SmartKits 800V 1in1 AC Switch Box User Manual

SmartKits 800V 1in1 AC Switch Box
User Manual
Issue 03
Date 2023-04-21
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2023. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: https://e.huawei.com
Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. i

User Manual Contents
Contents
1 About This Document.............................................................................................................1

2 Safety Information.................................................................................................................. 3
2.1 Personal Safety.........................................................................................................................................................................4
2.2 Electrical Safety........................................................................................................................................................................ 6
2.3 Environment Requirements................................................................................................................................................. 8
2.4 Mechanical Safety................................................................................................................................................................... 9
3 Product Overview.................................................................................................................. 12
3.1 Introduction............................................................................................................................................................................ 12
3.2 Label Conventions................................................................................................................................................................ 14
3.3 Working Principle.................................................................................................................................................................. 14
3.4 Internal Structure.................................................................................................................................................................. 15
4 Storage..................................................................................................................................... 16
5 Installation..............................................................................................................................17
5.1 Checking Before Installation............................................................................................................................................. 17
5.2 Tools.......................................................................................................................................................................................... 17
5.3 Installation Dimensions...................................................................................................................................................... 19
5.4 Wall-Mounted Installation.................................................................................................................................................20
5.5 Support-Mounted Installation.......................................................................................................................................... 22
5.6 Pole-Mounted Installation................................................................................................................................................. 25
6 Electrical Connections.......................................................................................................... 27
6.1 Cable Hole Description....................................................................................................................................................... 28
6.2 Prepare a Terminal............................................................................................................................................................... 28
6.3 Opening the Enclosure Door.............................................................................................................................................30
6.4 Connecting Cables................................................................................................................................................................ 32
6.5 Installation Verification.......................................................................................................................................................37
6.6 Closing the Enclosure Door............................................................................................................................................... 38
7 Routine Maintenance........................................................................................................... 41
8 Switch Box Replacement..................................................................................................... 42
9 Technical Specifications....................................................................................................... 44
Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. ii

User Manual Contents
10 Acronyms and Abbreviations............................................................................................46
Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. iii

User Manual 1 About This Document
1 About This Document
Purpose
This document describes the SmartKits ACBox (switch box for short) in terms of
the installation, electrical connection, and maintenance. Read this document
through, understand the safety information, and get familiar with the functions
and features of the switch box before installing and operating it.
Intended Audience
This document is intended for grid-tied photovoltaic (PV) power system personnel
and qualified electrical technicians.
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates a hazard with a high level of risk which, if

not avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk which,

if not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if

not avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation which, if

not avoided, could result in equipment damage, data
loss, performance deterioration, or unanticipated
results.
NOTICE is used to address practices not related to
personal injury.
Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 1

User Manual 1 About This Document
Symbol Description
Supplements the important information in the main

text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue
contains all updates made in previous issues.
Issue 03 (2020-04-21)
Updated 2 Safety Information
Updated 5.2 Tools
Updated 6.4 Connecting Cables
Issue 02 (2020-07-31)
Updated 5.4 Wall-Mounted Installation
Updated 6.3 Opening the Enclosure Door
Updated 6.4 Connecting Cables
Updated 6.6 Closing the Enclosure Door
Issue 01 (2020-07-02)
This issue is the first official release.

User Manual 2 Safety Information
2 Safety Information
Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.
The Danger, Warning, Caution, and Notice statements described in this

document do not cover all the safety precautions. You also need to comply with
relevant international, national, or regional standards and industry practices. The
Company shall not be liable for any consequences that may arise due to
violations of safety requirements or safety standards concerning the design,
production, and usage of the equipment.
The equipment should be used in an environment that meets the design

specifications. Otherwise, the equipment may be faulty, malfunctioning, or
damaged, which is not covered under the warranty. The Company shall not be
liable for any property loss, personal injury, or even death caused thereby.
Comply with applicable laws, regulations, standards, and specifications during

transportation, storage, installation, operation, use, and maintenance.
Do not perform reverse engineering, decompilation, disassembly, adaptation,

implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, violate intellectual property rights, or disclose any of
the performance test results of the equipment software.
The Company shall not be liable for any of the following circumstances or
their consequences:
● The equipment is damaged due to force majeure such as earthquakes, floods,

volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts,
typhoons, hurricanes, tornadoes, and other extreme weather conditions.
● The equipment is operated beyond the conditions specified in this document.

● The equipment is installed or used in environments that do not comply with

international, national, or regional standards.
● The equipment is installed or used by unqualified personnel.
● You fail to follow the operation instructions and safety precautions on the
product and in the document.
● You remove or modify the product or modify the software code without
authorization.
● You or a third party authorized by you cause the equipment damage during
transportation.
● The equipment is damaged due to storage conditions that do not meet the
requirements specified in the product document.
● You fail to prepare materials and tools that comply with local laws,
regulations, and related standards.
● The equipment is damaged due to your or a third party's negligence,
intentional breach, gross negligence, or improper operations, or other reasons
not related to the Company.
2.1 Personal Safety
DANGER
Ensure that power is off during installation. Do not install or remove a cable with
power on. Transient contact between the core of the cable and the conductor will
generate electric arcs or sparks, which may cause a fire or personal injury.
DANGER
Non-standard and improper operations on the energized equipment may cause

fire, electric shocks, or explosion, resulting in property damage, personal injury, or
even death.
DANGER
Before operations, remove conductive objects such as watches, bracelets, bangles,

rings, and necklaces to prevent electric shocks.
DANGER
During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The dielectric withstanding voltage level must comply with local laws,
regulations, standards, and specifications.

Figure 2-1 Personal protective equipment
General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.
Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in
certain operations, and are able to take protective measures to minimize
the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment must possess the
required local qualifications.

● Only authorized professionals are allowed to replace the equipment or

components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.
2.2 Electrical Safety
DANGER
Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fire may occur.
DANGER
Non-standard and improper operations may result in fire or electric shocks.
DANGER
Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.
DANGER
When you power on the system for the first time or perform operations on the
main loop with power on, wear arc protection clothes.
WARNING
For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Obtain approval from the national or local electric utility company before
connecting the equipment to the grid.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.

● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.
Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Do not work on the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protective ground point.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.
Cabling Requirements
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.

● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are away from each other without entanglement and
overlapping.
2.3 Environment Requirements
DANGER
Do not expose the equipment to flammable or explosive gas or smoke. Do not

perform any operation on the equipment in such environments.
DANGER
Do not store any flammable or explosive materials in the equipment area.
DANGER
Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.
WARNING
Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.
WARNING
To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.

● Keep the installation and operating environments of the equipment within the
allowed ranges. Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with direct sunlight, dust,
smoke, volatile or corrosive gases, infrared and other radiations, organic
solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive to the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
2.4 Mechanical Safety
DANGER
When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or metal object with sharp edges. Make sure that the hooks will not slide off.
WARNING
Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.
WARNING
Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.

● Do not install other devices on the top of the equipment without evaluation
by the Company.
● Use correct tools and operate them in the correct way.
Moving Heavy Objects

● Be cautious to prevent injury when moving heavy objects.
● If multiple persons need to move a heavy object together, determine the

manpower and work division with consideration of height and other
conditions to ensure that the weight is equally distributed.
● If two persons or more move a heavy object together, ensure that the object
is lifted and landed simultaneously and moved at a uniform pace under the
supervision of one person.
● Wear personal protective gears such as protective gloves and shoes when
manually moving the equipment.
● To move an object by hand, approach to the object, squat down, and then lift
the object gently and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn your body around.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules that are installed in the equipment.
● Do not quickly lift a heavy object above your waist. Place the object on a
workbench that is half-waist high or any other appropriate place, adjust the
positions of your palms, and then lift it.
● Move a heavy object stably with balanced force at an even and low speed. Put
down the object stably and slowly to prevent any collision or drop from
scratching the surface of the equipment or damaging the components and
cables.
● When moving a heavy object, be aware of the workbench, slope, staircase,
and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● When transferring a heavy object, move your feet instead of turning your
waist around. When lifting and transferring a heavy object, ensure that your
feet point to the target direction of movement.
Drilling Holes
● Obtain consent from the customer and contractor before drilling holes.
● Wear protective equipment such as safety goggles and protective gloves when
drilling holes.
● To avoid short circuits or other risks, do not drill holes into buried pipes or
cables.

● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings.

User Manual 3 Product Overview
3 Product Overview
3.1 Introduction
Function
The SmartKits ACBox is an 800 V switch box that provides one AC input and one
AC output. As a maintenance switch, it disconnects the input and output during
inverter maintenance to isolate the AC voltage at the low-voltage (LV) side of a
transformer station.
Model
Figure 3-1 Model description

Appearance
Figure 3-2 Appearance
Network Application
Figure 3-3 Network application
NOTICE
● The output end AC CONNECTION 2 of the AC switch box is connected to the

LV circuit breaker of the transformer station.
● The switch box functions as only the local maintenance isolation switch of the
inverter and turns off when the inverter needs to be maintained to ensure that
the inverter is isolated from the power grid.
● If the switch box is used in a grid-tied PV power system, the system on the AC
side should meet the safety design specifications, such as IEC 60947 and IEC
60364.
● It is recommended that the switch box be installed near the inverter.
NOTE
The switch box only works with Huawei SUN2000-185KTL-H1 inverters.

3.2 Label Conventions

Identifiers
Symbol Name Meaning
High High voltage exists after the device is

voltage powered on. Only qualified and
warning trained electrical technicians are
allowed to carry out operations on
the device.
Weight Mark the weight of the device. It is

recommended that two persons
move the device.
Refer to Remind operators to refer to the

instruction instructions delivered with the
s device.
3.3 Working Principle

Figure 3-4 Working principle

3.4 Internal Structure

Figure 3-5 Internal structure of the switch box
(1) AC output (AC CONNECTION 2) (2) Disconnector
(3) AC input (AC CONNECTION 1) -

User Manual 4 Storage
4 Storage
The following requirements should be met when the switch box needs to be
stored prior to installation:
● Do not unpack the switch box.
● Keep the storage temperature at –40°C to +70°C and the humidity at 0%–
95% RH.
● The switch box should be stored in a clean and dry place and be protected
from dust and water vapor corrosion.
● A maximum of six switch boxes can be stacked.
● Regular inspection is required during the storage. Replace the packing
materials when necessary.
● After long-term storage, an inspection and test conducted by qualified
persons are necessary before the switch box is put into use.

User Manual 5 Installation
5 Installation
5.1 Checking Before Installation

Checking the Outer Packing
Before unpacking the switch box, check the outer packing for damage, such as
holes, cracks, or other interior damage. If any damage is found, do not unpack the
package and contact your dealer immediately.
NOTE
Remove the outer package within 24 hours before installing the switch box.
Checking the Product and Accessories

After unpacking the switch box, check that the deliverables are intact and
complete, and free from any damage. If any component is missing or any damage
is found, contact your dealer.
NOTE
For the number of items included in the delivery, see the Packing List in the packing case.
5.2 Tools
Category Tools
Installation
tool
Hammer drill Drill bit Adjustable torque

wrench

Insulated torque Phillips insulated Cable cutter

socket wrench torque screwdriver
Diagonal pliers Wire stripper Multimeter
Rubber mallet Utility knife Heat gun
Marker Steel measuring Level

tape
Vacuum cleaner Heat shrink tubing Hydraulic pliers
Personal
protective
equipment
Safety helmet Insulated gloves Insulated shoes

Goggles Dust mask
5.3 Installation Dimensions

NOTE
When the switch box is installed under direct sunlight, install the AC combiner box in a
sheltered place or install an awning over the AC combiner box.
Figure 5-1 Installation dimensions

Figure 5-2 Installation space
5.4 Wall-Mounted Installation

Prerequisites
Before wall-mounting the switch box, prepare expansion bolts by yourself. M12x60
stainless steel expansion bolts are recommended.
Procedure
Step 1 Locate the positions for drilling holes based on the installation dimensions of the
switch box, level the hole positions with a level, and mark holes with a marker.

Figure 5-3 Marking holes
Step 2 Drill holes using a hammer drill and install expansion bolts.
Figure 5-4 Expansion bolt composition
(1) Expansion sleeve (2) Flat washer (3) Spring washer (4) Bolt
Figure 5-5 Drilling a hole and installing an expansion bolt

NOTICE
● To prevent dust inhalation or contact with eyes, wear safety goggles and an
anti-dust respirator when drilling holes.
● Wipe away any dust in or around the holes and measure the hole distance. If
the holes are inaccurately positioned, drill holes again.
● Level the head of the expansion sleeve with the concrete wall after removing
the bolt, spring washer, and flat washer. Otherwise, the mounting bracket will
not be securely installed on the concrete wall.
a. Put a hammer drill with a Ф16 mm drill bit on the marked hole positions
perpendicularly against the wall and drill holes with a depth of 52–60 mm.
b. Vertically insert expansion bolts into the holes, and knock the expansion bolts
completely into the holes by using a rubber mallet.
c. Partially tighten the expansion bolts.
d. Loosen the bolts.
Step 3 Install the switch box on the bolts and move it down to clamp the bolts on the
holes. Tighten the bolts using a torque wrench with an open end of 18 mm.
Figure 5-6 Securing the switch box
----End
5.5 Support-Mounted Installation

Procedure
Step 1 Locate the positions for drilling holes based on the installation dimensions of the
switch box, level the hole positions with a level, and mark holes with a marker.

Figure 5-7 Marking holes
Step 2 Drill holes using a hammer drill.
Figure 5-8 Drilling holes
Step 3 Insert the delivered bolt assemblies (spring washers, flat washers, and M12x40
bolts) into the holes, and secure them using stainless steel nuts and flat washers.

Figure 5-9 Securing bolt assemblies
NOTE
Do not fully tighten the nuts. Keep the bolt heads about 3 mm away from the support.
Step 4 Install the switch box on the bolts and move it down to clamp the bolts on the
holes. Tighten the bolts using a torque wrench with an open end of 18 mm.

----End
5.6 Pole-Mounted Installation

Prerequisites
● To pole-mount a switch box, you need to prepare pole-mounting brackets by
yourself based on the installation dimensions of the switch box.
● You are advised to use M12 U-shaped bolts to secure the pole-mounting
brackets.
NOTE
Figures provided in this document are for reference only. The actual poles and pole-
mounting brackets prevail.
Procedure
Step 1 Secure the pole-mounting brackets to the pole and tighten the U-shaped bolts
using a torque wrench with an open end of 18 mm.

Figure 5-11 Securing pole-mounting brackets
Step 2 Secure the switch box to the pole-mounting brackets. For detailed operations, see
5.5 Support-Mounted Installation.
----End

User Manual 6 Electrical Connections
6 Electrical Connections
DANGER
To avoid electric shocks, ensure that the INPUT and OUTPUT terminals are not
reversely connected.
DANGER
Before performing electrical connections, ensure that:

● The disconnector of the switch box is turned off.
● All switches connected to the switch box are set to OFF. Place a warning label
at switches to avoid incidents caused by switch-on.
NOTICE
Huawei shall not be liable for any device damage caused by violation of the cable
connection regulations specified in this document.

6.1 Cable Hole Description

Figure 6-1 Cable hole
(1) OUTPUT (2) INPUT (3) PE
Table 6-1 Waterproof connector specifications
Cable Type Silkscreen Diameter Range Conductor Cross-

Sectional Area
AC output power AC CONNECTION ● Three-core ● Three-core

cables (L1, L2, 2 cable: 26.8–71 cable: 3 x 50–3
and L3) mm x 240 mm2
● Single-core ● Single-core
cable: 13.2–43 cable: 50–400
mm mm2
AC input power AC CONNECTION ● Three-core ● Three-core

cables (L1, L2, 1 cable: 26.8–71 cable: 3 x 50–3
and L3) mm x 240 mm2
● Single-core ● Single-core
cable: 13.2–43 cable: 50–240
mm mm2
Ground cables - - Single-core

(PE) copper cable: 25–
200 mm2
6.2 Prepare a Terminal

Requirements for OT/DT Terminals:
● You need to prepare OT/DT terminals.

● If a copper cable is used, use copper wiring terminals.

● If a copper-clad aluminum cable is used, use copper wiring terminals.

● If an aluminum alloy cable is used, use copper-to-aluminum wiring terminals,
or aluminum wiring terminals along with copper-to-aluminum washers.
NOTICE
● Do not connect aluminum wiring terminals to the AC terminal block. Otherwise

electrochemical corrosion may occur, affecting the reliability of cable
connections.
● Comply with the IEC 61238-1 requirements when using copper-to-aluminum
wiring terminals, or aluminum wiring terminals along with copper-to-
aluminum washers.
● Do not mix up the aluminum and copper sides of the copper-to-aluminum
washers. Ensure that the aluminum side of the washer contacts the aluminum
wiring terminal, and the copper side contacts the AC terminal block.
● The cavity formed after the conductor crimp strip of the OT/DT terminal is
crimped must wrap the core wires completely. The core wires must contact the
DT terminal closely.
Figure 6-2 Requirements for OT/DT terminals

Figure 6-3 Preparing a terminal
(1) Cable (2) Heat shrink (3) DT terminal (4) Hydraulic (5) Heat gun
tubing pliers
6.3 Opening the Enclosure Door

Prerequisites
NOTICE
Before opening the Enclosure door, ensure that the handle of the isolation switch
is in the OFF position; otherwise, the Enclosure door cannot be opened.
Procedure
Step 1 Remove the three screws from the enclosure door.

Figure 6-4 Removing screws
Step 2 Open the enclosure door and use the support bar to stabilize the door.
Figure 6-5 Stabilizing a door using a support bar
Step 3 Remove the cover and hang it on the hook of the enclosure door.

Figure 6-6 Removing the cover
----End
6.4 Connecting Cables

Procedure
Step 1 Connect the ground cable.

Figure 6-7 Connecting a ground cable
Step 2 Connect the AC output power cable.

Figure 6-8 Connecting a output cable (three-core cable)
(1) Screw assembly (2) Copper bar (3) Wiring terminal
(4) Nut (5) Flat washer (6) Spring washer

Figure 6-9 Connecting a output cable (single-core cable)
Step 3 Connect the AC input power cable.

Figure 6-10 Connecting a input cable (three-core cable)

Figure 6-11 Connecting a input cable (single-core cable)
----End
Follow-up Procedure
Check that the cables are connected correctly and securely, and then seal the AC
output and input cable holes with firestop putty.
6.5 Installation Verification

Table 6-2 Installation checklist
No. Check Item Check Result
1 The four M12 bolts are tightened on the □Yes □No

mounting bracket.
2 The screws on the wiring terminals are □Yes □No

tightened to ensure that the terminals do not
shake.

No. Check Item Check Result
3 Terminals and cables are securely crimped. □Yes □No
4 The terminals and core wires are completely □Yes □No

covered by the heat shrink tubing without
exposure on the outside.
5 The used cable apertures have been sealed. □Yes □No
6 Before closing the door, ensure that there is □Yes □No

no extra material in the combiner box.
6.6 Closing the Enclosure Door

Procedure
Step 1 Install the cover.
Figure 6-12 Installing the cover
Step 2 Adjust the door rod.

Figure 6-13 Adjusting the door rod
Step 3 Close the enclosure door.

Figure 6-14 Closing the enclosure door
----End

User Manual 7 Routine Maintenance
7 Routine Maintenance
Before maintaining the switch box, power it off.
WARNING
● Ensure that the disconnector of the switch box is turned off.

● Ensure that all switches connected to the switch box are set to OFF. Place a
warning label at the AC circuit breaker to avoid incidents caused by switch-on.
Table 7-1 Maintenance list
Item Check Method Maintenance

Interval
System ● The switch box is not damaged or Semiannual

running deformed.
status ● The switch box does not generate
abnormal sound when it is in operation.
Cable ● Check that cables are securely The first inspection

connections connected. is half a year after
● Check that cables are intact, in the initial
particular, the parts touching the commissioning.
metallic surface are not scratched. From then on, the
interval can be
semiannual or
annual.
Grounding Check that ground cables are securely The first inspection
reliability connected. is half a year after
the initial
commissioning.
From then on, the
interval can be
semiannual or
annual.

User Manual 8 Switch Box Replacement
8 Switch Box Replacement
Prerequisites
A spare switch box of the same model is available.
DANGER
● Ensure that the circuit breaker on the switch box is set to OFF.
● Ensure that all switches connected to the switch box are set to OFF and use a
multimeter to check that the AC voltage of the input port is zero. Place a
warning sign at the switches to avoid incidents caused by switch-on of the
switches.
Procedure
Step 1 Remove the AC input power cables, AC output power cable, and ground cable
from the switch box, and label the cables.
Step 2 Remove the switch box.

User Manual 8 Switch Box Replacement
Figure 8-1 Removing a switch box
Step 3 Install a new switch box.

Step 4 Connect the ground cable, AC input power cables, and AC output power cable
based on the labels.
----End
Follow-up Procedure
Check that the cables are connected correctly and securely.

User Manual 9 Technical Specifications
9 Technical Specifications
Input
Item Value
Rated input voltage 800 V AC
Rated input current Temperature ≤ 50°C: 140 A

50°C < Temperature ≤ 60°C: derated to 126 A
(with 90% load)
Number of phases 3
Number of inputs 1
Output
Item Value
Rated output voltage 800 V AC
Rated output current Temperature ≤ 50°C: 140 A

50°C < Temperature ≤ 60°C: derated to 126 A
(with 90% load)
Number of phases 3
Physical Specificatons
Item Value
Chassis dimensions (W x H x 450 mm × 650 mm × 200 mm

D)
Operating temperature –25°C to +60°C

User Manual 9 Technical Specifications
Item Value
Highest operating altitude 4000 m
Relative humidity 0%–95% RH
IP rating IP54
Cable routing Routed in and out from the bottom
Maintenance mode Maintained from the front
Weight (including the 22 kg

package)
Storage temperature –40°C to +70°C
Storage humidity 0%–95% RH
Disconnector parameters
Item Value
Rated voltage 800 V AC
Number of poles 3
Rated frequency 50 Hz/60 Hz

User Manual 10 Acronyms and Abbreviations
10 Acronyms and Abbreviations
AC Alternating Current
PE Protective Earthing

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Trademarks and Permissions

Huawei Technologies Co., Ltd.

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. i

1 About This Document.............................................................................................................1

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. ii

10 Acronyms and Abbreviations............................................................................................46

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. iii

1 About This Document

Indicates a hazard with a high level of risk which, if

Indicates a hazard with a medium level of risk which,

Indicates a hazard with a low level of risk which, if

Indicates a potentially hazardous situation which, if

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 1

Supplements the important information in the main

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 2

The Danger, Warning, Caution, and Notice statements described in this

The equipment should be used in an environment that meets the design

Comply with applicable laws, regulations, standards, and specifications during

Do not perform reverse engineering, decompilation, disassembly, adaptation,

● The equipment is damaged due to force majeure such as earthquakes, floods,

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 3

● The equipment is installed or used in environments that do not comply with

2.1 Personal Safety

Non-standard and improper operations on the energized equipment may cause

Before operations, remove conductive objects such as watches, bracelets, bangles,

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 4

Figure 2-1 Personal protective equipment

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 5

● Only authorized professionals are allowed to replace the equipment or

2.2 Electrical Safety

Non-standard and improper operations may result in fire or electric shocks.

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 6

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 7

2.3 Environment Requirements

Do not expose the equipment to flammable or explosive gas or smoke. Do not

Do not store any flammable or explosive materials in the equipment area.

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 8

2.4 Mechanical Safety

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 9

Moving Heavy Objects

● If multiple persons need to move a heavy object together, determine the

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 10

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 11

Figure 3-1 Model description

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 12

Figure 3-2 Appearance

Figure 3-3 Network application

● The output end AC CONNECTION 2 of the AC switch box is connected to the

The switch box only works with Huawei SUN2000-185KTL-H1 inverters.

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 13

3.2 Label Conventions

High High voltage exists after the device is

Weight Mark the weight of the device. It is

Refer to Remind operators to refer to the

3.3 Working Principle

Issue 03 (2023-04-21) Copyright © Huawei Technologies Co., Ltd. 14

3.4 Internal Structure

(1) AC output (AC CONNECTION 2) (2) Disconnector