Biomass Gasification Equations
Biomass Gasification Equations
Biomass Gasification Equations
pubs.acs.org/EF
ABSTRACT: This paper presents a mathematical model for biomass gasification processes developed in the equation solver
program Engineering Equation Solver (EES) with an implemented user-friendly interface. It is based on thermodynamic
equilibrium calculations and includes some modifications to be adapted to a real process, in which only a partial approach to
chemical equilibrium is achieved. The model can be used to predict the producer gas composition, yield, and heating value for a
certain biomass with a specific ultimate composition and moisture content. It has been validated with published experimental
data from different authors for downdraft, fluidized-bed gasifiers and different biomasses, showing good agreement between
reported data and modeled values. In addition, it has been used to evaluate the influence of different operating parameters
[equivalence ratio (ER), air preheating, steam injection, and oxygen enrichment] on producer gas. The model predicts the
behavior of different kinds of biomass and becomes a useful tool to simulate the biomass gasification process by allowing its
integration in complete energy supply systems, such as co-generation plants.
1. INTRODUCTION AND OBJECTIVES the sensitivity of the distribution of the product to the
Nowadays, the awareness and concern about the depletion of operating conditions, called for the development of mathemat-
fossil fuels, energy dependency, and global climate change have ical models. The main objectives of these models are to study
called for the development and research on reliable, affordable, the thermochemical processes during the gasification of the
and clean-energy sources. In this context, modern use of biomass and evaluate the influence of the main input variables
biomass is considered a very promising clean-energy option for on the producer gas composition and calorific value.
reducing energy dependency and greenhouse gas emissions; Different kinds of models have been developed for
biomass is considered to be CO2-neutral. In addition, it is the gasification systems, including equilibrium, kinetic, and artificial
only renewable energy source that can directly replace fossil neural networks. A detailed review of recent biomass
fuels because it is widely available and allows for continuous gasification models is available elsewhere,2,3 and only a brief
power generation and synthesis of different fuels and chemicals. description is therefore given here. Equilibrium models predict
Gasification is a highly efficient and clean conversion process the maximum achievable yield of a desired product from a
that converts different feedstocks to a wide variety of products reacting system, while kinetic models predict the progress and
for various applications. In comparison to combustion, product composition at different positions in a reactor.2
gasification has higher efficiencies in power production and a Equilibrium models are less computationally intensive than
more efficient and better controlled heating.1 Gasification can kinetic models, and they are a useful tool for preliminary
be considered in advanced applications in developed countries comparison. However, they cannot give highly accurate results
and also for rural electrification in isolated installations or in in all cases. Equilibrium models usually overestimate the yields
developing countries. of H2 and CO, underestimate those of CO2, and predict an
The gasification conversion process can be defined as a outlet stream free from CH4, tars, and char.3 Equilibrium
partial thermal oxidation, which results in a great proportion of models are considered a good approach when simulating
gaseous products (carbon dioxide, hydrogen, carbon monoxide, entrained-flow gasifiers in chemical process simulators or for
water, and other gaseous hydrocarbons) and little quantities of downdraft fixed-bed gasifiers, as long as high temperature and
char, ash, and several condensable compounds (tars and oils). gas residence time are achieved in the throat. In contrast,
Air, steam, or oxygen can be supplied to the reaction as updraft fixed-bed, dual fluidized-bed, and stand-alone fluidized-
gasifying agents. The quality of gas produced varies according bed gasifiers should be modeled by revised equilibrium models
to the gasifying agent used and operating conditions. The gas or, in some extreme cases, by detailed rate-flow models.4
obtained covers a wide range of calorific values (CVs): low CVs The objective of this paper is to develop a simple but
(4−6 MJ/m3) result from the use of air as the gasifying agent, rigorous gasification model for the design and simulation of a
and medium or high CVs (12−18 or 40 MJ/m3) result when biomass gasification plant. This model, on the basis of
steam or oxygen is used. thermodynamic equilibrium calculations, includes some mod-
The operation of a biomass gasifier depends upon several ifications for adaptation to real processes, in which only a
complex chemical reactions, including several steps, such as
pyrolysis, thermal cracking of vapors to gas and char, Received: November 16, 2011
gasification of char, and partial oxidation of combustible gas, Revised: January 16, 2012
vapors, and char. These complicated processes, coupled with Published: January 18, 2012
© 2012 American Chemical Society 1385 dx.doi.org/10.1021/ef2019462 | Energy Fuels 2012, 26, 1385−1394
Energy & Fuels Article
Figure 1. Screenshot of the modified equilibrium model, developed in EES software, including feed and product streams entering and leaving the
different units considered. The numerical values of variables in a box are inputs for the model.
partial approach to chemical equilibrium is achieved. The constant can be defined as the true equilibrium constant multiplied by
model developed, which has been validated with experimental the degree of approach to equilibrium. In calibrating the model by
published data of other authors, provides the opportunity to Jayah et al.,9 the amount of methane predicted was adjusted to be
evaluate different gasification processes as well as variations in equal to the amount of methane measured in the product gas.
Jarungthammachote and Dutta6 used experimental data from other
fuel and operating conditions. authors5,9,10 to modify their model. They calculated two coefficients
for correcting the equilibrium constant of the water−gas shift reaction
2. MATHEMATICAL MODEL and methane formation reaction that improved the accuracy. The
The model presented in this paper is a modified equilibrium model coefficients were obtained from the average value of the ratio of
based on equilibrium constants, while the process is considered experimental data and calculated data from their model, for CH4 and
stationary. CO. Other authors11 used the equilibrium model to predict the
First, a pure thermodynamic equilibrium model was developed producer-gas compositions, product heating value, and cold gas
following the procedure described elsewhere.5,6 This pure equilibrium efficiency for circulating fluidized-bed (CFB) gasification. To correct
model is based on mass and energy balances together with chemical the deviations that they found between a real gasification process and
equilibrium in the gas phase, using the water−gas shift reaction (eq 3) chemical equilibrium, they developed a phenomenological model to
that results from the combination of Boudouard (eq 1) and water−gas modify the equilibrium to account for important non-equilibrium
(eq 2) reactions5,6 and the methane formation reaction (eq 4). factors. As they knew from a pilot-plant study of the experimental
C + CO2 ↔ 2CO (1) carbon conversion, they applied empirical parameters to modify the
carbon conversion.
C + H2O ↔ CO + H2 (2) In this study, the modifications to the pure equilibrium model
essentially consist of (1) adding a pyrolysis unit that uses correlations
CO + H2O ↔ CO2 + H2 (3) to predict the formation of gas, char, and volatiles in this step of the
gasification process, (2) considering heat losses in pyrolysis and
C + 2H2 ↔ CH 4 (4) gasification units (these heat losses are estimated by the user as a
The chemical formula of feedstock was defined as CHxOyNz, and it can percentage of biomass energy input to the system), (3) adding tar and
be calculated from the ultimate analysis of the biomass and the mass char leaving the gasifier as a percentage of tar and char produced in the
fractions of the carbon, hydrogen, oxygen, and nitrogen. Some pyrolysis unit added, (4) considering particles leaving the gasifier and
assumptions were necessarily made,5,7 and the products leaving the set by the user as mg N−1 m−3 in the producer gas, and (5) setting the
gasifier were considered all gaseous (CO, CO2, H2, CH4, N2, and amount of CH4 produced (for this reason, the equilibrium constant for
H2O). the methane reaction is not taken into account).
The main problems with this pure equilibrium model, as mentioned This modified equilibrium model is built into the equation solver
by other authors,3,6 is the overprediction of H2 and CO yields and program “Engineering Equation Solver (EES)”.12 EES has been found
underestimation of CO2. In addition, it predicts an exit stream free of to be very suitable for modeling this kind of system, because it
CH4, tars, and char. These differences between predicted and contains all of the necessary thermodynamic functions and it is
experimental data can be explained by the fact that a real gasification possible for the model builder to make a user interface, which can
system differs from an ideal reactor at chemical equilibrium. make the model user-friendly.
For this reason and to increase the accuracy of the results of the The gasification model is made up of a series of modules, each
pure thermodynamic equilibrium model, some modifications were containing one process (biomass drying, pyrolysis, gasification, air
introduced. Other authors also previously developed modified or preheating, and steam generation). In this gasification model, the user
pseudo-equilibrium models. Gumz8 stated that a modified equilibrium interface consists of a window, which contains drawings and tables
with input and output values, diagrams, and hot areas with links to If the pyrolysis stage takes place in a fluidized bed, the correlations
other windows. For example, the pyrolysis unit is a hot area linked obtained by Gomez-Barea et al.19 will then be used. These correlations
with another window where the user can select the pyrolysis were selected because they are the only correlations for non-flash
correlations depending upon the gasifier design (downdraft or pyrolysis in a fluidized bed that could be found in the literature. The
fluidized bed). This way of presenting input and output variables model also gives the opportunity not to use any of these correlations
facilitates the user obtaining an overview of the operating conditions in and to introduce the desired yields manually. It must also be taken into
a certain computation. Figure 1 shows a screenshot of this modified account that only correlations for wood pyrolysis are considered.
equilibrium model developed in EES and including all feed, product However, it is also possible to extend the model by including pyrolysis
streams, and the different units considered. correlations for other kinds of biomass and agricultural residues.
This implemented modified equilibrium model enables work with The correlations used in this pyrolysis unit are as follows:
gasifying agents other than air. It is possible to use air, enriched air, or (1) Wood pyrolysis in a fluidized bed:19
oxygen alone or combined with steam.
Char and particles leaving the gasifier unit are considered to be gas yield (mass %, db)
composed primarily of carbon, and therefore, it was assumed to consist ⎛ Tp ⎞ ⎛ Tp ⎞2
solely of carbon in the model. Char-specific enthalpy is determined by = 311.10 − 351.45⎜ ⎟ + 121.43⎜ ⎟
the regression created from a data set based on the enthalpy of ⎝ Tref ⎠ ⎝ Tref ⎠ (9)
graphite13
char yield (mass %, db)
hchar (kJ/kg) = 0.0004T 2 + 0.8679T − 381.61 (5)
⎛ Tp ⎞ ⎛ Tp ⎞2
where T is the temperature measured in kelvin. = − 15.03 + 50.58⎜ ⎟ − 18.09⎜ ⎟
Tar-specific enthalpy is calculated using a correlation obtained by ⎝ Tref ⎠ ⎝ Tref ⎠ (10)
applying the Joback method, and it is assumed that pyrolysis tar only
consists of seven organic compounds: benzene, toluene, phenol, liquid yield (mass %, db)
guaiacol, methylguaiacol, ethylguaiacol, and isoeugenol14
⎛ Tp ⎞ ⎛ Tp ⎞2
h tar (kJ/kg) = − 4.659 × 10−7(T − 273.15)3 + 0.00193 = − 196.07 + 300.86⎜ ⎟ − 103.34⎜ ⎟
⎝ Tref ⎠ ⎝ Tref ⎠ (11)
2
(T − 273.15) + 0.131(T − 273.15) − 1796.4
⎛ Tp ⎞ ⎛ Tp ⎞2
(6) CO (vol %) = 240.53 − 225.12⎜ ⎟ + 67.50⎜ ⎟
where T is the temperature expressed in kelvin. ⎝ Tref ⎠ ⎝ Tref ⎠ (12)
Because not all carbon contained in biomass is converted into gas
species, it is necessary to define the concept of carbon conversion ⎛ Tp ⎞ ⎛ Tp ⎞2
efficiency (ηc) as CO2 (vol %) = −206.86 + 267.66⎜ ⎟ − 77.50⎜ ⎟
⎝ Tref ⎠ ⎝ Tref ⎠
ηc (%) = (total amount of carbon in the gas outlet stream) (13)
/(total amount of carbon in the biomass inlet stream) ⎛ Tp ⎞ ⎛ Tp ⎞2
× 100 (7) CH 4 (vol %) = −168.64 + 214.47⎜ ⎟ − 62.51⎜ ⎟
⎝ Tref ⎠ ⎝ Tref ⎠
Model parameters, such as pyrolysis temperature, percentage of
(14)
pyrolysis char and tar leaving the gasifier, and heat losses in the gasifier,
can be directly introduced by the user through the user interface, if the ⎛ Tp ⎞ ⎛ Tp ⎞2
information is known, or adjusted automatically. These parameters are H2 (vol %) = 234.97 − 257.01⎜ ⎟ + 72.50⎜ ⎟
automatically adjusted using the experimental and modeled output gas ⎝ Tref ⎠ ⎝ Tref ⎠ (15)
composition for each data set. The least-squares technique is used as
described in the equation below where Tp is the pyrolysis temperature (°C) and Tref = 500 °C.
(2) Correlations for conventional pyrolysis of wood in a fixed-bed
n m reactor obtained from experimental data:17
min ∑ ∑ (pi , j − wi , j)2
i=1 j=1 (8) gas yield (mass %, db)
where p is the yield of the gas species (CO, CO2, H2, and N2) = − 1.09 × 10−6Tp3 + 0.0022Tp2 − 1.392Tp + 288.534
calculated by the model and w is the corresponding experimental (16)
value. n is the number of data points. The minimization is carried out
by the variable metric method available in EES. tar yield (mass %, db)
2.1. Pyrolysis Unit. The main objective of this modeling unit is to
determine the yields of char, tar, and volatiles produced during = 1.33 × 10−6Tp3 − 0.0028Tp2 + 1.797Tp − 339.139 (17)
pyrolysis and to determine the composition of the light gas. For this
reason, experimental data from several authors15−19 have been studied char yield (mass %, db)
to obtain correlations for predicting these parameters as a function of
the pyrolysis temperature. = − 6.6 × 10−7Tp3 + 0.00137Tp2 − 0.93579Tp + 230.5279
After different experimental data for biomass pyrolysis are reviewed
and because different yields on products are obtained, two different (18)
correlations were considered when modeling this unit, depending
water yield (mass %, db)
upon the type of reactor and pyrolysis. Calculated correlations from
the experimental data by Fagbemi et al.17 are used to model the = 2.54 × 10−7Tp3 − 5.24 × 10−4Tp2 + 0, 335Tp − 40.883
pyrolysis stage in a fixed-bed reactor (downdraft, updraft, etc.). These
experimental data were selected because they cover a wide range of (19)
temperatures and are also in good agreement with the results obtained
CO (vol %) = 0.0371Tp + 19.961 (20)
by other authors.15,16
Table 1. Comparison of Predicted Results from the Modified Equilibrium Model to Experimental Data from Campoy24 for a
Bubbling Fluidized-Bed Gasifier
gas heating valve
gas composition (vol %, dry basis) (MJ N−1 m−3, dry basis)
model experimental24 model experimental24 model experimental24 model experimental24
3 −1
dry biomass (kg/h) air (N m h ) steam (kg/h) CO CO2 H2 LHV
20.5 17 0 20.3 18.2 14.6 14.2 18.4 13.2 6.7 5.9
15 17 0 18.7 17.6 13.9 14.9 11.3 12.6 5.4 5.4
11.5 17 0 13.6 15.8 15.9 15.1 5.0 8.7 4.1 4.8
rms 1.9 0.8 3.8 0.6
17.5 17 3 16.6 13.8 16.3 16.9 17.6 14.6 5.8 5.2
19.1 15.5 5 14.3 11.5 19.0 18.6 22.6 16.2 6.3 5.3
15 17 3.2 15.4 15.0 16.2 16.2 14.5 14.0 5.2 5.1
15 17 6 12.4 11.9 18.4 18.6 14.9 16.2 5.1 5.1
12.2 17 2.5 12.9 15.4 16.7 15.9 8.4 11.9 4.3 4.9
12.2 17 5.1 11.1 13.8 18.1 17.0 10.3 13.3 4.2 4.8
rms 2.2 0.6 3.5 0.6
Figure 5. Effect of the ER on the composition and LHV of producer gas for gasification in adiabatic conditions of woodchips with a 10% moisture
content.
Figure 7. Effect of the ER on the composition of producer gas for hemlock woodchip gasification with a moisture content of 11.7%, assuming 3%
heat losses and 2% carbon losses.
less CO2 and H2 at higher temperatures. This means that less an ER = 0.29, the air could be heated to 850 °C because the
CO and H2O are used. (6) The steam−methane reforming gasification temperature stays below 967 °C.
reaction reduces CH4. This reaction is endothermic; therefore, Figure 9 shows the predicted product gas composition for
an increase of the temperature benefits the forward reaction. the same operating conditions as Figure 8. Increasing the
3.2.2. Effect of Air Preheating. Air preheating is useful to temperature favors the products of endothermic reactions and
achieve a higher conversion efficiency of the gasification simultaneously the reactants of exothermic reactions. For low
process. The gasification temperature is increased by the ERs, the air temperature has a higher influence on the product
sensible heat in the air. This increase in the temperature gas composition. For example, over the air temperature range,
influences the product gas composition, LHV, and gasifier cold CO and H2 contents increased by 5.5 and 5.4 percentage
gas efficiency by increasing the production of combustible points, respectively, for an ER of 0.29. However, for an ER of
gases, CO, and H2. For this reason, air preheating can be 0.35 (not plotted), CO and H2 contents increased by only 4
considered as an alternative and more economical approach and 0.1 percentage points, respectively, for the same temper-
compared to oxygen-blown systems. However, to increase the ature range. The air temperature also has a significant influence
overall efficiency of the process, the heat required for air on composition but only to a certain level, after which
preheating should be recovered from the gas cooling section of additional preheating has little effect. For both of the ERs
the plant. The size of the plant is reduced when high- mentioned above, this level is reached at about 700 °C, which
temperature air is used as an oxidant because a smaller volume agrees with Lucas et al.,30 who reported an increase of the H2
of air is needed to bring the gasifier to the required operating content with an increasing air preheating temperature but no
temperature.29 In addition, the size of the reactor and gas rise between 700 and 830 °C. Yang et al.31 also refer to a critical
cleanup system needed are also reduced. air temperature at which air preheating is no longer efficient if
Figure 8 shows the influence of air preheating on the the aim is to maximize the yield of gaseous products. As
gasification temperature for hemlock woodchips with moisture expected,26,28 the LHV and cold gas efficiency were also
observed to increase when the air inlet temperature increased.
3.2.3. Effect of Steam Injection. The influence of steam
injection on the gasifier performance was studied (Figure 10)
for an ER of 0.34 and compared to the results presented by
Doherty et al.28 The steam injection rate was varied from 0 to
10.5 kg/h, as performed by Doherty et al.28 The producer gas
LHV decreased slightly from 5.25 to 5.14 MJ/kg. Because
steam injection rises the H2O content, a lower LHV is obtained.
CO and CH4 are shifted and reformed, respectively, with the
contents of the additional H2O, decreasing and producing more
CO2. The main effect of steam injection is the rise in the H2
content, which, in this case, increases by 1% over the range of
steam injection. Doherty et al.28 observed a slight increase in
cold gas efficiency, from 66.1 to 66.5%, while a slight decrease
of 1% for the same whole range is observed here. Increasing
steam injection decreases the gasifier temperature because of
highly endothermic reforming and water−gas reactions, unless
heat is supplied from an external source. As stated by Doherty
et al.,28 a decrease in the temperature is undesirable because
this would degrade the performance of the gasifier and could
lead to a high tar yield. For this reason, air preheating should be
Figure 8. Effect of air preheating on the gasification temperature for taken into account when using high moisture fuels and/or
hemlock woodchip gasification with a moisture content of 11.7% and steam injection.
ER = 0.29. 3.2.4. Effect of Oxygen Enrichment. The effect of oxygen
enrichment in the air on producer gas composition and LHV
content of 11.7%, heat losses of 3%, and carbon loss of 2%. The was also studied, and the results are presented (Figure 11).
results showed that the gasification temperature increased Figure 11 shows how the composition of producer gas changes
almost linearly with the air temperature for all ERs.22,28 As with the oxygen fraction in the air for woodchip gasification,
with an initial moisture content of 10%, ER = 0.3, and no air
Doherty et al.28 stated, there is a limit on the level of air preheating. The N2 yield decreases as the oxygen fraction
preheating for each ER. This limit is imposed by the increases, as expected. The methane content is very low, at a
effectiveness of the heat-exchange equipment and the operating percentage of less than 1%. The percentage of hydrogen in the
temperature constraints of the reactor. For fluidized-bed producer gas increases continuously with the oxygen fraction,
gasifiers, the operating temperature should not be above 1000 from about 25 to 32%, for an increase in the oxygen fraction
°C, to avoid reaching the ash melting temperature. This would from 25 to 50%. A similar tendency is also observed for CO,
bring agglomeration and defluidization problems. Air preheat- but in this case, the increase is from 30 to 42%. CO2 remains
more or less constant at around 10%. In addition, the reaction
ing at high ERs is limited to a low level. According to this temperature increases from 1100 to 1200 K when the oxygen
model, for a CFB at an ER = 0.37, an air temperature of no fraction increases from 25 to 50%. For the same increase in the
more than 170 °C would be recommended because the oxygen fraction, the LHV of the producer gas increases from 6
corresponding gasification temperature is 978 °C. In the case of to 7.8 MJ N−1 m−3. The increase of LHV is due to the increase
1391 dx.doi.org/10.1021/ef2019462 | Energy Fuels 2012, 26, 1385−1394
Energy & Fuels Article
Figure 9. Effect of the air inlet temperature on the composition of producer gas of hemlock woodchip gasification with a moisture content of 11.7%
and ER = 0.29.
Figure 10. Effect of steam injection on the composition of producer gas of hemlock woodchip gasification with a moisture content of 11.7% and ER
= 0.34.
Figure 11. Effect of oxygen enrichment on the composition of producer gas for woodchip gasification with a moisture content of 10% and ER = 0.3.
in the amount of CO and H2. The results are in good 4. CONCLUSION AND FINAL REMARKS
A model for biomass gasification has been developed in this
22
agreement with those obtained by Babu and Sheth. study. It is based on thermodynamic equilibrium calculations
1392 dx.doi.org/10.1021/ef2019462 | Energy Fuels 2012, 26, 1385−1394
Energy & Fuels Article
and includes some modifications to be adapted to a real pj = yield of the gas species j (CO, CO2, H2, and N2)
process, in which only a partial approach to chemical calculated by the model
equilibrium is achieved. It is a simple but rigorous model rms = root mean square
implemented in the equation solver program EES, with a user T = temperature (K)
interface that makes the model user-friendly and facilitates the Tp = pyrolysis temperature (°C)
user obtaining an overview of the operating conditions in a x, y, and z = normalized coefficient of atomic hydrogen,
certain computation. oxygen, and nitrogen for the biomass molecule
The model can be used to predict the final producer gas wj = experimental yield of the gas species j (CO, CO2, H2,
composition and its main characteristics, such as the heating and N2)
value, for a certain biomass with a defined ultimate composition ηc = carbon conversion efficiency (%)
and moisture. It has been validated with the data reported by
various researchers for downdraft, fluidized-bed gasifiers and
different biomasses and shows good agreement with the
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[email protected]. Denmark, 1999.
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htar = specific enthalpy of tar (kJ/kg) (24) Campoy, M. Ph.D. Thesis, University of Seville, Seville, Spain,
HHV = higher heating value (kJ/kg) 2009.
LHV = lower heating value (kJ/kg) (25) Plis, P.; Wilk, R. K. Energy 2011, 36, 3838−3845.
m = number of gas species in the producer gas (26) Mathieu, P.; Dubuisson, R. Energy Convers. Manage. 2002, 43,
n = number of data points 1291−1299.