Janome MC7700QCP Sewing Machine Service Manual

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SERVICE MANUAL
&
PARTS LIST
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MC7700 QCP
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INDEX
SERVICE ACCESS
FACE PLATE AND TOP COVER ............................................................................................................ 1
BELT COVER .......................................................................................................................................... 2
MACHINE BASE, BASE COVER AND BED COVER ............................................................................. 3
FREE-ARM COVER ................................................................................................................................ 4
FRONT COVER ...................................................................................................................................... 5
REAR COVER ........................................................................................................................................ 6
MECHANICAL ADJUSTMENT
NEEDLE DROP POSITION .................................................................................................................... 7
PRESSER BAR HEIGHT AND ALIGNMENT ................................................................................... 8-10
HOOK TIMING ...................................................................................................................................... 11
NEEDLE BAR HEIGHT ......................................................................................................................... 12
CLEARANCE BETWEEN NEEDLE AND ROTARY HOOK ................................................................................... 13
BACKLASH OF HOOK AND LOWER SHAFT GEARS ........................................................................ 14
FEED DOG HEIGHT ............................................................................................................................. 15
UPPER THREAD TENSION ................................................................................................................. 16
THREAD TENSION UNIT REPLACEMENT ......................................................................................... 17
THREAD TENSION MECHANISM ....................................................................................................... 18
CIRCUIT BOARD “F” REPLACEMENT ................................................................................................ 19
CIRCUIT BOARD “A” REPLACEMENT ................................................................................................ 20
CONNECTOR DIAGRAM ..................................................................................................................... 21
NEEDLE THREADER PLATE REPLACEMENT ................................................................................... 22
THREAD TENSION DRAWING LEVER ............................................................................................... 23
UPPER FEED DOG ADJUSTMENT (1) ......................................................................................... 24-25
UPPER FEED DOG HEIGHT ............................................................................................................... 26
DRIVING MOTOR ................................................................................................................................. 27
UPPER SHAFT SHIELD PLATE POSITION ......................................................................................... 28
CENTER NEEDLE POSITION ADJUSTMENT .................................................................................... 29
BUTTONHOLE LEVER POSITION....................................................................................................... 30
PRESSER BAR LIFTER SWITCH POSITION ...................................................................................... 31
THREAD CUTTER SENSOR POSITION ............................................................................................. 32
SWITCHING POWER SUPPLY REPLACEMENT ................................................................................ 33
SOLENOID POSITION ......................................................................................................................... 34
STRETCH STITCH FEED BALANCE ................................................................................................... 35
DIAGNOSIS TEST ......................................................................................................... 36-39

SERVICE ACCESS (1)

SETSCREWS (A) FACE PLATE
[TO REMOVE]
1. REMOVE THE SETSCREWS (A) (2 PCS.) TO
REMOVE THE FACE PLATE.
[TO ATTACH]
FOLLOW THE ABOVE PROCEDURE IN REVERSE.
FACE PLATE
CARRYING
TOP COVER
HANDLE
SETSCREW (B)
TOP COVER
[TO REMOVE]
1. OPEN THE FACE PLATE.
REMOVE THE SETSCREWS (B), (C) AND (D).
RAISE THE CARRYING HANDLE AND REMOVE
THE TOP COVER.
[TO ATTACH]
2 FOLLOW THE ABOVE PROCEDURE IN
REVERSE.
SETSCREW (C) SETSCREW (D)
1
SERVICE ACCESS (2)

BELT COVER
[TO REMOVE]
1. REMOVE THE SETSCREW (A).
SETSCREW (B) LOOSEN THE SETSCREWS (B) AND (C).
REMOVE THE BELT COVER.
[TO ATTACH]
2. FOLLOW THE ABOVE PROCEDURE IN REVERSE.
SETSCREW (A)
BELT COVER
SETSCREW (C)
2
SERVICE ACCESS (3)

MACHINE BASE
SETSCREW (A) MACHINE BASE SETSCREW (A)
[TO REMOVE]
1. REMOVE THE SETSCREWS (A) (4 PCS.).
REMOVE THE MACHINE BASE.
[TO ATTACH]
SETSCREW (A) SETSCREW (A)
SETSCREW (B) BASE COVER SETSCREW (B)

BASE COVER
[TO REMOVE]
1. REMOVE THE SETSCREWS (B) (4 PCS.).
REMOVE THE BASE COVER.
[TO ATTACH]
SETSCREW (B) SETSCREW (B)
BED COVER
BED COVER
[TO REMOVE]
1. REMOVE THE SETSCREWS (C) (2 PCS.).
REMOVE THE BED COVER.
[TO ATTACH]
SETSCREW (C)
3
SERVICE ACCESS (4)

FREE-ARM COVER
[TO REMOVE]
1. REMOVE THE MACHINE BASE AND BED COVER
(SEE PAGE 3).
REMOVE THE NEEDLE PLATE.
HOOK (A) 2. REMOVE THE SETSCREW (A) AND PIN.

UNLOCK THE HOOK (A) AND (B) FROM THE
INSIDE.
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REMOVE THE TAB (A) AND (B) FROM THE HOLES.
SLIDE THE FREE-ARM COVER TO THE LEFT TO
REMOVE THE FREE-ARM COVER.
[TO ATTACH]
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THE HOOK (B) SHOULD HOLD THE THREAD
CUTTER PLATE.
HOOK (B)
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THREAD
CUTTER
PLATE
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FREE-ARM COVER NEEDLE PLATE

TAB (A)
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TAB (B)
SETSCREW (A)
PIN
4
SERVICE ACCESS (5)

SETSCREW (A)
FRONT COVER
[TO REMOVE]
1. REMOVE THE TOP COVER, MACHINE BASE, BASE
COVER AND FREE-ARM COVER (SEE PAGES 1, 3
AND 4).
2. LOOSEN THE SETSCREWS (A), (B), (C), AND (D).

UNLOCK THE REAR COVER HOOKS (E) FROM
THE FRONT COVER.
REMOVE THE CONNECTORS FROM THE CIRCUIT
BOARD A (SEE PAGE 20).
REMOVE THE FRONT COVER.
SETSCREW (B) [TO ATTACH]

SETSCREW (C)
SETSCREW (D)
HOOK (E)
HOOK (E)
HOOK (E)
HOOK (E)
5
SERVICE ACCESS (6)

REAR COVER
[TO REMOVE]
1. REMOVE THE TOP COVER, MACHINE BASE, BASE

COVER AND FREE-ARM COVER (SEE PAGES 1, 3
AND 4).
2. REMOVE THE SETSCREWS (A) (6 PCS.).

UNLOCK THE REAR COVER HOOK FROM THE
FRONT COVER.
REMOVE THE REAR COVER.
SETSCREWS (A)
[TO ATTACH]
SETSCREWS (A)
SETSCREWS (A)
REAR COVER
6
NEEDLE DROP POSITION
WHEN THE STRAIGHT STITCH IS SELECTED, THE NEEDLE SHOULD BE AT THE CENTER OF THE HOLE OF
THE NEEDLE PLATE. WHEN THE MAXIMUM ZIGZAG WIDTH (7.0) IS SELECTED, THE DISTANCE BETWEEN THE
NEEDLE AND THE EDGE OF THE HOLE OF THE NEEDLE PLATE AT THE RIGHT AND LEFT NEEDLE
POSITIONS SHOULD BE 0.2 mmOR MORE AS SHOWN IN FIG. 2.

CHECK THE NEEDLE DROP POSITION ON THE
STITCH PATTERN ( ) AND ZIGZAG STITCH ( )
WITH MAXIMUM WIDTH.
HEXAGONAL
SOCKET SCREW (A) 2. LOOSEN THE HEXAGONAL SOCKET SCREW (A)
JUST ENOUGH TO TURN THE ECCENTRIC PIN (B).
ADJUST THE NEEDLE DROP POSITION BY
TURNING THE ECCENTRIC PIN. THE DIRECTION
THREADER OF THE ECCENTRIC PIN (B) SHOULD BE AS
LEVER SHOWN IN FIG. 1.
3. TIGHTEN THE HEXAGONAL SOCKET SCREW (A).

CHECK THE CENTER NEEDLE POSITION SENSOR.
(SEE PAGE 29)
ECCENTRIC PIN (B) 4. CLOSE THE FACE PLATE.
FIG. 1.
HOLE OF NEEDLE PLATE
0.2 mm OR 0.2 mm OR
MORE MORE
A=B
FIG. 2
7
PRESSER BAR HEIGHT AND ALIGNMENT (1)
WHEN THE PRESSER FOOT IS LIFTED, THE DISTANCE BETWEEN THE SURFACE OF THE NEEDLE PLATE AND
THE BOTTOM OF THE ZIGZAG FOOT SHOULD BE 6 MM.
1. ATTACH THE ZIGZAG FOOT A.

ADJUST THE PRESSER FOOT PRESSURE DIAL
TO “7”.
REMOVE THE TOP COVER.
SETSCREW (A) (SEE PAGE 1)
2. RAISE THE PRESSER FOOT LIFTER.
3. LOWER THE FEED DOG.

LED LAMP
4. REMOVE THE NEEDLE BAR SUPPORTER
NEEDLE BAR SPRING.
SUPPORTER
SPRING
SETSCREW E SETSCREW B
5. REMOVE THE SETSCREW (A) AND REMOVE THE
LED LAMP.
6. REMOVE THE SETSCREWS (B), (C) AND (D).

CARRYING REMOVE THE CARRYING HANDLE
SETSCREW (D) HANDLE SUPPORTER.
SUPPORTER
7. REMOVE THE SETSCREWS (E), (F) AND (G).
SETSCREW (C)
REMOVE THE FRONT BRACKET.
FRONT
BRACKET
SETSCREW (G) SETSCREW (F)
8
PRESSER BAR
SUPPORTER
8 PLACE THE BLOCK (A) (6.6 mm) BETWEEN THE
SETSCREW (H) PRESSER FOOT AND NEEDLE PLATE.
(THE PRESSER FOOT LIFTER SHOULD BE AT
THE NORMAL UP POSITION)
9 LOOSEN THE SETSCREW (H) ON THE PRESSER

BAR SUPPORTER WHILE THE PRESSER FOOT
HOLDING THE BLOCK (A).
MAKE SURE THERE SHOULD BE NO GAP
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BETWEEN THE WASHER AND THE PRESSER BAR.
TIGHTEN THE SETSCREW (H).
WHEN REMOVING THE BLOCK (A), THE DISTANCE
BETWEEN THE SURFACE OF THE NEEDLE PLATE
AND THE BOTTOM OF THE ZIGZAG FOOT SHOULD
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BE 6 mm.
PRESSER FOOT
LIFTER
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POSITION
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WASHER GAP
NO GAP
WITH THE BLOCK (A)
REMOVED, THE
PRESSER FOOT WILL
BE LOWERED
BLOCK (A)
6.6 mm 6.0 mm
NEEDLE PLATE
9
WHEN THE PRESSER BAR IS LOWERED, THE PRESSER FOOT SHOULD BE PARALLEL WITH THE SLOTS FOR
THE FEED DOGS.
1. LOOSEN THE SETSCREW ON THE ROTATION
STOPPER WHILE THE PRESSER FOOT HOLDING
ROTATION STOPPER THE BLOCK (A) (SEE PAGE 9 FOR THE BLOCK
SETSCREW
(A)).
ADJUST THE DIRECTION OF THE PRESSER BAR.
THE GAP BETWEEN THE BLOCK AND THE
ROTATION STOPPER MUST BE 0.3 mm.
2. REMOVE THE BLOCK (A). LOWER THE PRESSER

GAP FOOT TO CHECK THE DIRECTION OF THE
0.3 mm PRESSER FOOT. THE SLOTS FOR FEED DOG AND
THE PRESSER FOOT MUST BE PARALLEL.
3. RAISE THE PRESSER FOOT. PUSH UP THE

PRESSER FOOT WITH YOUR FINGER. CHECK IF
THE BLOCK MOVES SMOOTHLY.
BLOCK
SLOTS FOR FEED DOGS

WRONG CORRECT
SETSCREW (A)
THE BLOCK TO BE PARALLEL
MOVES WITH SLOTS FOR
SMOOTHLY. FEED DOGS
VIEW Y
4. IF THE BLOCK DOES NOT MOVE SMOOTHLY:

LOOSEN THE SETSCREW (A) AND ADJUST THE
ROTATION STOPPER SO THAT THE BLOCK SHOULD
BE PARAELL TO THE ROTATION STOPPER.
VIEW Y SETSCREW (A) SHOULD NOT INTERFERE WITH
ROTATION STOPPER NEITHER ROTATION STOPPER NOR PRESSER
BAR AS ILLUSTRATED.
SETSCREW (A) 5. ATTACH THE FRONT BRACKET (UNIT).

MAKE SURE THE PRESSER FOOT LIFTER SWITCH
PLATE IS ABOVE THE SWITCH LEVERS, NOT UNDER
THE LEVERS.
6. ATTCH THE CARRYING HANDLE SUPPORTER AND

LED LAMP.
7. ATTACH THE NEEDLE BAR SUPPORTER SPRING.

PRESSER
GAP BAR
8. ATTACH THE FACE COVER AND TOP COVER.
10
HOOK TIMING
THE AMOUNT OF ASCENDING TRAVEL OF THE NEEDLE BAR FROM ITS LOWEST POSITION TO THE
POSITION WHERE THE TIP OF THE ROTARY HOOK EXACTLY MEETS THE RIGHT SIDE OF THE NEEDLE
SHOULD BE 3.50 TO 3.75 mm.
1. REMOVE THE MACHINE BASE (SEE PAGE 3).

NEEDLE
PLATE 2. TURN THE POWER SWITCH ON AND SELECT
STITCH PATTERN ( ) .
3. SET THE ZIGZAG WIDTH AT “0.0” AND TURN THE

BOBBIN POWER SWITCH OFF.
HOLDER
4. REMOVE THE PRESSER FOOT, NEEDLE PLATE
AND BOBBIN HOLDER.
5. TURN THE HANDWHEEL TOWARD YOU TO LOWER

THE NEEDLE BAR AT ITS LOWEST POSITION.
6. LOOSEN THE HEXAGONAL SOCKET SCREWS (A)

AND (B) ON THE LOWER SHAFT GEAR (C).
HEXAGONAL SOCKET SCREW (A)
7. MOVE THE NEEDLE BAR 3.5 MM – 3.75 MM FROM
THE LOWEST POSITION.
8. TURN THE LOWER SHAFT GEAR (C) UNTIL THE

TIP OF THE HOOK MEETS THE RIGHT SIDE OF
THE NEEDLE WHILE HOLDING THE HANDWHEEL.
9. TIGHTEN THE HEXAGONAL SOCKET SCREW (A)

AND (B).
10.ATTACH THE BOBBIN HOLDER, NEEDLE PLATE

AND PRESSER FOOT.
LOWER SHAFT HEXAGONAL SOCKET 11 ATTACH THE MACHINE BASE.

GEAR (C) SCREW (B)
NEEDLE SIZE 14 TIP OF HOOK
3.50 – 3.75mm
LOWEST
POINT
11
NEEDLE BAR HEIGHT
BEFORE PROCEEDING WITH THIS ADJUSTMENT, CHECK THE HOOK TIMING (SEE PAGE 11). THE DISTANCE
BETWEEN THE UPPER EDGE OF THE NEEDLE EYE AND THE TIP OF THE HOOK SHOULD BE IN THE RANGE
OF 1.4 –1.75 mm WHEN THE TIP OF THE HOOK MEETS RIGHT SIDE OF THE NEEDLE IN THE LEFT NEEDLE
POSITION ( ) AS THE NEEDLE ASCENDS FROM ITS LOWEST POSITION.
1. TURN THE POWER SWITCH ON AND SELECT

STITCH PATTERN ( ).
NEEDLE
PLATE 2. SET THE ZIGZAG WIDTH AT “0.0” AND TURN THE
POWER SWITCH OFF.
REMOVE THE TOP COVER (SEE PAGE 1).
BOBBIN
HOLDER 3. OPEN THE FACE PLATE.
REMOVE THE PRESSER FOOT, NEEDLE PLATE,
AND BOBBIN HOLDER.
4. TURN THE HANDWHEEL TOWARD YOU UNTIL

THE TIP OF THE HOOK MEETS THE RIGHT SIDE
OF THE NEEDLE.
HEXAGONAL SOCKET 5. LOOSEN THE HEXAGONAL SOCKET SCREW (C).

SCREW (C)
6. MOVE THE NEEDLE BAR TO ADJUST THE
NEEDLE BAR HEIGHT, AND TIGHTEN THE
HEXAGONAL SOCKET SCREW (C). BE CAREFUL
NOT TO TURN THE NEEDLE BAR.
7. ATTACH THE BOBBIN HOLDER, NEEDLE PLATE

AND TOP COVER.
8. CLOSE THE FACE PLATE.
TIP OF HOOK
NEEDLE SIZE 14 HOOK RACE
1.4–1.75 mm
UPPER EDGE OF
NEEDLE EYE
12
CLEARANCE BETWEEN NEEDLE AND ROTARY HOOK
THE CLEARANCE BETWEEN NEEDLE AND THE TIP OF THE ROTARY HOOK (J) SHOULD BE BETWEEN –0.1
AND +0.05 MM
[ADJUSTMENT I]
1. REMOVE THE TOP COVER (SEE PAGE 1) AND
PRESSER FOOT PRESSURE DIAL.
ATTACH MASTER NEEDLE (I).
HEXAGONAL 2. TURN THE POWER SWITCH ON.
HOLE OF NEEDLE PLATE (C)
SOCKET 3. SELECT THE STITCH PATTERN AND ADJUST
SCREW (A) THE ZIGZAG WIDTH AT “7.0”.
AND BOBBIN HOLDER.
5. LOOSEN THE HEXAGONAL SOCKET SCREW (A)
AND ADJUST THE CLEARANCE BETWEEN THE
NEEDLE AND TIP OF ROTARY HOOK (J) BY
NEEDLE BAR MOVING THE NEEDLE BAR SUPPORTER.
SUPPORTER (B) CHECK THE CLEARANCE (D) BETWEEN THE
NEEDLE AND THE EDGE OF NEEDLE PLATE
CLEARANCES (D) HOLE. IF THE CLEARANCES (D) ARE NOT EVEN,
MUST BE EVEN FOLLOW THE PROCEDURE BELOW
[ADJUSTMENT II].
D
[ADJUSTMENT II]
D 1. REMOVE THE BASE COVER AND BED COVER
SETSCREW(E) SETSCREW (G) (SEE PAGE 3).
2. TURN THE POWER SWITCH ON, AND SELECT
THE STITCH PATTERN . ADJUST THE ZIGZAG
WIDTH AT “7.0”,
AND BOBBIN HOLDER.
4. LOOSEN THE SETSCREWS (E) AND (F).
LOOSEN THE SETSCREW (G) JUST ENOUGH
TO MOVE THE HOOK BASE PLATE (H).
5. TURN THE HANDWHEEL TOWARD YOU UNTIL
THE TIP OF HOOK COMES JUST BEHIND THE
MASTER NEEDLE.
ADJUST THE CLEARANCE BETWEEN THE
NEEDLE AND THE TIP OF THE ROTARY HOOK
HOOK BASE SETSCREW(F)
BY MOVING THE HOOK BASE PLATE UP OR
PLATE (H) DOWN, TO WITHIN –0.1 TO +0.05 MM AT THE
LEFT AND RIGHT NEEDLE POSITIONS.
6. TIGHTEN THE SETSCREWS (E), (F) AND (G)
MASTER FIRMLY.
NEEDLE (I) 7. CHECK THE BACKLASH BETWEEN THE HOOK
DRIVE AND LOWER SHAFT GEARS.
SEE PAGE 14 FOR THE ADJUSTMENT.
8. ATTACH THE BASE COVER, BED COVER,
TIP OF HOOK (J)
BOBBIN HOLDER, NEEDLE PLATE AND
–0.10 TO +0.05 mm
PRESSER FOOT.
13
BACKLASH OF HOOK DRIVE AND LOWER SHAFT GEARS
THE GEARS TURNS SMOOTHLY AND ROTARY PLAY OF THE HOOK SHOULD BE 0.8 mm OR LESS WHEN THE
TIP OF HOOK (E) IS WITHIN THE WIDTH OF THE FEED DOG (C) AS SHOWN BELOW.
1. REMOVE THE BASE COVER (REFER TO PAGE 3)
2. REMOVE THE NEEDLE, NEEDLE PLATE AND

BOBBIN HOLDER.
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3. LOOSEN THE HEXAGONAL SOCKET SCREW (D).
4. IF THE BACKLASH IS TOO MUCH, TURN THE

LOWER SHAFT BUSHING IN DIRECTION A.
IF THE BACKLASH IS TOO LITTLE, TURN THE
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LOWER SHAFT BUSHING IN DIRECTION B.
5. TIGHTEN THE HEXAGONAL SOCKET SCREW (D).

LOWER SHAFT BUSHING
6. ATTACH THE NEEDLE, NEEDLE PLATE AND
BOBBIN HOLDER.
7. ATTACH THE BASE COVER.

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HEXAGONAL SOCKET SCREW (D)

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WIDTH OF THE FEED DOG (C)

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TIP OF HOOK (E)
0.8 mm OR LESS
14
FEED DOG HEIGHT
WHEN THE PRESSURE ADJUSTING DIAL IS AT “7” AND THE PRESSER FOOT (A) IS LOWERED, THE HIGHEST
POSITION OF THE FEED DOG SHOULD BE 0.80 TO 0.90 mm FROM THE SURFACE OF THE NEEDLE PLATE.
[ADJUSTMENT I]
1. TURN THE POWER SWITCH ON. ADJUST THE
STITCH LENGTH AT MAXIMUM LENGTH.
TURN THE POWER SWITCH OFF.
2. REMOVE THE BED COVER AND BASE COVER.
3. SET THE PRESSURE ADJUSTING DIAL AT “7”
WITH THE PRESSER FOOT LOWERED.
4. TURN THE HANDWHEEL TOWARD YOU TO
RAISE THE FEED DOG AT ITS HIGHEST POSITION.
4. LOOSEN THE SETSCREW (A).
5. LOOSEN THE NUT.
SETSCREW (B) ADJUST THE FEED DOG HEIGHT TO 0.85 mm BY
SETSCREW (A) SETSCREW (D) HEXAGONAL TURNING THE ADJUSTING SCREW (B).
SOCKET 7. TIGHTEN THE NUT AND SETSCREW (A).
SCREW (I) 8. ATTACH THE BED COVER.
[ADJUSTMENT II]
IF THE FEED DOG IS NOT PARALLEL TO THE
SURFACE OF THE NEEDLE PLATE AT ITS HIGHEST
POSITION, MAKE THE ADJUSTMENT AS FOLLOWS:
* FOR THIS ADJUSTMENT, A HEXAGONAL SOCKET

SCREW 4 x 6 (I), PART NO. 000111108 IS
SETSCREW (A) REQUIRED.
NUT ADJUSTING SCREW (B)
PRESSER FOOT 1. INSERT A HEXAGONAL SOCKET SCREW (I),
PART NO. 000111108 INTO THE THREADED
0.80 – 0.90mm HOLE (C) UNTIL IT STOPS.
2. TURN THE SETSCREW (D) CLOCKWISE TO
LOOSEN IT.
3. TURN THE HEXAGONAL SOCKET SCREW (I)
UNTIL THE FEED DOG IS PARALLEL WITH THE
FEED DOG SURFACE OF SURFACE OF THE NEEDLE PLATE.
NEEDLE PLATE 4. TIGHTEN THE LEFT-HANDED SETSCREW (D).
5. REMOVE THE HEXAGONAL SOCKET SCREW (I).
HEXAGONAL SOCKET SCREW (I) 6. ATTACH THE BED COVER AND BASE COVER.
THREADED HOLE (C)
LEFT-HANDED
SETSCREW (D)
15
UPPER THREAD TENSION
THE UPPER THREAD TENSION SHOULD BE 75–90 GRAMS WHEN PULLING THE THREAD (WHILE POLYESTER
THREAD SIZE 50) AT THE SPEED OF 110 MM/SEC WITH THE TENSION DIAL AT “AUTO” (MAKE SURE THE
FOOT IS LOWERED.)
THREAD TENSION DIAL 1. SET THE THREAD TENSION DIAL (A) TO “AUTO”.

ADJUST THE TENSION BY TURNING THE THREAD
TENSION ADJUSTING SCREW.
THREAD TENSION
ADJUSTING SCREW TO LOOSEN THE TENSION, TURN IT CLOCKWISE.
(IN THE DIRECTION OF “–”)
TO TIGHTEN THE TENSION, TURN IT COUNTER

CLOCKWISE (IN THE DIRECTION OF “+”).
WHITE POLYESTER THREAD SIZE 50
16
THREAD TENSION UNIT REPLACEMENT
SETSCREW (A) [TO REMOVE]
1. OPEN THE FACE COVER.
REMOVE THE TOP COVER.
2. REMOVE SETSCREW (A) AND (B).

REMOVE THE THREAD TENSION UNIT.
[TO ATTACH]
3. REVERSE THE PROCEDURE ABOVE.
CHECK THE THREAD TENSION (SEE PAGE 16).
ADJUST THE THREAD TENSION MECHANISM
(SEE PAGE 18).
SETSCREW (B)
SETSCREW (A)
SETSCREW (B)
17
THREAD TENSION MECHANISM ADJUSTMENT
WHEN THE PRESSER FOOT LIFTER IS RAISED, THE TENSION DISKS SHOULD OPEN APPROXIMATELY 1.0 MM.
WHEN THE PRESSER FOOT IS LOWERED, THE TENSION DISKS SHOULD CLOSE AND THE TENSION RELEASE
PLATE (2) SHOULD BE FREE FROM TENSION.
2. LOWER THE PRESSER LIFTER.
3. ADJUST THE THREAD TENSION DIAL AT “9”.

LOOSEN THE SETSCREW (A).
4. PRESS THE TENSION RELEASE PLATE TO

SETSCREW (A) THE DISK HOLDER.
5. TIGHTEN THE SETSCREW (A).

RAISE THE PRESSER FOOT LIFTER.
MAKE SURE THE TENSION DISKS SHOULD OPEN
9 AT “9” SETTING.
6. LOWER THE PRESSER FOOT LIFTER.

TURN THE THREAD TENSION DIAL “9” TO “0”.
MAKE SURE THE TENSION DISKS DOES NOT
MOVE.
THREAD TENSION DIAL 7. ATTACH THE TOP COVER.

CLOSE THE FACE PLATE.
DISK HOLDER AFTER THIS ADJUSTMENT, CHECK THE THREAD
TENSION (SEE PAGE 16).
TENSION RELEASE PLATE
TENSHON DISKS
18
PRINTED CIRCUIT BOARD “F” REPLACEMENT
[TO REMOVE]
1. REMOVE THE FRONT COVER (SEE PAGE 5).

SETSCREW (A)
2. PULL OUT THE CONNECTOR FROM THE PRINTED
CIRCUIT BOARD A (SEE PAGE 21).
3. REMOVE SETSCRWES (A) AND PRINTED CIRCUIT

BOARD F.
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[TO ATTACH]
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SETSCREW (A)
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PRINTED CIRCUIT BOARD (F)
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19
SETSCREW CONNECTORS CIRCUIT BOARD “A” REPLACEMENT
[TO REMOVE]
1. REMOVE THE FRONT COVER

(SEE PAGE 5).
2. REMOVE THE CONNECTORS (5 PCS) FROM
THE CIRCUIT BOARD A.
REMOVE THE SETSCREWS (3 PCS).
REMOVE THE CIRCUIT BOARD A.
[TO ATTACH]
3. REVERSE THE ABOVE PROCEDURE.
SETSCREW SETSCREW
CIRCUIT
BOARD A
20
CONNECTOR DIAGRAM
REFER TO THIS DIAGRAM FOR LOCATING THE CONNECTOR POSTS TO WHICH EACH CONNECTORS
SHOULD BE CONNECTED.
TO DISCONNECT THE CONNECTORS:

1. GRASP THE CONNECTOR DIRECTLY WITH YOUR FINGERS AND PULL.
DO NOT PULL THE LEAD WIRE, AS THIS MAY DAMAGE THE CONTACT SLEEVE INSIDE THE CONNECTOR.
TO CONNECT THE CONNECTORS:

1. BE SURE THAT THE COLOR OF EACH CONNECTOR CORRESPONDS TO THE COLOR OF THE
CONNECTOR POST ON THE PRINTED CIRCUIT BOARD TO WHICH IT IS CONNECTED.
2. POSITION THE CONNECTOR CORRECTLY, THEN PUSH IT STRAIGHT DOWN UNTIL IT LOCKS IN PLACE.
PRESSER FOOT LIFTER SUPPORT LIFT (WHITE)
TOUCH PANEL (WHITE)

PRINTED CIRCUIT BOARD L2
RIGH-SIDE LAMP (WHITE)
PRINTED CIRCUIT BOARD L1 (BLUE)
BOBBIN WINDER SPINDLE (BLUE)
SLIDE VOLUME (WHITE)
PRINTED CIRCUIT BOARD L2 PRINTED PRINTED CIRCUIT BOARD F (BLACK)
LEFT-SIDE LAMP (YELLOW) CIRCUIT
BOARD A
M LINE SENSOR (RED)
BH SENSOR (BLACK) PROGRAM (BLACK)

FEED MOTOR (BLACK) ZIGZAG STEPPING MOTOR (WHITE)
NEEDLE PLATE MOTOR (RED) NEEDLE PLATE SWITCH (RED)
DC MOTOR (WHITE)
AUTO THREAD CUTTER DROP FEED SWITCH (BROWN)

MOTOR (WHITE) FOOT CONTROL (WHITE)
POWER SWITCH (WHITE)

SOLENOID 1 THREAD TENSION
RELEASE (WHITE)
PHASE SENSOR (BLACK)
TOUCH PANEL LAMP L2
LAMP L1
SLIDE VOLUME
PRINTED CIRCUIT BOARD F
21
NEEDLE THREADER PLATE REPLACEMENT
[TO REMOVE]
1. REMOVE THE FOOT HOLDER.
(FIG.I)
2. PULL OUT THE THREADER PLATE UNIT (A).
PIN (B)
[TO ATTACH]
THREADER PLATE
3. PUSH THE THREADER PLATE UNIT (A) UP TO
UNIT (A)
SNAP IT WITH THE PIN (B) AS SHOWN IN FIG. I.
4. ATTACH THE FOOT HOLDER
[ADJUSTMENT]
THREADER HOOK 5. IF THE THREADER HOOK THRUSTS OR HITS
AGAINST EITHER LEFT OR RIGHT EDGE OF THE
NEEDLE EYE, ADJUST THE POSITION OF THE
(FIG. II) THREADER PLATE.
THREADER PLATE (C)
6. LOOSEN SETSCREW (D) AND ADJUST THE
POSITION OF THE THREADER PLATE (C).
(X)
7. IF THE THREADER HOOK THRUSTS AGAINST
EITHER TOP OR BOTTOM EDGE OF THE NEEDLE
EYE, OR MISSES THE NEEDLE EYE:
REMOVE THE FACE COVER.
(X) VIEW MOVE THE THREADER POSITION SETTING PLATE
SETSCREW (D) (G) UP OR DOWN TO ADJUST THE HOOK
POSITION. THEN TIGHTEN THE SETSCREW (F).
(FIG. III)
THREADER
POSITION
SETTING
PLATE (G)
NEEDLE BAR
HEXAGONAL
SOCKET SCREW (F)
22
THREAD DRAWING LEVER ADJUSTMENT
THE STANDARD HEIGHT OF THE THREAD DRAWING LEVER FROM THE SURFACE OF BOBBIN HOLDER
SHOULD BE THE RANGE OF 5.5 TO 6.0 mm.
THREAD DRAWING LEVER 1. REMOVE THE NEEDLE PLATE.

LOOSEN THE HEXAGONAL NUT.
2. ADJUST THE DISTANCE OF THE LOWER SIDE OF

THREAD DRAWING LEVER FROM THE SURFACE
OF THE HOOK RACE TO 5.5 –6 mm BY MOVING
THE THREAD DRAWING LEVER UP OR DOWN.
VIEW A 3. TIGHTEN THE HEXAGONAL BOLT
4. ATTACH THE NEEDLE PLATE.
VIEW A
THREAD DRAWING LEVER
5.5 – 6 mm
HOOK RACE
HEXAGONAL NUT
23
UPPER FEED DOG ADJUSTMENT (1)
THE CLEARANCE BETWEEN THE UPPER FEED LINK SHAFT AND UPPER FEED LOWER SHAFT SHOULD BE
2.5 mm WHEN ADJUSTING THE DUAL FEED BALANCING DIAL TO “0”.
[TO CHECK]
DUAL FEED BALANCING DIAL
1. TURN THE POWER ON.
SELECT THE STITCH ( ).
2. PRESS THE STITCH LENGTH ADJUSTING KEY.
m
ADJUST THE STITCH LENGTH TO “0”.
TURN THE POWER SWITCH OFF.
3. LOWER THE FEED DOGS.
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4. REMOVE THE MACHINE BASE AND BELT COVER
(SEE PAGE 2 AND 3).
5. CHECK IF THE BED AND UPPER FEED LOWER

SHAFT REAR ARM ARE PARALLEL.
[ADJUSTMENT]
es
VIEW FROM THE BELT COVER SIDE 6. SET THE UPPER FEED ADJUSTING DIAL TO 0.
7. LOOSEN THE SETSCREW (A) SO THE

CLEARANCE BETWEEN THE UPPER FEED LINK
BED SHAFT AND UPPER FEED LOWER SHAFT
SHOULD BE 2.5 mm.
uid
-g
PARALELL TO
2.5 mm
THE BED
all
24
UPPER FEED DOG ADJUSTMENT (2)
THE CLEARANCE BETWEEN THE DUAL FEED FOOT AND UPPER FEED DOG. THE CLEARANCE SHOULD BE
4 mm.
[TO CHECK]
DUAL FEED BALANCING DIAL 1. ATTACH THE DUAL FEED FOOT.
2. SET THE UPPER FEED DOG. TURN THE POWER
SWITCH ON. SELECT THE STITCH ( ).
ADJUST THE STITCH LENGTH TO “0”.
REMOVE THE TOP COVER
5. SET THE UPPER FEED DOG ADJUSTING DIAL TO
“0”.
6. LOWER THE PRESSER FOOT. CHECK THE
CLEARANCE BETWEEN THE DUAL FEED FOOT
AND UPPER FEED DOG. THE CLEARANCE
SHOULD BE 4 mm.
UPPER SHAFT REAR
ARM (UPPER FEED) SETSCREW (A) [ADJUSTMENT]
IF THE CLEARANCE BETWEEN THE DUAL FEED
FOOT AND UPPER FEED DOG IS NOT 4 mm,
FOLLOW THE PROCEDURE BELOW.
7. REMOVE THE TOP COVER.

8. LOOSEN THE SETSCREWS (A).
9. ADJUST THE UPPER SHAFT REAR ARM SO THE
CLEARANCE BETWEEN THE DUAL FEED FOOT
AND UPPER FEED DOG IS 4 mm.
10.ATTACH THE TOP COVER.
UPPER FEED DOG
NEEDLE PLATE FEED DOG
UPPER FEED DOG DUAL FEED FOOT
4 mm
25
UPPER FEED DOG HEIGHT ADJUSTMENT

THE CLEARANCE BETWEEN THE LOWER 1. REMOVE THE FACE PLATE AND TOP COVER.
EDGE OF THE NEEDLE EYE AND THE UPPER
SURFACE OF THE NEEDLE 2. REMOVE THE FRONT BRACKET (UNIT) AND
PLATE SHOULD BE 0.9 mm. NEEDLE BAR SUPPORTER SPRING (SEE PAGE 8).
3. LOOSEN THE SETSCREW (A). INSERT A NARROW

SCREWDRIVER BETWEEN THE BLOCK AND
0.9 mm PRESSER BAR SUPPORTER.
OPEN THE 2 mm CLEARANCE WITH THE
SCREWDRIVER.
4. RAISE THE PRESSER FOOT LIFTER.

ATTACH THE DUAL FEED FOOT.
OPEN THE CLEARANCE
(2 mm)
BLOCK 6. TURN THE POWER SWITCH ON. SELECT THE
STITCH PATTERN ( ).

SET THE STITCH LENGTH TO “0”. TURN OFF THE
POWER SWITCH.
8. TURN THE HANDWHEEL TOWARD YOU

(COUNTERCLOCKWISE). LOWER THE NEEDLE
FROM ITS HIGHEST POSITION AND ADJUST THE
CLEARANE BETWEEN THE LOWER EDGE OF THE
SETSCREW (A) NEEDLE EYE AND THE UPPER SURFACE OF THE
PRESSER BAR NEEDLE PLATE TO 0.9 mm.
LOWER THE
PRESSER FOOT SUPPORTER
9. LOWER THE PRESSER FOOT LIFTER.
LIFTER
10.LOOSEN THE SETSCREW (A) WHILE THE UPPER
FEED DOG PRESSING THE NEEDLE PLATE.
TIGHTEN THE SETSCRW (A) FIRMLY.
11.ATTACH THE FRONT BRACKET (UNIT) AND

NEEDLE BAR SUPPORTER SPRING.
12.ATTACH THE TOP COVER AND THE FACE PLATE.
26
TO REPLACE DRIVING MOTOR
DRIVING MOTOR REPLACEMENT

[TO REMOVE]
1. REMOVE THE FRONT COVER AND BELT COVER.

(SEE PAGE 2 AND 5)
2. REMOVE THE MOTOR BELT.
3. PULL OUT THE CONNECTOR FROM THE CIRCUIT

BOARD A.
4. REMOVE THE 2 SETSCREWS (A) AND PULL OUT

MOTOR BELT THE DRIVING MOTOR.
[TO ATTACH]
5. TIGHTEN THE 2 SETSCREWS (A) SLIGHTLY.
6. ADJUST THE BELT TENSION AND TIGHTEN THE

2 SETSCREWS (A) FIRMLY.
WHEN THE MIDDLE OF THE MOTOR BELT IS
PUSHED WITH A PRESSURE OF 200 g (B), THE
DEFLECTION SHOULD BE 5 mm.
SETSCREW (A)
PRESSURE = 200 G (B)
DEFLECTION = 5 mm
SETSCREW (A)
27
LOWER SHAFT SHIELD PLATE POSITION ADJUSTMENT
WHEN THE MACHINE IS SET FOR ZIGZAG STITCH, THE NEEDLE SHOULD START TO SWING 7.7 TO 8.7 mm
ABOVE THE SURFACE OF THE NEEDLE PLATE.
1 WHILE PRESSING THE NEEDLE UP/DOWN AND
LOCK STITCH BUTTONS, TURN THE POWER
SWITCH ON.
THE LCD SCREEN DISPLAY “FACTORY ADJUST”,
THEN ADJUSTING SCREEN WILL APPEAR.
TURN THE JOG DIAL TO SELECT “07. Phase Check”.
PRESS THE CONFIRM BUTTON (ENTER KEY).
CONFIRM BUTTON (ENTER KEY)
2 TURN THE HANDWHEEL TOWARD YOU TO RAISE
THE NEEDLE AT 8.2 mm ABOVE THE SURFACE OF
THE NEEDLE PLATE.
JOG DIAL
3 REMOVE THE MACHINE BASE AND LOOSEN THE
SETSCREW (A) OF THE LOWER SHAFT SHIELD
PLATE. TURN SHIELD PLATE UNTIL THE SENSOR
SIGNAL CHANGES FROM “--” q TO “BM” w.
4 POSITION THE LOWER SHAFT SHIELD PLATE IN

q THE CENTER OF SLIT OF THE LOWER SHAFT
SENSOR (SEE FIG. I).
TIGHTEN THE SETSCREW (A).
5 ATTACH THE MACHINE BASE.
FIG. I
LOWER SHAFT SHIELD PLATE
NEEDLE #14 EVEN
PRESSER FOOT 7.7 – 8.7 mm

0.5–1.5mm
LOWER SHAFT
SENSOR
SETSCREW (A)
LOWER SHAFT
SENSOR
(ZIGZAG AND
CUTTER)
SENSOR (FEED)
28
CENTER NEEDLE POSITION SENSOR ADJUSTMENT
THE CENTER NEEDLE POSITION SENSOR WILL BE “ON” WHEN THE NEEDLE BAR IS AT CENTERED POSITION
(INITIALIZED).
[TO CHECK]
1. WHILE PRESSING THE NEEDLE UP/DOWN AND
SWITCH ON. THE LCD SCREEN WILL DISPLAY
“FACTORY ADJUST”.
2. TURN THE JOG DIAL TO SELECT “06. Sensor”.
m
PRESS THE CONFIRM BUTTON.
3. TURN THE JOG DIAL TO SELECT “M Line”.

THE NEEDLE POSITION WILL BE INITIALIZED.
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4. THE NEEDLE BAR IS AT CENTER NEEDLE
POSITION (060).
BE SURE THAT “M Line” SIGNAL SHOULD BE “ON”
(FIG.1).
IF NOT, ADJUST THE CENTER NEEDLE POSITION
SENSOR AS FOLLOWS.
es
[ADJUSTMENT]
6. BE SURE THAT THE NEEDLE BAR IS AT

“060” POSITION (CENTER NEEDLE POSITION).
uid
FIG.1 LOOSEN THE SETSCREW.

ADJUST THE SENSOR POSITION BY MOVING THE
SENSOR PLATE IN THE DIRECTION OF ARROWS
SO THAT THE “M Line” SENSOR SHOULD BE “ON”
WHEN THE NEEDLE BAR IS AT “060” POSITION.
TIGHTEN THE SETSCREW.
-g
* BE CAREFUL NOT TO TOUCH THE SENSOR

BOARD WITH A SCREWDRIVER WHILE THIS
ADJUSTMENT.
WHEN THE NEEDLE BAR SUPPORTER IS PUSHED

RIGHT AND LEFT VERY LIGHTLY WITHIN THE
all
RANGE OF PLAY. BE SURE THAT THE “M Line”

SENSOR WILL NOT BE TURNED “OFF”.
SENSOR SETSCREW 7. PRESS THE RIGHT ARROW OF BUTTON.

BOARD BE SURE THAT THE “M Line” SENSOR IS “OFF”
WHEN THE NEEDLE BAR IS AT “044” (LEFT) AND
“076” (RIGHT) POSITION. IF NOT, LOOSEN THE
SETSCREW AND ADJUST THE SENSOR POSITION
AGAIN.
8. ATTACH THE TOP COVER.

TURN OFF THE POWER SWITCH.
9. CLOSE THE FACE PLATE.
29
BH LEVER
SENSOR
BUTTONHOLE LEVER POSITION ADJUSTMENT

SWITCH ON. THE LCD SCREEN WILL DISPLAY
“FACTORY ADJUST”.
2. TURN THE JOG DIAL TO SELECT “06. Sensor”.

BUTTONHOLE 3. OPEN THE FACE PLATE.
LEVER GUIDE (B) LOWER THE BUTTONHOLE LEVER (C).
4. LOOSEN THE SETSCREW (A) AND MOVE THE

SCREW (E) BUTTONHOLE LEVER GUIDE (B) UNTIL THE
SETSCREW DISPLAY SHOWS “ L”
(A)
5. ATTACH THE BUTTONHOLE FOOT (R).
CLEARANCE
(D) 1.6 mm 6. ADJUST THE CLEARANCE OF THE
BUTTONHOLE FOOT TO 1.6 mm (D).
7. LOOSEN THE SCREW (E) UNTIL THE DISPLAY

SHOWS “H”.
8. TIGHTEN THE SCREW (E) UNTIL THE DISPLAY

BUTTONHOLE LEVER (C) JUST CHANGES FROM “H” TO “L”.
9. TURN OFF THE POWER SWITCH.

BUTTONHOLE FOOT (R)
10.CLOSE THE FACE PLATE.
30
PRESSER FOOT
LIFTER SWITCH
EXTRA LIFTED
POSITION
NORMAL UP PRESSER BAR LIFTER SWITCH POSITION

POSITION ADJUSTMENT
SWITCH ON.
LOWERED
POSITION 2. TURN THE JOG DIAL TO SELECT “06. Sensor”.
SETSCREW (A) 3. REMOVE THE TOP COVER (SEE PAGE 1).
SWITCH SET PLATE 4. WHEN THE PRESSER BAR IS AT NORMAL UP

POSITION , THE “FOOT LIFTER” SHOWS “UP”.
WHEN THE PRESSER BAR IS AT LOWERED
POSITION , THE “FOOT LIFTER” SHOWS “DOWN”
WHEN THE PRESSER BAR IS AT EXTRA LIFTED

POSITION , THE “ASSIST LIFT” SHOWS “UP”.
WHEN THE PRESSER BAR IS AT NORMAL UP
POSITION , THE “ASSIST LIFT” SHOWS “DOWN”.
IF NOT, LOOSEN THE SETSCREW (A) AND

ADJUST THE POSITION OF THE SWITCH SET
PLATE.
THE CLEARANCE BETWEEN THE FOOT AND
NEEDLE PLATE SHOULD BE IN THE RANGE OF
PRESSER BAR LIFTER SWITCH 4 TO 5.5 MM WHEN THE “FOOT LIFTER” CHANGES
“UP” TO “DOWN”
6. ATTACH THE TOP COVER PLATE AND FACE

PLATE.
4 – 5.5 mm
31
THREAD CUTTER SENSOR POSITION ADJUSTMENT
WHEN THE THREAD CUTTER MOTOR IS INITIALIZED, THE DISTANCE BETWEEN THE EDGE OF MOVING
CUTTER AND THE END OF THREAD CUTTER PLATE SLIT SHOULD BE IN THE RANGE OF 0.4 TO 1.2 mm.
[TO CHECK]

REMOVE THE BASE COVER, BED COVER AND
FREE-ARM COVER.
SLIDE THE MOVING CUTTER TO THE RIGHT WITH
YOUR FINGER
END OF THREAD CUTTER PLATE SLIT TURN THE POWER SWITCH ON.
THE MOVING CUTTER MOTOR IS INITIALIZED,
AND MOVING CUTTER MOVES TO ITS HOME
0.4 TO 1.2 mm POSITION AUTOMATICALLY.
EDGE OF MOVING CUTTER 2. CHECK THE DISTANCE BETWEEN THE EDGE OF

MOVING CUTTER AND THE END OF THREAD
CUTTER PLATE SLIT.
SENSOR PLATE [ADJUSTMENT]
IF THE DISTANCE IS NOT IN THE RANGE (0.4 to 1.2 mm),

MAKE THE ADJUSTMENT AS FOLLOWS:
3. LOOSEN THE SETSCREW (A).

B
4. ADJUST THE DISTANCE BETWEEN THE EDGE OF
MOVING CUTTER AND THE END OF THREAD
CUTTER SLIT IN THE RANGE OF 0.4 TO 1.2 MM BY
MOVING THE SENSOR PLATE IN THE DIRECTION
C OF (B) OR (C).
5. TIGHTEN THE SETSCREW (A).
SETSCREW (A)
32
SWITCHING POWER SUPPLY REPLACEMENT

[TO REMOVE]
CORD HOLDER
SETSCREW CONNECTOR 1. REMOVE THE TOP COVER, FRONT COVER,
REAR COVER, BELT COVER AND FREE-ARM
COVER.
(SEE PAGE 1, 2, 5 AND 6)
2. PULL OUT THE POWER SWITCH CONNECTOR

(WHITE) FROM THE CIRCUIT BOARD A.
3. PULL OUT THE CONNECTOR FROM THE

SETSCREW
SWITCHING POWER SUPPLY.
4. OPEN THE CORD HOLDER OF THE CORD GUIDE.
5. REMOVE THE SETSCREWS (3 PCS.) TO

REMOVE THE SWITCHING POWER SUPPLY.
[TO ATTACH]
SETSCREW
SWITCHING POWER SUPPLY
33
SOLENOID POSITION ADJUSTMENT
WHEN THE TENSION DISK IS CLOSED, THE CLEARANCE BETWEEN THE PLUNGER AND THE END OF YOKE
SHOULD BE 2.0 mm.
TOP VIEW [ADJUSTMENT]
1. REMOVE THE TOP COVER (SEE PAGE 1)

2. LOOSEN THE SETSCREWS A.
3. ADJUST THE CLEARANCE BETWEEN THE
PLUNGR AND THE YOKE TO 2 mm WITH THE
TENSION DISK CLOSED.
m
4. TIGHTEN THE SETSCREWS A.
[TO CHECK]
.co
SWITCH ON.
TURN THE JOG DIAL TO SELECT “09.SOLENOID”.
SIDE VIEW SETSCREWS A
es
6. PRESS THE CONFIRM BUTTON TO RELEASE THE
THREAD TENSION.
THE LCD WILL DISPLAY “ON”.
MAKE SURE THE NEEDLE THREAD IN THE
TENION DISK CAN BE PULLED WHEN THE
CONFIRM BUTTON IS PRESSED.
uid
7. TURN THE POWER SWITCH OFF.

ATTACH THE TOP COVER.
PLUNGER
2 mm
END OF YOKE
-g
all
34
ADJUSTMENT OF STRETCH STITCH FEED BALANCE
ADJUST THE STRETCH STITCH BALANCE DIAL (C) AT THE SETTING MARK (D).
THE MEASUREMENT OF FIVE OF TEST PATTRENS SHOULD BE IN THE RANGE OF 33 TO 39 mm AS SHOWN IN
FIG. 1.
[TO ADJUST]
STRETCH STITCH SWITCH ON.
BALANCE DIAL (C) THE LCD SCREEN DISPLAY “FACTORY ADJUST”,
SETTING MARK (D) THEN ADJUSTING SCREEN WILL APPEAR.
TURN THE JOG DIAL TO SELECT “08.88888888”.
2. SET THE STRETCH STITCH BALANCE DIAL (C)
AT THE SETTING MARK (D).
3. SEW TEST PATTERNS AND CHECK THE
MEASUREMENT OF FIVE OF THEM.
THE RANGE OF PATTERNS SHOULD BE IN THE
RANGE OF 33 TO 39 MM.
4. IF NOT, REMOVE THE BASE LID (E).
PRESS THE RIGHT ARROW OF BUTTON.
THE ADJUSTING SCREW (F) COMES TO THE
ADJUSTING POSITION.
• TURN THE ADJUSTING SCREW IN THE

DIRECTION OF (A) IF THE MEASUREMENT IS
MORE THAN 39 mm.
• TURN THE ADJUSTING SCREW IN THE
BASE LID (E) DIRECTION OF (B) IF THE MEASUREMENT IS
LESS THAN 33 mm.
(A) (B)
5. PRESS THE RIGHT ARROW OF BUTTON
AND SEW TEST PATTERNS. CHECK THE
ADJUSTING SCREW (F) MEASUREMENT OF FIVE OF THEM.
7. ATTACH THE BASE LID (E).
(B) (A)
33 –
39 mm
35
DIAGNOSIS TEST
NOTE:
1. THE POWER SWITCH MUST BE TURNED OFF WHEN REPLACING PARTS.
2. THE LANGUAGE ON THE LCD IS ENGLISH ONLY.
PREPARATION
1. SHIFT THE BOBBIN WINDER SPINDLE TO THE RIGHT.
2. SLIDE THE DROP FEED LEVER TO THE RIGHT (AWAY FROM YOU) TO RAISE THE FEED DOG.
3. SLIDE THE SPEED ADJUSTING LEVER TO THE LEFT.
4. REMOVE THE PRESSER FOOT AND RAISE THE PRESSER BAR LIFTER (AT NORMAL UP POSITION).
5. SET THE NEEDLE BAR AT THE HIGHEST POSITION.
BEFORE STARTING THE DIAGNOSIS TEST,
CHECK OR REPLACE THE FOLLOWING PART(S) IF NOTHING HAPPENS WHEN THE POWER SWITCH IS
TURNED ON:
1. THE CONNECTORS ARE CONNECTED PROPERLY (REFER TO PAGE 20)

2. REPLACE THE CIRCUIT BOARD A (REFER TO PAGE 19 AND 20)
3. REPLACE THE POWER SUPPLY CORD.
4. REPLACE THE SWITCHING POWER SUPPLY.
WHEN THE SEWING LAMPS (LED LAMPS) DO NOT TURN ON,
1. REPLACE THE LED LAMP.

2. REPLACE THE CIRCUIT BOARD A.
1 TO START THE DIAGNOSIS TEST

SWITCH ON.
2. TURN THE JOG DIAL TO SELECT “03.Self-Check”.
2 3. PRESS THE CONFIRM BUTTON.
36
STEP 1 (LCD DISPLAY)

[FAULTY CONDITION]
[CORRECT CONDITION]
1) LCD DISPLAY AND LED BLINK THE STEP 1 SCREEN DOES NOT
AT 1 SECOND INTERVAL. APPEAR.
2) SEWING LIGHT TURNS ON. LCD OR LED DOES NOT BLINK.
PRESS THE REVERSE STITCH –REMEDY–

BUTTON TO PROCEED TO THE REPLACE CIRCUIT BOARDS
NEXT STEP. F OR A.
STEP 2 (FUNCTION OF BUTTONS)

[CORRECT CONDITION]
EACH TIME A BUTTON OR KEY IS
PRESSED, THE NAME OF THE
BUTTON OR KEY APPEARS ON [FAULTY CONDITION]
THE LCD. THE NAME OF THE BUTTON
PRESS ALL OF THE BUTTONS DOES NOT APPEAR.
AND KEYS ON THE FRONT
COVER. (PRESS THE REVERSE –REMEDY–
STITCH BUTTON AT LAST.) REPLACE CIRCUIT BOARDS F OR
A.
PRESS THE REVERSE STITCH
BUTTON TO PROCEED TO THE
NEXT STEP.
STEP 3 (DETECTING SWITCH) [CORRECT CONDITION]

[FAULTY CONDITION]
(1) BOBBIN WINDING SWITCH (Spool) THE DISPLAY DOES NOT CHANGE
BOBBIN WINDER SPINDLE AT LEFT: OFF OR IS REVERSED.
BOBBIN WINDER SPINDLE AT RIGHT: ON
–REMEDY–
(2) PRESSER BAR LIFTER SWITCH (Foot Lift) ADJUST THE POSITION OF THE
PRESSER FOOT IS EXTRA SWITCHES, REPLACE SWITCHES
LIFTED POSITION:UP OR REPLACE THE CIRCUIT
PRESSER FOOT IS UP POSITION: UP BOARD A.
PRESSER FOOT IS DOWN POSITION: DOWN
(3) EXTRA BAR LIFTER SWITCH (Assist Lift)

PRESSER FOOT IS EXTRA
LIFTED POSITION:UP
PRESSER FOOT IS UP POSITION: DOWN
PRESSER FOOT IS DOWN POSITION: DOWN
(4) CENTER NEEDLE POSITION

SENSOR (M Line)
NEEDLE BAR IS CENTERED: ON
NEEDLE BAR IS NOT CENTERED: OFF
(5) AUTOMATIC PLATE CONVERTER SWITCH

(Needle plate)
AUTOMATIC PLATE CONVERTER IS OPENED: ON
AUTOMATIC PLATE CONVERTER IS CLOSED: OFF
(6) BUTTONHOLE LEVER SWITCH (BH Lever)

BUTTONHOLE LEVER IS AT BACK: H
BUTTONHOLE LEVER IS RELEASED: L
(7) DROP FEED SWITCH (Feed Dog)

LEVER AT THE RIGHT: UP
LEVER AT THE LEFT: DOWN
37
STEP 4 (SPEED CONTROL LEVER

AND FOOT CONTROL)
SLIDE VOLUME [FAULTY CONDITION]
[CORRECT CONDITION] THE DISPLAY DOES NOT CHANGE
MOVE THE SPEED CONTROL OR INDICATES INCORRECT VALUE.
LEVER SLOWLY.
THE DISPLAY SHOWS WHEN THE
LEVER IS: –REMEDY–
AT THE LEFT END: 000-008 REPLACE THE SLIDE VOLUME,
AT THE RIGHT END: 1012-1024 FOOT CONTROL PLUG, CIRCUIT
BOARD A.
FOOT CONTROL
[CORRECT CONDITION]
CONNECT THE FOOT CONTROL
TO THE MACHINE.
THE DISPLAY SHOWS WHEN
FOOT CONTROL IS:
RELEASED: 000–064
FULLY DEPRESSED: 832-955
DISCONNECTED: 956-1024

NEXT STEP.
STEP 5 [CORRECT CONDITION] [FAULTY CONDITION]

(THREAD TENSION RELEASE THREAD THE MACHINE (NEEDLE SOLENOID WILL NOT BE TURNED
SOLENOID) THREAD). LOWER THE PRESSER ON OR THE THRAD CANNOT BE
FOOT. ADJUST THE THREAD PULLED WHEN THE CONFIRM
TENSION DIAL TO “9”. BUTTON IS PRESSED.
PRESS THE CONFIRM BUTTON TO –REMEDY–

RELEASE THE THREAD TENSION. ADJUST THE SOLENOID
THE LCD WILL DISPLAY “ON”. PLUNGER.
MAKE SURE THE THREAD CAN BE
PULLED WHEN THE BUTTON IS
PRESSED.
THE SOLENOID WILL BE OFF
AUTOMATICALLY AFTER 5
SECONDS.

NEXT STEP.
38
STEP 6 (PHASE CHECK)

[FAULTY CONDITION]
1) TURN THE HANDWHEEL TOWARD MOTORS WILL NOT BE
YOU. THE “Phase state” CHANGES INITIALIZED WHEN CONFIRM
“BM”, “–”, “FM” AND “–” IN ORDER. BUTTON IS PRESSED AT BM OR
FM PHASES.
“--” to “BM”
THE DISPLAY SHOWS ERROR.
WHEN THE PHASE STATE IS AT
“BM”, AND CONFIRM BUTTON IS
PRESSED, ZIGZAG WIDTH MOTOR
AND CUTTING MOTOR WILL BE
INITIALIZED.
m
WHEN THE PHASE STATE IS AT –REMEDY–
“FM”, AND CONFIRM BUTTON IS CHECK THE MOTORS IF THEY
PRESSED, FEED MOTOR WILL BE ROTATE SMOOTHLY.
INITIALIZED. REPLACE THE MOTOR.
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REPLACE THE CIRCUIT BOARD A.
NEXT STEP.
es
uid
STEP 7 (DC MOTOR)

[CORRECT CONDITION] [FAULTY CONDITION]
LCD DISPLAYS “DCM”. MACHINE SPEED DOES NOT

PRESS START/STOP BUTTON OR CHANGE.
DEPRESS FOOT CONTROL.
THE MACHINE WILL RUN AT THE –REMEDY–
SPEED SET BY THE SPEED CHECK THE MOTOR BELT
-g
CONTROL LEVER. TENSION. REPLACE THE DC

MOTOR. REPLACE THE PRINTED
PUSH THE BOBBIN WINDER CIRCUIT BOARD A.
SPINDLE TO THE RIGHT.
PRESS START/STOP BUTTON OR
all
DEPRESS FOOT CONTROL.

THE BOBBIN WINDER SPINDLE
WILL RUN AT THE SPEED SET BY
THE SPEED CONTROL LEVER.

BUTTON TO RETURN TO THE
FIRST STEP.
39

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DIAGNOSIS TEST ......................................................................................................... 36-39

SERVICE ACCESS (1)

SETSCREW (C) SETSCREW (D)

SERVICE ACCESS (2)

SERVICE ACCESS (3)

SETSCREW (A) SETSCREW (A)

SETSCREW (B) BASE COVER SETSCREW (B)

SETSCREW (B) SETSCREW (B)

SERVICE ACCESS (4)

HOOK (A) 2. REMOVE THE SETSCREW (A) AND PIN.

FREE-ARM COVER NEEDLE PLATE

SERVICE ACCESS (5)

2. LOOSEN THE SETSCREWS (A), (B), (C), AND (D).

SETSCREW (B) [TO ATTACH]

SERVICE ACCESS (6)

1. REMOVE THE TOP COVER, MACHINE BASE, BASE

2. REMOVE THE SETSCREWS (A) (6 PCS.).

1. OPEN THE FACE PLATE.

3. TIGHTEN THE HEXAGONAL SOCKET SCREW (A).

ECCENTRIC PIN (B) 4. CLOSE THE FACE PLATE.

HOLE OF NEEDLE PLATE

1. ATTACH THE ZIGZAG FOOT A.

2. RAISE THE PRESSER FOOT LIFTER.

3. LOWER THE FEED DOG.

6. REMOVE THE SETSCREWS (B), (C) AND (D).

SETSCREW (G) SETSCREW (F)

9 LOOSEN THE SETSCREW (H) ON THE PRESSER

2. REMOVE THE BLOCK (A). LOWER THE PRESSER

3. RAISE THE PRESSER FOOT. PUSH UP THE

SLOTS FOR FEED DOGS

4. IF THE BLOCK DOES NOT MOVE SMOOTHLY:

SETSCREW (A) 5. ATTACH THE FRONT BRACKET (UNIT).

6. ATTCH THE CARRYING HANDLE SUPPORTER AND

7. ATTACH THE NEEDLE BAR SUPPORTER SPRING.

1. REMOVE THE MACHINE BASE (SEE PAGE 3).

3. SET THE ZIGZAG WIDTH AT “0.0” AND TURN THE

5. TURN THE HANDWHEEL TOWARD YOU TO LOWER

6. LOOSEN THE HEXAGONAL SOCKET SCREWS (A)

8. TURN THE LOWER SHAFT GEAR (C) UNTIL THE

9. TIGHTEN THE HEXAGONAL SOCKET SCREW (A)

10.ATTACH THE BOBBIN HOLDER, NEEDLE PLATE

LOWER SHAFT HEXAGONAL SOCKET 11 ATTACH THE MACHINE BASE.

NEEDLE SIZE 14 TIP OF HOOK

1. TURN THE POWER SWITCH ON AND SELECT

4. TURN THE HANDWHEEL TOWARD YOU UNTIL

HEXAGONAL SOCKET 5. LOOSEN THE HEXAGONAL SOCKET SCREW (C).

7. ATTACH THE BOBBIN HOLDER, NEEDLE PLATE

8. CLOSE THE FACE PLATE.

NEEDLE SIZE 14 HOOK RACE

1. REMOVE THE BASE COVER (REFER TO PAGE 3)

2. REMOVE THE NEEDLE, NEEDLE PLATE AND

4. IF THE BACKLASH IS TOO MUCH, TURN THE

5. TIGHTEN THE HEXAGONAL SOCKET SCREW (D).

7. ATTACH THE BASE COVER.

HEXAGONAL SOCKET SCREW (D)

WIDTH OF THE FEED DOG (C)

TIP OF HOOK (E)

* FOR THIS ADJUSTMENT, A HEXAGONAL SOCKET