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Injector Install

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0% found this document useful (0 votes)
34 views

Injector Install

Uploaded by

Steven Y.M
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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924F WHEEL LOADER 7PN00001-UP (MACHINE) POWERED BY 3114 ENGINE(X...

Page 1 of 3

Shutdown SIS

Previous Screen

Product: WHEEL LOADER


Model: 924F WHEEL LOADER 7PN
Configuration: 924F WHEEL LOADER 7PN00001-UP (MACHINE) POWERED BY 3114 ENGINE

Disassembly and Assembly


446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel
Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009

i05919370

Unit Injector - Install


SMCS - 1290-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 4C-5553 Injector Seat Cleaning Brush 1
C 173-1530 Injector Seating Tool 1
D 143-2099 Unit Injector Tool Group (Sleeve Replacement) 1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Inspect the unit injector sleeve for pitting and for carbon tracking. Used unit injector sleeves do
not need to be reamed unless the seated area is pitted or eroded. If the seated area has excessive
carbon deposits, the used unit injector sleeves need to be reamed. Refer to Tool Operating

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Manual, NEHS0675, "Using the 143-2099 Sleeve Replacement Tool Group on 3114, 3116, and
3126 Engines". Use Tooling (D) to ream injector sleeves.

2. Inspect the condition of the O-ring seals on the unit injector. Replace the seals, if necessary.

3. Lubricate the O-ring seals with clean engine oil.

Illustration 1 g00775441

4. Position the unit injector in the cylinder head and rotate the unit injector in order to engage
injector rack bar (3) with fuel injection control linkage (2) . Push down on the unit injector and
ensure that the unit injector is properly seated in the cylinder head.

Note: Do not use fuel injector hold-down bolt (1) to pull the unit injector into the cylinder head.

5. Install a new fuel injector hold-down bolt (1) in the hold-down bracket for the unit injector.
Tighten fuel injector hold-down bolt (1) to a torque of 12 ± 3 N·m (106 ± 27 lb in).

Note: Do not overtighten fuel injector hold-down bolt (1) . Excessive torque may cause damage
to the unit injector and the unit injector may seize.

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924F WHEEL LOADER 7PN00001-UP (MACHINE) POWERED BY 3114 ENGINE(X... Page 3 of 3

6. Refer to the Tool Operating Manual, NEHS0738, "Using the 173-1530 Injector Seating Tool
Group on 3114, 3116, and 3126 MUI or 3126 HEUI 2-Valve Engines" for the remaining steps
on installing the unit injector.

7. Synchronize the unit injectors. Refer to Testing and Adjusting, "Unit Injector Synchronization -
Adjust".

End By: Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft
and Pushrod - Install".

Copyright 1993 - 2022 Caterpillar Inc. Thu Jul 21 19:24:47 UTC+0800 2022
All Rights Reserved.
Private Network For SIS Licensees.

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