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D7962M en

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troublesum04
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© © All Rights Reserved
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Variable displacement axial piston pump type V80M

Product documentation

Open circuit
Nominal pressure pnom max: 400 bar
Peak pressure pmax: 450 bar
Displacement volume Vmax: 202 cm3/rev

D 7962 M
06-2022 -1.4 en
© by HAWE Hydraulik SE.
The reproduction and distribution of this document as well as the use and communication of its contents to others without explicit
authorization is prohibited.
Offenders will be held liable for the payment of damages.
All rights reserved in the event of patent or utility model applications.
Brand names, product names and trademarks are not specifically indicated. In particular with regard to registered and protected names
and trademarks, usage is subject to legal provisions.
HAWE Hydraulik respects these legal provisions in all cases.
HAWE Hydraulik cannot provide individual guarantees that the stated circuits or procedures (including in part) are not subject to the
intellectual property rights of third parties.
Printing date / document generated on: 13.07.2022

2/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


Table of Contents

1 Overview: variable displacement axial piston pump type V80M........................................................................... 4

2 Available versions............................................................................................................................................ 5
2.1 Basic type and nominal size................................................................................................................................5
2.2 Rotation direction.............................................................................................................................................. 5
2.3 Shaft journal..................................................................................................................................................... 6
2.4 Flange version (input side)................................................................................................................................. 6
2.5 Seals................................................................................................................................................................ 6
2.6 Thru-shaft......................................................................................................................................................... 6
2.7 Swivel angle indicator........................................................................................................................................ 6
2.8 Stroke limitation................................................................................................................................................7
2.9 Controller.......................................................................................................................................................... 7
2.9.1 Pressure controller P.......................................................................................................................................... 9
2.9.2 Load-sensing controller LSP.................................................................................................................................9
2.9.3 Power controller L, Lf, Lf1, Lfe, Lfe1.................................................................................................................. 10
2.9.4 Flow controller V, EM.CH................................................................................................................................... 11
2.10 Flange version (output side)..............................................................................................................................13

3 Parameters..................................................................................................................................................... 14
3.1 General data.................................................................................................................................................... 14
3.2 Weight............................................................................................................................................................ 15
3.3 Pressure and delivery ow................................................................................................................................. 15
3.4 Characteristic lines........................................................................................................................................... 16
3.4.1 Controllers....................................................................................................................................................... 16

4 Dimensions.................................................................................................................................................... 19
4.1 Basic pump..................................................................................................................................................... 19
4.1.1 Type V80M-200................................................................................................................................................ 19
4.1.2 Type V80ML-200............................................................................................................................................... 21
4.2 Swivel angle indicator.......................................................................................................................................21
4.3 Controllers....................................................................................................................................................... 22

5 Installation, operation and maintenance information....................................................................................... 24


5.1 Intended use................................................................................................................................................... 24
5.2 Assembly information....................................................................................................................................... 24
5.2.1 General information.......................................................................................................................................... 24
5.2.2 Connections..................................................................................................................................................... 25
5.2.3 Installation positions........................................................................................................................................26
5.2.4 Tank installation.............................................................................................................................................. 26
5.3 Operating instructions.......................................................................................................................................27
5.4 Maintenance information................................................................................................................................... 28

6 Other information...........................................................................................................................................29
6.1 Planning information........................................................................................................................................ 29

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 3/30


1 Overview: variable displacement axial piston pump type V80M

Variable displacement axial piston pumps adjust the geometric output volume
from maximum to zero. As a result they vary the ow rate that is provided to the
consumers.
The variable displacement axial piston pump type V80M is designed for open circuits
in mobile hydraulics and operates according to the swash plate principle. It is
available with the option of a thru-shaft for operating with additional hydraulic
pumps in series.
The sturdy pump is particularly suitable for continuous operation in challenging
applications. The range of pump controllers allows the axial piston pump to be used
in a variety of applications.
Features and benets Variable displacement axial piston pump type V80M
■ High speed
■ High nominal pressure
■ Full torque available at the second pump in tandem pump applications
Intended applications
■ Machines for forestry and agricultural purposes
■ Cranes and lifting equipment
■ Construction machines

4/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


2 Available versions

Circuit symbol

Ordering example

V80ML-200 R S F N -1 -0 -XX -2/190 /LSN -400 C 311 -Z

Combination with gear pump

2.10 "Flange version (output side)"

Pressure setting (nominal pressure) (bar)

2.9 "Controller"

2.8 "Stroke limitation"

Manufacturing series

2.7 "Swivel angle indicator"

2.6 "Thru-shaft"

2.5 "Seals"

2.4 "Flange version (input side)"

2.3 "Shaft journal"

2.2 "Rotation direction"

2.1 "Basic type and nominal size"

2.1 Basic type and nominal size

Type Description displacement volume Nominal pressure Peak pressure


(cm3/rev) pnom (bar) pmax (bar)
V80M-200 -- 202 400 450
V80ML-200 with charging pump 202 400 450

2.2 Rotation direction

Coding Description
L Anti-clockwise
R Clockwise

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 5/30


2.3 Shaft journal

Coding Description Designation / standard Max. drive torque


(Nm)
D Spline shaft W50x2x24x9g DIN 5480 2550
S Spline shaft SAE-F J 744 2350
15T 8/16 DP
50-4 DIN ISO 3019-1
U Spline shaft SAE-D J 744 1200
13T 8/16 DP
44-4 DIN ISO 3019-1

2.4 Flange version (input side)

Coding Description Designation


G Flange 180 B4 HW DIN ISO 3019-2
F Flange SAE-E 4-hole J 744
155-4 DIN ISO 3019-1
W Flange SAE-D 4-hole J 744
152-4 DIN ISO 3019-1

2.5 Seals

Coding Description
N NBR (nitrile rubber)
V FKM

2.6 Thru-shaft

Coding Description
-1 no thru-shaft
-2 with thru-shaft

2.7 Swivel angle indicator

Coding Description
-0 without display
-1 with display
-2 with swivel angle pick-up (Hall sensor)

6/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


2.8 Stroke limitation

Coding Description
2 Stroke limitation adjustable
(Factory setting: 202 cm3/rev)
2/... Stroke limitation xed with specification of the set displacement volume Vg (cm3/rev)

2.9 Controller

Load-sensing controller

Coding Description
LSP Load-sensing controller with integrated pressure limitation

Pressure controller

Coding Description
P Pressure controller with remote-control port for external pilot valve
PMVPS4 -41 /G 12 Pressure range: Additional, directly mounted electro proportional pressure-limiting valve
-41: (5) to 180 bar
-42 /G 24 -42: (5) to 290 bar
-43 -43: (5) to 440 bar

BVPM1 S /GM 12 S: NO contact Additional, directly mounted 2/2-way directional seated valve for one pump direction
R: N/C contact switching circuit
R /GM 24

Power controller

Coding Description
L Power controller
Lf Hydraulically adjustable power controller with increasing characteristic curve
Lf1 Hydraulically adjustable power controller with decreasing characteristic curve
Lfe Electrically adjustable power controller with increasing characteristic curve
Lfe1 Electrically adjustable power controller with decreasing characteristic curve

Delivery ow controller

Coding Description
V Electro-proportional delivery ow controller with increasing characteristic curve
EM.CH Electro-hydraulic ow controller

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 7/30


Assembly

No. Function Default setting Comment

Pressure controller P, LSP


1 Bypass orice 1 revolution outwards
2 Electro proportional valve PMVP or BVPM
3 LS port G 1/4
4 pressure limitation 400 bar 50 bar/revolution
5 standby pressure 27 bar 20 bar/revolution

Delivery ow controller


6 Electrical connection 24 V/150 mA to 850 mA Plug type DT04 2T

Power controller
7 Torque adjusting screw Adjustable to 20% to 100% of desired 166 Nm/revolution
max. torque
8 L Sealed
Lf G 1/4 0 to 45 bar pilot pressure Torque increase
Lf1 G 1/4 0 to 45 bar pilot pressure Torque reduction
Lfe Electro proportional valve 24 V, 0 to 600 mA Torque increase
Lfe1 Electro proportional valve 24 V, 0 to 600 mA Torque reduction

8/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


2.9.1 Pressure controller P

P-controllers are pressure controllers with xed pressure setting. As soon as the pump pressure exceeds the set value, the pressure
controller reduces the swivel angle of the pump and adjusts the pressure level to a constant value. Depending on the controller type,
the pressure is set either using an adjusting screw directly on the controller or using an external pilot valve on port X.

Coding P

System pressure is tapped within the controller (internal).

2.9.2 Load-sensing controller LSP

The LSP controllers are ow controllers that generate a variable, speed-independent ow rate. The controller adapts the displacement
volume of the pump to the required ow rate of the consumer and regulates a constant difference between load pressure and pump
pressure.

Coding LSP

System pressure is tapped within the controller (internal).

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 9/30


2.9.3 Power controller L, Lf, Lf1, Lfe, Lfe1

L, Lf, Lf1, Lfe and Lfe1 controllers are power controllers whose characteristic curve is a perfect hyperbola. When the product of displace-
ment volume times pressure exceeds the set value, the controller reduces the pump’s swivel angle. This protects the drive shaft, motor
or gearbox from overloading (pB x Vg = constant).
The power controllers are only available in combination with a pressure- or load-sensing controller.

Coding LP Coding LLSP

Coding LfLSP Coding Lf1LSP

10/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


Coding LfeLSP Coding Lfe1LSP

2.9.4 Flow controller V, EM.CH

V controller
The V controller is an electro-proportional ow controller that generates a variable ow rate depending on the speed. The controller
adjusts the pump’s displacement volume based on an electrical input signal. The resulting ow rate depends on the displacement
volume and speed.
The required pilot pressure for adjusting the swivel angle is tapped internally. An external auxiliary pump or a pre-load valve is required
to ensure reliable switching.

Coding VLSP Coding LVP

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 11/30


EM.CH controller
The electro-hydraulic delivery ow controller EM.CH adjusts the displacement volume of the pump between "zero" and "maximum" in
proportion to an electrical input signal, (target 0 - 10 V or 0 - 20 mA).
The power for the adjustment is taken from the high-pressure line. System pressures under 50 bar will require an auxiliary pump in
addition (thru-shaft).
The control system consists of the pump adjustment system, an NG 6 prop. directional valve and a swivel angle pick-up (coding 2) for
actual value determination.
Control electronics (coding CH, type DAC-4) compare the setpoint and actual values and supply the solenoid valves with the appropriate
current. The control electronics used offer a wide range of options for individual adaptation, such as ramps and setpoint recall.

Coding EMPLCH

The EM.CH controller can be combined with pressure, LS and/or power controllers to limit pressure and/or power.

DAMAGE
Additional, separately laid out overpressure protection (pressure-limiting valve) must be included in the hydraulics circuit in
order to prevent pressure peaks.

Ordering example
Version without pressure limitation and power controller:

V80M-200 R S F N -1 -0 -XX /EM0CH

Version with pressure and power controller:

V80ML-200 L D G V -2 -1 -XX /EMLPCH -400 -250 -C311L -Z09

12/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


2.10 Flange version (output side)

Coding V80M- Flange Shaft e.g. mounting of HAWE pump with


coding
200 L200
C 312 C 312L SAE-A 2-hole J 744 SAE-A J 744 (16-4 ISO 3019-1)
82-2 DIN ISO 3019-1 9T 16/32 DP 1)
C 313 C 313L SAE-A 2-hole J 744 19-4 DIN ISO 3019-1
82-2 DIN ISO 3019-1 11T 16/32 DP
C 314 C 314L SAE-B 2-hole J 744 SAE-B J 744 (22-4 DIN ISO 3019-1) V60N-060 .. HX
101-2 DIN ISO 3019-1 13T 16/32 DP
C 315 C 315L SAE-B 4-hole J 744 SAE-B J 744 (22-4 DIN ISO 3019-1) V60N-060 .. HZ
101-4 DIN ISO 3019-1 13T 16/32 DP
C 316 C 316L SAE-B 2/4-hole SAE-BB J 744 (25-4 DIN ISO 3019-1) C40V
101-2/4 DIN ISO 3019-1 15T 12/24 DP
C 317 C 317L SAE-C 2-hole J 744 SAE-C J 744 (32-4 DIN ISO 3019-1)
127-2 DIN ISO 3019-1 14T 12/24 DP
C 318 C 318L SAE-C 4-hole J 744 SAE-C J 744 (32-4 DIN ISO 3019-1) V60N- .. SF
127-4 DIN ISO 3019-1 14T 12/24 DP
C 319 C 319L SAE-C 4-hole J 744 23T 16/32 DP
127-4 DIN ISO 3019-1
C 320 C 320L SAE-D 4-hole J 744 SAE-D&E J 744 (44-4 DIN ISO 3019-1) V30E-095 ..SF..
152-4 DIN ISO 3019-1 13T 8/16 DP /V30E-160 ..SF..
/V80M-200 ..UW..
C 321 C 321L SAE-E 4-hole J 744 15T 8/16 DP V80M-200 ..SF..
165-4 DIN ISO 3019-1
C 322 C 322L Prepared for thru-shaft (cover)
C323 C323L 160 B4 HW DIN ISO 3019-2 W45x2x21x9g DIN 5480 V30E-095 ..DG..
C324 C324L SAE-D 4-hole J744 152-4 DIN ISO W45x2x21x9g DIN 5480 V30E-095 ..DF..
3019-1
C326 C326L 180 B4 HW DIN ISO 3019-2 W50x2x24x9g DIN 5480 V30E-160 ..DG..
C329 C329L SAE-D 4-hole J744 152-4 DIN ISO W50x2x24x9g DIN 5480 V30E-160 ..DF..
3019-1
C330 C330L SAE-E 4-hole J744 165-4 DIN ISO W50x2x24x9g DIN 5480
3019-1
1) ANSI B 92.1, FLAT ROOT SIDE FIT spline width deviating from the standard, s = 2.357-0.03

DAMAGE
Pay attention to the maximum permissible drive torque, as the ange or shaft may be damaged otherwise.

DAMAGE
■ An additional support is to be provided for pump combinations.
■ Additional versions on request.

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 13/30


3 Parameters

3.1 General data

Designation Variable displacement axial piston pump

Design Axial piston pump according to the swash plate principle

Mounting Flange mounting or foot bracket

Surface temporarily protected

Drive/output torque max. permissible drive/output torque (Nm)

Nominal size 200


Spline shaft D 2550/1800
Spline shaft S 2350/1800
Spline shaft U 1200/1200

Installation position any


Installation information see Chapter 5, "Installation, operation and maintenance information"

Rotation direction Clockwise or anticlockwise

Ports/connections ■ Suction port


■ Pressure connection
■ Drain port
■ Ventilation connection

Hydraulic uid Hydraulic uid, according to DIN 51 524 Parts 1 to 3; ISO VG 10 to 68 according to DIN ISO 3448
Viscosity range: 10 - 1000 mm2/s
Optimal operating range: approx. 16 - 60 mm2/s
Also suitable for biologically degradable hydraulic uids type HEPG (polyalkylene glycol) and HEES (synthetic
ester) at operating temperatures up to approx. +70°C.
Installation information see Chapter 5, "Installation, operation and maintenance information"

Cleanliness level ISO 4406


19/17/14

Temperatures Environment: approx. -40 to +60 °C, hydraulic uid: -25 to +80 °C, pay attention to the viscosity range.
Start temperature: down to -40 °C is permissible (take account of the start viscosities!), as long as the
steady-state temperature is at least 20 K higher during subsequent operation.
Biologically degradable hydraulic uids: note manufacturer specifications. With consideration for the seal
compatibility, not above +70°C.

14/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


Designation Nominal size
200 L200
Max. swash plate angle 16° 16°
Absolute inlet pressure required in open circuit 0.85 bar 0.85 bar
Minimum operating pressure 15 bar 15 bar
Max. permissible housing pressure 2 bar / 3 bar 2 bar / 3 bar
(static/dynamic)
Max. permissible inlet pressure 20 bar / 30 bar 20 bar / 30 bar
(static/dynamic)
Max. speed during suction operation and max. swash plate angle at 1 bar 2150 rpm 2500 rpm
abs. Inlet pressure
Max. speed in supply mode 2500 rpm 2500 rpm
Min. speed in continuous operation 500 rpm 500 rpm
Required drive torque at 100 bar 350 Nm 350 Nm
Drive power at 250 bar and 1450 rpm 133 kW 133 kW
Inertia torque 0.057 kg m2 0.057 kg m2
Noise level at 250 bar, 1450 rpm and max. swash plate angle (measured in 75 dB(A) 75 dB(A)
acoustic measurement chamber according to DIN ISO 4412-1, measuring
distance 1 m)

DAMAGE
The minimum operating pressure in the pump line depends on the speed and the swivel angle; the pressure must not fall below
15 bar under any circumstances.

DAMAGE
The housing pressure is only allowed to be 1 bar higher than the suction pressure.

3.2 Weight

Type Without controller With controller


LSP, P, Pb, LSPb L V EM.CH
V80M-200 = 93 kg
+ 3 kg + 3.3 kg + 3.5 kg + 6.1 kg
V80M-200L = 105 kg

3.3 Pressure and delivery ow

Operating pressure see Chapter 2.1, "Basic type and nominal size"

displacement volume see Chapter 2.1, "Basic type and nominal size"

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 15/30


3.4 Characteristic lines

3.4.1 Controllers

Load-sensing controller LSP

Drive speed constant


LS line approx. 10 % of the volume of the P line

Control accuracy in relation to max. delivery ow


a) Speed n constant, pressure variable between 30 and
350 bar (< 3%)
b) Pressure p constant, speed variable (< 1%)

p pressure (bar); Q delivery ow (%)

Pressure controller P, PMVPS, BVPM

p pressure (bar); Q delivery ow (%)

1 Approx. 4 bar

16/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


PMVPS 4 Nominal voltage UN 12 V DC 24 V DC
Nominal current IN 1.26 A 0.63 A
Nominal power PN 9.5 W 9.5 W
Protection class IP 65 (IEC 60529) with
connector installed properly
Required dither frequency 60 - 150 Hz
Dither amplitude 30 to 60% of IN
Further information D 7485/1
Electrical connection Industry standard (11 mm)
G 12, G 24, X 12, X 24

I current (mA); p pressure (bar) Industry standard


(similar to EN 175 301-803)

BVPM 1 Nominal voltage UN 12 V DC 24 V DC


Nominal current IN 2.2 A 1.1 A
Nominal power PN 29.4 W 27.6 W
Protection class IP 65 (IEC 60529) with
connector installed properly
Further information D 7765
Electrical connection EN 175 301-803 A

Power controller L, Lf, Lf1, Lfe, Lfe1

NOTE
The lowest recommended nominal torque setting.
corresponds to 20% of the maximum possible torque with
pressure set to maximum.

p pressure (bar); Q delivery ow (%)

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 17/30


Flow controller EM..CH

On-stroke time 270 ms -180 ms


Destroke time 130 ms to 100 ms
Hysteresis and linearity 1%
Amplifier and controller board Type DAC-4
- Supply voltage 18 to 30 V DC, residual ripple
< 10%
- Target value inputs 0 to 10 V, 0 to 20 mA
Prop. directional valve 4/3-way directional valve NG 6

U/Umax input signal; V/Vmax displacement volume

18/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


4 Dimensions

All dimensions in mm, subject to change.

4.1 Basic pump

4.1.1 Type V80M-200

Rotation direction clockwise (viewed from shaft journal) Rotation direction anti-clockwise (viewed from shaft
journal)
V80M-200, R V80M-200 L

1 Shaft version Rotation direction Rotation direction anti-


clockwise clockwise
2 Flange version
3 Stroke limitation (Vg approx. 10 cm3/rev.) A = pressure connection A = suction port
4 Bleeding port B = suction port B = pressure connection
5 Controller
6 Power controller
7 Pressure controller P, LSP
8 Delivery ow controller

Pressure connection Suction port

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 19/30


Shaft journal

Spline shaft Spline shaft Spline shaft


Coding D Coding S Coding U
(DIN 5480 W50x2x24x9g) (SAE-F J 744 15T 8/16 DP) (SAE-D J 744 13T 8/16 DP)

Flange version

Coding G Coding W
(180 B4 HW DIN ISO 3019-2) (SAE-D 4-Loch J 744)
(152-4 DIN ISO 3019-1 )

1 Bleeding and ushing port G1/4


1 Bleeding and ushing port G1/4

Coding F
(SAE-E 4-hole J 744)
(165-4 DIN ISO 3019-1 )

1 Bleeding and ushing port G1/4

20/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


4.1.2 Type V80ML-200

Rotation direction clockwise (viewed from shaft journal) Rotation direction anti-clockwise (viewed from shaft
journal)

1 Shaft version
2 Flange version
3 Stroke limitation (Vg approx. 10 cm3/rev.) Rotation direction Rotation direction anti-
4 Bleeding port clockwise clockwise
5 Power controller A = pressure connection A = suction port
6 Pressure controller P, LSP
B = suction port B = pressure connection
7 Delivery ow controller

4.2 Swivel angle indicator

Swivel angle indicator Swivel angle pick-up

1 3-PIN AMP Superseal

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 21/30


4.3 Controllers

Coding P, LSP

Coding L

Coding Lf, Lf1

Coding Lfe, Lfe1

Coding V

22/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


CAUTION
Overloading components due to incorrect pressure settings.
Risk of minor injury.
■ Pay attention to the maximum operating pressure of the pump and the valves.
■ Always monitor the pressure gauge when setting and changing the pressure.

HAWE Hydraulik SE D 7962 M - 06-2022 - 1.4 23/30


5 Installation, operation and maintenance information

Observe the document B 5488 “General operating instructions for assembly, commissioning, and maintenance.”

5.1 Intended use

This product is intended exclusively for hydraulic applications (uid technology).


The user must observe the safety measures and warnings in this document.
Essential requirements for the product to function correctly and safely:
All information in this documentation must be observed. This applies in particular to all safety measures and warnings.
The product must only be assembled and put into operation by specialist personnel.
The product must only be operated within the specied technical parameters described in detail in this document.
All components must be suitable for the operating conditions when using an assembly.
The operating instructions for the components, assemblies and the specic complete system must also always be observed.
If the product can no longer be operated safely:
1. Remove the product from operation and mark it accordingly.
✓ It is then not permitted to continue using or operating the product.

5.2 Assembly information

The product must only be installed in the complete system with standard and compliant connection components (screw ttings, hoses,
pipes, xtures etc.).
The product must be shut down correctly prior to disassembly (in particular in combination with hydraulic accumulators).

DANGER
Sudden movement of the hydraulic drives when disassembled incorrectly
Risk of serious injury or death
Depressurise the hydraulic system.
Perform safety measures in preparation for maintenance.

5.2.1 General information

The variable displacement axial piston pump is suitable for use in an open circuit.
The pump can be mounted using a ange in accordance with specifications.
The various controllers can be tted as separate devices as required.

During assembly, note the following principles:


■ Only trained persons are allowed to mount or remove the pump.
■ Always ensure absolute cleanliness to prevent contamination from affecting the pump.
■ Remove all plastic plugs before operation.
■ Avoid installation above the tank (see Chapter 5.2.3, "Installation positions").
■ Observe the electric reference values.
■ Before initial use, ll the pump with hydraulic uid and bleed. Automatic pump lling via the suction line by opening the drain ports
is not possible.
■ Always supply the pump with hydraulic uid from the start. Even just a short period with insufficient hydraulic uid can damage the
pump. Such damage is not immediately visible once the pump is put into operation.
■ Never drain the pump.
■ Hydraulic uid which ows back into the tank must not be sucked back in immediately (install bafes!).

24/30 D 7962 M - 06-2022 - 1.4 HAWE Hydraulik SE


■ Before rst use, run the pump for approx. 10 minutes at max. 50 bar after initial start-up.
■ Do not use the entire pressure range of the pump until it has been thoroughly bled and ushed.
■ From the start, always keep the temperature within the specied range (see Chapter 3, "Parameters"). Never exceed the maximum
temperature.
■ Always comply with the cleanliness level of the hydraulic uid. In addition, lter the hydraulic uid appropriately (see Chapter 3,
"Parameters").
■ Self-installed lters in the suction line must be approved beforehand by HAWE Hydraulik.
■ A system pressure-limiting valve must be installed in the pressure line so that the maximum system pressure is not exceeded.

5.2.2 Connections

The connecting lines’ nominal width depends on:


■ the given usage conditions
■ viscosity of the hydraulic uid
■ start-up and operating temperature
■ pump speed
HAWE recommends: Use hose lines (improved damping characteristics) instead of rigid pipelines.

Bleeding and ushing port ■ The pump is tted with a G 1/4” bleeding and ushing port. This is used to bleed and ush the front shaft
bearing in the case of vertical installation.

Pressure connection ■ The pressure connection is established via SAE ports, see Chapter 4, "Dimensions".
Metric mounting threads are used in deviation from the standard.
■ Observe the tting manufacturers’ specied tightening torques.

Suction port ■ The suction port uses SAE ports, see Chapter 4, "Dimensions".
Metric mounting threads are used in deviation from the standard.
■ If possible, route the suction line to the tank on a rising gradient. This allows trapped air to escape.
Observe the notes on installation see Chapter 5.2.3, "Installation positions".
■ The absolute suction pressure must not fall below 0.85 bar.

Drain port ■ The pump features 2 drain ports G 1”.


■ The nominal width of the leakage line must not be less than 16 mm. The cross-section is determined by
the max. permissible housing pressure.
■ Integrate the leakage line in the system in such a way as to prevent direct connection with the suction
line of the pump.
■ All drain ports can be used simultaneously.
■ A separate leakage line from the controller to the tank is not required.
Observe the notes on installation see Chapter 5.2.3, "Installation positions".
■ The top drain port can be used to ll the housing.

LS port for version LSP ■ The LS line is connected to the controller via a G 1/4" threaded connection.
■ The nominal width of the line depends on the mounting position of the pump and should be 10 % of the
pressure line capacity. A hose line should generally be used in preference to a rigid pipe connection.
■ When the proportional directional spool valve is in a neutral position, the LS line must always be fully
relieved!

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5.2.3 Installation positions

The variable displacement axial piston pump can be mounted in any installation position.

Horizontal installation Pump below the min. ll level


For horizontal installation, use the uppermost drain port.

1 Suction port open

Vertical installation Pump below the min. ll level


Mount the pump so that the pump mounting ange is facing upwards.
For vertical installation, use the uppermost drain port.
Also connect the G 1/8” bleeding port to the pump ange (see Chapter 4, "Dimensions").
Take appropriate measures to ensure continuous venting of this line (line routing/venting).
For installation with pump ange facing downwards: Get in touch with HAWE Hydraulik SE.

1 Suction port open

5.2.4 Tank installation

Pump below the min. ll level


The pump can be operated either with or without a suction intake. Using a short suction intake is recommended.

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Pump above the ll level

DAMAGE
The pump must not run dry via the pressure, intake, drain, venting or control lines. This applies in particular to long periods of
downtime.

The leakage line must be installed in the tank in such a way that it ends below the oil level.
Facilitate venting of connecting lines via separate vent openings.
Adjust the venting sequence to suit the specic installation.
If necessary, a gear pump should be provided in order to draw air from the suction line.
Contact form for special consultation on axial piston pump design:
Checklist for variable displacement axial piston pump design: B 7960 checklist

For further information on installation, operation and maintenance, see the relevant assembly instructions: B 7960, B 5488.

5.3 Operating instructions

Observe product configuration and pressure/ow rate.


The statements and technical parameters in this document must be strictly observed.
The instructions for the complete technical system must also always be followed.

DAMAGE
Read the documentation carefully before usage.
The documentation must be accessible to the operating and maintenance staff at all times.
Keep documentation up to date after every addition or update.

CAUTION
Overloading components due to incorrect pressure settings.
Risk of minor injury.
■ Pay attention to the maximum operating pressure of the pump and the valves.
■ Always monitor the pressure gauge when setting and changing the pressure.

Purity and ltering of the hydraulic uid


Fine contamination can significantly impair the function of the product. Contamination can cause irreparable damage.
Examples of ne contamination include:
■ Swarf
■ Rubber particles from hoses and seals
■ Dirt due to assembly and maintenance
■ Mechanical debris
■ Chemical ageing of the hydraulic uid

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DAMAGE
New hydraulic uid from the manufacturer may not have the required purity.
Damage to the product is possible.
Filter new hydraulic uid to a high quality when lling.
Do not mix hydraulic uids. Always use hydraulic uid that is from the same manufacturer, of the same type, and with the
same viscosity properties.

For smooth operation, pay attention to the cleanliness level of the hydraulic uid (cleanliness level see Chapter 3, "Parameters").
Additionally applicable document: D 5488/1 Oil recommendations

5.4 Maintenance information

This product is largely maintenance-free.


Check regularly (at least once a year) by visual inspection whether the hydraulic connections are damaged. If external leakages are
found, shut down and repair the system.
Clean the surface of the device regularly (at least once a year) (dust deposits and dirt).

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6 Other information

6.1 Planning information

Determination of nominal sizes

Delivery ow Q = Flow rate (lpm)


M = Torque (Nm)
Drive torque P = Power (kW)
Vg = Geom. output volume (cm3/rev.)

Drive power Δp = Differential pressure


n = Speed (rpm)
ηV = Volumetric efficiency
ηmh = Mechanical-hydraulic efficiency
ηt = Overall efficiency (ηt = ηv · ηmh)

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References

Additional versions
■ Variable displacement axial piston pump type V60N: D 7960 N
■ Variable displacement axial piston pump type V30E: D 7960 E
■ Variable displacement axial piston pump type V30D: D 7960
■ variable displacement axial piston pump type C40V: D 7964
■ Fixed displacement axial piston pump type K60N: D 7960 K
■ Axial piston motor type M60N: D 7960 M
■ Proportional directional spool valve type EDL: D 8086
■ Proportional directional spool valves types PSL, PSV size 2: D 7700-2
■ Proportional directional spool valves types PSL/PSV/PSM, size 3: D 7700-3
■ Proportional directional spool valve, type PSL, PSM and PSV size 5: D 7700-5
■ Proportional directional spool valve type PSLF, PSVF and SLF size 3: D 7700-3F
■ Proportional directional spool valve type PSLF, PSVF and SLF size 5: D 7700-5F
■ Proportional directional spool valve banks type PSLF and PSVF size 7: D 7700-7F
■ Load-holding valve type LHT: D 7918
■ Load-holding valve type CLHV: D 7918-VI-C
■ Load-holding valve type CLHV: D 7918-VI-PIB
■ Load-holding valve type LHDV: D 7770
■ Proportional amplifier type EV1M3: D 7831/2
■ Proportional amplifier type EV1D: D 7831 D
■ Proportional amplifier type EV2S: D 7818/1

observe operating instructions


■ General operating manual for the assembly, initial operation and maintenance of hydraulic components and systems: B 5488
D 7962 M 06-2022-1.4

HAWE Hydraulik SE
Einsteinring 17 | 85609 Aschheim/Munich | P.O. Box 11 55 | 85605 Aschheim | Germany
Phone +49 89 379100-1000 | [email protected] | www.hawe.com

hawe.com/contact

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