D7962M en
D7962M en
Product documentation
Open circuit
Nominal pressure pnom max: 400 bar
Peak pressure pmax: 450 bar
Displacement volume Vmax: 202 cm3/rev
D 7962 M
06-2022 -1.4 en
© by HAWE Hydraulik SE.
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Printing date / document generated on: 13.07.2022
2 Available versions............................................................................................................................................ 5
2.1 Basic type and nominal size................................................................................................................................5
2.2 Rotation direction.............................................................................................................................................. 5
2.3 Shaft journal..................................................................................................................................................... 6
2.4 Flange version (input side)................................................................................................................................. 6
2.5 Seals................................................................................................................................................................ 6
2.6 Thru-shaft......................................................................................................................................................... 6
2.7 Swivel angle indicator........................................................................................................................................ 6
2.8 Stroke limitation................................................................................................................................................7
2.9 Controller.......................................................................................................................................................... 7
2.9.1 Pressure controller P.......................................................................................................................................... 9
2.9.2 Load-sensing controller LSP.................................................................................................................................9
2.9.3 Power controller L, Lf, Lf1, Lfe, Lfe1.................................................................................................................. 10
2.9.4 Flow controller V, EM.CH................................................................................................................................... 11
2.10 Flange version (output side)..............................................................................................................................13
3 Parameters..................................................................................................................................................... 14
3.1 General data.................................................................................................................................................... 14
3.2 Weight............................................................................................................................................................ 15
3.3 Pressure and delivery ow................................................................................................................................. 15
3.4 Characteristic lines........................................................................................................................................... 16
3.4.1 Controllers....................................................................................................................................................... 16
4 Dimensions.................................................................................................................................................... 19
4.1 Basic pump..................................................................................................................................................... 19
4.1.1 Type V80M-200................................................................................................................................................ 19
4.1.2 Type V80ML-200............................................................................................................................................... 21
4.2 Swivel angle indicator.......................................................................................................................................21
4.3 Controllers....................................................................................................................................................... 22
6 Other information...........................................................................................................................................29
6.1 Planning information........................................................................................................................................ 29
Variable displacement axial piston pumps adjust the geometric output volume
from maximum to zero. As a result they vary the ow rate that is provided to the
consumers.
The variable displacement axial piston pump type V80M is designed for open circuits
in mobile hydraulics and operates according to the swash plate principle. It is
available with the option of a thru-shaft for operating with additional hydraulic
pumps in series.
The sturdy pump is particularly suitable for continuous operation in challenging
applications. The range of pump controllers allows the axial piston pump to be used
in a variety of applications.
Features and benets Variable displacement axial piston pump type V80M
■ High speed
■ High nominal pressure
■ Full torque available at the second pump in tandem pump applications
Intended applications
■ Machines for forestry and agricultural purposes
■ Cranes and lifting equipment
■ Construction machines
Circuit symbol
Ordering example
2.9 "Controller"
Manufacturing series
2.6 "Thru-shaft"
2.5 "Seals"
Coding Description
L Anti-clockwise
R Clockwise
2.5 Seals
Coding Description
N NBR (nitrile rubber)
V FKM
2.6 Thru-shaft
Coding Description
-1 no thru-shaft
-2 with thru-shaft
Coding Description
-0 without display
-1 with display
-2 with swivel angle pick-up (Hall sensor)
Coding Description
2 Stroke limitation adjustable
(Factory setting: 202 cm3/rev)
2/... Stroke limitation xed with specification of the set displacement volume Vg (cm3/rev)
2.9 Controller
Load-sensing controller
Coding Description
LSP Load-sensing controller with integrated pressure limitation
Pressure controller
Coding Description
P Pressure controller with remote-control port for external pilot valve
PMVPS4 -41 /G 12 Pressure range: Additional, directly mounted electro proportional pressure-limiting valve
-41: (5) to 180 bar
-42 /G 24 -42: (5) to 290 bar
-43 -43: (5) to 440 bar
BVPM1 S /GM 12 S: NO contact Additional, directly mounted 2/2-way directional seated valve for one pump direction
R: N/C contact switching circuit
R /GM 24
Power controller
Coding Description
L Power controller
Lf Hydraulically adjustable power controller with increasing characteristic curve
Lf1 Hydraulically adjustable power controller with decreasing characteristic curve
Lfe Electrically adjustable power controller with increasing characteristic curve
Lfe1 Electrically adjustable power controller with decreasing characteristic curve
Coding Description
V Electro-proportional delivery ow controller with increasing characteristic curve
EM.CH Electro-hydraulic ow controller
Power controller
7 Torque adjusting screw Adjustable to 20% to 100% of desired 166 Nm/revolution
max. torque
8 L Sealed
Lf G 1/4 0 to 45 bar pilot pressure Torque increase
Lf1 G 1/4 0 to 45 bar pilot pressure Torque reduction
Lfe Electro proportional valve 24 V, 0 to 600 mA Torque increase
Lfe1 Electro proportional valve 24 V, 0 to 600 mA Torque reduction
P-controllers are pressure controllers with xed pressure setting. As soon as the pump pressure exceeds the set value, the pressure
controller reduces the swivel angle of the pump and adjusts the pressure level to a constant value. Depending on the controller type,
the pressure is set either using an adjusting screw directly on the controller or using an external pilot valve on port X.
Coding P
The LSP controllers are ow controllers that generate a variable, speed-independent ow rate. The controller adapts the displacement
volume of the pump to the required ow rate of the consumer and regulates a constant difference between load pressure and pump
pressure.
Coding LSP
L, Lf, Lf1, Lfe and Lfe1 controllers are power controllers whose characteristic curve is a perfect hyperbola. When the product of displace-
ment volume times pressure exceeds the set value, the controller reduces the pump’s swivel angle. This protects the drive shaft, motor
or gearbox from overloading (pB x Vg = constant).
The power controllers are only available in combination with a pressure- or load-sensing controller.
V controller
The V controller is an electro-proportional ow controller that generates a variable ow rate depending on the speed. The controller
adjusts the pump’s displacement volume based on an electrical input signal. The resulting ow rate depends on the displacement
volume and speed.
The required pilot pressure for adjusting the swivel angle is tapped internally. An external auxiliary pump or a pre-load valve is required
to ensure reliable switching.
Coding EMPLCH
The EM.CH controller can be combined with pressure, LS and/or power controllers to limit pressure and/or power.
DAMAGE
Additional, separately laid out overpressure protection (pressure-limiting valve) must be included in the hydraulics circuit in
order to prevent pressure peaks.
Ordering example
Version without pressure limitation and power controller:
DAMAGE
Pay attention to the maximum permissible drive torque, as the ange or shaft may be damaged otherwise.
DAMAGE
■ An additional support is to be provided for pump combinations.
■ Additional versions on request.
Hydraulic uid Hydraulic uid, according to DIN 51 524 Parts 1 to 3; ISO VG 10 to 68 according to DIN ISO 3448
Viscosity range: 10 - 1000 mm2/s
Optimal operating range: approx. 16 - 60 mm2/s
Also suitable for biologically degradable hydraulic uids type HEPG (polyalkylene glycol) and HEES (synthetic
ester) at operating temperatures up to approx. +70°C.
Installation information see Chapter 5, "Installation, operation and maintenance information"
Temperatures Environment: approx. -40 to +60 °C, hydraulic uid: -25 to +80 °C, pay attention to the viscosity range.
Start temperature: down to -40 °C is permissible (take account of the start viscosities!), as long as the
steady-state temperature is at least 20 K higher during subsequent operation.
Biologically degradable hydraulic uids: note manufacturer specifications. With consideration for the seal
compatibility, not above +70°C.
DAMAGE
The minimum operating pressure in the pump line depends on the speed and the swivel angle; the pressure must not fall below
15 bar under any circumstances.
DAMAGE
The housing pressure is only allowed to be 1 bar higher than the suction pressure.
3.2 Weight
Operating pressure see Chapter 2.1, "Basic type and nominal size"
displacement volume see Chapter 2.1, "Basic type and nominal size"
3.4.1 Controllers
1 Approx. 4 bar
NOTE
The lowest recommended nominal torque setting.
corresponds to 20% of the maximum possible torque with
pressure set to maximum.
Rotation direction clockwise (viewed from shaft journal) Rotation direction anti-clockwise (viewed from shaft
journal)
V80M-200, R V80M-200 L
Flange version
Coding G Coding W
(180 B4 HW DIN ISO 3019-2) (SAE-D 4-Loch J 744)
(152-4 DIN ISO 3019-1 )
Coding F
(SAE-E 4-hole J 744)
(165-4 DIN ISO 3019-1 )
Rotation direction clockwise (viewed from shaft journal) Rotation direction anti-clockwise (viewed from shaft
journal)
1 Shaft version
2 Flange version
3 Stroke limitation (Vg approx. 10 cm3/rev.) Rotation direction Rotation direction anti-
4 Bleeding port clockwise clockwise
5 Power controller A = pressure connection A = suction port
6 Pressure controller P, LSP
B = suction port B = pressure connection
7 Delivery ow controller
Coding P, LSP
Coding L
Coding V
Observe the document B 5488 “General operating instructions for assembly, commissioning, and maintenance.”
The product must only be installed in the complete system with standard and compliant connection components (screw ttings, hoses,
pipes, xtures etc.).
The product must be shut down correctly prior to disassembly (in particular in combination with hydraulic accumulators).
DANGER
Sudden movement of the hydraulic drives when disassembled incorrectly
Risk of serious injury or death
Depressurise the hydraulic system.
Perform safety measures in preparation for maintenance.
The variable displacement axial piston pump is suitable for use in an open circuit.
The pump can be mounted using a ange in accordance with specifications.
The various controllers can be tted as separate devices as required.
5.2.2 Connections
Bleeding and ushing port ■ The pump is tted with a G 1/4” bleeding and ushing port. This is used to bleed and ush the front shaft
bearing in the case of vertical installation.
Pressure connection ■ The pressure connection is established via SAE ports, see Chapter 4, "Dimensions".
Metric mounting threads are used in deviation from the standard.
■ Observe the tting manufacturers’ specied tightening torques.
Suction port ■ The suction port uses SAE ports, see Chapter 4, "Dimensions".
Metric mounting threads are used in deviation from the standard.
■ If possible, route the suction line to the tank on a rising gradient. This allows trapped air to escape.
Observe the notes on installation see Chapter 5.2.3, "Installation positions".
■ The absolute suction pressure must not fall below 0.85 bar.
LS port for version LSP ■ The LS line is connected to the controller via a G 1/4" threaded connection.
■ The nominal width of the line depends on the mounting position of the pump and should be 10 % of the
pressure line capacity. A hose line should generally be used in preference to a rigid pipe connection.
■ When the proportional directional spool valve is in a neutral position, the LS line must always be fully
relieved!
The variable displacement axial piston pump can be mounted in any installation position.
DAMAGE
The pump must not run dry via the pressure, intake, drain, venting or control lines. This applies in particular to long periods of
downtime.
The leakage line must be installed in the tank in such a way that it ends below the oil level.
Facilitate venting of connecting lines via separate vent openings.
Adjust the venting sequence to suit the specic installation.
If necessary, a gear pump should be provided in order to draw air from the suction line.
Contact form for special consultation on axial piston pump design:
Checklist for variable displacement axial piston pump design: B 7960 checklist
For further information on installation, operation and maintenance, see the relevant assembly instructions: B 7960, B 5488.
DAMAGE
Read the documentation carefully before usage.
The documentation must be accessible to the operating and maintenance staff at all times.
Keep documentation up to date after every addition or update.
CAUTION
Overloading components due to incorrect pressure settings.
Risk of minor injury.
■ Pay attention to the maximum operating pressure of the pump and the valves.
■ Always monitor the pressure gauge when setting and changing the pressure.
For smooth operation, pay attention to the cleanliness level of the hydraulic uid (cleanliness level see Chapter 3, "Parameters").
Additionally applicable document: D 5488/1 Oil recommendations
Additional versions
■ Variable displacement axial piston pump type V60N: D 7960 N
■ Variable displacement axial piston pump type V30E: D 7960 E
■ Variable displacement axial piston pump type V30D: D 7960
■ variable displacement axial piston pump type C40V: D 7964
■ Fixed displacement axial piston pump type K60N: D 7960 K
■ Axial piston motor type M60N: D 7960 M
■ Proportional directional spool valve type EDL: D 8086
■ Proportional directional spool valves types PSL, PSV size 2: D 7700-2
■ Proportional directional spool valves types PSL/PSV/PSM, size 3: D 7700-3
■ Proportional directional spool valve, type PSL, PSM and PSV size 5: D 7700-5
■ Proportional directional spool valve type PSLF, PSVF and SLF size 3: D 7700-3F
■ Proportional directional spool valve type PSLF, PSVF and SLF size 5: D 7700-5F
■ Proportional directional spool valve banks type PSLF and PSVF size 7: D 7700-7F
■ Load-holding valve type LHT: D 7918
■ Load-holding valve type CLHV: D 7918-VI-C
■ Load-holding valve type CLHV: D 7918-VI-PIB
■ Load-holding valve type LHDV: D 7770
■ Proportional amplifier type EV1M3: D 7831/2
■ Proportional amplifier type EV1D: D 7831 D
■ Proportional amplifier type EV2S: D 7818/1
HAWE Hydraulik SE
Einsteinring 17 | 85609 Aschheim/Munich | P.O. Box 11 55 | 85605 Aschheim | Germany
Phone +49 89 379100-1000 | [email protected] | www.hawe.com
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