Yawmc 0402 Us1
Yawmc 0402 Us1
Yawmc 0402 Us1
IN LINE REPAIRABLE HIGH PRESSURE GLOBE VALVE DESIGNED TO PROVIDE MAXIMUM SERVICE LIFE WITH MINIMUM MAINTENANCE
FEATURES
• Fastest in-line repair – Repairable in line
more easily and at less cost than other
similar valve. Stem, disc, and packing can
be quickly removed through the yoke, and
the seat fully exposed for "like new"
restoration.
• High dependability – One-piece forged
body without pressure welds, seal welds,
pressure-containing threads or gaskets,
body/bonnet joints, or any of their related
problems.
• Greater durability – Solid Stellite® disc
and seat ring all but eliminates cracking.
Extra thickness of the seat ring also
provides enough material to renew the
seating surface over and over again.
• High flow capacity – Generous port sizes
and disc retraction well beyond that
required for optimum flow. These
features help to minimize flow velocities,
and therefore, decrease the erosive
forces, which shorten the life of the seat
and disc.
• Available off-the-shelf – An in-depth
stocking program makes Welbond®
valves available to you directly off-the-
shelf (socketweld ends standard to 21/2").
• Convertible feature – The complete pre-
machining of each valve body means one
of the backseat designs can be converted
to the other, simply by reassembly with
alternate backseat bushing.
ACCESSIBLE INTERNALS
Stem, disc and packing assembly easily
removed through the yoke. Repair and
STAINLESS STEEL STEM
repack in minutes in line.
Has rugged ACME threads.
HANDWHEELS
With impactors available for 11/2"
and larger valves.
PACKING
Flexible graphite.
RETRACTABLE DISC
REMOVABLE BACKSEAT Permits stem assembly to be fully
Loose or thread in. withdrawn from flow area; offers
higher Cv characteristics, smoother
flow pattern.
10a
10b 19
11
20
15
7 18
12 F 17
8 11
Detail “A”
21 25
22
3
“H” Open
(Approx.) 13
14
7a
See Detail “A”
for Backseat
Design Tack Weld
9
9a
2
1
9b
9c
4
23
16
B D
Flow
C C
A
E
“G” Open (Approx.)
2 1 Yoke ASME SA 182 Gr. F22 Items 1 and 2 (body and yoke):
3 1 Gland AISI 4140 Carbon steel ASME A105 body with
ASME SA182 Gr. F22 yoke
Split
4 1 gland AISI 1018 Alloy steel ASME SA182 Gr. F91 body
bushing with ASME SA182 Gr. F22 yoke
Back Item 9a (stem disc assembly):
seat ASME SA 182 Gr.
77 1 F6A CL. 2 Alloy steel ASME SA182 Gr. F91
bushing • Stem ASTM A638 Grade 660
(Threaded-in back seat design)
Item 13 (swing bolt):
Stuffing
Alloy steel ASME SA Gr. F91
box AISI 410
7a7 1 • Swing bolt ASTM A479 Type XM-19
bushing
(Loose back seat design) Notes:
1. Handwheel furnished on 11/2" and 2".
Yoke ASTM B21
8 1 2. “T” handle furnished on 1/2", 3/4" and 1" sizes.
bushing Alloy No. 694
3. Impact handwheel furnished on 21/2" size;
1 Stem-disc assembly
consisting of: optional on 11/2" and 2" sizes.
1 (9a) Stem ASTM A582 Type 416 4. For use with impact handwheel only (Item 17).
97
1 (9b) Disc AMS 5385 (Stellite 21) 5. Valves are suitable for acid washing.
1 (9c) Disc pin AMS 5796 (Stellite 25) 6. Seat is vacuum brazed to body – not
replaceable.
10a 1 Handwheel1 ASTM A47 Gr. 32510 7. Recommended spare parts.
10b 1 “T” handle2 ASTM A47 Gr. 32510 8. Used on valve sizes 1/2" to 2" only.
11 1 Locknut Carbon steel
12 2 Hex nut ASME SA 194 Gr. 2H
13 2 Swing bolt ASME SA 193 Gr. B7
14 2 Pin AISI 6150 OR 8740
157 1 Gasket ASME SB 127
(Threaded-in back seat design)
16
17 11
19
6 18
5
10a
or
10b
8
21
Detail “A”
11 F
3
“H” 23
Open 4
(Approx.) 15
See Detail “A”
for Backseat
Design
9 7 Tack Weld
9a
12 2
13
20
14
øD
Flow
A 22 9b 9c
E 1
“G” Open (Approx.)
*Materials of construction
F-22 PARTS AND MATERIALS* The following items are material changes
for carbon steel and alloy steel. All other
Item Qty. Part Material items remain the same.
1 1 Body ASME SA 182 Gr. F22 Items 1 and 2 (body and yoke):
2 1 Yoke ASME SA 182 Gr. F22 Carbon steel ASME A105 body with
3 1 Gland AISI 4140 ASME SA182 Gr. F22 yoke
4 1 Split gland AISI 1018 Alloy steel ASME SA182 Gr. F91 body
bushing with ASME SA182 Gr. F22 yoke
Back seat ASME SA 182 Gr.
57 1 bushing F6A CL.2
Item 9a (stem disc assembly):
Alloy Steel ASME SA182 Gr. F91
67 1 Gasket ASME SB 127 • Stem ASTM A638 Grade 660
Stuffing box AISI 410
7 1 Item 13 (swing bolt):
bushing
Alloy steel ASME SA Gr. F91
ASTM B371 • Swing bolt ASTM A479 Type XM-19
8 1 Yoke bushing
Alloy No. 694
1 Stem disc assembly Notes:
consisting of: 1. Handwheel furnished on 11/2" and 2".
97 1 (9a) Stem ASTM A582 Type 416 2. “T” handle furnished on 1/2", 3/4" and
1 (9b) Disc AMS 5385 (Stellite 21) 1" sizes.
1 (9c) Disc pin AMS 5796/5759 (Stellite 25) 3. Impact handwheel furnished on 21/2" size;
10a 1 Handwheel1 ASTM A47 Gr. 32510 optional on 11/2" and 2" sizes.
10b 1 “T” handle2 ASTM A47 Gr. 32510 4. For use with impact handwheel (Item 16)
only.
11 1 Locknut Carbon steel 5. Valves are suitable for acid washing.
12 2 Hex nut ASME SA 194 Gr. 2H 6. Seat is vacuum brazed to body – not
13 2 Swing bolt ASME SA 193 Gr. B7 replaceable.
14 2 Pin AISI 6150 OR 8740 7. Recommended spare parts.
157 1 set Packing Flexible Graphite 8. Used on valve sizes 1/2" to 2" only.
Impact
16 1 ASTM A47 Gr. 32510
handwheel3
17 1 T-Bar4 AISI 4140
18 1 Washer4 Carbon steel
Packing
19 1 AISI 430
support ring
20 2 Washer Carbon steel
21 1 Nameplate AISI 302
22 1 Seat6 AMS 5387 (Stellite 6)
23 1 Washer8 Carbon steel
CLASS 1700 (1700 PSI AT 1022°F) – FIG. NO. 5617 AND 5617B
Valve Dimensions, in. [mm] Max. Stem Cv Approx.
size rise, Value weight
in. [DN] A B C D D* E E* F G H in. [mm] [Kv] lb. (kg)
1/2 15/16 0.855 3/8 113/16 – 43/8 – 8 1015/16 95/8 5 /8 6 10
[15] [33.5] [21.7] [9.5] [46] – [111] – [203] [278] [244.5] [16] [5] (4.50)
3/4 15/16 1.065 1/2 113/16 – 43/8 – 8 1015/16 95/8 5 /8 6 10
[20] [33.5] [27] [12.5] [46] – [111] – [203] [278] [244.5] [16] [5] (4.50)
1 113/32 1.330 1/2 23/8 25/16 5 53/4 8 111/8 10 3 /4 10 15
[25] [35.5] [33.8] [12.5] [58] [58] [127] [146] [203] [282.5] [254] [19] [9] (6.80)
11/2 123/32 1.915 1/2 3 27/8 61/4 61/4 12 173/16 165/16 13/8 38 36
[40] [43.5] [48.6] [12.5] [76.2] [73] [158.8] [158.5] [305] [436.5] [414.5] [35] [33] (16.30)
2 2 2.406 5/8 35/8 313/32 71/4 8 14 177/16 161/16 11/2 60 50
[50] [51] [61.1] [16] [92.1] [86.5] [184] [203.2] [355.5] [443] [408] [38] [52] (22.70)
21/2 23/8 2.906 5/8 413/16 – 95/8 – 14 211/2 207/16 2 80 105
[65] [60.5] [73.8] [16] [122.2] – [244.5] – [355.5] [546] [519] [51] [69] (47.60)
3 23/8 –––––––– Buttweld End Only –––––––– 95/8 – 14 211/2 207/16 2 70 105
[75] [60.5] [244.5] – [355.5] [546] [519] [51] [61] (47.60)
CLASS 2700 (2700 PSI AT 1028°F) – FIG. NO. 5627 AND 5627B
Valve Dimensions, in. [mm] Max. Stem Cv Approx.
size rise, Value weight
in. [DN] A B C D D* E E* F G H in. [mm] [Kv] lb. (kg)
1/2 113/32 0.855 3/8 23/8 13/4 5 53/4 8 1015/16 99/16 5 /8 6 15
[15] [35.5] [21.7] [9.5] [60.3] [44.5] [127] [146] [203] [278] [243] [16] [5] (6.80)
3/4 113/32 1.065 1/2 23/8 2 5 53/4 8 1015/16 99/16 5 /8 6 15
[20] [35.5] [27] [12.5] [60.3] [51] [127] [146] [203] [278] [243] [16] [5] (6.80)
1 113/32 1.330 1/2 23/8 25/16 5 53/4 8 111/8 913/16 3 /4 12 15
[25] [35.5] [33.8] [12.5] [60.3] [58] [127] [146] [203] [282.5] [249] [19] [10] (6.80)
11/2 2 1.915 1/2 35/8 35/8 71/4 8 12 171/8 151/4 15/16 34 52
[40] [51] [48.6] [12.5] [92.1] [92.1] [184] [203.2] [305] [435] [387.5] [33.5] [29] (23.60)
2 23/8 2.406 5/8 413/16 – 95/8 – 14 213/8 191/16 13/4 65 98
[50] [60.5] [61.1] [16] [122.2] – [244.5] – [355.5] [543] [484] [44.5] [56] (44.40)
21/2 23/8 2.906 5/8 413/16 – 95/8 – 14 211/2 191/8 2 90 105
[65] [60.5] [73.8] [16] [122.2] – [244.5] – [355.5] [546] [486] [51] [78] (47.60)
3 23/8 –––––––– Buttweld End Only –––––––– 95/8 – 14 211/2 191/8 2 75 105
[75] [60.5] [244.5] – [355.5] [546] [486] [51] [65] (47.60)
CLASS 4500 (4500 PSI AT 1039°F) – FIG. NO. 5645 AND 5645B
Valve Dimensions, in. [mm] Max. Stem Cv Approx.
size rise, Value weight
in. [DN] A B C D E F G H in. [mm] [Kv] lb. (kg)
1/2 2 0.855 3/8 35/8 71/4 8 145/8 1211/16 15/16 2 43
[15] [51] [21.7] [9.5] [92.1] [184] [203] [371.5] [322.5] [24] [1.7] (19.50)
3/4 2 1.065 1/2 35/8 71/4 8 145/8 1211/16 15/16 5 43
[20] [51] [27] [12.5] [92.1] [184] [203] [371.5] [322.5] [24] [4] (19.50)
1 2 1.330 1/2 35/8 71/4 8 145/8 1211/16 15/16 6 43
[25] [51] [33.8] [12.5] [92.1] [184] [203] [371.5] [322.5] [24] [5] (19.50)
11/2 23/8 1.915 1/2 413/16 95/8 12 193/4 173/8 11/4 18 105
[40] [60.5] [48.6] [12.5] [122.2] [244.5] [305] [501.5] [441.5] [31.5] [16] (47.60)
2 23/8 –––––––– Buttweld End Only –––––––– 95/8 12 193/4 173/8 11/4 17 105
[50] [60.5] [244.5] [305] [501.5] [441.5] [31.5] [15] (47.60)
Note:
* Dimensional changes with preheat and postweld heat treat requirements.
FORGED STEEL AND STAINLESS STEEL, SOCKET WELD AND BUTTWELD ENDS (21/2" AND SMALLER)
Maximum Allowable Working Pressure, psig
Class 1700 Class 2700 Class 4500
Service ASME 182 ASME 182 ASME ASME 182 ASME 182 ASME ASME 182
Temp °F Grade F22 Grade F91 SA105 [1] Grade F22 Grade F91 SA105 [1] Grade F22
100 4250 4250 4250 6750 6750 6750 11250
150 4250 4250 4250 6750 6750 6750 11250
200 4250 4250 4250 6750 6750 6750 11250
250 4215 4250 4220 6700 6750 6705 11170
300 4185 4250 4190 6650 6750 6660 11090
350 4155 4250 4170 6600 6750 6625 11000
400 4125 4250 4150 6550 6750 6590 10915
450 4110 4250 4150 6530 6750 6590 10890
500 4100 4250 4150 6515 6750 6590 10865
550 4095 4250 4150 6500 6750 6590 10840
600 4085 4250 4150 6490 6750 6590 10815
650 4055 4250 4050 6440 6750 6435 10735
700 4005 4150 3915 6365 6595 6220 10605
750 4005 4130 3590 6365 6555 5705 10605
800 4005 4080 2910 6365 6480 4625 10605
850 3835 3835 2260 6096 6095 3585 10160
900 3400 3400 1625 5400 5400 2585 9000
950 2745 2745 995 4420 4420 1605 7555
1000 2050 2585 655 3425 4315 1100 6210
1050 1340 2585 – 2240 3870 – 4060
1100 840 2315 – 1405 3870 – 2540
Notes:
1. Not recommended for prolonged use above 800°F.
2. Valves are rated in accordance with American National Standard ANSI B16.34 (2013) Limited Class.
Without cutting the valve body out of the With the cutting head against the valve
line, the stem/disc/packing assembly can seat, a locknut is tightened to prevent too
be jacked out in minutes for inspection or deep a bite into the Stellite seat material.
replacement of the packing rings. With When the wheel turns freely, the locknut is
body still in place, the Welbond reseating readjusted to permit a new cut. After five or
tool can be mounted through the yoke, for six turns, an entirely new seat has been
the establishment of wholly new seating machined. The tool cuts both inclined
surfaces. Normally, the reconditioned and portion and throat of seat to give a
reassembled valve can be back in service in completely new line-contact seal.
less than an hour without cleaning,
welding, radiography, and other operations WELDING OF WELBOND VALVES
associated with the maintenance of Since the welding procedure is dependent
conventional valves. upon various codes established by users,
Reseating tool is lowered into valve body after
The reseating tool comprises a shaft with a contractors and government rules, removal of yoke bushing and valve stem.
removable tungsten carbide cutting head qualification to the specific code involved
on one end and a handwheel on the other should be followed during valve
end. These components plus a key for installation.
removing the head are supplied as a kit. The valve should be full closed during
Complete lists of tools for all valves can be welding.
found on these pages. Installation welds made in accordance with
After removing the weld that secures the ASME Section I and ANSI B31.1 are exempt
yoke bushing, the bushing is unscrewed and from post-weld heat treatment as long as
the stem is backed out. Then the tool is the preheat and exemptions of these codes
inserted into the valve body and slowly fed are followed.
into contact with the seat by means of a
threaded-feed screw that engages the yoke
threads.
New stem/disc assembly is lowered into valve
body after completion of reseating cuts.
INSTALLATION REQUIREMENTS
Yarway Welbond valves conform to all
requirements of the ASME Boiler Code.
Installation in any position gives proper
drainage. The materials listed on pages
5 and 7 make these valves fully suitable for
acid wash operations. Adjacent piping
should be adequately supported in a
manner to keep thrust and moment force
at a minimum as covered by ANSI B31.1
Power Piping, Chapter II, Design.
POWER ACTUATION
Welbond valves can be fitted with electric audible or visual signals at the panel board.
motor actuators for remote or local Dial indication of stem travel is also
automatic push button control. With this available.
addition, valves installed in elevated piping Valve actuators are designed to provide
runs, or where an emergency will require constant seating thrust. This helps
rapid, positive, and remote operation, can ensure drop-tight closure and automatic
be quickly controlled. compensation for valve wear. A handwheel
Motor actuated valves are available in the is provided for emergency operation in the
same sizes, materials and pressure classes event of power failure.
as manually operated valves. They use Pneumatic actuators, in both fail-open
standard repair parts, which are and fail-closed models, are also available
interchangeable with manually operated for remote operation of Welbond valves.
valves of the same size and pressure class. Manual handwheels, limit switches,
Motor actuators include position switches, solenoid valves and air filter regulators
torque switches, and auxiliary switches for can be provided.
1/2", 3/4" 2700 1/2-12 ACME 5/8 [15.9] 7.5 21 28 ICON-010/30-** F10/FA10 SA 07.6 MX 05 F10/FA10
1" 2700 5/8-8 ACME 3/4 [19.1] 6 36 49 ICON-010/90-** F10/FA10 SA 07.6 MX 05 F10/FA10
11/2" 2700 3/4-8 ACME 15/16 [33.3] 10.5 75 102 ICON-020/180-** F14/FA14 SA 14.2 MX 10 F10/FA10
2" 2700 15/16-6 ACME 13/4 [44.5] 10.5 166 225 ICON-030/360-** F14/FA14 SA 14.2 MX 20 F14/FA14
21/2", 3" 2700 11/8-5 ACME 2 [50.8] 10 305 414 ICON-040/720-** F16/FA16 SA 14.6 MX 40 F14/FA14
1/2",3/4", 1" 4500 5/8-8 ACME 15/16 [23.6] 7.5 30 41 ICON-010/90-** F10/FA10 SA 07.6 MX 05 F10/FA10
11/2", 2" 4500 3/4-8 ACME 11/4 [31.8] 10 95 129 ICON-020/180-** F14/FA14 SA 14.2 MX 10 F14/FA14
AUTO-ALIGNMENT MOTOR ADAPTOR PLATE TO CONVERT A MANUAL VALVE TO A MOTOR OPERATED VALVE
Notes:
* For Biffi actuators, spacer plate between auto-alignment
mounting plate and actuator is required. (spacer plate is
included, when Biffi actuator is specified)
I Drive nut type depends of the brand and size of actuator.
II Actuators mounting base required:
Biffi - Type A
AUMA - Type 6KT
LIMITORQUE - Type BL (6 Splined)
See actuator's datasheet for technical details.
A A