Commander SX
Commander SX
Commander SX
Commander SX
IP66/Nema 4X
AC Variable Speed Drive
COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
NOTE
CONTROL TECHNIQUES reserves the right to modify the characteristics of its products at any time in order to incorporate the
latest technological developments. The information contained in this document may therefore be changed without notice.
CAUTION
For the user’s own safety, this variable speed drive must be connected to an approved earth ( terminal).
If accidentally starting the installation is likely to cause a risk to personnel or the machines being driven, it is essential to comply
with the power connection diagrams recommended in this manual.
The variable speed drive is fitted with devices which, in the event of a fault, control stopping and thus stop the motor. The motor
itself can become jammed for mechanical reasons. Voltage fluctuations, and in particular power cuts, may also cause the motor
to stop. The removal of the causes of the shutdown can lead to restarting, which may be dangerous for certain machines or
installations.
In such cases, it is essential that the user takes appropriate precautions against the motor restarting after an unscheduled stop.
The variable speed drive is designed to be able to supply a motor and the driven machine above its rated speed.
If the motor or the machine are not mechanically designed to withstand such speeds, the user may be exposed to serious
danger resulting from their mechanical deterioration.
It is important that the user checks that the installation can withstand it, before programming a high speed.
The variable speed drive which is the subject of this manual is designed to be integrated in an installation or an electrical
machine, and can under no circumstances be considered to be a safety device. It is therefore the responsibility of the machine
manufacturer, the designer of the installation or the user to take all necessary precautions to ensure that the system complies
with current standards, and to provide any devices required to ensure the safety of equipment and personnel.
CONTROL TECHNIQUES declines all responsibility in the event of the above recommendations not being observed.
........................................
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
FOREWORD
This manual describes the installation and commissioning of IP66/Nema 4X Commander SX variable speed drives. It also gives
details of all its options and extensions which the user may choose to suit his requirements.
Commander SX
Variants
SXxxDV SXxxPT
Display only Local controls
via potentiometer PX-Brake resistor RFI FS filter
with these two variants, parameter setting Communication
is only possible using the LCD console
or via the PC
SM-PROFIBUS DP
SM-DeviceNet
Parameter setting SM-CANopen
SM-INTERBUS
Forced
ventilation
AC motors Encoder
• Axial output
- Helical gears
Brake
Radial
forced
• Right-angle output ventilation
- Helical bevel gears
- Worm gearbox
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONTENTS
1 - GENERAL INFORMATION..................................................................................................... 7
1.1 - General information ....................................................................................................................................... 7
1.2 - Product designation ....................................................................................................................................... 7
1.3 - Environmental characteristics ........................................................................................................................ 7
1.4 - Electrical characteristics ................................................................................................................................ 8
1.4.1 - General characteristics ....................................................................................................................... 8
1.4.2 - Electrical characteristics at 40°C (104°F) ........................................................................................... 8
1.4.3 - Derating according to the temperature and switching frequency........................................................ 8
1.5 - Electromagnetic compatibility (EMC) ............................................................................................................. 9
1.6 - UL conformity................................................................................................................................................. 9
3 - CONNECTIONS .................................................................................................................... 11
3.1 - Access to the terminal blocks ...................................................................................................................... 11
3.2 - Cable runs ................................................................................................................................................... 11
3.3 - Terminal block locations .............................................................................................................................. 12
3.4 - Connection of the power .............................................................................................................................. 12
3.4.1 - Secure input...................................................................................................................................... 12
3.4.2 - 3-phase AC power supply in accordance with safety standard EN954-1 - category 1 ..................... 13
3.4.3 - 3-phase AC power supply in accordance with safety standard EN954-1 - category 2 or 3.............. 14
3.4.4 - Cables and fuses .............................................................................................................................. 15
3.4.5 - UL (and cUL) conformity................................................................................................................... 15
3.5 - Connection of the control ............................................................................................................................. 16
3.5.1 - Terminal characteristics.................................................................................................................... 16
3.5.2 - Commander SX-PT control terminal connection .............................................................................. 18
3.5.3 - Preset configurations for the control terminal block.......................................................................... 18
3.6 - EMC recommendations ............................................................................................................................... 25
3.6.1 - Using EMC cable glands .................................................................................................................. 25
3.6.2 - Immunity to overvoltages.................................................................................................................. 25
4 - COMMISSIONING................................................................................................................. 26
4.1 - Presentation of the Operator display .......................................................................................................... 26
4.2 - Commander SX-PT commissioning............................................................................................................. 27
4.3 - Commander SX-PB (or Commander SX-PT with a setting option) commissioning..................................... 28
4.3.1 - Parameter setting ............................................................................................................................. 28
4.3.2 - Selection and modification of a parameter ....................................................................................... 28
4.3.3 - Selection of the parameter access level ........................................................................................... 29
4.3.4 - Storing .............................................................................................................................................. 29
4.3.5 - Return to factory settings.................................................................................................................. 29
4.3.6 - Security code .................................................................................................................................... 29
4.3.7 - Commissioning from a preset configuration ..................................................................................... 30
4.3.8 - Selection of the control mode ........................................................................................................... 43
4.3.9 - Selection of brake control and setting its parameters....................................................................... 44
4.3.10 - Additional parameter settings ......................................................................................................... 44
4.3.11 - Security code .................................................................................................................................. 45
4.3.12 - Parameters associated with the drive operating status .................................................................. 45
4.3.13 - Detailed explanation of the parameters .......................................................................................... 46
4.3.14 - Security code .................................................................................................................................. 55
4.3.15 - Parameters linked to the drive operating status (6 6 7 to 8 0 )............................................................ 55
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONTENTS
7 - MAINTENANCE .................................................................................................................... 64
7.1 - Care ............................................................................................................................................................. 64
7.2 - Voltage, current and power measurements ................................................................................................. 64
7.2.1 - Measuring the voltage at the drive output......................................................................................... 64
7.2.2 - Measuring the motor current............................................................................................................. 64
7.2.3 - Measuring the drive input and output power..................................................................................... 64
7.3 - Spare parts list ............................................................................................................................................. 64
7.4 - Exchanging products ................................................................................................................................... 64
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
GENERAL INFORMATION
M
ASIC
PWM 1.3 - Environmental characteristics
Operator Inverter
I/O display interface • Inexperienced personnel must not have access to
control Internal Internal the drive.
interface interface
Characteristics Level
Control board Protection IP66/Nema 4X.
Storage and -40°C (-40°F) to +60°C (+140°F).
Power board transport Conforming to standard IEC 60068-2-1.
Switching temperature
power supply
Operating -10°C (14°F) to 50°C (122°F).
temperature The drive characteristics are given for
DCCT
Mains M +40°C (104°F). Above 40°C (104°F), see
the derating table in section 1.4.3.
IGBT
Braking Relative - 100 % RH with the use of IP66/Nema 4X
resistor humidity cable gland on conduit (refer to §3.2),
(optional)
- < 95 % RH non condensing with the
use of plug (refer to § 3.2).
Control
Altitude < 1000 m (3,000 ft) without derating.
The maximum authorised altitude is
4000m (12,000 ft), but above 1000 m
(3,000 ft), the continuous output current
should be derated by 1% per additional
100 m (300 ft) over 1000 m (3,000 ft) (eg:
for an altitude of 3000 m (9,000 ft), derate
by 20%).
Vibration • Exposed product: 0.01 g2/Hz 1hr
in accordance with standard
IEC 68-2-34.
• Sinusoidal vibration : (packed product)
2-9 Hz 3.5 ms-2
9-200 Hz 10 ms-2
200-500 Hz 15 ms-2
in accordance with standard
IEC 68-2-6.
Shocks Packaged product: 15 g, 6 ms,
500 times/direction in all 6 directions
in accordance with standard
IEC 60068-2-29.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
GENERAL INFORMATION
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
GENERAL INFORMATION
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
MECHANICAL INSTALLATION
D1 (SX-PT)
D (PX-DV and PX-PB)
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
Control terminals
SDI1 (+24V)
ADIO3
SDO1
SDO2
RL1O
RL1C
DIO1
COM
ADI1
ADI2
SDI2
10V
24V
24V
DI2
DI3
DI4
0V
0V
Analogue I/O Logic I/O Secure input Relay outputs
Removable screw terminal block: tightening torque = 0.3 N.m (0.22 Ib ft)
cross-section = 1.5 mm2 (14 AWG)
screwdriver = flat 2 mm (0.08 in)
Power terminals
L1 L2 L3 BR1 BR2 U V W
Fixed screw terminal block: tightening torque = 1.5 N.m (1.1 Ib ft)
cross-section = 1.5 mm2 (14 AWG)
Ground/Earth terminals
P3 P4 P5
3.4 - Connection of the power • The secure input is a safety component which
must be incorporated into the complete system
3.4.1 - Secure input dedicated to machine safety. As for any installation, the
complete machine must be the subject of a risk analysis
This input, when opened, causes the drive to disable. by the integrator which will determine the safety
Independent of the microprocessor, it acts on several levels category with which the installation must comply.
of control from the power bridge. It is designed in such a way • The secure input, when open, locks the drive,
that even if one or more circuit components were to fail, the meaning the dynamic braking function is no longer
absence of torque on the motor shaft is guaranteed with a available. If a braking function is required before the
very high level of integrity. drive safety disable is applied, a time-delayed safety
This input allow the use of a safety function by using the relay should be installed to activate locking
principle of category 1 or 3 listed in EN954-1 standard as per automatically after the end of braking.
application diagram. If braking needs to be a machine safety function, it
The principle of " free-wheel coasting " using SDI2 input has should be provided by an electromechanical solution
been evaluated by CETIM. since the dynamic braking by the drive function is not
Official evaluation results are listed in report reference considered to be a safety function.
n°732773 / 502 / 47A (certificate of conformity n° D526 0 104 • The secure input does not provide the electrical
1602). isolation function. Before any work is carried out, the
This built-in feature allow the drive to be substituted for a power supply must be cut by an approved isolating
contactor to ensure the motor to coast-stop in free-wheel device (isolator, switch, etc).
mode. • The secure function is not active when drive is
The use of this secure input together with another digital input operated by keypad control or by field bus.
allow the possibility to overcome a simple fault. In such
configuration, the drive will make the motor stop in free-wheel
mode by using two separate command channels.
For a correct set-up, connection diagrams listed in this
manual must be followed and applied.
To enable the drive and to ensure the functionality of this
safety principle, SDI2 input must be connected to +24V SDI1
source.
This +24V supply must be exclusively used by the secure
input function.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
3.4.2 - 3-phase AC power supply in accordance with safety standard EN954-1 - category 1
Applying secure input SDI2 to obtain a secure stop
Mains
QS
QS
Run/Stop AU
P3 P4 P5
Optional U V W
braking
resistor
(2)
QS : Fused isolator : must be open before any maintenance intervention whether on motor - drive or any electrical components.
AU : Emergency stop button
(1) Optional RFI filter. For conformity with the generic standard EN 50081-2 for size 3 drives and in certain conditions for
sizes 1 and 2, it is necessary to add an external RFI filter.
(2) Optional braking resistor. Used to dissipate the active power returned by the motor onto the drive DC bus in the case of a
driving machine. See section 6.3.
The use of the secure input allows to a motor in free-wheel mode without the need for a line contactor. The drive has 2 built-in
internal system secure enough to allow a stop by using only this secure input (as per category 1 of EN954-1 standard).
CAUTION :
The particular use of secure input is not compatible with keypad control. When the Run/Stop command needs to be done
using keypad, then SDI2 input must be configured as a simple disable in such case, power circuit must comply with
security rules.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
3.4.3 - 3-phase AC power supply in accordance with safety standard EN954-1 - category 2 or 3
Applying secure input SDI2 together with digital input DI2
KA KA KA QS
Mains AU
QS
Run/Stop
L1 L2 L3 BR1 BR2 U V W
P3 P4 P5
Optional
braking U V W
resistor
(2)
QS : Fused isolator : must be open before any maintenance intervention whether on motor - drive or any electrical components.
AU : Emergency stop button
KA : Relays
(1) Optional RFI filter. For conformity with the generic standard EN 50081-2 for size 3 drives and in certain conditions for
sizes 1 and 2, it is necessary to add an external RFI filter. See section 6.4.
(2) Optional braking resistor. Used to dissipate the active power returned by the motor onto the drive DC bus in the case of a
driving machine. See section 6.3.
(3) Category 2 or 3 optional redundancy control circuit. See section 6.1.4.
The use of the secure input allows to a motor in free-wheel mode without the need for a line contactor. The drive has 2 built-in
internal system secure enough to allow a stop by using only this secure input (as per category 1 of EN954-1 standard).
The duplication of a stop command signal with a digital input an internal redundancy within the drive to ensure free-wheel coast-
stop (as per category 3 of EN 954-1 standard).
CAUTION :
The particular use of secure input is not compatible with keypad control. When the Run/Stop command needs to be done
using keypad, then SDI2 input must be configured as a simple disable in such case, power circuit must comply with
security rules.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
Note:
• The mains current value is a typical value which depends on the source impedance. The higher the impedance, the lower the
current.
• In factory-set configuration, the switching frequency is 4.5 kHz.
• To determine the cross-section of the earth cables (in accordance with standard EN 60204), if phase cable cross-section ≤
16mm2 (5 AWG), use an earth cable with the same cross-section.
CAUTION:
To reduce leakage currents, we recommend the use of cables with a capacity of 260pF/m or less. If it is necessary to use
cables with a higher capacity, reduce by half the maximum motor cable length given in the above table.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
15 COM
16 RL1C Fault relay output
17 RL1O
NO_NC single-pole
Characteristics changeover contact
250VAC
• 2A, resistive load
Maximum contact current
• 2A, inductive load
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
3.5.2 - Commander SX-PT control terminal 3.5.3 - Preset configurations for the control
connection terminal block
Out of the box, the Commander SX-PT is in default setting CAUTION :
as following connection drawing. A LCD keypad or the SXSoft These preset configurations are available from
software is needed for access to further settings. Commander SX-PB or from Commander SX-PT
associated with LCD keypad or SXSoft software.
10V
ADI1 The Commander SX enables the user to configure the
0V terminal block very easily by selecting one of the different
0 5 ).
preset configurations from a single parameter (0
ADI2 PTC sensor * These configurations have been designed to meet the needs
0V of the most common applications.
0-10V motor speed image
ADIO3 output
3.5.3.1 - Preset configuration 0: selection of a voltage
DIO1 Zero speed output (0-10V) or current (4-20mA) reference via logic input
+24V (Commander SX-PB factory setting.
DI2 05 = A1.A2 Before changing 05, drive must be disabled
SDI2 open).
DI3 10V
+24V ADI1 0-10V analogue reference
DI4 0V
SDI1 4-20mA analogue reference
ADI2
Enable input
SDI2 0V 0-10V motor speed image
ADIO3 output
COM
RL1C DIO1 Zero speed output
RL1O Fault relay +24V
DI2 Run FWD/Stop
SDO1
Secure contact DI3 Run REV/Stop
SDO2
+24V
DI4 Selection of ADI1/ADI2
In this configuration, Run/Stop commands and the speed
reference come from keypad. SDI1
Secure input
* If the motor is not equipped with thermal sensor, ADI2 and SDI2
0V terminals must be strapped together.
COM
CAUTION : RL1C
If Run/Stop commands come from keypad, SDI2 terminal RL1O Fault relay
must be set as enable input only.
SDO1
Secure contact
SDO2
- With 3-wire control, 46 = 1 (Puls) :
DIO1 Run REV
+24V
DI2 Run FWD
DI3 Stop
- With change of direction, 46 = 2 (r.InP) :
+24V
DI2 Run/Stop
DI3 Change direction
DI4 Selection
0 0-10V analogue reference (ADI1)
1 4-20mA analogue reference (ADI2)
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
3.5.3.2 - Configuration 1: selection of a voltage (0-10V) 3.5.3.3 - Configuration 2: selection of a current (4-20mA)
reference or 3 preset references via 2 digital inputs reference or 3 preset references via 2 digital inputs
05 = A1.Pr (Before changing 05, drive must be 05 = A2.Pr (Before changing 05, drive must be
disabled, SDI2 open). disabled, SDI2 open).
10V 10V
ADI1 0-10V analogue reference ADI1
4-20mA analogue reference
0V 0V
ADI2 Reference selection ADI2 Reference selection
0V 0V
0-10V motor speed image output 0-10V motor speed image output
ADIO3 ADIO3
COM COM
RL1C RL1C
RL1O Fault relay RL1O Fault relay
SDO1 SDO1
Secure contact Secure contact
SDO2 SDO2
- With 3-wire control, 46 = 1 (Puls): - With 3-wire control, 46 = 1 (Puls):
DIO1 Run REV DIO1 Run REV
+24V +24V
DI2 Run FWD DI2 Run FWD
DI3 Stop DI3 Stop
- With change of direction, 46 = 2 (r.InP): - With change of direction, 46 = 2 (r.InP):
+24V +24V
DI2 Run/Stop DI2 Run/Stop
DI3 Change direction DI3 Change direction
Note : SDI2 input must be closed before giving Run Note : SDI2 input must be closed before giving Run
command. command.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
3.5.3.4 - Configuration 3: selection of 4 preset references 3.5.3.5 - Configuration 4: selection of 8 preset references
via 2 digital inputs via 3 digital inputs
05 = 4Pr (Before changing 05, drive must be 05 = 8Pr (Before changing 05, drive must be
disabled, SDI2 open). disabled, SDI2 open).
10V 10V
ADI1 Reference selection ADI1 Reference selection
0V 0V
PTC sensor *
ADI2 ADI2 Reference selection
0V 0V
0-10V motor speed image output 0-10V motor speed image output
ADIO3 ADIO3
COM COM
RL1C RL1C
RL1O Fault relay RL1O Fault relay
SDO1 SDO1
Secure contact Secure contact
SDO2 SDO2
- With 3-wire control, 46 = 1 (Puls): - With 3-wire control, 46 = 1 (Puls):
DIO1 Run REV DIO1 Run REV
+24V +24V
DI2 Run FWD DI2 Run FWD
DI3 Stop DI3 Stop
- With change of direction, 46 = 2 (r.InP): - With change of direction, 46 = 2 (r.InP):
+24V +24V
DI2 Run/Stop DI2 Run/Stop
DI3 Change direction DI3 Change direction
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
05 = E.Pot (Before changing 05, drive must be 05 = Torq (Before changing 05, drive must be
disabled, SDI2 open). disabled, SDI2 open).
10V 10V
ADI1 Main reference ADI1 0-10V speed reference
(if necessary)
0V 0V
ADI2 Up ADI2 0-10V torque reference
0V 0V
0-10V motor speed image output 0-10V motor speed image output
ADIO3 ADIO3
COM COM
RL1C RL1C
RL1O Fault relay RL1O Fault relay
SDO1 SDO1
Secure contact Secure contact
SDO2 SDO2
- With 3-wire control, 46 = 1 (Puls): - With 3-wire control, 46 = 1 (Puls):
DIO1 Run REV DIO1 Run REV
+24V +24V
DI2 Run FWD DI2 Run FWD
DI3 Stop DI3 Stop
- With change of direction, 46 = 2 (r.InP): - With change of direction, 46 = 2 (r.InP):
+24V +24V
DI2 Run/Stop DI2 Run/Stop
DI3 Change direction DI3 Change direction
Operation :
The speed reference comes from the main reference DI4 Selection
connected to ADI1. This reference is increased by pulses on
0 Speed-reference control via ADI1
" Up " input, and reduced by pulses on " Down " input. If there
Torque-reference control via ADI2 and speed
is no main reference, the speed reference comes from " Up/ 1
limiting via 0 2
Down " commands only.
Note : SDI2 input must be closed before giving Run Note : SDI2 input must be closed before giving Run
command. command.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
COM
RL1C
RL1O Fault relay
SDO1
Secure contact
SDO2
- With 3-wire control, 46 = 1 (Puls):
DIO1 Run REV
+24V
DI2 Run FWD
DI3 Stop
- With change of direction, 46 = 2 (r.InP):
+24V
DI2 Run/Stop
DI3 Change direction
Operation :
This configuration allows a PID control loop between a "PID
reference" (process set point) and a "PID feedback "
measurement (pressure, temperature, flow rate, level
dancer).
If the "main reference" is not connected, the PID controller
output covers directly the speed range.
If the "main reference" is connected, the PID controller output
acts as a partial correction of the speed reference. This is
useful to improve PID stability.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
3.5.3.10 - Configuration 9 : voltage or current input and 3.5.3.11 - Configuration 10 : control of travelling crane or
PTC sensor hoist
05 = A.CtP (Before changing 05, drive must be 05 = HoiS (Before changing 05, drive must be
disabled, SDI2 open). disabled, SDI2 open).
10V 10V Speed reference setting to
Analog reference ADI1 maximum value
ADI1
0V (0-10V or 4-20mA) 0V
PTC sensor *
ADI2 PTC sensor * ADI2
0V 0V
Preset reference selection
ADIO3 Speed image output ADIO3
COM COM
RL1C RL1C
RL1O Default relay RL1O Default relay
SDO1 SDO1
Secure contact Secure contact
SDO2 SDO2
Operation :
- With 3-wire control, 46 = 1 (Puls):
ADIO3 Selection
DIO1 Run REV 0 Max speed (02)
1 PR2 (12)
+24V Speed
DI4 Selection Note : SDI2 input must be closed before giving Run
0 Analog reference 0-10V command.
1 Analog reference 4-20mA
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
3.5.3.12 - Configuration 11: control via keypad (default 3.5.3.13 - Configuration 12 : Auto/manual mode
setting for PT type Commander SX)
05 = Pad (Before changing 05, drive must be 05 = HuAC (Before changing 05, drive must be
disabled, SDI2 open). disabled, SDI2 open).
10V 10V
ADI1 ADI1
0V 0V Speed reference auto
ADI2 PTC sensor * ADI2 4-20mA
0V 0V
0-10V motor speed image output Speed image output
ADIO3 ADIO3
Auto
DIO1 Zero speed output DIO1 Active drive output
+24V +24V OFF
DI2 DI2 Manual Run FWD/Stop
DI3 DI3 Run REV/Stop
+24V +24V
DI4 DI4
SDI1 SDI1
Enable input Secure input
SDI2 SDI2
COM COM
RL1C RL1C
RL1O Fault relay RL1O Fault relay
SDO1 SDO1
Secure contact Secure contact
SDO2 SDO2
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
CONNECTIONS
0V 0V
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
A H
E F G
Marking Function
Display comprising 4 x 7-segment digits for
indicating:
- the drive operating status
A
- certain operating data
- the adjustment parameters (00 1 to 8 0 ) and their
value (SX-PB)
LED providing a sign for the data
B
(the lit LED corresponds to the " - " sign)
Keys which can be used to scroll up and down
C through the parameters or their value.
Mode button which can be used to switch from
standard mode to parameter-setting mode.
D In parameter-setting mode, the parameter number
and value are displayed alternately on the display.
In keypad mode, these buttons are used for the
following commands :
E - Reverse
G - Forward
Potentiometer button which can be used to vary
H motor speed.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
4.2 - Commander SX-PT • By default, the Commander SX-PT does not allow
parameter setting. Before commissioning, check
commissioning that default parameter values are suitable with the
• Connection of the control terminal block (reminder) application.
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
yes
37 Parameters associated with
to brake control.
45
46 Additional parameters,
to common to all applications.
65
67
Parameters associated with
to
drive operation.
80
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
Selection of a preset configuration via parameter 0 5 results in automatic configuration of the terminal block and the creation of the
list of associated parameters. It is therefore advisable to select the configuration most similar to the application by consulting the
following pages and following the associated commissioning procedure.
CAUTION :
Before selecting a preset configuration using 0 5 , drive must be disabled (SDI2 open).
4.3.7.1 - Configuration 0: selection of a voltage (0-10V) or current (4-20mA) reference via digital input - 0 5 = A1.A2
• Connection of the control terminal block (reminder)
10V - With 3-wire control, 46 = 1 (Puls):
SDO1
Secure contact
SDO2
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
4.3.7.2 - Configuration 1: selection of a voltage (0-10V) reference or 3 references preset via 2 digital inputs - 0 5 = A1.Pr
• Connection of the control terminal block (reminder)
10V - With 3-wire control, 46 = 1 (Puls):
ADI1 0-10V analogue reference DIO1 Run REV
0V +24V
ADI2 Reference selection DI2 Run FWD
DI3 Stop
0V
0-10V motor speed image output - With change of direction, 46 = 2 (r.InP):
ADIO3
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
4.3.7.3 - Configuration 2: selection of a current (4-20mA) reference or 3 references preset via 2 digital inputs - 0 5 = A2.Pr
• Connection of the control terminal block (reminder)
10V - With 3-wire control, 46 = 1 (Puls):
ADI1 DIO1 Run REV
4-20mA analogue reference
0V +24V
ADI2 Reference selection DI2 Run FWD
0V DI3 Stop
0-10V motor speed image output - With change of direction, 46 = 2 (r.InP):
ADIO3
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
4.3.7.7 - Configuration 6 : selection of speed control or torque control via digital input - 0 5 = TorQ
• Connection of the control terminal block (reminder)
10V - With 3-wire control, 46 = 1 (Puls):
ADI1 0-10V speed reference DIO1 Run REV
0V +24V
ADI2 0-10V torque reference
DI2 Run FWD
0V DI3 Stop
ADIO3 0-10V motor speed image output
- With change of direction, 46 = 2 (r.InP):
DIO1 Zero speed output +24V
+24V DI2 Run/Stop
DI2 Run FWD/Stop DI3 Change direction
DI3 Run REV/Stop
+24V
DI4 Torque/speed selection DI4 Selection
SDI1 0 Speed-reference control via ADI1
Secure input
SDI2 Torque-reference control via ADI2 and
1
speed limiting via 02
COM
RL1C
RL1O Fault relay Note : SDI2 input must be closed before giving
Run command.
SDO1
Secure contact
SDO2
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
SDO1 Note : SDI2 input must be closed before giving Run command.
Secure contact
SDO2
• List of parameters to be set
CAUTION :
Drive must be disabled before modifying any parameter settings. Then, enable the drive before giving Run command.
Parameter Name Type Factory setting Adjustment range
01 Minimum reference clamp R-W 0 0 to 0 2 rpm
1500 rpm (Eur)
02 Maximum reference clamp R-W 0 to 32000 rpm
1800 rpm (USA)
03 Acceleration rate R-W 3.0 s/1000 rpm 0.1 to 600.0 s/1000 rpm
04 Deceleration rate R-W 5.0 s/1000 rpm 0.1 to 600.0 s/1000 rpm
0 (A1.A2), 1 (A1.Pr), 2 (A2.Pr), 3 (4Pr), 4 (8Pr), 5 (E.Pot),
Preset conÞguration
05 R-W 0 (A1.A2) 6 (TorQ), 7 (Pid), 8 (PUMP), 9 (A.CtP), 10 (HoiS), 11 (Pad),
select
12 (HuAC), 13 (OPEn)
06 Motor rated current R-W Motor nominal 0 to Ico (A)
current(A)
07 Motor rated speed R-W Motor nominal speed
(rpm) 0 to 9999 rpm
Voltage code 200 :
08 Motor rated voltage R-W 200V (Eur), 230V (USA) 0 to 480V
Voltage code 400 :
400V (Eur), 460V (USA)
09 Rated power factor (cos ϕ) R-W 0.85 0 to 1.00
10 Parameter-setting level R-W 0 (L1) 0 (L1), 1 (L2), 2 (Loc)
0 (0-20), 1 (20-0), 2 (4-20), 3 (20-4): current input (mA);
11 ADI1 mode R-W 6 (uolt) 4 (4-.20), 5 (20-.4): current input without detection of signal
loss (mA); 6 (uolt): voltage input (0 to 10V);
7 (d-In): logic input
0 (0-20), 1 (20-0), 2 (4-20), 3 (20-4): current input (mA);
12 ADI2 mode R-W 4 (4-.20) 4 (4-.20), 5 (20-.4): current input without detection of signal
loss (mA); 6 (uolt): voltage input (0 to 10V);
7 (d-In): logic input ; 8 (PTC): motor sensor
13 PID proportional gain R-W 1.00 0 to 2.50
14 PID integral gain R-W 0.50 0 to 2.50
15 PID derivative gain R-W 0 0 to 2.50
16 PID upper limit R-W 100.0% 0 to 100.0%
17 PID lower limit R-W - 100.0% ± 100.0%
18 PID output scaling R-W 1.00 0 to 2.50
19 ADI2 input scaling R-W 1.00 0 to 2.50
20 ADIO3 input scaling R-W 1.00 0 to 2.50
21 PID reference RO - ± 100 %
22 PID feedback RO - ± 100 %
23 PID main reference RO - ± 100%
24 PID output RO - ± 100%
See section 4.3.8 for additional information on commissioning.
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
COM
* If the motor is not equipped with thermal sensor,
RL1C ADI2 and 0V terminals must be strapped together.
RL1O Default relay
Note : SDI2 input must be closed before giving Run command.
SDO1
Secure contact
SDO2
• Operation diagram :
ADIO3 Selection
0 Max speed (02)
1 PR2 (12)
Speed
Min speed
Time
1
DI2 or DI3 input
0
1
DI4 input
0
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
COM
RL1C
RL1O Fault relay
SDO1
Secure contact
SDO2
Operation :
Run/Stop commands and the speed reference come from the optional keypad on PT or PB type drives.
* If the motor is not equipped with thermal sensor, ADI2 and 0V terminals must be strapped together.
CAUTION :
If Run/Stop commands come from keypad, SDI2 input must be set enable input only.
Note : SDI2 input must be closed before giving Run command.
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COMMANDER SX
IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
COM Note : SDI2 input must be closed before giving Run command.
RL1C
RL1O Fault relay
SDO1
Secure contact
SDO2
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
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COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
0 t
t (s) 09 : Rated power factor (Cos ϕ)
The power factor is measured automatically during an
Value 03 autotune phase in level 2 (see 6 3 in 4.3.13.5) and set in this
parameter.
04 : Deceleration rate If it is not possible to carry out the autocalibration with rotation
procedure, enter the Cos ϕ value indicated on the motor
Sets the time for deceleration from 1000 rpm to 0.
nameplate.
t (s) x 1000 rpm
04 = : Parameter-setting level
(N2-N1) rpm 10
0 (L1): Level 1 access. Only parameters 0 1 to 1 0 can be
N (rpm)
1000 rpm
accessed via the keypad.
1 (L2): Level 2 access. Parameters 0 1 to 8 0 can be
N2 accessed via the keypad.
2 (Loc): Used to store or reactivate a security code.
N1
0 t (s)
t
Value 04
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
13 : 15 :
• Configurations 1 (A1.Pr), 2 (A2.Pr), 3 (4Pr) and 4 (8Pr): • Configuration 4 (8Pr): Preset reference 5
Preset reference 3 Used to define preset reference PR5.
Used to define preset reference PR3.
• Configuration 5 (E.Pot): Motorised pot rate
• Configuration 5 (E.Pot): Motorised pot mode This parameter defines the time it takes for the Up/Down pot
0 (Rst.e): The reference is reset to 0 on each power-up. The reference to change from 0 to 100.0%.
up/down and reset inputs are active at all times. It will take twice as long to change from -100.0% to +100.0%.
1 (Pre.e): On power-up, the reference is at the same level as Defines the potentiometer sensitivity.
before power-down. The up/down and reset inputs are active
at all times. • Configuration 7 (Pid): PID derivative gain
2 (Rst.d): The reference is reset to 0 on each power-up. This is the gain applied to the PID error before derivation.
After modifying this parameter, open terminal DI4 (PID
The up/down inputs are only active when the drive output
enabled), then close it again so that modification of the gain
is active. The reset input is active at all times. is taken into account.
3 (Pre.d): On power-up, the reference is at the same level as
before power-down. The up/down inputs are only active when • Configuration 11 (Pad): Enable the keypad REV key
the drive output is active. The reset input is active at all times. 0 (OFF): Local control REV key disabled.
1 (On): Enables the local control REV key.
• Configuration 7 (Pid): PID proportional gain
This is the proportional gain applied to the PID error. 16 :
After modifying this parameter, open terminal DI4 (enable • Configuration 4 (8Pr): Preset reference 6
PID), then close it again so that modification of the gain is Used to define preset reference PR6.
taken into account.
• Configuration 5 (E.Pot): Motorised pot scale factor
• Configuration 11 (Pad): Enable the local control FWD The maximum value of the Up/Down pot reference
key automatically takes the maximum value of the parameter 0 2 .
0 (OFF): local control FWD key disabled. This parameter can be used to correct the Up/Down
1 (On): local control FWD key enabled. reference if main reference is used.
For a maximum Up/Down reference value egual to 1000rpm.
14 :
• Configurations 1 (A1.Pr), 2 (A2.Pr), 3 (4Pr) and 4 (8Pr): ==> 16 = 1000
02
Preset reference 4
Used to define preset reference PR4.
• Configuration 7 (Pid): PID upper limit
Used to limit the maximum value of the PID output.
• Configuration 5 (E.Pot): Motorised pot bipolar select
0 (Pos): The Up/Down pot reference is limited to positive
17 :
values (0 to 100.0%).
1 (biPo.): The Up/Down pot reference can change from • Configuration 4 (8Pr): Preset reference 7
-100% to +100%. Used to define preset reference PR7.
• Configuration 7 (Pid): PID integral gain • Configuration 5 (E.Pot): Motorised pot output
This is the gain applied to the PID error before integration. Indicates the level of the reference before scaling (expressed
After modifying this parameter, open terminal DI4 (enable as a percentage).
PID), then close it again so that modification of the gain is
taken into account. • Configuration 7 (Pid): PID lower limit
Used to limit the maximum negative value or the minimum
• Configuration 11 (Pad): Enable the local control Stop positive value of the PID output.
key
0 (OFF): local control Stop key disabled. 18 :
1 (On): local control Stop key enabled. • Configuration 4 (8Pr): Preset reference 8
If the Stop key is enabled, it is taken into account even if Used to define preset reference PR8.
control is via the terminal block.
If a stop is ordered via the local console while a run command • Configuration 7 (Pid): PID output scaling
is present on the terminal block, the run command must be Used to scale the PID output before it is added to the main
opened to authorise restarting. reference.
The sum of both references is automatically scaled according
to the adjustment range of the parameter to which it is
addressed.
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
19 : 26 :
• Configuration 7 (Pid): ADI2 input scaling • If 2 5 = 0 (OP.LP), 1 (OP.LP) : voltage mode select
Used if necessary to scale analog input ADI2. However, this Determines the open loop control mode. Modes 0, 1, 3 or 4
rarely proves necessary since the maximum input level are used in flux vector control mode. The difference between
(100%) automatically corresponds to the max. value of the these modes is the method used to identify the motor
destination parameter. parameters, particularly the stator resistance. As these
Not used when the input is used as a digital input. parameters vary with the temperature and are essential to
obtain optimum performance, the machine cycle should be
20 : taken into account when selecting the most appropriate
mode. Modes 2 and 5 correspond to a U/F ratio control mode.
• Configuration 7 (Pid): ADIO3 input scaling This ratio is linear in mode 2 and square in mode 5.
Used if necessary to scale the analog input. However, this 0 (r.run): The stator resistance and voltage offset are
rarely proves necessary since the maximum value of the measured each time the drive receives a run command.
analog input automatically corresponds to the maximum These measurements are only valid if the machine is
value of the parameter which has been assigned. stopped, and totally defluxed. The measurement is not taken
when the run command is given less than 2 seconds after the
21 : previous stop. This is the most effective flux vector control
mode. However, the operating cycle should be compatible
• Configuration 7 (Pid): PID reference with the 2 seconds required between a stop command and a
new run command.
Indicates the PID reference value.
1 (r.no): The stator resistance and voltage offset are not
22 : measured.
This mode is of course the least effective. It should only be
• Configuration 7 (Pid): PID feedback used when mode 0 (r.run) is incompatible with the operating
Indicates the PID feedback value. cycle.
24 :
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COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
53 : Skip reference
A skip is available to avoid a machine running at a critical
speed. When the parameter is at 0, the function is disabled.
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
t t
Stop Stop
Freewheel stop time Time Time
Braked stop
Motor
1 (rAMP): stop on deceleration ramp. current
The drive decelerates the motor according to the
deceleration mode chosen in parameter 5 5 .
One second after the stop, the display indicates rdY.
Motor
speed
rdY
Motor Injection of low DC
current frequency current injection
t
Stop rdY
DC injection
Deceleration Time
ramp Motor
Motor current
current
DC injection
rdY
Motor current
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COMMISSIONING
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IP66/Nema 4X AC Variable Speed Drive
COMMISSIONING
79 : Motor rpm
80 : DC bus voltage
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IP66/Nema 4X AC Variable Speed Drive
FAULTS - DIAGNOSTICS
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FAULTS - DIAGNOSTICS
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IP66/Nema 4X AC Variable Speed Drive
FAULTS - DIAGNOSTICS
Fault
PX-LCD code Reason for fault Solution
code
SCL COM loss Serial link fault • Replace the keypad or the cable
• Check the connectors between the keypad and the drive
• Check that the cable is not damaged
• If 1 0 . 3 7 = 1 (Ctld), the drive decelerates the motor without tripping
Secd Sec.disable Secure input fault • Give a stop command before enabling the drive
Th Motor PTC Motor sensor trip • Check the motor load
• Reduce the level of overload
• Check the motor cooling and the ambient temperature
• Check the wiring of the ADI2 terminal on the control terminal block
• If 1 0 . 3 7 = 1 (Ctld), the drive decelerates the motor without tripping
tr01 User 1 User fault 1 via logic input
tr02 User 2 User fault 2 via logic input
tr03 User 3 User fault 3 via logic input
tr04 User 4 User fault 4 via logic input
tr05 User 5 User fault 5 via serial link • If 1 0 . 3 7 = 1 (Ctld), the drive decelerates the motor without tripping
tr06 User 6 User fault 6 via serial link
tr07 User 7 User fault 7 via serial link
tr08 User 8 User fault 8 via serial link
tr09 User 9 User fault 9 via serial link
tr10 User 10 User fault 10 via serial link • If 1 0 . 3 7 = 1 (Ctld), the drive decelerates the motor without tripping
tun3 UVW revers. The u, v, w switching signals are • Check encoder and motor connections
the wrong way round
tun4 U sign.miss. Some signals are present, but U is • Check encoder connections
missing
tun5 V sign.miss. Some signals are present, but V is • Check encoder connections
missing
tun6 W sign.miss. Some signals are present, but W is • Check encoder connections
missing
tun7 The number of pairs of poles set is • Check encoder lines per revolution
incorrect (the revolutions • Verify 5 . 1 1 (6
6 2 ) " number of motor poles " setting
measured mechanically with a, b
and electrically with u, v, w are
inconsistent, given the number of
pairs of poles entered)
tunE Autotun. fail Autocalibration error • Drive set to fault mode during the autocalibration phase
• The Stop key has been pressed
• The SDI2 contact has been opened during the autocalibration
phase
UU Under volt. DC bus undervoltage Check the mains supply
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IP66/Nema 4X AC Variable Speed Drive
OPERATING EXTENSIONS
PX-Brake Contactor
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IP66/Nema 4X AC Variable Speed Drive
OPERATING EXTENSIONS
6.1.4.1 - General
Optional PX-Secure allows the use of terminal SDI2 as
secure input as per safety standard EN954-1 category 2 or 3
(removal of line contactor).
6.1.3.1 - General
The optional PX-Brake Contactor allows the direct control of 6.1.4.2 - Connections
an electro-mechanical brake from a single phase AC supply.
PX-Secure
This option is connected to a dedicated digital output,
controlled from the brake command (parameter 3 6 to 4 3 ).
Note : This option is protected by a fuse (type : FA 660V, KA KA KA
1.25A) marked " F1 " on PCB. QS
6.1.3.2 - Connections AU
Digital output
connection
Run/
Stop
Opto PX-Brake
Triac contactor 0V DI2 SDI1 SDI2 COM RL1O SDO1 SDO2
control (24V)
Fault Secure
relay relay
Commander SX
Opto Triac
15A
6.1.5 - PX-Brake Contactor Secure
Fuse
1,25A
Supply
(single phase AC brake
48 to 480 Vac)
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IP66/Nema 4X AC Variable Speed Drive
OPERATING EXTENSIONS
6.1.7.2 - Connection
9 6
1 5 1 2 3 4 5
SUB-D 6 9
Functions Description
terminals
1 Shielding Connection for the cable shielding
3 RxD/TxD-P Positive data line (B)
4 CNTR-P RTS line 5-terminal 9-pin
Functions Description
Isolated 0V, used only for term. blk SUB-D
5 0V ISO
termination resistors 0V for the external
1 6 0V
Isolated 5V power supply, used power supply
6 +5V ISO
only for termination resistors 2 2 CAN-L Negative data line
8 RxD/TxD- Negative data line (A) Connection for the cable
3 3.5 Shielding
shielding
We strongly recommend the use of Profibus certified 4 7 CAN-H Positive data line
connectors. 5 9 +24V External power supply
These connectors take 2 Profibus cables and have a terminal
block with 4 screws, one for each data connection. They also CAUTION:
have a shielding connection holder, which ensures continuity We recommend using the screw terminal block rather
of the shielding for good immunity to interference on the than the SUB-D connector for connection to the
Profibus network. DeviceNet network, because SUB-D connectors are not
recognised for DeviceNet conformity.
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OPERATING EXTENSIONS
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OPERATING EXTENSIONS
6.4.2 - Installation
For sizes 1 and 2, the filter should be mounted on the left as
close as possible to the drive.
Optional PX-Disconnect is a lockable-IP66/Nema 4X tri-polar
For size 3, it could be mounted on the heatsink.
switch rated at 16A, with auxiliary contact NO-NF.
PX-Disconnect is supplied fitted on a back plate ready to be
mounted on the side of the drive.
6.4.3 - Connection
L1 L2 L3
RFI Optional
filter
Mains
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IP66/Nema 4X AC Variable Speed Drive
MAINTENANCE
Do not touch the integrated circuits or the microprocessor 7.3 - Spare parts list
either with your fingers or with materials which are charged or
live. Earth yourself, as well as the workbench or the soldering Please consult CONTROL TECHNIQUES.
iron, when performing any work on the circuits.
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MAINTENANCE
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MAINTENANCE
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