STRUCTURE AND FUNCTION,

MAINTENANCE STANDARD MACHINE MONITOR

T/M initial learning setting

Learning for correcting the solid difference of transmission

1. Learning data reset

Issue the learning data reset command to reset all learning data stored in the non-volatile memory.

Display of T/M initial learning and procedure for resetting data

b Hold down the "SW and < SW for 5 seconds or more at the same time, and change to the ID
entry screen. (Figure 1)
c Use the < and > SW to enter ID, and press the $SW to enter the service person screen.
d Use the < and > SW to display the sensor initialization selection screen (Figure 2), and press the
$SW to decide the value.
e Use the < and > SW to display the T/M initial learning screen (Figure 3) of set item 1.
f Press the $SW; the T/M initial learning set screen (Figure 4) appears.

g -1 When the initial learning is not executed, the initial learning reset screen (Figure 4) appears.
g-2 When the initial learning is executed, the initial learning set screen (Figure 4) appears.
h If the "SW is pressed here, the initial learning reset confirmation screen (Figure 5) appears.
i -1 When resetting, use the < switch to select [YES], then press the "SW.
i-2 When not resetting, select NO, then press the "SW.
j Press the "SW: the learning state set or reset screen (Figure 4) appears.

Press the "SW, and confirm that the monitor indicator is in the initial learning reset state (Figure 4). Reset-
ting is then completed.
If the initial learning is required, reset once even when the monitor indicator first displays the learning reset
state.

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2. Initial learning procedure

Preparation for machine
1) Start the engine.
2) Display the T/M oil temperature on the real-time monitor.
3) Operate the gear shift lever and forward-reverse lever to oil the inside of the transmission suffi-
ciently.
N2 ! F2 ! F1 ! F2 ! F3 ! F4 ! F3 ! F2 ! N2 ! R2 ! N2
Each speed level must be held for 2 sec. or more.
4) Lift the T/M oil temperature to 55 to 70°C.

The learning operation must be performed at the specified oil temperature; so, exactly adjust the oil tem-
perature.
Confirm that the machine is normal (no fault is detected).

Initial learning procedure

1) Execute the initial learning from the machine standby state above. (Do not stop the engine.)
2) Use the real-time monitor to confirm that the T/M oil temperature is in the range from 55 to 70°C.
The T/M controller [ECMV OIL TEMP] is displayed on the real-time monitor. If the T/M oil tempera-
ture is illegal, adjust it to 55 to 70°C.
3) Operate the gear shift lever and forward-reverse lever to change the transmission.
N2 ! F2 ! F1 ! F2 ! F3 ! F4 ! F3 ! F2 ! N2 ! R2 ! N2
For the first N2, hold for 5 sec. or more, and hold for 3 sec. or more at each speed level.
Operate the machine in the engine low idling, manual switch ON, T/M cut-off switch OFF, and (lock-
up switch OFF) states.
The gear shift must be operated at actual travel or on-base travel.
4) After all the initial learning is completed, the initial learning set screen (TUNED) appears. Ordi-
narily, the initial learning is completed by performing the gear shift operation until this initial learn-
ing set screen (TUNED) appears.

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Adjustment of work equipment lift arm angle

(For electric work equipment lever) (OP)

1. Hold down the "SW < SW for 5 seconds or 4. Press the < and > SW to display the [Work
more at the same time, and change to the [ID Equipment Lift Arm Angle Adjustment] screen
Entry] screen. of set item 2.

2. After the ID is entered using the < and > SW, 5. Press the $SW here; the [Work Equipment Lift
press the $SW to enter the service person Arm Angle Set] screen appears.
screen.

Adjustment of lift arm angle

3. Press the < and > SW to display the [Sensor Ini-
tial Setting Selection] screen, and press the 6. Adjust the lift arm to the highest position with-
$SW to decide the value. out load.

7. Press the $SW here: the lift arm angle sensor

value is read, and a difference between the read
result and reference value is stored as an offset
value.

8. Confirm that the buzzer sounds (two short

tones) twice and the menu returns to the [Lift
Arm Angle Adjustment] screen. The setting is
then completed.

9. Pressing the "SW ends the lift arm angle cor-

rection even if it is performed currently.

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Adjustment of work equipment EPC (OP)

Item setting
1. Hold down the < and > SW for 5 seconds or more at he same time, and change to the [ID Entry] screen.
2. Use the < and > SW to enter ID, and press the "SW to enter the service person screen.
3. Use the < and > SW to display the [Sensor Initial Setting Selection] screen, and press the $SW to
decide the value.
4. Use the < and > SW to display the [Work Equipment EPC Adjustment] screen on set items 4 to 7.
Lift arm up: No.4
Lift arm down: No.5
Bucket tilt: No.6
Bucket dump: No.7
3-valve extension: No.8
3-valve reduction: No.9
Set the value individually.
5. Press the $SW here; the [Work Equipment EPC Setting] screen appears.

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Adjustment for each EPC

Lift arm RAISE
1. Dump the bucket to lower the lift arm, and lift the front tires. Lift the lift arm (lower the machine) by
degrees in the engine high idling state.
2. Return the lever by fine operation to stop the lift arm (tire floating). Then hold the lever at that position.
3. Press the $SW here; the EPC command value is read, and a difference between the read value and ref-
erence value is stored as an offset value.
4. The buzzer sounds twice (two short tones), and the menu returns to the [Work Equipment EPC Adjust-
ment] screen. The setting is then completed.
5. When the $SW is pressed as the lever stroke is in the down direction, the buzzer sounds for 1 second,
and the adjustment is canceled as the [Work Equipment EPC Setting] screen remains displayed.
6. When the $SW is pressed as the lever is at the neutral position, the adjustment value is cleared, and
the buzzer sounds twice (two short tones). The menu then returns to the [Work Equipment EPC Adjust-
ment] screen.
7. Press the "SW; the work equipment EPC dispersion correction is ended even if it is in progress of pro-
cessing.
Lift arm LOWER
1. Adjust the lift arm to the horizontal level without load, and lower the lift arm by degrees in the engine
high idling state.
2. Return the lever by fine operation to stop the lift arm, then hold the lever at that position.
3. Press the $SW here; the EPC command value is read, and a difference between the read value and ref-
erence value is stored as an offset value.
4. The buzzer sounds twice (two short tones), and the menu returns to the [Work Equipment EPC Adjust-
ment] screen. The setting is then completed.
5. When the $SW is pressed as the lever stroke is 40% or more in the down direction, the buzzer sounds
for 1 second, and the adjustment is canceled as the [Work Equipment EPC Setting] screen remains dis-
played.
6. When the $SW is pressed as the lever is at the neutral position, the adjustment value is cleared, and
the buzzer sounds twice (two short tones). The menu then returns to the [Work Equipment EPC Adjust-
ment] screen.

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Bucket tilt
1. Dump the bucket to lower the lift arm, and lift the front tires. Tilt the bucket by degrees in the engine
high idling state. (Lower the machine.)
2. Return the lever by fine operation to stop the bucket (tire floating), then hold the lever at that position.
3. Press the $SW here; the EPC command value is read, and a difference between the read value and ref-
erence value is stored as an offset value.
4. The buzzer sounds twice (two short tones), and the menu returns to the [Work Equipment EPC Adjust-
ment] screen. The setting is then completed.
5. When the $SW is pressed as the lever stroke is in the dump direction, the buzzer sounds for 1 second,
and the adjustment is canceled as the [Work Equipment EPC Setting] screen remains displayed.
6. When the $SW is pressed as the lever is at the neutral position, the adjustment value is cleared, and
the buzzer sounds twice (two short tones). The menu then returns to the [Work Equipment EPC Adjust-
ment] screen.
7. When the "SW is pressed, the work equipment EPC dispersion correction is ended even if it is in
progress of processing.

Bucket dump
1. Adjust the bucket to the horizontal level without load, and lower the bucket by degrees in the engine
high idling state.
2. Return the lever by fine operation to stop the lift arm, then hold the lever at that position.
3. Press the $SW here; the EPC command value is read, and a difference between the read value and ref-
erence value is stored as an offset value.
4. The buzzer sounds twice (two short tones), and the menu returns to the [Work Equipment EPC Adjust-
ment] screen. The setting is then completed.
5. When the $SW is pressed as the lever stroke is in the tilt direction, the buzzer sounds for 1 second, and
the adjustment is canceled as the [Work Equipment EPC Setting] screen remains displayed.
6. When the "SW is pressed as the lever is at the neutral position, the adjustment value is cleared, and
the buzzer sounds twice (two short tones). The menu then returns to the [Work Equipment EPC Adjust-
ment] screen.

3-valve extension
1. Extend three valves by degrees in the engine high idling state.
2. Return the lever by fine operation. After the cylinder of three valves stops, hold the lever at that posi-
tion.
3. Press the $SW here; the EPC command value is read, and a difference between the read value and ref-
erence value is stored as an offset value.
4. The buzzer sounds twice, (two short tones), and the menu returns to the [Work Equipment EPC Adjust-
ment] screen. The setting is then completed.
5. When the $SW is pressed as the lever stroke is in the fastening direction, the buzzer sounds for 1 sec-
ond, and the adjustment is canceled as the [Work Equipment EPC Setting] screen remains displayed.
6. When the $SW is pressed as the lever is at the neutral position, the adjustment value is cleared, and
the buzzer sounds twice (two short tones). The menu then returns to the [Work Equipment EPC Adjust-
ment] screen.
7. When the "SW is pressed, the work equipment EPC dispersion correction is ended even if it is in
progress of processing.

3-valve reduction
1. Reduce three valves by degrees in the engine high idling state.
2. Return the lever by fine operation. After the cylinder of three valves stops, hold the lever at that posi-
tion.
3. Press the $SW here; the EPC command value is read, and a difference between the read value and ref-
erence value is stored as an offset value.
4. The buzzer sounds twice, (two short tones), and the menu returns to the [Work Equipment EPC Adjust-
ment] screen. The setting is then completed.
5. When the $SW is pressed as the lever stroke is in the extension direction, the buzzer sounds for 1 sec-
ond, and the adjustment is canceled as the [Work Equipment EPC Setting] screen remains displayed.
6. When the $SW is pressed as the lever is at the neutral position, the adjustment value is cleared, and
the buzzer sounds twice (two short tones). The menu then returns to the [Work Equipment EPC Adjust-
ment] screen.
7. When the "SW is pressed, the work equipment EPC dispersion correction is ended even if it is in
progress of processing.

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MAINTENANCE STANDARD MACHINE MONITOR

Correction of position of work equipment EPC lever detent

Procedure for correcting position of work equipment EPC lever

Perform the following procedure with the engine stopped

1. Push and hold the "SW and > switch simulta- 4. Display the screen for adjusting items No. 4 — 6
neously for 5 seconds to go to the "Input ID" of the work equipment EPC with the < switch
screen. and > switch.

Screen for adjusting work equipment EPC

2. Input the ID with the < switch and > switch, then RAISE lift arm: No. 4
push the $SW to go to the screen for the ser- LOWER lift arm: No. 5
vice person. Tilt bucket: No. 6
Set these items respectively.
Perform this correction procedure when the electric
work equipment control lever or work equipment
controller is replaced.
This correction procedure cannot be performed if
the ROM No. of the work equipment controller in
the real-time monitor is ****R200.

5. Push the $SW and the screen for setting the

work equipment EPC appears.

3. Display the "Select initial setting of sensors"

screen with the < switch and > switch and enter
the setting.

Screen for setting work equipment EPC.

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< Adjustment of each EPC lever > [Adjustment of position of lift arm RAISE
[Adjustment of position of lift arm LOWER detent]
(FLOAT) detent] Perform the following procedure with the
1) -1. Lower the lift arm to the ground. engine stopped.
2) -1. Stop and hold the lift arm lever before the 1) -2. Lower the lift arm to the ground.
FLOAT detent position. 2) -2. Stop and hold the lift arm lever before the
3) -1. Push the $SW at this time. The lever voltage RAISE detent position.
is read and the standard value is changed and 3) -2. Push the $SW at this time. The lever voltage
saved. is read and the standard value is changed and
4) -1. The buzzer sounds twice. The screen for saved.
adjusting the work equipment EPC appears and 4) -2. The buzzer sounds twice. The screen for
the adjustment is completed. adjusting the work equipment EPC appears and
the adjustment is completed.
Screen for adjusting work equipment EPC 5) -2. At this time, if the $SW is pushed while the
lever output voltage is below the standard value
(out of design range), the buzzer sounds for 1 sec-
ond and the screen for setting work equipment
EPC does not change. The adjustment is can-
celled in this case.

The buzzer sounds twice and the screen for

adjusting work equipment EPC appears again.

6) Correction of the position of the work equipment

EPC lever detent can be stopped at any time by
pushing the "SW.

5) -1. At this time, if the $SW is pushed while the

lever output voltage is below the standard value
(out of the design range), the buzzer sounds for 1
second and the screen for setting work equip-
ment EPC does not change. The adjustment is
cancelled in this case.
The buzzer sounds twice and the screen for
adjusting work equipment EPC appears again.
6) Correction of the position of the work equipment
EPC lever detent can be stopped at any time by
pushing the "SW.

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[Adjustment of the position of the bucket TILT

detent]
Perform the following procedure with the
engine stopped.
1) -3. Lower the lift arm to the ground.
2) -3. Stop and hold the bucket lever before the TILT
detent position.
3) -3. Push the $SW at this time. The lever voltage
is read and the standard value is changed and
saved.
4) -3. The buzzer sounds twice. The screen for
adjusting the work equipment EPC appears and
the adjustment is completed.
5) -3. At this time, if the $SW is pushed while the
lever output voltage is below the standard value
(out of the design range), the buzzer sounds for 1
second. The screen for setting the work equip-
ment EPC does not change. The adjustment is
cancelled in this case.

The buzzer sounds twice and the screen for

adjusting work equipment EPC appears again.

6) Correction of the position of the work equipment

EPC lever detent can be stopped at an time by
pushing the "SW.

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Adjustment of J/S steering (OP)

1. Hold down the "SW < SW for 5 seconds or
more at the same time, and change to the [ID
Entry] screen.

5. Press the $SW here; the [J/S Calibration

Adjustment] screen appears. (Right or left)

2. Use the < and > SW to enter ID, and press the
$SW to enter the service person screen.

Setting of starting point (Right or left)

6. Set the engine high idling state, and set the S/T
speed High/Low switch to High.
(For this operation, use the stationary steering.)
3. Use the < and > SW to display the [Sensor Ini- 7. Start the S/T by right or left steering fine-opera-
tialization Setting] screen, and press the $SW tion, and stop the S/T. Then hold the lever at
to decide the value. that position.
8. Press the $SW here; the EPC command value
is read, and a difference between the read value
and reference value is stored as an offset value.
9. The buzzer sounds twice (two short tones), and
the [J/S Steering Calibration Adjustment]
screen returns. The setting is then completed.
10. When the $SW is pressed as the lever is in the
reverse state, the buzzer sounds for 1 second,
and the adjustment is canceled as the [J/S Cali-
bration Setting] screen remains displayed.
11. When the $SW is pressed as the lever is at the
4. Use the < and > SW to display the [J/S Calibra- neutral position, the adjustment value is
tion Adjustment] screen of set item 11 or 12. cleared to the initial value, and the buzzer
(Right or left) sounds twice (two short tones). The menu then
returns to the [J/S Steering Calibration Adjust-
ment] screen.
12. When the "SW is pressed, the J/S calibration is
ended even if it is in progress of processing.

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Adjustment of lift arm angle for load meter

(OP)

Adjustment of lift arm angle (upper position)

4. Press the < and > SW to display the [Work
1. Hold down the "SW < SW for 5 seconds or Equipment Lift Arm Angle Adjustment] screen
more at the same time, and change to the [ID on set item 16.
Entry] screen.

2. Use the < and > SW to enter ID, and press the 5. Press the $SW here; the [Work Equipment Lift
$SW to enter the service person screen. Arm Angle Setting] screen appears.

3. Use the < and > SW to display the [Sensor Ini- 6. Adjust the lift arm to the highest position with-
tialization Setting] screen, and press the $SW out load.
to decide the value. 7. Press the $SW here; the lift arm angle sensor
value is read, and a difference between the read
result and reference value is stored as an offset
value.
8. The buzzer sounds twice (two short tones), and
the menu returns to the [Lift Arm Angle Adjust-
ment] screen. The setting is then completed.
9. Press the "SW; the lift arm angle correction is
ended even if it is in progress of processing.

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Adjustment of lift arm angle (Lower position)

1. Hold down the "SW < SW for 5 seconds or 4. Use the < and > SW to display the [Work Equip-
more at the same time, and change to the [ID ment Lift Arm Angle Adjustment] screen of set
Entry] screen. item 17.

2. Use the < and > SW to enter ID, and press the 5. Press the $SW here; the [Work Equipment Lift
$SW to enter the service person screen. Arm Angle Setting] screen appears.

3. Use the < and > SW to display the [Sensor Ini- 6. Adjust the lift arm to the lowest position with-
tialization Setting] screen, and press the $SW out load. (Lift arm cylinder stroke end)
to decide the value. 7. Press the $SW here; the lift arm angle sensor
value is read, and a difference between the read
result and reference value is stored as an offset
value.
8. The buzzer sounds twice (two short tones), and
the menu returns to the [Lift Arm Angle Adjust-
ment] screen. The setting is then completed.
9. Press the "SW; the lift arm angle correction is
ended even if it is in progress of processing.

• After the lift arm angle is adjusted, be sure to

perform calibration without load.

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