift the right side cover


backward and remove it.

BNK3x10Fe,Ni, 2

Right Side Cover

4-2 Removing of Left Side Cover

Unfasten 2 screws, shift the left side cover


backward and remove it.

BNK3x10Fe,Ni, 2

Left Side Cover


4-3 Removing of Front Cover

Unfasten 2 screws at the right side, and loosen


2 screws at the left side, and remove the front
cover.

Front Cover

BNK3x8Fe,Ni, 2
(Unfasten)

Front Cover

BNK3x8Fe,Ni, 2
(Loosens)
4-4 Removing of Protection Plate

Loosen 2 screws, shift the protection plate


toward right and remove it.
* Pay attention to the upper/lower and
front/back side of the plate otherwise you
cannot fix the covers.
Protection Plate

BNK3x8 Fe,Ni, 2

4-5 Removing of Cable Cover

Remove the cable cover by pushing the hook.

Cable Cover

Hook

Cable Cover
(Refer section: 6-3)
4-6 Removing of Cable Handle

Unfasten 2 screws and remove the


cable handle.

Cable Handle

BNK5x20, 2
4-7 Removing of Monitor Arm, Panel Base and Arm Cover

1) Remove the cables from the monitor


arm. (Fixed with 2 clamps)

BNK3x10Fe,Ni, 2

Clamp, 2 1

2) Unfasten 1 screw, and remove the


Monitor Arm earth cable from the panel base.
Bolt of the Upper Left

3) Unfasten 4 hexagonal cap screws and


remove the monitor arm from the panel
3 base.

HB10x30_EC, 4
*The monitor arm and the panel base may
Earth Cable fall off from the elevator arm when you
remove the bolts because those parts
are fixed together.
Be careful not to drop them when you
2 work for it. (It is better to remove the bolt
at the upper left corner in the end)

4) Remove the panel base from the


Panel Base 4 elevator arm.

5) Pull the arm cover up strongly from the


BNK4x8Fe,Ni, 1
5
top cover and remove it. (It is tightly
fixed with the hook)

Elevator Arm Arm Cover * Be sure to keep the length of each cable
from the top end of the elevator arm as
below.
• Foot switch cable, signal and power
supply cable for the operation
Top Cover panel:210mm
• Signal and power supply cable for the
monitor: 850mm
4-8 Removing of Elevator Arm

*This work is for the following serial


numbers.
SSD-3500 S/N: M00101~M***
Clamp

1) Disconnect the cables from the


P820
connector plate, then remove the foot
switch cable, too.
Connector Panel

Connectors to be unplugged
[P50, P61, P820, P412]
1

P50

Earth Clamp

P61
BNK3x8 Fe,Ni

Clamp 2) Remove all the cables, which go into


the elevator arm, from the clamps.

Earth Clamp

2 P412

BNK3x10 Fe,Ni, 1
4-9 Removing of Caster

1) Remove the left/right covers, the monitor,


the monitor arm, the operation panel and
the panel base.
(Refer section: 4-1,4-2,4-7,5-1,16-1)

2) Lay the machine down on its side, and


unfasten 4 hexagonal cap screws to
remove the casters.

HB8x20_EC, 4

Caster

* Pay attention to your finger or cables when you


2 lay the machine down. Do not damage them
and/or the floor.

4-10 Removing of Foot Base


1) Remove the left/right covers, the monitor,
HB6x25_EC, 3 the monitor arm, the operation panel and
the panel base.
(Refer section: 4-1,4-2,4-7,5-1,16-1)

2) Lay the machine down on its side, and


unfasten 2 hexagonal cap screws to
remove the foot base (right side).
For left side, unfasten 5 screws.
Foot Base

< Right side of the machine >

< Left side of the machine >

HB10x20_EC, 2
2

* Pay attention to your finger or cables when


you lay the machine down. Do not damage
them and/or the floor.
4-11 Removing of Top Cover

Unfasten 8 hexagonal cap screws, and remove the


top cover. (4 screws around the elevator arm and
other 4 are underneath of the top cover)

HB4x16_EC Fe,Ni, 4

Top Cover

HB6x20_EC, 4
5. Removing of Operation Panel [L-KEY-81*] and the internal part of the Operation Panel

5-1 Removing of Operation Panel

1) Push the middle of probe holder to unhook


it from the operation panel and remove it. Operation Panel 3

2) Remove the printer(s).


(Refer section: 14-1, 14-2)

3) Unfasten 3 screws under the operation


panel.
BNK3x10Fe, Ni, 3
1

Probe Holder

4) Open the operation panel about 70°, and Operation Panel


then disconnect all connectors from the
PC board.
5 P412

Connectors to be unplugged P400


[P400, P411, P412]
4 P411

5) Lift the operation panel off.


5-2 Removing of Switch PC Board

1) Remove the knobs shown in the figure.


1

Knob

P603 P3
P413
2) Unplug the connectors from the PC
2
board and the trackball.

* Disconnect the connector [P413] in the


case if the physiological signal unit is
installed.

Connectors to be unplugged.

P2 [P603, P3, P2, (P413)]

CNK3x6 Bs, 18
3 3) Unfasten 18 screws, and remove the
switch PC board.
5-3 Removing of STC PC Board

1) Remove 8 STC knobs.


1

2) Unfasten 2 screws and 2 supports, and


remove the STC PC board.

BSB-308, 2
2

STC Knob

B Tight 3×6, 2

5-4 Removing of Trackball.

1) Unplug the connector from the


trackball.

Connectors to be unplugged.
[P2]

2) Unfasten 2 screws and remove the


trackball.

1
Trackball

P2

2 B Tight 5×8, 2
6. Removing of Secondary [EP480000**] and Primary [EU-6029*] Power Supply Unit

6-1 Removing of Cover of Secondary Power Supply Unit and the Fan

P831x2
1) Unplug all connectors from the
secondary power supply unit.

Connectors to be unplugged
[P831x2, P810]

1
P810

2) Remove all cables from the cover of


secondary power supply unit.
(Fixed with 6 clamps)
*Remove the cable, which fixed with
earth clamp too.
2

Clamp

Earth Clamp

BNK3x10 Fe,Ni, 1
P851
3) Unfasten 1 screw and remove the
connector cover.

4) Unfasten 5 screws, pull the unit


cover carefully and unplug the
connector: [P851], and then remove
the cover.

Secondary Power Supply Unit Cover

BNK3x8 Fe,Ni, 1
4

Connector Cover
BNK3x8 Fe,Ni, 5

5) Unfasten 2 screws, and remove the fan


from the cover of secondary power
supply unit.

Fan

B Tite 5x8, 2
6-2 Removing of PC Board [EP480000**](Secondary Power Supply Unit)

1) Unplug the cables from the


P803
motherboard [EP478800**]

Connectors to be unplugged
P804 [P150, P803, P804]

P150

EP480000**

2) Unfasten 4 screws and 4 supports, and


remove the PC board [EP480000**].
2

: Supports (SB5.5-54)
: Screws (CNK3x8Fe,Ni)

EP480000**
6-3 Removing of Primary Power Supply Unit [EU-6029*]

*This work is for the following serial numbers. < Left side of the machine >
SSD-3500 S/N: M00101∼M00700

1) Unfasten 2 screws at both sides of the


primary power supply unit [EU-6029*] .
2) Unfasten 2 screws from the bottom
cover
and remove the unit.
* The primary power supply unit falls when
the screw is removed and it would
damage floor and/or screws.
In order to avoid an accident, hold the
bottom of the unit when you unfasten 2
screws from the bottom cover.
* Be careful not to pull the cables.

BNK3x8 Fe,Ni, 1

Bottom Cover 2 BNK3x10 Fe,Ni, 2


1
Primary Power Supply Unit
< Right side of the machine > [EU-6029*]
BNK3x8 Fe,Ni, 1

3) Remove the cable cover.


(Refer section: 4-5)

4) Disconnect all cables from the PC


board [EP479900**].

Connectors to be unplugged
[PJ, P3, P801, P802, P807, P880]
3
PC board [EP479900**].
Cable Cover

J3 J2

J802 J801

J880 J807 PC Board [EP479900**]


4
Primary Power Supply Unit [EU-6029*]
7. Removing of parts of Primary Power Supply Unit [EU-6029*]

7-1 Removing of PC Board[EP479900**]

1) Unplug the cable from the PC board P807


[EP479900**].
Connectors to be unplugged.
[P807]
1

2) Unfasten 4 screws and remove the


2
PC board [EP479900**].

CNK3x8Fe,Ni, 4

PC Board [EP479900**]
7-2 Removing of Power Cable Clamp

* This work is for the following serial numbers.


SSD-3500 S/N: M00101∼M00700

1) Remove the power cable clamp from the power


supply cable.

2) Cut the power cable clamp at the edge of the hole


and remove it.

* Removed power cable clamp can not be reused.


* Push new power cable clamp into the hole strongly
to install it.
Power Cable Clamp

Power supply cable

Hole

*Refer to the next page when the form of the power cable clamp is wrong.
7-3 Removing of Cover of Voltage Changeover Switch

Loosen 2 screws and remove the cover.

BNK3x8Fe,Ni, 2

Switch Cover
8. Removing of USM unit [USM-27*] and the motherboard [EP478800**]

8-1 Open the Unit Cover

1) Unfasten 2 screws, and loosen 6 screws, then


BNK3x8 Fe,Ni, 2
(Unfasten Screws) slide the optional unit cover toward right.

Optional Unit Cover

BNK3x8 Fe,Ni, 6
(Loosen Screws)

Unit Cover

2) Unfasten 8 screws, and open the unit cover.


S3x10, 3
or S3x8, 3

BNK3x8 Fe,Ni, 2

BNK4x10 Fe,Ni, 1

2
BNK3x8 Fe,Ni, 2
8-2 Removing of USM-27 Unit

1) Disconnect the fan cable from the


secondary power supply unit.

Connectors to be unplugged
[P810]

P810

2
2) Disconnect 5 cables from the PC board.
P812,P811,P70
3

Connectors to be unplugged
[P812, P811, P70, CN7, CN10]

3) Lift the unit cover upward and remove


it.

Unit Cover
CN7,CN10
Connector Panel
4) Unplug all connectors from the
connector panel.

5) Unfasten 1 screw, and remove the earth


clamp and the cable, and then unfasten
another screw to remove the connector
cover from the secondary power supply
unit’s cover.

5 Connector Cover

BNK3x8 Fe,Ni, 1

BNK3x10 Fe,Ni, 1

Earth Clamp
6) Unplug all connectors from the
motherboard.

Connectors to be unplugged
[P804 P803, P150]
P804

P803

P150

7) Unfasten 6 screws and remove the


USM unit.

BNK3x8 Fe,Ni, 3

USM Unit
BNK4x10Fe,Ni, 3
8-3 Removing of Motherboard

1) Remove all PC board from the USM unit.


Motherboard
[EP478800**] (Refer section: 9-1,10-1,10-2)

2) Unfasten 24 screws and remove the


motherboard [EP478800**].

BNK3x8 Fe,Ni, 24
9. Removing of PC Boards of USM unit and the Fans.
(Except for the PC Boards [EP477500**, EP478600**])

9-1 Removing of PC Boards of USM Unit

The PC boards except [EP477600**,


EP483701**,EP478700** and EU-9090]

Remove the PC board.

PC Board

In the case of [EP477600**, EP483701**


and EP478700**]

1) Unfasten 2 screws and remove the PC board


[EP478700**].

2) Remove the PC boards [EP477600** and


EP483701**].

EP478700**

EP477600** EP483701** BNK3x8 Fe,Ni, 2


9-2 Removing of Fans

In the case of removing each fan

1) Unplug the connector of the fan, which is


going to be removed.
B Tight 5x10, 8
2) Unfasten the screws on the inner side of the
unit cover and remove the fan. 2

* Following are the screws to be unfastened.


* View from the inside of the unit cover.
Left (Marked with )……3 screws
Center(Marked with )……2 screws
Right(Marked with )……3 screws

Fan

Connector

In the case of removing all fans


(Include the cable)

1) Unplug the cable of the fan from the


secondary power supply unit.

Connectors to be unplugged
[P810]

[P810]
2) Remove the fan cables from the unit
cover. (Fixed with 1 clamp)

Unit Cover

Clamp Fan Cable


2

3) Unfasten 8 screws and remove the fans.

Fan, 3

3
B Tight 5x10, 8
10. Removing of PC Board [EP477500** , EP478600**]

10-1 Removing of [EP477500**]

1) Unfasten 2 screws and remove the PC

EP478700** board [EP478700**].

BNK3x8 Fe,Ni, 2

2) Unfasten 12 screws on the front side of the USM


unit. 2 BNK3x8 Fe,Ni, 12

* Pay attention to the screws to unfasten because


they changed from certain S/N.

3) Remove the PC board [EP477500**] from the


USM unit.
S3x8 Fe,Ni, 2

BNK3x8 Fe,Ni, 10

EP477500**

・Machine of S/N:M00101∼M00120 ・Machine of S/N:M00121∼


10-2 Removing of [EP478600**]

*This work is for the following serial


numbers.
SSD-3500 S/N: M00101∼M00***

1) Disconnect the fan cable from the


secondary power supply unit.

Connectors to be unplugged
[P810]

P810

P812,P811,P70

2
2) Disconnect 5 cables from the PC
3 board.

Connectors to be unplugged
[P812, P811, P70, CN7, CN10]

3) Lift the unit cover upward and remove


it.

Unit Cover

CN7,CN10
BNK3x8Fe,Ni, 9

4) Unfasten 12 screws on the rear side of


the USM unit.

<Rear Side >

BNK3x8 Fe,Ni, 3

5) Remove the PC board [EP478600**]


from the USM unit.

USM Unit

EP478600**
5
11. Removing of Junction Box [JB-269*/-270*]

11-1 Removing of Junction Box

JB-269*/270* P805
1) Disconnect all cables from the
JB-269*/-270*.

1
Connectors to be unplugged
[P805, P806]
* Remove the cables of recording device(s)
from the junction box if recording device(s)
is installed.

Power Supply Cables for


Recording Device(s)

P806

2) Loosen 2 screws, shift the JB-269*/-270* JB-269*/270*


toward left and remove it.

BNK3x8 Fe,Ni, 2
12. Removing of Floppy Disk Drive and MO Disk Drive [MOU-3500*]

12-1 Removing of Floppy Disk Drive

1) Disconnect the cables from the floppy


Floppy Disk Drive
disk drive at the inside of the unit cover.
Power Supply Cable
Floppy Disk Drive
Signal Cable
*The first pin
is upper side

Unit Cover

2) Unfasten 4 screws and remove the floppy


disk drive.

2
Floppy Disk Drive

BNK3x5 Fe,Ni, 4

Unit Cover
12-2 Removing of MO Disk Drive [MOU-3500*]

1) Disconnect the cables from the MO disk MO Disk Drive


drive at the inside of the unit cover. Power Supply Cable
MO Disk Drive
Signal Cable

Unit Cover

2
MO Disk Drive
4
2) Unfasten 1 screw.(Marked with )

3) Loosen 1 screw at upper-front side of the


3
unit cover. Draw the MO disk drive out with
4 3
sliding the screw toward front side.
(Marked with )

4) Unfasten the loosened screw and then


remove the MO disk drive.

BNK3x5 Fe,Ni, 2

Unit Cover
13. Removing of Physiological Signal Unit [PEU-3500*] and the related part

13-1 Removing of Physiological Signal Unit

1) Disconnect the cable of the physiological P70 1

signal unit from the PC board.

Connectors to be unplugged
[P70]

Unit Cover

2) Unfasten 1 screw.(Marked with )


Physiological
Signal Unit
3) Loosen 1 screw at front side of the unit
cover. Draw the physiological signal
2 unit out with sliding the screw toward
front side. (Marked with )
3
3
4 4 4) Unfasten the loosened screw and
remove the physiological signal unit.

BNK3x8 Fe,Ni, 2
Unit Cover
13-2 Removing of Potentiometer for Physiological Signal

1) Remove 2 knobs from the operation Potentiometer Knob


panel (surface).

Operation Panel (Surface)

2) Disconnect the cables of potentiometer from


the PC board.

Operation Panel (Back)


Connectors to be unplugged
[P413]

3) Unfasten 2 screws and remove the


potentiometer part.
Potentiometer Part

2
P413 CNK3x8 Fe,Ni, 2
3
14. Removing of Printer and the Printer Loading Base

14-1Removing of B/W Printer

In the case of SSZ-309

1) Unfasten 2 screws from the bottom of


the loading base. Shift the printer toward
front of the machine.
Window of
the Printer Base
2 2) Disconnect all the cables from the
printer at the window of loading base,
Printer
and remove the printer.
SSZ-309
1 2

BNK3x12 Fe,Ni, 2
1
Printer Base

In the case of P91/91E/91W

1) Unfasten 2 screws from the bottom of


the loading base. Shift the printer toward
Window of front of the machine.
2 the Printer Base

Printer 2) Disconnect all the cables from the


P91/91E/91W printer at the window of loading base,
and remove the printer.
1 2

B Tight 3x10 ZMC4, 2

1
Printer Base
BNK4x10Fe,Ni, 2
3) Loosen 2 screws, and unfasten other
(Loosen Screws)
2 screws, then slide the printer base
toward front of machine, and remove it.

BNK4x10Fe,Ni, 2
(Unfasten Screws)

Printer Base
14-2 Removing of Color Printer

1) Unfasten 2 screws and remove the


connector cover from the printer base.

S3x8 Fe,Ni, 2

Connector Cover

2) Disconnect the cables from the color printer.

Color Printer

2
3) Unfasten 2 screws, and remove the
color printer.

BNK3x12Fe,Ni, 1 3

Color Printer

BNK3x8Fe,Ni, 1

4) Loosen 2 screws, and unfasten other


2 screws, then slide the printer base
toward front of machine, and remove it.
BNK4x10Fe,Ni, 2
(Unfasten Screws)

* Unfasten all 4 screws, and remove the


printer base when there is no gap
between
the printer base and the top cover.

BNK4x10Fe,Ni, 2 Printer
(Loosen Screws) Base
15. Removing of the Foot Switch [EP473202**], the Loudspeaker and the Power Switch

15-1Removing of Foot Switch PC Board

*This work is for the following serial


numbers.

1) Disconnect the cable from the foot switch


PC board [EP473202**].

Connectors to be unplugged 1
[P412] P412

2) Unfasten 1 screw and remove the


earth cable.

2
Earth Cable
BNK3x8Fe,Ni, 1

3
3) Remove the fixture ring and remove the
PC board [EP473202**].

EP473202**

Fixture Ring
15-2 Removing of Loudspeaker

Connector Panel
1) Unplug the connector from the
connector panel.

Connectors to be unplugged
2
[P27]

2) Remove the cable from 2 clamps.

Clamp

1
P27

3) Loosen 2 screws, shift the potentiometer


3 BNK3x8 Fe,Ni, 2
upward and remove it.
4) Loosen 1 screw, and unfasten 1 screw,
4 Loudspeaker
then slide the loudspeaker toward right
and remove it.

5) Unfasten 4 screws and remove the


loudspeaker from the fixture.
5

BNK3x10, 4 Fixture
BNK3x8 Fe,Ni, 2

Loudspeaker

6) Loosen 2 screws and remove the


potentiometer from the fixture. Fixture

Potentiometer

CT-401
Only S/N M00101
∼M00120

BT2x2, 2
(Use hexagonal wrench
[M0.89])
15-3 Removing of Power Switch

1) Remove the cable cover.


3
(Refer section: 4-5)
Clamp, 2

2) Unplug the cable from the primary


power supply unit.

1
Connectors to be unplugged
[P801] Cable Cover

3) Remove the cables.


(Fixed with 2 clamps)

Primary Power Supply Unit


2 P801

4) Unfasten 2 screws and remove the


power switch.

Power Switch

BNK3x8 Fe,Ni, 2
16. Removing of Monitor [IPC-1550*] and the Tilting base [MP-IP15*]

16-1 Removing of Monitor

1) Unfasten 2 screws and remove the power


2
cable protector.
Power Cable
2) Disconnect the power cable.

Power Cable Protector

B Tight 3x8, 2

3) Loosen 2 screws of the connector,


and disconnect the video signal cable.

Screws to loosen, 2

Video Signal Cable


4

4) Unfasten 4 screws and remove the monitor


from the tilting base.

Monitor

BNK4x10 Fe,Ni, 4

Tilting Base
16-2 Removing of Monitor Rear Cover

2 1) Unfasten 1 screw and remove the


BNK4x16, 8
earth cable from the fixture.

2) Unfasten 8 screws and remove the


fixture from the monitor.

Earth Cable
BNK4x8, 1

1
Fixture

B Tight 4x16, 4

3) Unfasten 4 screws and remove the


monitor rear cover.

* Be careful not to pull the earth cable


on the bottom side.

Monitor Rear Cover Earth Cable


16-3 Removing of Tilting base

Unfasten 4 screws from the monitor


arm and remove the tilting base.
Tilting Base

* Be careful not to drop it on the


Monitor Arm
machine or floor.

CNK4x10_EC Fe,Ni, 4

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