Cast Iron Pumps MAGNUM MA-01-T-A

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MA 01 T A

Hydraulic gear pumps and motors


Replaces: MA 05 T IE

three piece cast iron housing


DISPLACEMENTS
From 1.05 in3/rev
(17,28 cm3/rev)
To 7.66 in3/rev
(125,63 cm3/rev)

PRESSURE l Wide range of drive shafts and


mounting flanges in SAE version MAX. SPEED
Max. Continuous 4060 psi
(280 bar) l More choices of port locations
Max. Intermittent 4350 psi 3000 min-1
(300 bar) l Integrated outboard bearing for
heavy duty applications
Max. Peak 4640 psi
(320 bar) l Multiple units available in standard
version, common inlet and separated
Edition: 01/07.2005

stages
l Exceptional working life expectancy

Modular design and versatility are the main features of "MAGNUM" series gear pumps and motors. Mounting flange,
body and rear cover can be easily assembled to obtain multiple pumps of same or different groups available in stan-
dard version, common inlet or separated stages. Wide selection of drive shafts and mounting flanges in SAE version
with the possibility of integrated outboard bearing to suit all the applications with axial and radial load on the drive shaft.
Port locations available in side or rear locations, and combination of side and rear locations. The low level of noise
emission with the high volumetric and overall efficiencies ensure reliability and long working life in heavy duty applica-
tions.

*D0006350*
Magnum

INDEX

Section Page

FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GENERAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

PUMP PERFORMANCE CURVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MOTOR PERFORMANCE CURVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SINGLE UNITS DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

MULTIPLE PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

MULTIPLE PUMPS DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

VERSIONS (OUTBOARD BEARINGS FOR SHAFTS) . . . . . . . . . . . . . . . . . . . . . . . 40

DRIVE SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

MOUNTING FLANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

PORTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

CHANGING ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

01/07.05
Magnum

FEATURES

Construction External gear type pumps and motors


Mounting SAE flanges
Line connections Screw and flange
Anti-clock (S) - clockwise (D) - reversible external drain (R)
Direction of rotation (looking at the drive shaft)
reversible internal drain (B)
Inlet pressure range for pumps 10 44 psi - [0,7 3 bar (abs.)]
p 1 (continuous) max 73 psi (5 bar)
Max back pressure for single rotation motors p 2 (for 20 s) max 116 psi (8 bar)
p 3 (for 8 s) max 218 psi (15 bar)
Max drain line pressure on reversible rotation motors 73 psi (5 bar)
Max back pressure on the series motors 2175 psi (150 bar)
Fluid temperature range See table (1)
Mineral oil based hydraulic fluids to ISO/DIN and fire
Fluid resistant fluids [see table (1)].
For other fluids please consult our technical sales department.
From 60 to 456 SSU [12 to 100 mm 2 /s (cSt)] recommended
Viscosity range
Up to 3410 SSU [750 mm 2 /s (cSt)] permitted
Filtering requirement See table (2)

Tab. 1
Max Max Temperature F - (C)
Seals
Type Fluid composition pressure speed Max Max (u)
psi - (bar) min - 1 Min
continuous peak
N
Mineral oil based hydraulic -13 (-25) 176 (80) 212 (100)
ISO/DIN See page 3 See page 3 N-H
fluid to ISO/DIN
-13 (-25) 230 (110) 257 (125) V
Oil emulsion in water
HFA 725 (50) 1500 36 (2) 131 (55) N
5 15% of oil
Water emulsion in oil
HFB 1740 (120) 1500 36 (2) 140 (60) N
40 % of water
HFC Water - glycol 1450 (100) 1500 -4 (-20) 140 (60) N Bz
HFD Phosphate ester 2175 (150) 1500 14 (-10) 176 (80) V Bz

(u) N= Buna N (standard) - N-H= Buna N and high back pressure shaft seals - V= Viton
N Bz= Buna N and Bronze thrust plates - V Bz= Viton and Bronze thrust plates

Tab. 2 Casappa recommends


Working pressure Dp > 2900 psi - (200 bar) Dp < 2900 psi - (200 bar) to use its own production
01/07.05

Contamination class NAS 1638


filters:
8 10
Contamination class ISO 4406 19/17/14 21/19/16
Achieved with filter x75 10 mm 25 mm

GENERAL NOTES
Available with different inlet and outlet ports. If you use fire resistant fluids, specify the fluid type when ordering.
For more information please consult our technical sales department.

D010-002 002 1
Magnum

FEATURES

DEFINITION OF ROTATION DIRECTION LOOKING AT THE DRIVE SHAFT

Anti-clock rotation Clockwise rotation Reversible rotation

PRESSURE DEFINITION

01/07.05

p1 Max. continuous pressure


p2 Max. intermittent pressure
p3 Max. peak pressure

2 002 D010-002
Magnum

GENERAL DATA PUMPS AND MOTORS

Max. pressure
Displacement Max. speed Min. speed
Pump type HDP p1 p2 p3
Motor type HDM
in 3 /rev psi -1
min
(cm 3 /rev) (bar)
1.05 4060 4350 4640
HD. 3017 (17,28) (280) (300) (320)
3000 400

1.34 4060 4350 4640


HD. 3022 (21,99) (280) (300) (320)
3000 400

1,47 4060 4350 4640


HD. 3024 (24,03) (280) (300) (320)
3000 400

1.63 4060 4350 4640


HD. 3027 (26,70) (280) (300) (320)
3000 400

2.11 3915 4205 4495


HD. 3034 (34,56) (270) (290) (310)
3000 400

2.40 3915 4205 4495


HD. 3038 (39,27) (270) (290) (310)
3000 400

2.68 3770 4060 4350


HD. 3043 (43,98) (260) (280) (300)
3000 400

3.16 3335 3770 4060


HD. 3051 (51,83) (230) (260) (280)
2500 300

3.45 3118 3553 3843


HD. 3056 (56,55) (215) (245) (265)
2500 300

3.74 2900 3335 3625


HD. 3061 (61,26) (200) (230) (250)
2000 250

4.50 2755 3045 3335


HD. 3073 (73,82) (190) (210) (230)
1700 250

4.98 2465 2755 3045


HD. 3082 (81,68) (170) (190) (210)
1500 250

2.47 3915 4060 4495


HD. 3540 (40,46) (270) (280) (310)
3000 400

3.12 3915 4060 4495


HD. 3550 (51,10) (270) (280) (310)
3000 400

3.90 3915 4060 4495


HD. 3563 (63,88) (270) (280) (310)
3000 400

4.42 3625 4060 4350


HD. 3571 (72,40) (250) (280) (300)
3000 400

4.94 3625 4060 4350


HD. 3580 (80,91) (250) (280) (300)
3000 400

5.59 3335 3770 4060


HD. 3590 (91,56) (230) (260) (280)
2700 400

6.10 3045 3480 3770


HD. 35100 (100,08) (210) (240) (260)
2700 400
01/07.05

6.88 2755 3190 3480


HD. 35112 (112,85) (190) (220) (240)
2700 400

7.66 2465 2900 3190


HD. 35125 (125,63) (170) (200) (220)
2500 250

p1= Max. continuous pressure p2= Max. intermittent pressure p3= Max. peak pressure

The values in the table refer to unidirectional pumps and motors.


Reversible pump and motors max pressures are 15% lower than those shown in table.
For different working conditions please consult our sales department.

D010-003 002 3
Magnum

GENERAL DATA PUMPS AND MOTORS

Q US gpm (l/min) Flow

M lbf in (Nm) Torque

P HP (kW) Power

V in3/rev (cm3/rev) Displacement

n min -1 Speed

Dp psi (bar) Pressure

Efficiencies

Pumps Motor

hv= hv (V,Dp, n) Volumetric efficiency ( 0,98) ( 0,97)

hm= hm (V,Dp, n) Mechanical efficiency ( 0,90) ( 0,88)

ht = hv hm Overall efficiency ( 0,88) ( 0,85)

DESIGN CALCULATIONS FOR PUMP DESIGN CALCULATIONS FOR MOTOR

Q= V(cm 3 /rev) h v n 10 -3 [l/min] V (cm 3 /rev) n 10 -3


Q= [l/min]
hv

Dp (bar) V (cm 3 /rev)


M= [Nm] Dp (bar) V (cm 3 /rev) h m
62,83 h m M= [Nm]
62,83

Dp (bar) V (cm 3 /rev) n


01/07.05

P= [kW] Dp (bar) V (cm 3 /rev) n h t


600 1000 h t P= [kW]
600 1000

Note: Diagrams providing approximate selection data will be found on subsequent pages.

4 002 D010-003
Magnum

MAGNUM 30 GEAR PUMPS PERFORMANCE CURVES HDP 30

HDP 30

Each curve has been obtained at 122 F


(50C), using oil with viscosity 168 SSU (36 cSt)
at 104 F (40C) and at these pressures:

HDP 3017 . . . 290-4060 psi (20-280 bar)


HDP 3022 . . . 290-4060 psi (20-280 bar)
HDP 3027 . . . 290-4060 psi (20-280 bar)
HDP 3034 . . . 290-3915 psi (20-270 bar)
HDP 3043 . . . 290-3770 psi (20-260 bar)
HDP 3051 . . . 290-3335 psi (20-230 bar)
HDP 3061 . . . 290-2900 psi (20-200 bar)
HDP 3073 . . . 290-2755 psi (20-190 bar)
HDP 3082 . . . 290-2465 psi (20-170 bar)

New displacements

HDP 3024 . . . 290-4060 psi (20-280 bar)


HDP 3038 . . . 290-3915 psi (20-270 bar)
HDP 3056 . . . 290-3118 psi (20-215 bar)
01/07.05

D010-004 002 5
Magnum

MAGNUM 30 GEAR PUMPS PERFORMANCE CURVES HDP 30

HDP 3017 HDP 3022

HDP 3024 HDP 3027

01/07.05

6 002 D010-004
Magnum

MAGNUM 30 GEAR PUMPS PERFORMANCE CURVES HDP 30

HDP 3034 HDP 3038

HDP 3043 HDP 3051


01/07.05

D010-004 002 7
Magnum

MAGNUM 30 GEAR PUMPS PERFORMANCE CURVES HDP 30

HDP 3056 HDP 3061

HDP 3073 HDP 3082

01/07.05

8 002 D010-004
Magnum

MAGNUM 35 GEAR PUMPS PERFORMANCE CURVES HDP 35

HDP 35

Each curve has been obtained at 122 F


(50C), using oil with viscosity 168 SSU (36 cSt)
at 104 F (40C) and at these pressures:

HDP 3550 . . . 290-3915 psi (20-270 bar)


HDP 3563 . . . 290-3915 psi (20-270 bar)
HDP 3571 . . . 290-3625 psi (20-250 bar)
HDP 3580 . . . 290-3625 psi (20-250 bar)
HDP 3590 . . . 290-3335 psi (20-230 bar)
HDP 35100 . . 290-3045 psi (20-210 bar)
HDP 35112 . . 290-2755 psi (20-190 bar)
HDP 35125 . . 290-2465 psi (20-170 bar)

New displacements

HDP 3540 . . . 290-3045 psi (20-210 bar)

HDP 3540 HDP 3550


01/07.05

D010-005 002 9
Magnum

MAGNUM 35 GEAR PUMPS PERFORMANCE CURVES HDP 35

HDP 3563 HDP 3571

HDP 3580 HDP 3590

01/07.05

10 002 D010-005
Magnum

MAGNUM 35 GEAR PUMPS PERFORMANCE CURVES HDP 35

HDP 35100 HDP 35112

HDP 35125
01/07.05

D010-005 002 11
Magnum

MAGNUM 30 GEAR MOTORS PERFORMANCE CURVES HDM 30

HDM 30

Each curve has been obtained at 122 F


(50C), using oil with viscosity 168 SSU (36 cSt)
at 104 F (40C) and at these pressures:

HDM 3017 . . . 290-4060 psi (20-280 bar)


HDM 3022 . . . 290-4060 psi (20-280 bar)
HDM 3027 . . . 290-4060 psi (20-280 bar)
HDM 3034 . . . 290-3915 psi (20-270 bar)
HDM 3043 . . . 290-3770 psi (20-260 bar)
HDM 3051 . . . 290-3335 psi (20-230 bar)
HDM 3061 . . . 290-2900 psi (20-200 bar)
HDM 3073 . . . 290-2755 psi (20-190 bar)
HDM 3082 . . . 290-2465 psi (20-170 bar)

New displacements

HDM 3024 . . . 290-4060 psi (20-280 bar)


HDM 3038 . . . 290-3915 psi (20-270 bar)
HDM 3056 . . . 290-3118 psi (20-215 bar)

01/07.05

12 002 D010-006
Magnum

MAGNUM 30 GEAR MOTORS PERFORMANCE CURVES HDM 30

HDM 3017 HDM 3022

HDM 3024 HDM 3027


01/07.05

D010-006 002 13
Magnum

MAGNUM 30 GEAR MOTORS PERFORMANCE CURVES HDM 30

HDM 3034 HDM 3038

HDM 3043 HDM 3051

01/07.05

14 002 D010-006
Magnum

MAGNUM 30 GEAR MOTORS PERFORMANCE CURVES HDM 30

HDM 3056 HDM 3061

HDM 3073 HDM 3082


01/07.05

D010-006 002 15
Magnum

MAGNUM 35 GEAR MOTORS PERFORMANCE CURVES HDM 35

HDM 35

Each curve has been obtained at 122 F


(50C), using oil with viscosity 168 SSU (36 cSt)
at 104 F (40C) and at these pressures:

HDM 3550 . . . 290-3915 psi (20-270 bar)


HDM 3563 . . . 290-3915 psi (20-270 bar)
HDM 3571 . . . 290-3625 psi (20-250 bar)
HDM 3580 . . . 290-3625 psi (20-250 bar)
HDM 3590 . . . 290-3335 psi (20-230 bar)
HDM 35100 . . 290-3045 psi (20-210 bar)
HDM 35112 . . 290-2755 psi (20-190 bar)
HDM 35125 . . 290-2465 psi (20-170 bar)

New displacements

HDM 3540 . . . 290-3915 psi (20-270 bar)

HDM 3540 HDM 3550

01/07.05

16 002 D010-007
Magnum

MAGNUM 35 GEAR MOTORS PERFORMANCE CURVES HDM 35

HDM 3563 HDM 3571

HDM 3580 HDM 3590


01/07.05

D010-007 002 17
Magnum

MAGNUM 35 GEAR MOTORS PERFORMANCE CURVES HDM 35

HDM 35100 HDM 35112

HDM 35125

01/07.05

18 002 D010-007
Magnum

SINGLE UNITS SIDE PORTS L

DRIVE SHAFTS:
Tightening torque
Nm (lbf in) see page 45

MOUNTING FLANGE:
V
see page 46 48
28
280 (2230 2726)
PORTS:
see page 49

The drawing shows a single unit with left rotation.

Pump type A B C D E (IN) F (OUT)


Motor type
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
HD. 3017 184,5 (7.2638) 138 (5.4331)
HD. 3022 187,5 (7.3819) 141 (5.5512)
HD. 3024 188,8 (7.4331) 142,3 (5.6024)
HD. 3027 190,5 (7.5000) 144 (5.6693)
HD. 3034 195,5 (7.6969) 149 (5.8661)
HD. 3038 198,5 (7.8150) 152 (5.9843) 23,45 150 80 75
HD. 3043 201,5 (7.9331) 155 (6.1024) (0.9232) (5.9055) (3.1496) (2.9528)

HD. 3051 206,5 (8.1299) 160 (6.2992)


HD. 3056 209,5 (8.2480) 163 (6.4173)
HD. 3061 212,5 (8.3661) 166 (6.5354)
HD. 3073 220,5 (8.6811) 174 (6.8504)
HD. 3082 225,5 (8.8780) 179 (7.0472)
01/07.05

HD. 3540 224,5 (8.8386) 172 (6.7717)


HD. 3550 229,5 (9.0354) 177 (6.9685)
HD. 3563 235,5 (9.2717) 183 (7.2047)
HD. 3571 239,5 (9.4291) 187 (7.3622)
27,35 172 90 85
HD. 3580 243,5 (9.5866) 191 (7.5197)
(1.0768) (6.7717) (3.5433) (3.3465)
HD. 3590 248,5 (9.7835) 196 (7.7165)
HD. 35100 252,5 (9.9409) 200 (7.8740)
HD. 35112 258,5 (10.1772) 206 (8.1102)
HD. 35125 264,5 (10.4134) 212 (8.3465)

D010-008 002 19
Magnum

SINGLE UNITS REAR PORTS P

DRIVE SHAFTS:
Tightening torque
Nm (lbf in) see page 45

MOUNTING FLANGE:
V
see page 46 48
28
280 (2230 2726)
PORTS:
see page 49

The drawing shows a single unit with left rotation.

Pump type A B C D E F G
Motor type
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
HD. 3017 184,5 (7.2638) 173 (6.8110)
HD. 3022 187,5 (7.3819) 176 (6.9291)
HD. 3024 188,8 (7.4331) 177,3 (6.9803)
HD. 3027 190,5 (7.5000) 179 (7.0472)
HD. 3034 195,5 (7.6969) 184 (7.2441)
HD. 3038 198,5 (7.8150) 187 (7.3622) 23,45 150 80 75 75
HD. 3043 201,5 (7.9331) 190 (7.4803) (0.9232) (5.9055) (3.1496) (2.9528) (2.9528)

HD. 3051 206,5 (8.1299) 195 (7.6772)


HD. 3056 209,5 (8.2480) 198 (7.7953)
HD. 3061 212,5 (8.3661) 201 (7.9134)
HD. 3073 220,5 (8.6811) 209 (8.2283)
HD. 3082 225,5 (8.8780) 214 (8.4252)
01/07.05

HD. 3540 224,5 (8.8386) 213 (8.3858)


HD. 3550 229,5 (9.0354) 218 (8.5827)
HD. 3563 235,5 (9.2717) 224 (8.8189)
HD. 3571 239,5 (9.4291) 228 (8.9764)
27,35 172 90 85 89
HD. 3580 243,5 (9.5866) 232 (9.1339)
(1.0768) (6.7717) (3.5433) (3.3465) (3.5039)
HD. 3590 248,5 (9.7835) 237 (9.3307)
HD. 35100 252,5 (9.9409) 241 (9.4882)
HD. 35112 258,5 (10.1772) 247 (9.7244)
HD. 35125 264,5 (10.4134) 253 (9.9606)

20 002 D010-008
Magnum

MAGNUM 35 SINGLE PUMPS WITH LARGER REAR PORTS P

Tightening torque DRIVE SHAFTS:


Nm (lbf in) see page 45

V MOUNTING FLANGE:
see page 46 48
28
280 (2230 2726)
PORTS:
see page 53

The drawing shows a single unit with left rotation.

A Ports code (ODT)


Pump type
mm (inch) IN OUT
HDP 3540 213 (8.3858)
01/07.05

HDP 3550 218 (8.5827) OH OG


HDP 3563 224 (8.8190)
HDP 3571 228 (8.9764) (1 7/8" - 12 UNF - 2B) (1 5/8" - 12 UNF - 2B)

HDP 3580 232 (9.1339)

D010-008 002 21
Magnum

NOTES

01/07.05

22 002 D010-008
Magnum

MULTIPLE PUMPS

MAGNUM series pumps can be coupled together in combination. Where input power requirement of each ele-
ment varies, that with the greater requirement must be at the drive shaft end, and progressively smaller to the
rear.
Features and performances are the same as the corresponding single pumps, but pressures must be limited
by the transmissible torque of the drive and connecting shafts. To have appropriate data, use the formula be-
low.

The maximum rotational speed is that of the lowest rated speed of the single units incorporated.

Available with separated inlet, common inlet and separated stages.

Combination MAGNUM + KAPPA 20 series and MAGNUM + POLARIS 20 series are available with standard
version and EM version with reduced dimensions for O.E.M.s.

For more information please consult our technical sales department.


For KAPPA 20 and POLARIS 20 series general data please consult the proper technical catalogues.

M lbf in (Nm) Torque

V in3/rev (cm3/rev) Displacement

Dp psi (bar) Pressure

hm= hm (V,Dp, n) ( 0,90) Mechanical efficiency

Dp (bar) V (cm 3 /rev)


M= [Nm]
62,83 h m
01/07.05

Note: The torque absorbed from the shaft of the first pump results from the sum of the torques due to all single
stages. The achieved value must not exceed the maximum torque limit given for the shaft of the first pump.
Diagrams providing approximate selection data will be found on page 24.

D010-009 002 23
Magnum

ABSORBED TORQUE

HDP 35 1 HDP 30 2

KP 20 - PLP 20 3

DRIVE SHAFT SELECTION

Let us consider a double pump HDP3580 +


HDP3027. If we suppose that we have to work with
the first pump at a pressure of 2900 psi (200 bar) and
the second pump at a pressure of 2175 psi (150 bar),
the graph 1 shows that the torque absorbed by
HDP3580 is 2523 lbf in (285 Nm) and the graph 2
shows that the torque absorbed by HDP3027 is 620
lbf in (70 Nm) [acceptable value because it doesnt
exceed the maximum connecting shaft torque that is
1505 lbf in (170 Nm), see page 25]. The torque to be
transmitted by the first drive shaft will thus be
2523+620= 3143 lbf in (285+70= 355 Nm), this value
01/07.05

must not exceed the shafts maximum rated value.

24 002 D010-009
Magnum

MULTIPLE PUMPS HDP.. / HDP..

STANDARD VERSION HDP 35/35

F0

Separated inlet

F1

Common inlet MAX 350 Nm


Connecting flange 60 (3098 lbf in) Connecting shaft

STANDARD VERSION HDP 35/30

G0

Separated inlet

G1

Common inlet MAX 170 Nm


Connecting flange 61 (1505 lbf in) Connecting shaft

STANDARD VERSION HDP 30/30

M0

Separated inlet

M1

Common inlet MAX 170 Nm


Connecting flange 65 (1505 lbf in) Connecting shaft

REAR COVER VERSION


01/07.05

All multiple pumps with more than two sections are available with bracket.

Separated inlet Common inlet


Without bracket With bracket Without bracket With bracket

0 9 1 8

D010-009 002 25
Magnum

DOUBLE PUMPS HDP 35 / KP 20

STANDARD VERSION

KP20.... - N6
H7

Separated inlet MAX 110 Nm


Connecting flange 98 (974 lbf in) Connecting shaft

KP20.... - N7
H7

Common inlet MAX 110 Nm


Connecting flange 98 (974 lbf in) Connecting shaft

KP20.... - W4

H6

Separated stages MAX 110 Nm


Connecting flange 98 (974 lbf in) Connecting shaft

EM VERSION

KP20.... - N6 / EM
H7

Separated inlet MAX 110 Nm


Connecting flange 96 (974 lbf in) Connecting shaft
01/07.05

KP20.... - N7 / EM
H7

Common inlet MAX 110 Nm


Connecting flange 96 (974 lbf in) Connecting shaft

26 002 D010-009
Magnum

DOUBLE PUMPS HDP 35 / PLP 20

STANDARD VERSION

PLP20.... - H6
H6

Separated inlet MAX 110 Nm


Connecting flange 98 (974 lbf in) Connecting shaft

PLP20.... - H7
H7

Common inlet MAX 110 Nm


Connecting flange 98 (974 lbf in) Connecting shaft

PLP20.... - W4

H6

Separated stages MAX 110 Nm


Connecting flange 98 (974 lbf in) Connecting shaft

EM VERSION

PLP20.... - H6 / EM
H6

Separated inlet MAX 110 Nm


Connecting flange 96 (974 lbf in) Connecting shaft
01/07.05

PLP20.... - H7 / EM
H7

Common inlet MAX 110 Nm


Connecting flange 96 (974 lbf in) Connecting shaft

D010-009 002 27
Magnum

DOUBLE PUMPS HDP 30 / KP 20

STANDARD VERSION

KP20.... - N6
N6

Separated inlet MAX 110 Nm


Connecting flange 97 (974 lbf in) Connecting shaft

KP20.... - N7
N7

Common inlet MAX 110 Nm


Connecting flange 97 (974 lbf in) Connecting shaft

KP20.... - W4
N6

Separated stages MAX 110 Nm


Connecting flange 97 (974 lbf in) Connecting shaft

EM VERSION

KP20.... - N6 / EM
N6

Separated inlet MAX 110 Nm


Connecting flange 81 (974 lbf in) Connecting shaft
01/07.05

KP20.... - N7 / EM
N7

Common inlet MAX 110 Nm


Connecting flange 81 (974 lbf in) Connecting shaft

28 002 D010-009
Magnum

DOUBLE PUMPS HDP 30 / PLP 20

STANDARD VERSION

KPL20.... - N6
N6

Separated inlet MAX 110 Nm


Connecting flange 97 (974 lbf in) Connecting shaft

PLP20.... - N7
N7

Common inlet MAX 110 Nm


Connecting flange 97 (974 lbf in) Connecting shaft

PLP20.... - W4
N6

Separated stages MAX 110 Nm


Connecting flange 97 (974 lbf in) Connecting shaft

EM VERSION

PLP20.... - N6 / EM
N6

Separated inlet MAX 110 Nm


Connecting flange 81 (974 lbf in) Connecting shaft
01/07.05

PLP20.... - N7 / EM
N7

Common inlet MAX 110 Nm


Connecting flange 81 (974 lbf in) Connecting shaft

D010-009 002 29
Magnum

MULTIPLE PUMPS SAME GROUPS

Tightening torque DRIVE SHAFTS:


Nm (lbf in) see page 45

V MOUNTING FLANGE:
see page 46 48
28
280 (2230 2726)
PORTS:
see page 49

The drawing shows a pump with left rotation.

A B C D E G H I L M (IN) N (OUT)
Pump type
mm mm mm mm mm mm mm mm mm mm mm
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch)
139+F 82+F 60,5 27,35 98 82 91,5 172 162,4 90 85
HDP35/35
(5.4724+F) (3.2283+F) (2.3819) (1.0807) (3.8583) (3.2283) (3.6024) (6.7717) (6.3937) (3.5433) (3.3465)
115+F 70+F 54,5 23,45 80 70 75,5 150 133,5 80 75
HDP30/30 (4.5276+F) (2.7559+F) (2.1457) (0.9232) (3.1496) (2.7559) (2.9724) (5.9055) (5.2559) (3.1496) (2.9528)

F F
Pump type Pump type
mm (inch) mm (inch)
HDP 3540 33 (1.2992) HDP 3017 23 (0.9055)
HDP 3550 38 (1.4961) HDP 3022 26 (1.0236)
HDP 3563 44 (1.7323) HDP 3024 27,3 (1.0748)
01/07.05

HDP 3571 48 (1.8898) HDP 3027 29 (1.1417)


HDP 3580 52 (2.0472) HDP 3034 34 (1.3386)
HDP 3590 57 (2.2441) HDP 3038 37 (1.4567)
HDP 35100 61 (2.4016) HDP 3043 40 (1.5748)
HDP 35112 67 (2.6378) HD. 3051 45 (1.7717)
HDP 35125 73 (2.8740) HDP 3056 48 (1.8898)
HDP 3061 51 (2.0079)
HDP 3073 59 (2.3228)
HDP 3082 64 (2.5197)

30 002 D010-010
Magnum

MULTIPLE PUMPS HDP35 / HDP30

Tightening torque DRIVE SHAFTS:


Nm (lbf in) see page 45

V MOUNTING FLANGE:
see page 46 48
28
280 (2230 2726)
PORTS:
see page 49

The drawing shows a pump with left rotation.

A B
Pump type
mm mm
(inch) (inch)
139+C 76+D
HDP 35/30
(5.4724+C) (2.9921+D)

C D
Pump type Pump type
mm (inch) mm (inch)
HDP 3540 33 (1.2992) HDP 3017 23 (0.9055)
HDP 3550 38 (1.4961) HDP 3022 26 (1.0236)
HDP 3563 44 (1.7323) HDP 3024 27,3 (1.0748)
01/07.05

HDP 3571 48 (1.8898) HDP 3027 29 (1.1417)


HDP 3580 52 (2.0472) HDP 3034 34 (1.3386)
HDP 3590 57 (2.2441) HDP 3038 37 (1.4567)
HDP 35100 61 (2.4016) HDP 3043 40 (1.5748)
HDP 35112 67 (2.6378) HD. 3051 45 (1.7717)
HDP 35125 73 (2.8740) HDP 3056 48 (1.8898)
HDP 3061 51 (2.0079)
HDP 3073 59 (2.3228)
HDP 3082 64 (2.5197)

D010-010 002 31
Magnum

DOUBLE PUMPS HDP.. / KP20 STANDARD VERSION

SEPARATED INLET

COMMON INLET

SEPARATED STAGES

01/07.05

32 002 D010-010
Magnum

DOUBLE PUMPS HDP.. / KP20 STANDARD VERSION

Tightening torque Nm (lbf in)

V V1 V2
28 2,5 7
280 (2230 2726) 25 (199 243) 70 (558 682)

Drawings show pumps with left rotation.

A B F G H (IN) I (OUT) L
Pump type
mm mm mm mm mm mm mm
(inch) (inch) (inch) (inch) (inch) (inch) (inch)
139+E 68 27,35 11,27 90 85 172
HDP35/KP20
(5.4724+E) (2.6772) (1.0807) (0.4437) (3.5433) (3.3465) (6.7717)
115+E 62 23,45 7,45 80 75 150
HDP30/KP20 (4.5276+E) (2.4409) (0.9232) (0.2933) (3.1496) (2.9528) (5.9055)

DRIVE SHAFTS:
E E see page 45
Pump type Pump type
mm (inch) mm (inch) MOUNTING FLANGE:
HDP 3540 33 (1.2992) HDP 3017 23 (0.9055) see page 46 48

HDP 3550 38 (1.4961) HDP 3022 26 1.0236) PORTS:


see page 49
HDP 3563 44 (1.7323) HDP 3024 27,3 (1.0748)
HDP 3571 48 (1.8898) HDP 3027 29 (1.1417)
HDP 3580 52 (2.0472) HDP 3034 34 (1.3386)
HDP 3590 57 (2.2441) HDP 3038 37 (1.4567)
HDP 35100 61 (2.4016) HDP 3043 40 (1.5748)
HDP 35112 67 (2.6378) HD. 3051 45 (1.7717)
HDP 35125 73 (2.8740) HDP 3056 48 (1.8898)
HDP 3061 51 (2.0079)
HDP 3073 59 (2.3228)
HDP 3082 64 (2.5197)

C D M
Pump type
mm (inch) mm (inch) mm (inch)
KP 204 44,5 (1.7520) 27,5 (1.0827) 61,5 (2.4213)
KP 206,3 47 (1.8504) 27,5 (1.0827) 64 (2.5197)
01/07.05

KP 208 49,5 (1.9488) 27,5 (1.0827) 66,5 (2.6181)


KP 2011,2 53 (2.0866) 27,5 (1.0827) 70 (2.7559)
KP 2014 51,5 (2.0276) 33 (1.2992) 68,5 (2.6969)
KP 2016 57 (2.2441) 33 (1.2992) 74 (2.9134)
KP 2020 63,5 (2.5000) 33 (1.2992) 80,5 (3.1693)
KP 2025 56,5 (2.2244) 48 (1.8898) 73,5 (2.8937)
KP 2031,5 66,5 (2.6181) 48 (1.8898) 83,5 (3.2874)

D010-010 002 33
Magnum

DOUBLE PUMPS HDP.. / PLP 20 STANDARD VERSION

SEPARATED INLET

COMMON INLET

SEPARATED STAGES

01/07.05

34 002 D010-010
Magnum

DOUBLE PUMPS HDP.. / PLP 20 STANDARD VERSION

Tightening torque Nm (lbf in)

V V1 V2
28 2,5 7
280 (2230 2726) 25 (199 243) 70 (558 682)

Drawings show pumps with left rotation.

A B F G H (IN) I (OUT) L
Pump type
mm mm mm mm mm mm mm
(inch) (inch) (inch) (inch) (inch) (inch) (inch)
139+E 68 27,35 11,27 90 85 172
HDP35/PLP20
(5.4724+E) (2.6772) (1.0807) (0.4437) (3.5433) (3.3465) (6.7717)
115+E 62 23,45 7,45 80 75 150
HDP30/PLP20 (4.5276+E) (2.4409) (0.9232) (0.2933) (3.1496) (2.9528) (5.9055)

DRIVE SHAFTS:
E E see page 45
Pump type Pump type
mm (inch) mm (inch) MOUNTING FLANGE:
HDP 3540 33 (1.2992) HDP 3017 23 (0.9055) see page 46 48

HDP 3550 38 (1.4961) HDP 3022 26 (1.0236) PORTS:


see page 49
HDP 3563 44 (1.7323) HDP 3024 27,3 (1.0748)
HDP 3571 48 (1.8898) HDP 3027 29 (1.1417)
HDP 3580 52 (2.0472) HDP 3034 34 (1.3386)
HDP 3590 57 (2.2441) HDP 3038 37 (1.4567)
HDP 35100 61 (2.4016) HDP 3043 40 (1.5748)
HDP 35112 67 (2.6378) HD. 3051 45 (1.7717)
HDP 35125 73 (2.8740) HDP 3056 48 (1.8898)
HDP 3061 51 (2.0079)
HDP 3073 59 (2.3228)
HDP 3082 64 (2.5197)

C D M
Pump type
mm (inch) mm (inch) mm (inch)
PLP 204 25,75 (1.0138) 49,25 (1.9390) 42,75 (1.6831)
PLP 206,3 27 (1.0630) 50,5 (1.9882) 44 (1.7323)
PLP 207,2 27,5 (1.0826) 51 (2.0079) 44,5 (1.7520)
PLP 208 28,25 (1.1122) 51,75 (2.0374) 45,25 (1.7815)
PLP 209 28,9 (1.1378) 52,4 (2.0630) 45,9 (1.8071)
PLP 2010,5 30,25 (1.1909) 53,75 (2.1161) 47,25 (1.8602)
01/07.05

PLP 2011,2 30,5 (1.2008) 54 (2.1260) 47,5 (1.8701)


PLP 2014 33 (1.2992) 56,5 (2.2244) 50 (1.9685)
PLP 2016 34,75 (1.3681) 58,25 (2.2933) 51,75 (2.0374)
PLP 2019 36,45 (1.4350) 59,95 (2.3602) 53,45 (2.1043)
PLP 2020 38 (1.4961) 61,5 (2.4213) 55 (2.1654)
PLP 2024,5 40,8 (1.6063) 64,3 (2.5315) 57,8 (2.2756)
PLP 2025 42 (1.6535) 65,5 (2.5787) 59 (2.3228)
PLP 2027,5 43,35 (1.7067) 66,85 (2.6319) 60,35 (2.3760)
PLP 2031,5 47 (1.8504) 70,5 (2.7756) 64 (2.5197)

D010-010 002 35
Magnum

DOUBLE PUMPS HDP35 / KP20 EM VERSION

SEPARATED INLET

COMMON INLET

Tightening torque Nm (lbf in) Drawings show pumps with left rotation.
V V1
28 7
DRIVE SHAFTS: MOUNTING FLANGE: PORTS:
280 (2230 2726) 70 (558 682) see page 45 see page 46 48 see page 49

A B C
Pump type Pump type
mm (inch) mm (inch) mm (inch)
01/07.05

HDP 3540 172 (6.7717) KP 204 44,5 (1.7520) 27,5 (1.0827)


HDP 3550 177 (6.9685) KP 206,3 47 (1.8504) 27,5 (1.0827)
HDP 3563 183 (7.2047) KP 208 49,5 (1.9488) 27,5 (1.0827)
HDP 3571 187 (7.3622) KP 2011,2 53 (2.0866) 27,5 (1.0827)
HDP 3580 191 (7.5197) KP 2014 51,5 (2.0276) 33 (1.2992)
HDP 3590 196 (7.7165) KP 2016 57 (2.2441) 33 (1.2992)
HDP 35100 200 (7.8740) KP 2020 63,5 (2.5000) 33 (1.2992)
HDP 35112 206 (8.1102) KP 2025 56,5 (2.2244) 48 (1.8898)
HDP 35125 212 (8.3465) KP 2031,5 66,5 (2.6181) 48 (1.8898)

36 002 D010-010
Magnum

DOUBLE PUMPS HDP35 / PL20 EM VERSION

SEPARATED INLET

COMMON INLET

Drawings show pumps with left rotation.. B C


Pump type
Tightening torque Nm (lbf in) mm (inch) mm (inch)

V V1 PLP 204 25,75 (1.0138) 49,25 (1.9390)

28 7 PLP 206,3 27 (1.0630) 50,5 (1.9882)


280 (2230 2726) 70 (558 682)
PLP 207,2 27,5 (1.0826) 51 (2.0079)

DRIVE SHAFTS:
PLP 208 28,25 (1.1122) 51,75 (2.0374)
see page 45
A PLP 209 28,9 (1.1378) 52,4 (2.0630)
Pump type
mm (inch) PLP 2010,5 30,25 (1.1909) 53,75 (2.1161)
01/07.05

MOUNTING FLANGE:
see page 46 48 HDP 3540 172 (6.7717) PLP 2011,2 30,5 (1.2008) 54 (2.1260)
PORTS: HDP 3550 177 (6.9685) PLP 2014 33 (1.2992) 56,5 (2.2244)
see page 49 HDP 3563 183 (7.2047) PLP 2016 34,75 (1.3681) 58,25 (2.2933)
HDP 3571 187 (7.3622) PLP 2019 36,45 (1.4350) 59,95 (2.3602)
HDP 3580 191 (7.5197) PLP 2020 38 (1.4961) 61,5 (2.4213)
HDP 3590 196 (7.7165) PLP 2024,5 40,8 (1.6063) 64,3 (2.5315)
HDP 35100 200 (7.8740) PLP 2025 42 (1.6535) 65,5 (2.5787)
HDP 35112 206 (8.1102) PLP 2027,5 43,35 (1.7067) 66,85 (2.6319)
HDP 35125 212 (8.3465) PLP 2031,5 47 (1.8504) 70,5 (2.7756)

D010-010 002 37
Magnum

DOUBLE PUMPS HDP30 / KP20 EM VERSION

SEPARATED INLET

COMMON INLET

Drawings show pumps with left rotation. Tightening torque Nm (lbf in)

V V1
28 7
A 280 (2230 2726) 70 (558 682)
Pump type
DRIVE SHAFTS: mm (inch)
see page 45 HDP 3017 138 (5.4331)
B C
MOUNTING FLANGE: HDP 3022 141 (5.5512) Pump type
see page 46 48 mm (inch) mm (inch)
HDP 3024 142,3 (5.6024)
01/07.05

PORTS: HDP 3027 144 (5.6693)


KP 204 44,5 (1.7520) 27,5 (1.0827)
see page 49
HDP 3034 149 (5.8661)
KP 206,3 47 (1.8504) 27,5 (1.0827)

HDP 3038 152 (5.9843)


KP 208 49,5 (1.9488) 27,5 (1.0827)

HDP 3043 155 (6.1024)


KP 2011,2 53 (2.0866) 27,5 (1.0827)

HD. 3051 160 (6.2992) KP 2014 51,5 (2.0276) 33 (1.2992)

HDP 3056 163 (6.4173) KP 2016 57 (2.2441) 33 (1.2992)

HDP 3061 166 (6.5354) KP 2020 63,5 (2.5000) 33 (1.2992)

HDP 3073 174 (6.8504) KP 2025 56,5 (2.2244) 48 (1.8898)

HDP 3082 179 (7.0472) KP 2031,5 66,5 (2.6181) 48 (1.8898)

38 002 D010-010
Magnum

DOUBLE PUMPS HDP30 / PLP20 EM VERSION

SEPARATED INLET

COMMON INLET

Drawings show pumps with left rotation.


Tightening torque Nm (lbf in)

V V1 B C
28 7
Pump type
280 (2230 2726) 70 (558 682)
mm (inch) mm (inch)
PLP 204 25,75 (1.0138) 49,25 (1.9390)
A PLP 206,3 27 (1.0630) 50,5 (1.9882)
Pump type
DRIVE SHAFTS:
see page 45 mm (inch) PLP 207,2 27,5 (1.0826) 51 (2.0079)
HDP 3017 138 (5.4331) PLP 208 28,25 (1.1122) 51,75 (2.0374)
MOUNTING FLANGE:
see page 46 48 HDP 3022 141 (5.5512) PLP 209 28,9 (1.1378) 52,4 (2.0630)
HDP 3024 142,3 (5.6024) PLP 2010,5 30,25 (1.1909) 53,75 (2.1161)
01/07.05

PORTS:
see page 49 HDP 3027 144 (5.6693) PLP 2011,2 30,5 (1.2008) 54 (2.1260)
HDP 3034 149 (5.8661) PLP 2014 33 (1.2992) 56,5 (2.2244)
HDP 3038 152 (5.9843) PLP 2016 34,75 (1.3681) 58,25 (2.2933)
HDP 3043 155 (6.1024) PLP 2019 36,45 (1.4350) 59,95 (2.3602)
HD. 3051 160 (6.2992) PLP 2020 38 (1.4961) 61,5 (2.4213)
HDP 3056 163 (6.4173) PLP 2024,5 40,8 (1.6063) 64,3 (2.5315)
HDP 3061 166 (6.5354) PLP 2025 42 (1.6535) 65,5 (2.5787)
HDP 3073 174 (6.8504) PLP 2027,5 43,35 (1.7067) 66,85 (2.6319)
HDP 3082 179 (7.0472) PLP 2031,5 47 (1.8504) 70,5 (2.7756)

D010-010 002 39
Magnum

VERSIONS

For each version, the possible combination between drive shafts and mounting flanges are shown on
pages 46 48.

0 1 2

Version for applications Version for applications with Special version with indepen-
without radial and axial load on low radial load and without dent shaft for applications with
the drive shaft. axial load on the drive shaft. low radial load and without
axial load on the drive shaft.

Max. torque version 2:


HD. 30: 170 Nm (1505 lbf in)
HD. 35: 350 Nm (3098 lbf in)

HD. 30 HD. 35

3 4 4

01/07.05

Version for applications Version for applications Version for applications


with radial and axial load on with radial and axial load on with radial and axial load on
the drive shaft. the drive shaft. the drive shaft.

Max. torque version 3: Max. torque version 4: Max. torque version 4:


HD. 30: 170 Nm (1505 lbf in) HD. 30: 170 Nm (1505 lbf in) HD. 35: 350 Nm (3098 lbf in)
HD. 35: 350 Nm (3098 lbf in)

For the outboard bearings life expectancy, diagrams providing approximate selection data will be found on
subsequent pages. For particular applications please consult our technical sales department.

40 002 D010-011
Magnum

VERSION WITH OUTBOARD BEARINGS MAGNUM 30 3

X= Distance of the radial load result from the


mounting flange [mm (in)].

Each curve has been obtained at:


Lubricant oil ISO VG 46
Temperature 60 C (140 F)
Without or with very low axial load

Example
Fr Radial load 1000 N (225.0 lbf)
X 30 mm (1.1811 in)
Speed 2000 min -1
Rating fatigue life 1915 h
01/07.05

D010-011 002 41
Magnum

VERSION WITH OUTBOARD BEARINGS MAGNUM 35 3

X= Distance of the radial load result from the


mounting flange [mm (in)].

Each curve has been obtained at:


Lubricant oil ISO VG 46
Temperature 60 C (140 F)
Without or with very low axial load

Example
Fr Radial load 1000 N (225.0 lbf)
X 30 mm (1.1811 in)
Speed 2000 min -1
Rating fatigue life 5400 h

01/07.05

42 002 D010-011
Magnum

VERSION WITH OUTBOARD BEARINGS MAGNUM 30 4

X= Distance of the radial load result from the


mounting flange [mm (in)].

Each curve has been obtained at:


Lubricant oil ISO VG 46
Temperature 60 C (140 F)
Without or with very low axial load

Example
Fr Radial load 1500 N (337.5 lbf)
X 30 mm (1.1811 in)
Speed 2000 min -1
Rating fatigue life 2613 h
01/07.05

D010-011 002 43
Magnum

VERSION WITH OUTBOARD BEARINGS MAGNUM 35 4

X= Distance of the radial load result from the


mounting flange [mm (in)].

Each curve has been obtained at:


Lubricant oil ISO VG 46
Temperature 60 C (140 F)
Without or with very low axial load

Example
Fr Radial load 1500 N (337.5 lbf)
X 30 mm (1.1811 in)
Speed 2000 min -1
Rating fatigue life 2943 h

01/07.05

44 002 D010-011
Magnum

DRIVE SHAFTS

SAE B SPLINE 04 SAE B STRAIGHT 32


Mounting face refer to flange code S3 Mounting face refer to flange code S3

Ext. Involute Spline SAE J498B


with major diameter modified
13 teeth - 16/32 Pitch - 30 deg
Flat Root - Side fit - Class 1

HD. 30 MAX 330 Nm (2921 lbf in) u


MAX 200 Nm (1770 lbf in) u
HD. 35 MAX 300 Nm (2655 lbf in) u

SAE BB SPLINE 05 SAE BB STRAIGHT 33


Mounting face refer to flange code S3 Mounting face refer to flange code S3

Ext. Involute Spline SAE J498B


with major diameter modified
15 teeth - 16/32 Spline - 30 deg
Flat Root - Side fit - Class 1

HD. 30 MAX 500 Nm (4426 lbf in) u


MAX 280 Nm (2478 lbf in) u
HD. 35 MAX 450 Nm (3983 lbf in) u

SAE C SPLINE 06 SAE C STRAIGHT 34


Mounting face refer to flange code S8 Mounting face refer to flange code S8
01/07.05

Ext. Involute Spline SAE J498B


with major diameter modified
14 teeth - 12/24 Pitch - 30 deg
Flat Root - Side fit - Class 1

HD. 30 MAX 170 Nm (1505 lbf in) u MAX 600 Nm (5311 lbf in) u

HD. 35 MAX 900 Nm (7966 lbf in) u

u For 2, 3 and 4 version whichever end shaft, the max torque applicable is:
HD. 30 MAX 170 Nm (1505 lbf in) - HD. 35 MAX 350 Nm (3098 lbf in)

D010-011 002 45
Magnum

MOUNTING FLANGES AND TABLE OF COMPATIBILITY

SAE A 2 HOLES

S1
Conforms to SAE J744

DRIVE SHAFTS
See page 45

GROUP VERSIONS 04 32 05 33 06 34
See page 40

0 X X X X
HD. 30 1 X X X X
2 X X X X X X
X Available combination

SAE B 2-4 HOLES

S3
Conforms to SAE J744

DRIVE SHAFTS
See page 45
01/07.05

GROUP VERSIONS 04 32 05 33 06 34
See page 40

0 X X X X
1 X X X X
HD. 30 2 X X X X X X
3 X X X X X
4 X X X X X
X Available combination

46 002 D010-011
Magnum

MOUNTING FLANGES AND TABLE OF COMPATIBILITY

SAE C 2-4 HOLES

S8
Conforms to SAE J744

A B
GROUP
mm (inch) mm (inch)
HD. 30 80 (3.1496) 167,9 (6.6102)
HD. 35 90 (3.5433) 182,8 (7.1969)

DRIVE SHAFTS
See page 45

GROUP VERSIONS 04 32 05 33 06 34
See page 40

0 X X X X X X
1 X X X X X
HD. 30 2 X X X X X X
3 X X X X X
4 X X X X X
0 X X
1 X X
HD. 35 2 X X X X X X
3 X X
4 X X X
X Available combination
01/07.05

D010-011 002 47
Magnum

MOUNTING FLANGES AND TABLE OF COMPATIBILITY

SAE B 4 HOLES

S4
Conforms to SAE J744

DRIVE SHAFTS
See page 45

GROUP VERSIONS 04 32 05 33 06 34
See page 40

0 X X
1 X X
HD. 35 2 X X X X
3 X X
4 X X X
X Available combination

SAE B 2 HOLES

S5
Conforms to SAE J744

DRIVE SHAFTS
See page 45

GROUP VERSIONS 04 32 05 33 06 34
01/07.05

See page 40

0 X X
1 X X
HD. 35 2 X X X X X X
3 X X
4 X X X
X Available combination

48 002 D010-011
Magnum

PORTS TYPE

L H K P

SIDE PORTS REAR PORTS


PORTS Split Split Gas SAE Gas SAE
TYPE SSM SSS BSPP ODT BSPP ODT
Pump
type IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT

Motor
type OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN

HD. 3017
HD. 3022
HD. 3024 OD OD
MC MB SC SB GF GE OF OD GE GE
HD. 3027
HD. 3034
HD. 3038
HD. 3043
HD. 3051 MD MC SD SC

HD. 3056
GG GF OG OF GF (l) GE
HD. 3061
HD. 3073 ME MD SE SD

HD. 3082
HD. 3540
HD. 3550
OF OD
HD. 3563 ME MD SE SD GH GG OG OF
OH (u) OG (u)
HD. 3571 GG (l) GF
01/07.05

HD. 3580
HD. 3590
HD. 35100
MF ME SF SE GL GH OH OG
HD. 35112
HD. 35125

(l) Not available for reversible pumps and motors with external drain.
(u) Available only for single pumps with larger ports.

D010-012 002 49
Magnum

EXTERNAL DRAIN PORTS HD. 30 E HD. 35

Rear port for reversible pumps and motors


with external drain (R).
For dimensions see page 52.

BSPP

PORTS FOR MULTIPLE PUMPS

SEPARATED INLET SEPARATED STAGES

Inlet and outlet ports are the same as


side ports of single pumps (see page
49).

COMMON INLET

Inlet ports are larger than side inlet ports of single pumps (see table below).
Outlet ports are the same as side outlet ports of single pumps (see page 49).

SIDE PORTS
PORTS Split Split Gas SAE
TYPE SSM SSS BSPP ODT
01/07.05

Pump
type IN IN IN IN

HDP 30 ME SE GG OG

HDP 35 MF SF GL OH

50 002 D010-012
Magnum

PORTS SIZES

Tightening torque for low pressure side port

Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]

For reversible rotation, please consult only the tightening torque for high pressure side port

SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60 conforms to ISO/R 262

A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
19 47,6 22,2 M 10 20 + 1 35 + 2 , 5
MB (0.7480) (1.8740) (0.8740) 22 (0.8661) (177 186) (310 332)
24,5 52,4 26,2 M 10 20 + 1 35 + 2 , 5
MC (0.9646) (2.0630) (1.0315) 22 (0.8661) (177 186) (310 332)
30,5 58,7 30,2 M 10 20 + 1 35 + 2 , 5
MD (1.2008) (2.3110) (1.1890) 22 (0.8661) (177 186) (310 332)
39,3 69,8 35,7 M 12 30 + 2 , 5 65 + 5
ME (1.5472) (2.7480) (1.4055) 27 (1.0630) (266 288) (575 620)
51 77,8 42,9 M 12 30 + 2 , 5
MF
(2.0079) (3.0630) (1.6890) 27 (1.0630) (266 288)

SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American straight thread UNC-UNF 60 conforms to ANSI B 1.1

A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
19 47,6 22,2 3/8 - 16 UNC-2B 20 + 1 30 + 2 , 5
SB (0.7480) (1.8740) (0.8740) 22 (0.8661) (177 186) (266 288)
24,5 52,4 26,2 3/8 - 16 UNC-2B 20 + 1 30 + 2 , 5
SC (0.9646) (2.0630) (1.0315) 22 (0.8661) (177 186) (266 288)
7/16 - 14 UNC-2B
30,5 58,7 30,2 28,5 (1.1220) 25 + 1 55 + 5
SD (221 230) (487 531)
01/07.05

(1.2008) (2.3110) (1.1890) 7/16 - 14 UNC-2B


27 (1.0630) (u)
39,3 69,8 35,7 1/2 - 13 UNC-2B 30 + 2 , 5 70 + 5
SE (1.5472) (2.7480) (1.4055) 27 (1.0630) (266 288) (620 664)
51 77,8 42,9 1/2 - 13 UNC-2B 30 + 2 , 5
SF
(2.0079) (3.0630) (1.6890) 27 (1.0630) (266 288)
(u) For MAGNUM 35

D010-012 002 51
Magnum

PORTS SIZES

Tightening torque for low pressure side port

Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]

For reversible rotation, please consult only the tightening torque for high pressure side port

GAS STRAIGHT THREAD PORTS BSPP


British standard pipe parallel (55) conforms to UNI - ISO 228

B C D E
Nominal
CODE size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
25 15 14 4 15 + 1
GC (u) 3/8" G 3/8
(0.9843) (0.5906) (0.5512) (0.1575) (133 142)
+2,5
24,5 22 30 90 + 5
GE 3/4" G 3/4
(0.9646) (0.8661) (266 288) (797 841)
30,5 25 50 + 2 , 5 130 + 1 0
GF 1" G 1
(1.2008) (0.9843) (443 465) (1151 1239)
39 26 60 + 5 170 + 1 0
GG 1" 1/4 G 1 1/4
(1.5354) (1.0236) (531 575) (1505 1593)
45 28 70 + 5 210 + 1 0
GH 1" 1/2 G 1 1/2
(1.5354) (1.1024) (620 664) (1859 1947)
57 32 150 + 1 0
GL 2" G 2
(2.2441) (1.2598) (1328 1416)
(u) = Drain port

01/07.05

52 002 D010-012
Magnum

PORTS SIZES

Tightening torque for low pressure side port

Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]

For reversible rotation, please consult only the tightening torque for high pressure side port

SAE STRAIGHT THREAD PORTS J514 ODT


American straight thread UNC-UNF 60 conforms to ANSI B 1.1

B C D E
Nominal
CODE size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
42 24,8 20 0,5 40 + 2 , 5 120 + 1 0
OD 3/4" 1 1/16" - 12 UNF - 2B
(1.6535) (0.9764) (0.7874) (0.0197) (354 376) (1062 1151)
50
(1.9685) 30,5 20 0,5 60 + 5 170 + 1 0
OF 1" 1 5/16" - 12 UNF - 2B
45 (u) (1.2008) (0.7874) (0.0197) (531 575) (1505 1593)
(1.7717)
60

(2.3622) 39,1 20 0,5 70 + 5
OG 1" 1/4 1 5/8" - 12 UNF - 2B
58 (u) (1.5394) (0.7874) (0.0197) (620 664) 200 + 1 0
(2.2835) (1770 1859)
65 45,2 20 0,5 100 + 5
OH 1" 1/2 1 7/8" - 12 UNF - 2B
(2.5591) (1.7795) (0.7874) (0.0197) (885 929)
(u) = For MAGNUM 35
01/07.05

D010-012 002 53
Magnum

CHANGING ROTATION

Example of changing rotation: from HDP30 pump counterclockwise to clockwise

To change rotation of unidirectional pumps and motors is necessary to operate in the following way

1 - Clean the pump externally with care.


2 - Loosen, and remove, the clamp bolts (1).
3 - Coat the sharp edges of the drive shaft
(4) with adhesive tape and smear a layer
of clean grease on the shaft end exten-
sion to avoid damaging the lip of the
shaft seal when removing the mounting
flange.
4 - Remove the mounting flange (2), taking
care to keep the flange as straight as
possible during removal. If the flange is
stuck, tap around the edge with a fibre or
rubber mallet in order to break away
from the body. Ensure that while removing the front mounting flange, the drive shaft and other compo-
nents remain position.
5 - Ease the drive gear (4) up to facilitate removal the front plate (3), taking care that the precision ground
surfaces do not become damaged, and remove the drive gear.
6 - Remove the driven gear (5) without overturning. The rear plate has not to be removed.

7 - Re-locate the driven gear (5) in the posi-


tion previously occupied by the drive
gear (4).
8 - Re-locate the drive gear (4) in the posi-
tion previously occupied by the driven
gear (5).
9 - Replace the front plate (3) in its original
position.

10 - Remove the grub screw (6) from the mo-


unting flange (2) and re-locate it in the
other threaded hole in the same flange.
11 - Gently wipe the machined surface of the
mounting flange (2) and the body with a
flat hand stone.
01/07.05

12 - Refit the front mounting flange (2) turned


180 from its original position.
13 - Refit the clamp bolts (1) with the wa-
shers and tighten in a crisscross pattern
to a torque value of 2230 2726 lbf in
(280 28 Nm).
14 - Check that the pump rotates freely when the drive shaft (4) is turned by hand. If not a pressure plate
seal may be pinched.
15 - The pump is ready for installation with the original rotation reversed.

54 002 D010-012
Magnum

INSTRUCTIONS

INSTALLATION
Pump
The direction of rotation of single-rotation pumps must be the same as that of the drive shaft. Check that the
coupling flange correctly aligns the transmission shaft and the pump shaft. Flexible couplings should be used
(never rigid fittings) which will not generate an axial or radial load on the pump shaft.

Motor
The direction of rotation of single-rotation motors must match circuit connections. Check that the coupling
flange correctly aligns the transmission shaft and the motor shaft. Flexible couplings should be used (never
rigid fittings) which will not generate an axial or radial load on the motor shaft.

TANK
Tank capacity must be sufficient for the systems operating conditions ( ~ 3 times the amount of oil in circula-
tion) to avoid overheating of the fluid. A heat exchanger should be installed if necessary. The intake and return
lines in the tank must be spaced apart (by inserting a vertical divider) to prevent the return-line oil from being
taken up again immediately.

LINES
The lines must have a major diameter which is at least as large as the diameter of pump or motor ports, and
must be perfectly sealed. To reduce loss of power, the lines should be as short as possible, reducing the
sources of hydraulic resistance (elbow, throttling, gate valves, etc.) to a minimum. A length of flexible tubing is
recommended to reduce the transmission of vibrations. All return lines must end below the minimum oil level,
to prevent foaming. Before connecting the lines, remove any plugs and make sure that the lines are perfectly
clean.

FILTERS
We recommend filtering the entire system flow. Filters on suction and return line must be fitted in according to
the contamination class as indicated in the first pages of the catalogue. Casappa recommends to use its own
production filters:

HYDRAULIC FLUID
Use hydraulic fluid conforming to viscosity data as specified in the first pages of the catalogue. Avoid using
mixtures of different oils which could result in decomposition and reduction of the oils lubricating power.

STARTING UP
Check that all circuit connections are tight and that the entire system is completely clean. Insert the oil in the
tank, using a filter. Bleed the circuit to assist in filling. Set the pressure relief valves to the lowest possible set-
ting. Turn on the system for a few moments at minimum speed, then bleed the circuit again and check the level
of oil in the tank. In the difference between pump or motor temperature and fluid temperature exceeds 50 F
(10 C), rapidly switch the system on and off to heat it up gradually. Then gradually increase the pressure and
speed of rotation until the pre-set operating levels as specified in the catalogue are attained.

PERIODICAL CHECKS - MAINTENANCE


01/07.05

Keep the outside surface clean especially in the area of the drive shaft seal. In fact, abrasive powder can accel-
erate wear on the seal and cause leakage. Replace filters regularly to keep the fluid clean. The oil level must be
checked and oil replaced periodically depending on the systems operating conditions.

D010-012 002 55
Magnum

NOTES

01/07.05

56 002 D010-012
Magnum

HOW TO ORDER SINGLE UNITS

Before ordering consult shaft, flange and version table compatibility at pages 46 48.

HDP 30.34 S 0 - 04 S3 - L MC / MB - N

Seals:
N - N-H - V
N Bz - V Bz
see page 1

Pump type
Motor type Outlet port code (OUT)
see page 3 see page 49

Rotation:
S=left - D=right - R=reversible ext. drain Inlet port code (IN)
B=reversible internal drain see page 49

Ports position code:


Version: 0 - 1 - 2 - 3 - 4 L-P-H-K
see page 40 see page 49

Drive shaft code: Mounting flange code:


04-05-06-32-33-34 S1 - S3 - S4 - S5 - S8
see page 45 see page 46 48
1 _ Mounting flange
2 _ Thrust plate
3 _ Body
4 _ Rear cover
5 _ Gear
6 _ Seal
7 _ Shaft seal
Magnum

ORDER EXAMPLE

Triple pump HDP 35 / 30 / 30 with common inlet between front and intermediate section.

HOW TO ORDER SEPARATED SECTIONS

Front section HDP3571 S0 - 06 S6 - L GL/GG - 61 G1 - N - A

Intermediate section HDP3043 S - L /GF- 65 M0 - N - I

Rear section HDP3034 S - L GF/GE- M0 - N - P

HOW TO ORDER AN ASSEMBLED TRIPLE PUMP

HDP3571 - 06 S6 - L GL/GG / 3043 - L /GF-G1 / 3034 - L GF/GE- S

Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without
notice.
Magnum

HOW TO ORDER MULTIPLE UNITS HDP... / HDP...

Before ordering consult shaft, flange and version table compatibility at pages 46 48.

HDP 35.80 S 0 - 06 S8 - L SE / SD - 61 / G0 N A

HDP 30.34 S - L SD / SC - 65 / M0 N I

HDP 30.34 S - L SC / SD - M 9 N P

Section:
Pump type A=front
see page 3 I=intermed.
P=rear

Seals:
N - N-H - V
Rotation: N Bz - V Bz
S=left - D=right see page 1

Versions: 0 - 1 - 2 - 3 - 4 Rear cover


see page 40 see page 25

Drive shaft code: Connecting flange code


04-05-06-32-33-34 of the previous section
see page 45 see page 25

Mounting flange code:


S1 - S3 - S4 - S5 - S8 Connecting flange:
see page 25
see page 46 48

Ports position code: L - P - H - K Connecting shaft:


see page 49 see page 25

Inlet port code (IN) Outlet port code (OUT)


see page 49 see page 49

Omit code only if ordering complete multiple assembly

HOW TO ORDER DOUBLE PUMPS HDP.. / KP 20 or PLP 20

HDP .... - 81 - KP 20..... - N7 D 2 EM

Front section: see how to order


multiple unit above until outlet
port code (OUT)
Combinatio:
Connecting shaft: standard (no code)
see page 26 29 EM (for O.E.M.s.)

Rear section KP20 or PLP20: see the proper technical catalogue Version: 0 - 1 - 2 - 3 - 4
how to order multiple unit until outlet port code (OUT) see page 40

Connecting flange: Rotation:


see page 26 29 S=left - D=right
Casappa:
Fluid Power Design
at 360
Gear pumps.
High performace, low noise.

Variable displacement axial piston pumps,


for open circuit.

Fixed displacement bent axis piston pumps,


for truck applications.

Cast iron gear pumps and


motors of three part construction.

Cast iron gear pumps,


for truck applications.

Cast iron gear pumps and


motors of two part construction.

Gear pumps and


motors in aluminium.

Double acting hydraulic hand pumps


with or without reservoir.

Filters : suction filters, return filters, in line filters spin-on


type, for medium and high pressure filters.

CASAPPA S.p.A. - Parma - Italy - Tel.: + 39 0521 304111 - Fax: + 39 0521 804600
CASAPPA Corp. - Batavia, IL 60510 U.S.A. - Phone: 630 761-0041 - Fax: 630 761-0048
CASAPPA GmbH - Plderhausen - Germany - Tel.: + 49 (0)7181 989830 - Fax: + 49 (0)7181 989831
CASAPPA SARL - La Rochelle - France - Tel.: + 33 (0)5 46372433 - Fax: + 33 (0)5 46423907
www.casappa.com
e-mail: info@casappa.com

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