Cast Iron Pumps MAGNUM MA-01-T-A
Cast Iron Pumps MAGNUM MA-01-T-A
Cast Iron Pumps MAGNUM MA-01-T-A
stages
l Exceptional working life expectancy
Modular design and versatility are the main features of "MAGNUM" series gear pumps and motors. Mounting flange,
body and rear cover can be easily assembled to obtain multiple pumps of same or different groups available in stan-
dard version, common inlet or separated stages. Wide selection of drive shafts and mounting flanges in SAE version
with the possibility of integrated outboard bearing to suit all the applications with axial and radial load on the drive shaft.
Port locations available in side or rear locations, and combination of side and rear locations. The low level of noise
emission with the high volumetric and overall efficiencies ensure reliability and long working life in heavy duty applica-
tions.
*D0006350*
Magnum
INDEX
Section Page
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
GENERAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MULTIPLE PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DRIVE SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
MOUNTING FLANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
PORTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
CHANGING ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
01/07.05
Magnum
FEATURES
Tab. 1
Max Max Temperature F - (C)
Seals
Type Fluid composition pressure speed Max Max (u)
psi - (bar) min - 1 Min
continuous peak
N
Mineral oil based hydraulic -13 (-25) 176 (80) 212 (100)
ISO/DIN See page 3 See page 3 N-H
fluid to ISO/DIN
-13 (-25) 230 (110) 257 (125) V
Oil emulsion in water
HFA 725 (50) 1500 36 (2) 131 (55) N
5 15% of oil
Water emulsion in oil
HFB 1740 (120) 1500 36 (2) 140 (60) N
40 % of water
HFC Water - glycol 1450 (100) 1500 -4 (-20) 140 (60) N Bz
HFD Phosphate ester 2175 (150) 1500 14 (-10) 176 (80) V Bz
(u) N= Buna N (standard) - N-H= Buna N and high back pressure shaft seals - V= Viton
N Bz= Buna N and Bronze thrust plates - V Bz= Viton and Bronze thrust plates
GENERAL NOTES
Available with different inlet and outlet ports. If you use fire resistant fluids, specify the fluid type when ordering.
For more information please consult our technical sales department.
D010-002 002 1
Magnum
FEATURES
PRESSURE DEFINITION
01/07.05
2 002 D010-002
Magnum
Max. pressure
Displacement Max. speed Min. speed
Pump type HDP p1 p2 p3
Motor type HDM
in 3 /rev psi -1
min
(cm 3 /rev) (bar)
1.05 4060 4350 4640
HD. 3017 (17,28) (280) (300) (320)
3000 400
p1= Max. continuous pressure p2= Max. intermittent pressure p3= Max. peak pressure
D010-003 002 3
Magnum
P HP (kW) Power
n min -1 Speed
Efficiencies
Pumps Motor
Note: Diagrams providing approximate selection data will be found on subsequent pages.
4 002 D010-003
Magnum
HDP 30
New displacements
D010-004 002 5
Magnum
01/07.05
6 002 D010-004
Magnum
D010-004 002 7
Magnum
01/07.05
8 002 D010-004
Magnum
HDP 35
New displacements
D010-005 002 9
Magnum
01/07.05
10 002 D010-005
Magnum
HDP 35125
01/07.05
D010-005 002 11
Magnum
HDM 30
New displacements
01/07.05
12 002 D010-006
Magnum
D010-006 002 13
Magnum
01/07.05
14 002 D010-006
Magnum
D010-006 002 15
Magnum
HDM 35
New displacements
01/07.05
16 002 D010-007
Magnum
D010-007 002 17
Magnum
HDM 35125
01/07.05
18 002 D010-007
Magnum
DRIVE SHAFTS:
Tightening torque
Nm (lbf in) see page 45
MOUNTING FLANGE:
V
see page 46 48
28
280 (2230 2726)
PORTS:
see page 49
D010-008 002 19
Magnum
DRIVE SHAFTS:
Tightening torque
Nm (lbf in) see page 45
MOUNTING FLANGE:
V
see page 46 48
28
280 (2230 2726)
PORTS:
see page 49
Pump type A B C D E F G
Motor type
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
HD. 3017 184,5 (7.2638) 173 (6.8110)
HD. 3022 187,5 (7.3819) 176 (6.9291)
HD. 3024 188,8 (7.4331) 177,3 (6.9803)
HD. 3027 190,5 (7.5000) 179 (7.0472)
HD. 3034 195,5 (7.6969) 184 (7.2441)
HD. 3038 198,5 (7.8150) 187 (7.3622) 23,45 150 80 75 75
HD. 3043 201,5 (7.9331) 190 (7.4803) (0.9232) (5.9055) (3.1496) (2.9528) (2.9528)
20 002 D010-008
Magnum
V MOUNTING FLANGE:
see page 46 48
28
280 (2230 2726)
PORTS:
see page 53
D010-008 002 21
Magnum
NOTES
01/07.05
22 002 D010-008
Magnum
MULTIPLE PUMPS
MAGNUM series pumps can be coupled together in combination. Where input power requirement of each ele-
ment varies, that with the greater requirement must be at the drive shaft end, and progressively smaller to the
rear.
Features and performances are the same as the corresponding single pumps, but pressures must be limited
by the transmissible torque of the drive and connecting shafts. To have appropriate data, use the formula be-
low.
The maximum rotational speed is that of the lowest rated speed of the single units incorporated.
Combination MAGNUM + KAPPA 20 series and MAGNUM + POLARIS 20 series are available with standard
version and EM version with reduced dimensions for O.E.M.s.
Note: The torque absorbed from the shaft of the first pump results from the sum of the torques due to all single
stages. The achieved value must not exceed the maximum torque limit given for the shaft of the first pump.
Diagrams providing approximate selection data will be found on page 24.
D010-009 002 23
Magnum
ABSORBED TORQUE
HDP 35 1 HDP 30 2
KP 20 - PLP 20 3
24 002 D010-009
Magnum
F0
Separated inlet
F1
G0
Separated inlet
G1
M0
Separated inlet
M1
All multiple pumps with more than two sections are available with bracket.
0 9 1 8
D010-009 002 25
Magnum
STANDARD VERSION
KP20.... - N6
H7
KP20.... - N7
H7
KP20.... - W4
H6
EM VERSION
KP20.... - N6 / EM
H7
KP20.... - N7 / EM
H7
26 002 D010-009
Magnum
STANDARD VERSION
PLP20.... - H6
H6
PLP20.... - H7
H7
PLP20.... - W4
H6
EM VERSION
PLP20.... - H6 / EM
H6
PLP20.... - H7 / EM
H7
D010-009 002 27
Magnum
STANDARD VERSION
KP20.... - N6
N6
KP20.... - N7
N7
KP20.... - W4
N6
EM VERSION
KP20.... - N6 / EM
N6
KP20.... - N7 / EM
N7
28 002 D010-009
Magnum
STANDARD VERSION
KPL20.... - N6
N6
PLP20.... - N7
N7
PLP20.... - W4
N6
EM VERSION
PLP20.... - N6 / EM
N6
PLP20.... - N7 / EM
N7
D010-009 002 29
Magnum
V MOUNTING FLANGE:
see page 46 48
28
280 (2230 2726)
PORTS:
see page 49
A B C D E G H I L M (IN) N (OUT)
Pump type
mm mm mm mm mm mm mm mm mm mm mm
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch)
139+F 82+F 60,5 27,35 98 82 91,5 172 162,4 90 85
HDP35/35
(5.4724+F) (3.2283+F) (2.3819) (1.0807) (3.8583) (3.2283) (3.6024) (6.7717) (6.3937) (3.5433) (3.3465)
115+F 70+F 54,5 23,45 80 70 75,5 150 133,5 80 75
HDP30/30 (4.5276+F) (2.7559+F) (2.1457) (0.9232) (3.1496) (2.7559) (2.9724) (5.9055) (5.2559) (3.1496) (2.9528)
F F
Pump type Pump type
mm (inch) mm (inch)
HDP 3540 33 (1.2992) HDP 3017 23 (0.9055)
HDP 3550 38 (1.4961) HDP 3022 26 (1.0236)
HDP 3563 44 (1.7323) HDP 3024 27,3 (1.0748)
01/07.05
30 002 D010-010
Magnum
V MOUNTING FLANGE:
see page 46 48
28
280 (2230 2726)
PORTS:
see page 49
A B
Pump type
mm mm
(inch) (inch)
139+C 76+D
HDP 35/30
(5.4724+C) (2.9921+D)
C D
Pump type Pump type
mm (inch) mm (inch)
HDP 3540 33 (1.2992) HDP 3017 23 (0.9055)
HDP 3550 38 (1.4961) HDP 3022 26 (1.0236)
HDP 3563 44 (1.7323) HDP 3024 27,3 (1.0748)
01/07.05
D010-010 002 31
Magnum
SEPARATED INLET
COMMON INLET
SEPARATED STAGES
01/07.05
32 002 D010-010
Magnum
V V1 V2
28 2,5 7
280 (2230 2726) 25 (199 243) 70 (558 682)
A B F G H (IN) I (OUT) L
Pump type
mm mm mm mm mm mm mm
(inch) (inch) (inch) (inch) (inch) (inch) (inch)
139+E 68 27,35 11,27 90 85 172
HDP35/KP20
(5.4724+E) (2.6772) (1.0807) (0.4437) (3.5433) (3.3465) (6.7717)
115+E 62 23,45 7,45 80 75 150
HDP30/KP20 (4.5276+E) (2.4409) (0.9232) (0.2933) (3.1496) (2.9528) (5.9055)
DRIVE SHAFTS:
E E see page 45
Pump type Pump type
mm (inch) mm (inch) MOUNTING FLANGE:
HDP 3540 33 (1.2992) HDP 3017 23 (0.9055) see page 46 48
C D M
Pump type
mm (inch) mm (inch) mm (inch)
KP 204 44,5 (1.7520) 27,5 (1.0827) 61,5 (2.4213)
KP 206,3 47 (1.8504) 27,5 (1.0827) 64 (2.5197)
01/07.05
D010-010 002 33
Magnum
SEPARATED INLET
COMMON INLET
SEPARATED STAGES
01/07.05
34 002 D010-010
Magnum
V V1 V2
28 2,5 7
280 (2230 2726) 25 (199 243) 70 (558 682)
A B F G H (IN) I (OUT) L
Pump type
mm mm mm mm mm mm mm
(inch) (inch) (inch) (inch) (inch) (inch) (inch)
139+E 68 27,35 11,27 90 85 172
HDP35/PLP20
(5.4724+E) (2.6772) (1.0807) (0.4437) (3.5433) (3.3465) (6.7717)
115+E 62 23,45 7,45 80 75 150
HDP30/PLP20 (4.5276+E) (2.4409) (0.9232) (0.2933) (3.1496) (2.9528) (5.9055)
DRIVE SHAFTS:
E E see page 45
Pump type Pump type
mm (inch) mm (inch) MOUNTING FLANGE:
HDP 3540 33 (1.2992) HDP 3017 23 (0.9055) see page 46 48
C D M
Pump type
mm (inch) mm (inch) mm (inch)
PLP 204 25,75 (1.0138) 49,25 (1.9390) 42,75 (1.6831)
PLP 206,3 27 (1.0630) 50,5 (1.9882) 44 (1.7323)
PLP 207,2 27,5 (1.0826) 51 (2.0079) 44,5 (1.7520)
PLP 208 28,25 (1.1122) 51,75 (2.0374) 45,25 (1.7815)
PLP 209 28,9 (1.1378) 52,4 (2.0630) 45,9 (1.8071)
PLP 2010,5 30,25 (1.1909) 53,75 (2.1161) 47,25 (1.8602)
01/07.05
D010-010 002 35
Magnum
SEPARATED INLET
COMMON INLET
Tightening torque Nm (lbf in) Drawings show pumps with left rotation.
V V1
28 7
DRIVE SHAFTS: MOUNTING FLANGE: PORTS:
280 (2230 2726) 70 (558 682) see page 45 see page 46 48 see page 49
A B C
Pump type Pump type
mm (inch) mm (inch) mm (inch)
01/07.05
36 002 D010-010
Magnum
SEPARATED INLET
COMMON INLET
DRIVE SHAFTS:
PLP 208 28,25 (1.1122) 51,75 (2.0374)
see page 45
A PLP 209 28,9 (1.1378) 52,4 (2.0630)
Pump type
mm (inch) PLP 2010,5 30,25 (1.1909) 53,75 (2.1161)
01/07.05
MOUNTING FLANGE:
see page 46 48 HDP 3540 172 (6.7717) PLP 2011,2 30,5 (1.2008) 54 (2.1260)
PORTS: HDP 3550 177 (6.9685) PLP 2014 33 (1.2992) 56,5 (2.2244)
see page 49 HDP 3563 183 (7.2047) PLP 2016 34,75 (1.3681) 58,25 (2.2933)
HDP 3571 187 (7.3622) PLP 2019 36,45 (1.4350) 59,95 (2.3602)
HDP 3580 191 (7.5197) PLP 2020 38 (1.4961) 61,5 (2.4213)
HDP 3590 196 (7.7165) PLP 2024,5 40,8 (1.6063) 64,3 (2.5315)
HDP 35100 200 (7.8740) PLP 2025 42 (1.6535) 65,5 (2.5787)
HDP 35112 206 (8.1102) PLP 2027,5 43,35 (1.7067) 66,85 (2.6319)
HDP 35125 212 (8.3465) PLP 2031,5 47 (1.8504) 70,5 (2.7756)
D010-010 002 37
Magnum
SEPARATED INLET
COMMON INLET
Drawings show pumps with left rotation. Tightening torque Nm (lbf in)
V V1
28 7
A 280 (2230 2726) 70 (558 682)
Pump type
DRIVE SHAFTS: mm (inch)
see page 45 HDP 3017 138 (5.4331)
B C
MOUNTING FLANGE: HDP 3022 141 (5.5512) Pump type
see page 46 48 mm (inch) mm (inch)
HDP 3024 142,3 (5.6024)
01/07.05
38 002 D010-010
Magnum
SEPARATED INLET
COMMON INLET
V V1 B C
28 7
Pump type
280 (2230 2726) 70 (558 682)
mm (inch) mm (inch)
PLP 204 25,75 (1.0138) 49,25 (1.9390)
A PLP 206,3 27 (1.0630) 50,5 (1.9882)
Pump type
DRIVE SHAFTS:
see page 45 mm (inch) PLP 207,2 27,5 (1.0826) 51 (2.0079)
HDP 3017 138 (5.4331) PLP 208 28,25 (1.1122) 51,75 (2.0374)
MOUNTING FLANGE:
see page 46 48 HDP 3022 141 (5.5512) PLP 209 28,9 (1.1378) 52,4 (2.0630)
HDP 3024 142,3 (5.6024) PLP 2010,5 30,25 (1.1909) 53,75 (2.1161)
01/07.05
PORTS:
see page 49 HDP 3027 144 (5.6693) PLP 2011,2 30,5 (1.2008) 54 (2.1260)
HDP 3034 149 (5.8661) PLP 2014 33 (1.2992) 56,5 (2.2244)
HDP 3038 152 (5.9843) PLP 2016 34,75 (1.3681) 58,25 (2.2933)
HDP 3043 155 (6.1024) PLP 2019 36,45 (1.4350) 59,95 (2.3602)
HD. 3051 160 (6.2992) PLP 2020 38 (1.4961) 61,5 (2.4213)
HDP 3056 163 (6.4173) PLP 2024,5 40,8 (1.6063) 64,3 (2.5315)
HDP 3061 166 (6.5354) PLP 2025 42 (1.6535) 65,5 (2.5787)
HDP 3073 174 (6.8504) PLP 2027,5 43,35 (1.7067) 66,85 (2.6319)
HDP 3082 179 (7.0472) PLP 2031,5 47 (1.8504) 70,5 (2.7756)
D010-010 002 39
Magnum
VERSIONS
For each version, the possible combination between drive shafts and mounting flanges are shown on
pages 46 48.
0 1 2
Version for applications Version for applications with Special version with indepen-
without radial and axial load on low radial load and without dent shaft for applications with
the drive shaft. axial load on the drive shaft. low radial load and without
axial load on the drive shaft.
HD. 30 HD. 35
3 4 4
01/07.05
For the outboard bearings life expectancy, diagrams providing approximate selection data will be found on
subsequent pages. For particular applications please consult our technical sales department.
40 002 D010-011
Magnum
Example
Fr Radial load 1000 N (225.0 lbf)
X 30 mm (1.1811 in)
Speed 2000 min -1
Rating fatigue life 1915 h
01/07.05
D010-011 002 41
Magnum
Example
Fr Radial load 1000 N (225.0 lbf)
X 30 mm (1.1811 in)
Speed 2000 min -1
Rating fatigue life 5400 h
01/07.05
42 002 D010-011
Magnum
Example
Fr Radial load 1500 N (337.5 lbf)
X 30 mm (1.1811 in)
Speed 2000 min -1
Rating fatigue life 2613 h
01/07.05
D010-011 002 43
Magnum
Example
Fr Radial load 1500 N (337.5 lbf)
X 30 mm (1.1811 in)
Speed 2000 min -1
Rating fatigue life 2943 h
01/07.05
44 002 D010-011
Magnum
DRIVE SHAFTS
HD. 30 MAX 170 Nm (1505 lbf in) u MAX 600 Nm (5311 lbf in) u
u For 2, 3 and 4 version whichever end shaft, the max torque applicable is:
HD. 30 MAX 170 Nm (1505 lbf in) - HD. 35 MAX 350 Nm (3098 lbf in)
D010-011 002 45
Magnum
SAE A 2 HOLES
S1
Conforms to SAE J744
DRIVE SHAFTS
See page 45
GROUP VERSIONS 04 32 05 33 06 34
See page 40
0 X X X X
HD. 30 1 X X X X
2 X X X X X X
X Available combination
S3
Conforms to SAE J744
DRIVE SHAFTS
See page 45
01/07.05
GROUP VERSIONS 04 32 05 33 06 34
See page 40
0 X X X X
1 X X X X
HD. 30 2 X X X X X X
3 X X X X X
4 X X X X X
X Available combination
46 002 D010-011
Magnum
S8
Conforms to SAE J744
A B
GROUP
mm (inch) mm (inch)
HD. 30 80 (3.1496) 167,9 (6.6102)
HD. 35 90 (3.5433) 182,8 (7.1969)
DRIVE SHAFTS
See page 45
GROUP VERSIONS 04 32 05 33 06 34
See page 40
0 X X X X X X
1 X X X X X
HD. 30 2 X X X X X X
3 X X X X X
4 X X X X X
0 X X
1 X X
HD. 35 2 X X X X X X
3 X X
4 X X X
X Available combination
01/07.05
D010-011 002 47
Magnum
SAE B 4 HOLES
S4
Conforms to SAE J744
DRIVE SHAFTS
See page 45
GROUP VERSIONS 04 32 05 33 06 34
See page 40
0 X X
1 X X
HD. 35 2 X X X X
3 X X
4 X X X
X Available combination
SAE B 2 HOLES
S5
Conforms to SAE J744
DRIVE SHAFTS
See page 45
GROUP VERSIONS 04 32 05 33 06 34
01/07.05
See page 40
0 X X
1 X X
HD. 35 2 X X X X X X
3 X X
4 X X X
X Available combination
48 002 D010-011
Magnum
PORTS TYPE
L H K P
Motor
type OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN
HD. 3017
HD. 3022
HD. 3024 OD OD
MC MB SC SB GF GE OF OD GE GE
HD. 3027
HD. 3034
HD. 3038
HD. 3043
HD. 3051 MD MC SD SC
HD. 3056
GG GF OG OF GF (l) GE
HD. 3061
HD. 3073 ME MD SE SD
HD. 3082
HD. 3540
HD. 3550
OF OD
HD. 3563 ME MD SE SD GH GG OG OF
OH (u) OG (u)
HD. 3571 GG (l) GF
01/07.05
HD. 3580
HD. 3590
HD. 35100
MF ME SF SE GL GH OH OG
HD. 35112
HD. 35125
(l) Not available for reversible pumps and motors with external drain.
(u) Available only for single pumps with larger ports.
D010-012 002 49
Magnum
BSPP
COMMON INLET
Inlet ports are larger than side inlet ports of single pumps (see table below).
Outlet ports are the same as side outlet ports of single pumps (see page 49).
SIDE PORTS
PORTS Split Split Gas SAE
TYPE SSM SSS BSPP ODT
01/07.05
Pump
type IN IN IN IN
HDP 30 ME SE GG OG
HDP 35 MF SF GL OH
50 002 D010-012
Magnum
PORTS SIZES
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60 conforms to ISO/R 262
A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
19 47,6 22,2 M 10 20 + 1 35 + 2 , 5
MB (0.7480) (1.8740) (0.8740) 22 (0.8661) (177 186) (310 332)
24,5 52,4 26,2 M 10 20 + 1 35 + 2 , 5
MC (0.9646) (2.0630) (1.0315) 22 (0.8661) (177 186) (310 332)
30,5 58,7 30,2 M 10 20 + 1 35 + 2 , 5
MD (1.2008) (2.3110) (1.1890) 22 (0.8661) (177 186) (310 332)
39,3 69,8 35,7 M 12 30 + 2 , 5 65 + 5
ME (1.5472) (2.7480) (1.4055) 27 (1.0630) (266 288) (575 620)
51 77,8 42,9 M 12 30 + 2 , 5
MF
(2.0079) (3.0630) (1.6890) 27 (1.0630) (266 288)
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American straight thread UNC-UNF 60 conforms to ANSI B 1.1
A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
19 47,6 22,2 3/8 - 16 UNC-2B 20 + 1 30 + 2 , 5
SB (0.7480) (1.8740) (0.8740) 22 (0.8661) (177 186) (266 288)
24,5 52,4 26,2 3/8 - 16 UNC-2B 20 + 1 30 + 2 , 5
SC (0.9646) (2.0630) (1.0315) 22 (0.8661) (177 186) (266 288)
7/16 - 14 UNC-2B
30,5 58,7 30,2 28,5 (1.1220) 25 + 1 55 + 5
SD (221 230) (487 531)
01/07.05
D010-012 002 51
Magnum
PORTS SIZES
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
B C D E
Nominal
CODE size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
25 15 14 4 15 + 1
GC (u) 3/8" G 3/8
(0.9843) (0.5906) (0.5512) (0.1575) (133 142)
+2,5
24,5 22 30 90 + 5
GE 3/4" G 3/4
(0.9646) (0.8661) (266 288) (797 841)
30,5 25 50 + 2 , 5 130 + 1 0
GF 1" G 1
(1.2008) (0.9843) (443 465) (1151 1239)
39 26 60 + 5 170 + 1 0
GG 1" 1/4 G 1 1/4
(1.5354) (1.0236) (531 575) (1505 1593)
45 28 70 + 5 210 + 1 0
GH 1" 1/2 G 1 1/2
(1.5354) (1.1024) (620 664) (1859 1947)
57 32 150 + 1 0
GL 2" G 2
(2.2441) (1.2598) (1328 1416)
(u) = Drain port
01/07.05
52 002 D010-012
Magnum
PORTS SIZES
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
B C D E
Nominal
CODE size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
42 24,8 20 0,5 40 + 2 , 5 120 + 1 0
OD 3/4" 1 1/16" - 12 UNF - 2B
(1.6535) (0.9764) (0.7874) (0.0197) (354 376) (1062 1151)
50
(1.9685) 30,5 20 0,5 60 + 5 170 + 1 0
OF 1" 1 5/16" - 12 UNF - 2B
45 (u) (1.2008) (0.7874) (0.0197) (531 575) (1505 1593)
(1.7717)
60
(2.3622) 39,1 20 0,5 70 + 5
OG 1" 1/4 1 5/8" - 12 UNF - 2B
58 (u) (1.5394) (0.7874) (0.0197) (620 664) 200 + 1 0
(2.2835) (1770 1859)
65 45,2 20 0,5 100 + 5
OH 1" 1/2 1 7/8" - 12 UNF - 2B
(2.5591) (1.7795) (0.7874) (0.0197) (885 929)
(u) = For MAGNUM 35
01/07.05
D010-012 002 53
Magnum
CHANGING ROTATION
To change rotation of unidirectional pumps and motors is necessary to operate in the following way
54 002 D010-012
Magnum
INSTRUCTIONS
INSTALLATION
Pump
The direction of rotation of single-rotation pumps must be the same as that of the drive shaft. Check that the
coupling flange correctly aligns the transmission shaft and the pump shaft. Flexible couplings should be used
(never rigid fittings) which will not generate an axial or radial load on the pump shaft.
Motor
The direction of rotation of single-rotation motors must match circuit connections. Check that the coupling
flange correctly aligns the transmission shaft and the motor shaft. Flexible couplings should be used (never
rigid fittings) which will not generate an axial or radial load on the motor shaft.
TANK
Tank capacity must be sufficient for the systems operating conditions ( ~ 3 times the amount of oil in circula-
tion) to avoid overheating of the fluid. A heat exchanger should be installed if necessary. The intake and return
lines in the tank must be spaced apart (by inserting a vertical divider) to prevent the return-line oil from being
taken up again immediately.
LINES
The lines must have a major diameter which is at least as large as the diameter of pump or motor ports, and
must be perfectly sealed. To reduce loss of power, the lines should be as short as possible, reducing the
sources of hydraulic resistance (elbow, throttling, gate valves, etc.) to a minimum. A length of flexible tubing is
recommended to reduce the transmission of vibrations. All return lines must end below the minimum oil level,
to prevent foaming. Before connecting the lines, remove any plugs and make sure that the lines are perfectly
clean.
FILTERS
We recommend filtering the entire system flow. Filters on suction and return line must be fitted in according to
the contamination class as indicated in the first pages of the catalogue. Casappa recommends to use its own
production filters:
HYDRAULIC FLUID
Use hydraulic fluid conforming to viscosity data as specified in the first pages of the catalogue. Avoid using
mixtures of different oils which could result in decomposition and reduction of the oils lubricating power.
STARTING UP
Check that all circuit connections are tight and that the entire system is completely clean. Insert the oil in the
tank, using a filter. Bleed the circuit to assist in filling. Set the pressure relief valves to the lowest possible set-
ting. Turn on the system for a few moments at minimum speed, then bleed the circuit again and check the level
of oil in the tank. In the difference between pump or motor temperature and fluid temperature exceeds 50 F
(10 C), rapidly switch the system on and off to heat it up gradually. Then gradually increase the pressure and
speed of rotation until the pre-set operating levels as specified in the catalogue are attained.
Keep the outside surface clean especially in the area of the drive shaft seal. In fact, abrasive powder can accel-
erate wear on the seal and cause leakage. Replace filters regularly to keep the fluid clean. The oil level must be
checked and oil replaced periodically depending on the systems operating conditions.
D010-012 002 55
Magnum
NOTES
01/07.05
56 002 D010-012
Magnum
Before ordering consult shaft, flange and version table compatibility at pages 46 48.
HDP 30.34 S 0 - 04 S3 - L MC / MB - N
Seals:
N - N-H - V
N Bz - V Bz
see page 1
Pump type
Motor type Outlet port code (OUT)
see page 3 see page 49
Rotation:
S=left - D=right - R=reversible ext. drain Inlet port code (IN)
B=reversible internal drain see page 49
ORDER EXAMPLE
Triple pump HDP 35 / 30 / 30 with common inlet between front and intermediate section.
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without
notice.
Magnum
Before ordering consult shaft, flange and version table compatibility at pages 46 48.
HDP 35.80 S 0 - 06 S8 - L SE / SD - 61 / G0 N A
HDP 30.34 S - L SD / SC - 65 / M0 N I
HDP 30.34 S - L SC / SD - M 9 N P
Section:
Pump type A=front
see page 3 I=intermed.
P=rear
Seals:
N - N-H - V
Rotation: N Bz - V Bz
S=left - D=right see page 1
Rear section KP20 or PLP20: see the proper technical catalogue Version: 0 - 1 - 2 - 3 - 4
how to order multiple unit until outlet port code (OUT) see page 40
CASAPPA S.p.A. - Parma - Italy - Tel.: + 39 0521 304111 - Fax: + 39 0521 804600
CASAPPA Corp. - Batavia, IL 60510 U.S.A. - Phone: 630 761-0041 - Fax: 630 761-0048
CASAPPA GmbH - Plderhausen - Germany - Tel.: + 49 (0)7181 989830 - Fax: + 49 (0)7181 989831
CASAPPA SARL - La Rochelle - France - Tel.: + 33 (0)5 46372433 - Fax: + 33 (0)5 46423907
www.casappa.com
e-mail: info@casappa.com