Masoneilan *

Condensed
Catalog
Process Control Solutions
• Control Valves
• Smart Valve Positioners
• Liquid Level Transmitters
• Pressure Regulators
•C
 ontrol Equipment
and Accessories

valves.bhge.com
Quality Control Solutions
BHGE's Masoneilan automated process control solutions
are known throughout the world for their quality and
dependability. These solutions, including the Masoneilan
41005 Series Cage-Guided Globe Valve, are part of the
portfolio of Masoneilan valve technology that has helped
customers maintain smooth operations for more than
100 years.

Advanced Digital Technology

SVI provides industry leading control and diagnostic
solutions for all your valve needs. We lead the industry
with non-contact position sense technology and are
well known for simple setup, rugged construction, and
high performance control in critical service valve and
level transmitter applications. SVI* and accomanying
ValVue* diagnostics software works with all major DCS
and plant asset management systems.

Global Customer Service

Our network of service and repair facilities around the
world are ready to meet your needs day and night with
onsite support, spare parts, and equipment maintenance
programs.

2
 The Masoneilan valve heritage: In 1882,
William Mason invented an automatic
steam reducing valve. Today, Masoneilan
valves protect process industry assets
around the world.

Delivering for our customers Enhancing your results

Global Capabilities Automated Sizing and Selection
BHGE's global infrastructure of sales offices, manufacturing BHGE's user-friendly Masoneilan ValSpeQ* program for sizing and
operations, and technical centers of excellence supports our selecting valve solutions are based on current industry standards
worldwide customers throughout the plant’s life cycle. and calculation methods. These tools can significantly reduce
the time needed to accurately specify and configure products so
that you can select and implement the right solutions for your
Field Support Services applications.
The global network of Masoneilan Authorized Repair Centers
(MARC*) and field service technicians offers factory-certified
Resident Engineering
support including OEM components, onsite service , hands-on
Our Resident Engineer Program gives you effective up-front design
training, and post-installation analysis to support your MRO needs
support. It provides onsite technical assistance early in the design
and maximize performance efficiencies. process to help mitigate costly design changes that may happen
late in the project cycle.
Maintenance Management Services
BHGE offers ValvKeep* for managing installed equipment and assets Advanced Process Control and Level Transmitter Technology
throughout your plant. Plant surveys, equipment data, maintenance Masoneilan digital field instruments reduce costs throughout their
schedules, project planning and repair details are all easily managed lifecycle, by simplifying installation and setup, providing industry
using a single interface regardless of valve type or brand. leading control performance, and reducing maintenance and
support. SVI provides high precision HART® and FOUNDATION®
Fieldbus valve positioning for both control valve and Emergency
Genuine OEM Parts Shut Down (ESD) applications. For level transmitter applications,
We know you need us to respond quickly to your requests for the 12400 DLT delivers high precision level output and control
the replacement parts and overhaul services that will keep your improving plant efficiency, performance, and safety.
plants operating and efficient. Our global aftermarket program
meets that critical need for fast responsiveness. Using OEM parts
provides you with refurbished equipment meeting the original
specifications.

Diagnostic Tools and Services

Masoneilan diagnostic tools and services from BHGE improves
process loop performance and reduces unplanned downtime.
Available field diagnostic tools include: ValScope* - diagnostics
for analog valve positioners, ValVue - control valve diagnostic and
configuration tool, and BHGE's premier Valve Lifecycle Management
service which offers online valve diagnostics with no impact to
process control, regardless of valve positioner brand.

3
Masoneilan Control Valves

General Service Corrosive Service

Rotary Products The 36005 Series V-Max* High 31000 Series PFA-Lined
Capacity Control Ball Valve
More than 1 million 35002 Series The 31000 Series is a PFA-lined control valve with
incorporates a patented dual
Camflex* valves have been an eccentric rotary globe plug that features tight
characterized V-Ported ball to
successfully installed in a variety of shut-off capability, low dynamic forces, and control.
offer a unique combination of high
process industries and applications. capacity and turndown capability. This valve offers a solution for aggressive acids
Today’s Masoneilan Camflex II valve Available in ANSI/ISA 75.08.02 (IEC that tend to cause bellows permeation problems in
continues to offer dependability 534-3-2) and ANSI B16.10 short reciprocating designs.
through a concept that remains a pattern face-to-face dimensions, it
standard of excellence for eccentric- offers flexibility to match existing
plug rotary globe control valves. The installations. Three seat types are
standard version includes the EF* available: MN-7 soft seat with class
Seal (Emission Free packing) with VI seat leakage, standard flexible
emissions rated less than 500 ppm
up to 750,000 cycles.
metal seat , and the heavy-duty seat
with class IV shutoff.
Erosive Service

Reciprocating Products The versatile cage-guided 41005 73000 Series 74000 Series
The 21000 Series is a single-ported, Series control valve offers solutions The 73000 Series The 74000 Series is
heavy top-guided globe valve that for demanding applications, such as valve is a sweep- a split-body forged
can handle a wide variety of process high pressure drops, large capacities, angle configuration angle erosion control
control applications. The 21000 and wide temperature ranges. The for throttling erosive valve with captures
Series is available with many optional balanced trim design include options process media. It is trim and continuous
packages including bellows seals for reducing noise and vibration and available with a wide guided fluted plug for
and angle body designs. Trim options for containing cavitation. Various variety of engineered superior stability under
include low-noise, anti-cavitation, balanced-seal options are available trim and body materials harsh conditions with
and soft-seat trims to meet various to meet a wide range of temperature including high nickel, particulate flow.
application requirements. and seat leakage requirements. duplex, titanium,
Lo-dB* cartridges or plates are also ceramic, and tungsten
available to help maintain low outlet carbide alloys.
velocities and downstream noise.
4
Severe Service

49000 Series 72000 Series 77003 Series

The 49000 Series is a large capacity control The 72000 Series family of energy The 77003 Series multi-stage, expanding-
valve with an over-sized body area to house management and low-noise products is area control valve is primarily for high-
multi-stage V-LOG* Energy Management configured for use in compressor anti-surge, pressure compressible fluid or two-phase
trim. The 49000 series can be applied gas-to-flare, and other venting applications applications. It controls under conditions
through a wide range of applications from where high noise attenuation and high flow such as flow-entrained debris, damaging
high-pressure drop, anti-cavitation liquid capacity are required. The 72000 Series is a vibration, and high noise, making it an ideal
designs through low-noise gas and steam fabricated angle valve offering an effective solution for high-pressure, high-temperature,
service. Available in both globe and angle- solution for customers’ specific process flashing hydrocarbon liquid services. Typical
style designs and incorporating the Lo-dB* needs. Custom V-LOG trim options are applications for this design include a range
and V-LOG trims, the 49000 series offers available to address severe, high-expansion from hot high-pressure separator control
a flexible solution to fit high-pressure drop ratio applications. in hydroprocessing applications to gas
applications in any pipe size or process-fluid well-head control in off-shore choke valve
application. applications as well as high-pressure gas
letdown with entrained debris.

78400/18400 Series 79003 Series 84003 Series SteamForm*

The axial flow 78400/18400 Series The 79003 Series is an angle body design The 84003 Series SteamForm steam
LincolnLog* design utilizes a tortuous path developed to use the Variable Resistance conditioning valve is built on a flexible
to distribute pressure drop along the axis of Trim (VRT*) for high-pressure liquid letdown platform to control steam under a full range of
the plug. The axial stages throttle in unison applications. The anti-cavitation VRT trim applications. Configured with a wide variety
as the plug strokes to maintain staging can be configured to match pump flow of trim options, the SteamForm operates
ratios at all lift points. Velocity and pressure curves, allowing steady operation as the from a range of low-pressure, steady-state
drop are controlled, thus reducing cavitation plant is brought up to speed and comes on process steam applications to intermittent,
and the resulting trim damage. This valve is line. The 79003 Series can be enhanced with rapid-response turbine bypass. Built with
highly effective in pump recirculation and a partial-stack design to allow higher flow patented technology, the SteamForm uses high
high-pressure liquid letdown applications, rates as the travel is increased. rangeability spray nozzles and a proprietary
especially for dirty fluid conditions. water injection design for desuperheating,
as well as thermally compensated trim designs
for high temperature cycling in severe steam
installations.
5
Masoneilan Valve & Instrument Technologies

Energy Management Trims

BHGE offers a wide range of Masoneilan solutions to meet customers’ fluid energy requirements.

Drilled-Hole Technology Axial Flow Technology Stacked Plate Technology

The Masoneilan product line includes a wide Axial Flow trims offer multi-stage designs V-LOG* Energy Management Trim is
selection of single-stage and multiple-stage for the control of high-pressure liquids manufactured from a brazed stack of
trims with both balanced and unbalanced without the damaging effects of cavitation, laser-cut plates, each with a series of 90
globe and angle valve configurations. These erosion, and vibration. The unique flow degree turns used to redirect the flow of the
designs, based on drilled-hole technology, design of the LincolnLog develops the process fluid through a high-resistant flow
are only recommended for clean-service required resistance for throttling but also path. Each stage also includes an expansion
applications. Balanced and unbalanced anti- affords ample clearance for the passage and contraction in area for maximum
cavitation options are also available with of large particulate. The optional soft pressure reduction efficiency. Further, each
metal-to-metal seating meeting ANSI Class seat is specifically for boiler feedwater valve body is contoured to account for flow
V shut-off performance. applications and offers long-term Class VI expansion and trim area velocity to manage
shut-off at demanding pressures. Similarly, the total system noise, offering customers a
the 77000 Series is a multi-stage trim with compact energy management control valve.
expanding areas for high-pressure gaseous
applications.

Differential Velocity Technology Variable Resistance Trim (VRT*), consists

BHGE's patented Masoneilan DVD* (Differential Velocity Device) is a highly efficient of a brazed stack of drilled plates which
noise-reduction solution for rotary valves. Building on technology used in turbo-fan jet efficiently channel the flow through multiple
engines, the DVD device utilizes larger diameter outer holes to create a lower velocity turns in a tortuous path configuration. The
annular flow stream around the flow area perimeter. This lower velocity flow stream design is primarily used in high-pressure
reduces noise transmission from the higher velocity inner flow, resulting in lower external drop liquid applications. VRT is typically
noise levels. packaged within standard Masoneilan globe
and angle valve bodies.

6
Fugitive Emissions Control
Masoneilan solutions for reduction of Volatile Organic Chemicals (VOCs) and Hazardous Air Pollutants (HAPs)

EF* (Emission Free) Seal LE* (Low Emission) Packing Bellows Seal
The EF Seal is an emission containment Masoneilan reciprocating control valves can Bellows Seals are offered for applications
feature that is standard on most be equipped with the low emission packing as a hermetic metallic seal for valve
Masoneilan rotary products. This seal systems for compliance up to Class A ISO- stem interfaces providing zero leakage
design can be easily field-retrofitted on any 15848 Helium and Methane performance to atmosphere. Typical applications
existing valve in the field. It is a simple dual levels for both international and US EPA include handling of flammable, toxic, or
O-ring design that has undergone extensive customers. These live-loaded packing explosive fluids where leakage may cause
testing including successful completion of systems maintain a constant sealing force environmentally unsafe conditions. The
750,000 full-stroke cycles without failure. within the packing box, providing low leakage design also includes a leak-off detection
This design offers an extremely cost- performance with minimal field adjustment. port and a redundant packing box for
effective solution for upgrading processes additional safety.
under the guidelines of the various regional
and global emissions reduction regulations.

Advanced Control & Diagnostics

SVI Digital Valve Positioner 12400 Digital Level Transmitter/

SVI provides high performance and robust control delivered in a package that is Controller HART®
simple to use and reliable. The Masoneilan 12400 Series Digital Level
Industry best technologies like environmentally shielded non-contact position Transmitter/Controller (DLT) is a smart
technology, explosion-proof (Ex 'd') rated display and user-interface (no PC/Handheld instrument with HART communication protocol
required), auto calibration, auto tuning makes the SVI the easy choice for most control utilizing proven liquid displacement and torque
valve needs. tube technology. Easy to install and operate, it
is the first torque tube-type level instrument
While capabilities such as advanced control valve diagnostics, integrated position that integrates level transmitter and switch
retransmit and limit switches for valve position feedback, and full interoperability with functions in a single device.
all major DCSs and asset management systems makes the SVI valve positioner the best
solution for all your critical valve needs.

7
Masoneilan Rotary Control Valves

35002 Series
31000 Series 33000 Series
Camflex* II Eccentric
PFA Lined Triple Offset Butterfly
Plug

Sizes: 1” through 16” Sizes: 1” through 3” Sizes: 3” through 48”

(25 through 400 mm) (25 through 80 mm) (25 through 1200 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150 - 600 • Flanged: ANSI 150 • Wafer, Lugged, Double Flanged Short &
• Flangeless: ANSI 150 - 600 UNI-DIN 10 - 16 Long Pattern
UNI-DIN 10 - 100 • ANSI 150 - 600
• Screwed: NPT (1” through 2”) Body Materials:
• Cast iron PFA lined Body Materials:
Body Materials: • Carbon steel
• Carbon steel Actuator: • Stainless steel
• Stainless steel • Model 35 spring-opposed rolling • Duplex
• High nickel alloy diaphragm

Actuators: Trim: Actuator:

• Model 35 spring diaphragm • Eccentric rotary plug • Model 31/32 spring diaphragm
• 70 Series cylinder • Model 33 spring diaphragm
Inherent Characteristic:
Trim: • Linear Trim:
• Eccentric rotary plug • Torqued butterfly
The 31000 Series is a PFA-lined control
valve with an eccentric rotary plug that
Inherent Characteristic:
offers tight shut-off, low dynamic forces, Inherent Characteristic:
• Linear
and control. This valve is suitable for • Equal percentage
hydrofluoric and sulfuric acid applications.
As the original eccentric plug rotary
valve, the 35002 Series Camflex valve The 33000 Series Triple Offset Butterfly
combines quality performance and Valve incorporates new performance
features with an economical design. enhancing operational features, allowing
The Camflex valve offers versatility and for a more simplified manufacturing
broad application. It is now supplied with process. The result is exclusive patented
the EF seal solution to reduce fugitive range of superior performance zero
emissions. leakage bi-directional triple offset butterfly
valves, suitable for extreme pressure/
temperature applications.

8
 37002 Series 39004 Series 36005 Series
Minitork* II High-Performance V-Max* Control Ball
Swing-Through Butterfly Butterfly Valve

Sizes: 2” through 24” Sizes: 3” through 48” Sizes: 1” through 12”

(50 through 600 mm) (80 through 1200 mm) (25 through 300 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections:

• Wafer for mounting between flanges: • Wafer and lug for mounting • Flanged: ANSI 150 - 300
– ANSI 150 - 300 between flanges: ANSI 150 - 600
– UNI-DIN 10 - 40 Body Materials:
Body Materials: • Carbon steel
Body Materials: • Carbon steel • Stainless steel
• Carbon steel • Stainless steel
• Stainless steel Actuators:
• Liners in Buna-N, Viton and Nordel Actuators: • Model 33 spring diaphragm
• Model 33 spring diaphragm • Model 31/32
Actuators: • Model 34 scotch yoke cylinder spring diaphragm
• Model 33 spring diaphragm • 
Model 96/97 pneumatic rack • Model 34 scotch
• Model 35 spring diaphragm and pinion yoke cylinder

Trim: Trim: Trim:

• Low torque butterfly • Double eccentric • Dual characterized,
v-ported segmented ball
Inherent Characteristic: Inherent Characteristic:
• Equal percentage • Equal percentage Inherent Characteristic:
• Equal percentage
The 37002 Series is a control valve used on The 39004 Series is a heavy-duty
large flow rates with low-pressure drop. It is automatic throttling butterfly control The 36005 Series V-Max valve is a high-
available with complete PTFE lining (38002 valve with an eccentric disc for large capacity, control ball valve with a patented
Series) for corrosive fluids applications. flow rates and moderate-pressure dual-characterized, segmented ball design
applications. combining high CV ratings with 500:1
turndown. It is for high viscosity fluid
applications (i.e. pulp and paper industry)
as well as processes requiring high
capacity abilities balanced with accurate
control. Standard features include the
environmental packing (EF seal).

9
Masoneilan Reciprocating Control Valves

10000 Series 21000 Series

Double Seated Globe & Angle 28000 Series VariPak*
Globe Valve Top-Guided Valve Micro-Trim Globe Valve

Sizes: 1” (25 mm) standard

Sizes: 2” through 24” Sizes: 3/4” through 8”
1/2” through 3/4” (15 through
(50 through 600 mm) (20 through 200 mm)
20 mm) available on request

Ratings and Connections: Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150 - 1500 • Flanged: ANSI 150 - 2500 • Flanged: ANSI 150 - 600
UNI-DIN 10 - 250 UNI-DIN 10 - 400
• Flangeless for mounting between flanges:
• Welded: BW or SW • Welded: BW or SW ANSI 150 - 2500
• Screwed: NPT 3/4” through 2” • Screwed: NPT 3/4” through 2” UNI-DIN 10 - 400
(20 through 50 mm) (20 through 50 mm) • Screwed: NPT 1/2” through 1”
(15 through 25 mm)

Body Materials: Body Materials:

• Carbon steel • Carbon steel Body Materials:
• Stainless steel • Stainless steel
• Stainless steel
• Chrome-moly • Monel
• Chrome-moly
• Hastelloy C
• Alloy 20
Actuators: Actuators:
• Model 87/88 multi-spring diaphragm
• Model 87/88 multi-spring diaphragm
• Model 51/52/53 piston cylinder Actuator:
• Cylinder • Integral spring diaphragm

Trims:
Trims: Trims:
• Single seat plug top guided.
• V-port or contoured plug • Full stellite needle plug
• Lo-dB and anti-cavitation trims, single or
• Top and bottom guided double stage are available • Multistep trim available

Inherent Characteristic: Inherent Characteristic: Inherent Characteristic:

• Llinear, quick opening • Linear or equal percentage • Linear
or equal percentage
The 21000 Series control valve is a heavy The 28000 Series Varipak is a compact globe
The 10000 Series is a double-ported top-guided unbalanced design with noise style valve specifically for microflow control.
valve with top and bottom stem attenuation and anti-cavitation trim The VariPak includes an adjustable CV feature
options. It can handle a variety of process between 100 percent and 40 percent that
guiding. This design is suitable for
applications ranging from standard service can meet applications requiring finer control.
high-pressure drop applications where
conditions to more severe applications. It It is available with bellows seal and anti-
dirty fluid conditions exist. The 10000
also includes standard bellows seal and soft cavitation trim options.
Series is widely used in hydrocarbon
seat configurations.
processing applications.

10
 41005 Series Globe & Angle 80000 Series
Cage-Guided Valve 3-Way Diverting or Combining Valve

Sizes: 2” through 24” Sizes: 1” through 10”

(50 through 600 mm) (25 through 250 mm)

Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150 - 2500 • Flanged: ANSI 150 - 600
UNI-DIN 10 - 400 UNI-DIN 10 -100
• Welded: BW or SW • Threaded: NPT 3/4” through 2”
(20 through 50 mm)
• Screwed: NPT 2” (50 mm)
• Welded: BW or SW
ANSI 900 - 2500 on request
Body Materials:
• Carbon steel
Body Materials:
• Stainless steel
• Chrome-moly • Carbon steel
• Stainless steel
• Chrome-moly
Actuators:
• Model 87/88 multi-spring diaphragm
• Model 51/52/53 piston cylinder Actuators:
• Model 87/88 multi-spring diaphragm
• Model 51/52/53 piston cylinder
Trims:
• Balanced cage-guided trim.
• Lo-dB, anti-cavitation and VRT (Variable Resistance Trim), single and Trim:
multiple cages are available • V-port plug

Inherent Characteristic: Inherent Characteristic:

• Linear or equal percentage • Linear

The 41005 Series is a heavy-duty valve design with balanced trim The 80000 Series is a line of three-way control valves for either
configurations. It offers cage guiding for added stability and the versatility
combining or diverting applications. Its key features include high flow
to offer noise attenuation and anti-cavitation solutions. Available
capacities and low-pressure recoveries, resulting in efficient flow
with various balancing seal options including auxiliary pilot design for
control performance.
unmatched high-temperature performance.

11
Masoneilan Angle Erosive Protection Valves

71000 Series 73000 Series

Streamlined Angle Valve Sweep Angle Valve

Sizes: 2” x 3” through 10” x 12” (50 x 80 mm through 250 x 300 mm) Sizes: 1” x 1” through 10” x 12” (25 x 25 mm through 250 x 300 mm)

Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150 - 2500 • Flanged: ANSI 150 - 2500

Body Materials: Body Materials:

• Carbon steel • Carbon steel
• Stainless steel • Stainless steel
• Chrome-moly • Titanium
• Hastelloy
• Others
Actuators:
• Model 87/88 multi-spring diaphragm
• Model 51/52/53 piston cylinder Actuators:
• Model 87/88 multi-spring diaphragm
• Model 51/52/53 piston cylinder
Trim:
• Heavy top plug guiding coupled with a threaded seat ring design to
form an outlet venturi flow path for outlet area protection Trims:
• High capacity single stage
• Reduced port venturi outlet
Inherent Characteristic: • Ceramic and tungsten carbide optional
• Linear

Inherent Characteristic:
The 71000 Series is a modified sweep-angle valve that can reduce fluid • Linear
impingement through the body. This design includes heavy guiding and
durable trim parts to withstand harsh operation.
The 73000 Series control valve can throttle highly erosive, flashing,
Specific applications: and two-phase flows.
• Visbreaker
• Hot hydrocarbon fluid Specific applications:
• Coking applications • Mining
• Coal slurry
• Ash handling
• Hydrocarbon bottoms

12
 74000 Series 75000 Series
Erosion Control Valve Tank-Drain Valve

Sizes: 1” through 8” (25 through 400 mm) Sizes: 1” x 1” through 10” x 12” (25 x 25 mm through 250 x 300 mm)

Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150 - 2500 • Flanged: ANSI 150 - 1500

Body Materials: Body Materials:

• Carbon steel • Stainless steel
• Stainless steel • Titanium
• Chrome-moly • Hastelloy
• Duplex stainless steel • Others

Actuators: Actuator:
• Model 87/88 multi-spring diaphragm • Model 51/52/53 piston cylinder
• Model 51/52/53 piston cylinder
Trims:
Trims: • Single piece stem and plug design with both top and bottom guiding
• Fluted single and multi-stage to eliminate trim vibration at high-pressure drops
• Continuous guided plug
• Ceramic and tungsten carbide optional
Inherent Characteristic:
• Venturi trim to protect valve body
• Linear or contoured

Inherent Characteristic:
The 75000 Series tank drain valve includes a full sweep-angle design
• Linear
and heavy-duty plug design to reduce erosion impact from solids or
debris found in tank bottoms. It is available in 45, 60, and 90 degree-
The 74000 Series is a split-body forged angle erosion control valve with angle configurations.
captured trim and continuous guided fluted plug for superior stability
Specific applications include tank level control and pressure letdown
under harsh conditions with particulate flow.
applications common in reactor or crystallizer tanks.
Specific applications:
• Resid hydro-cracking
• Service with entrained catalyst
• Pressure drops up to 4000 psi

13
Masoneilan Severe Service Control Valves

72000 Series 77003 Series

Multi-Stage Valves 78400/18400 Series
Angle Valve with Lo-dB*
(Angle/Globe) LincolnLog*
and V-LOG* Trim

Sizes: 6” x 8” through 36” x 48” Sizes: 2” x 3” through 8” x 10” Sizes: 1” through 12”
(150 x 200 through 900 x 1200 mm) (50 x 80 through 200 x 250 mm) (25 through 300 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150 - 600 • Flanged: inlet ANSI 900-2500 • Flanged: ANSI 600 - 2500
UNI-DIN 10 - 100 outlet ANSI 900 - 2500 UNI-DIN 100 - 400
up to 600 mm UNI-DIN 150 - 400 • Welded: BW or SW
• Welded: BW • Welded: BW or SW
Body Materials:
Body Materials: • Carbon steel
Body Materials: • Carbon steel • Stainless steel
• Carbon steel • Stainless steel • Chrome-moly
• Stainless steel • Chrome-moly
• Chrome-moly
Actuators:
Actuators: • Model 87/88 multi-spring diaphragm
Actuator: • Model 51/52/53 piston cylinder • Model 51/52/53 piston cylinder
• Model 51/52/53 piston cylinder • Model 87/88 multi-spring diaphragm

Trims:
Trims: Trims:
• Axial flow technology
• Balanced cage guided trim • Axial flow technology
• Multi-stage, cage-guided,
(single or double cage) • Multi-stage trim (expanding
anti-cavitation trim
• Lo-dB and V-LOG trims available area type)
• Class VI available on request
• Anti-cavitation, flashing, de-gassing, and
low noise
Inherent Characteristic: Inherent Characteristic:
• Linear or equal percentage Inherent Characteristic: • Linear
• Linear
The 72000 Series offers precise capacity The 18400 and 78400 Series valve is used in
control while efficiently reducing noise and The 77003 Series multi-stage, expanding-area high-pressure liquid service applications to
outlet velocities using single or multiple control valve is primarily for high-pressure help eliminate cavitation.
cages or V-LOG trim. compressible fluid or two-phase flow
Specific applications:
applications. It controls erosion, de-gassing,
Specific applications: • Boiler feedwater recirculation
and high noise levels.
• compressor antisurge
• flare to atmosphere Specific applications:
• hot separator letdown
• well-head choke

14
 49000 Series
Globe and Angle Style with 79003 Series 84003 Series
Lo-dB* or V-LOG* Trim Angle Style with VRT* Trim SteamForm*

Sizes: 4” through 36” Sizes: 1” through 6” Trim Sizes: 3” through 24” (80 through 600 mm)
(100 through 900 mm) (25 through 150 mm) Pipe Sizes: 3” through 48” (80 through 1200 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150-2500 • Flanged: ANSI 600 - 2500 • Flanged: ANSI 150 - 2500
UNI-DIN 10 - 400 UNI-DIN 100 - 400 UNI-DIN 10 - 400
• Welded: BW • Welded: BW • Welded: BW

Body Materials:
Body Materials: Body Materials:
• Carbon steel
• Carbon steel • Carbon steel
• Stainless steel
• Stainless steel • Chrome-moly
• Chrome-moly
• Chrome-moly
Actuators: Actuators:
• Model 87/88 multi-spring diaphragm Actuators: • Model 87/88 multi-spring diaphragm
• Model 51/52/53 piston cylinder • Model 87/88 multi-spring diaphragm • Model 51/52/53 piston cylinder
• Model 51/52/53 piston cylinder

Trims: Trims:
• Single or double stage Lo-dB and V-LOG Trim: • Single or double stage Lo-dB with optional
energy management trim available in • Multi-stage VRT trim design and VRT diffuser, and V-LOG energy management trim
low noise flow-to-open designs or anti- partial stack design for control over a wide • Available with thermally compensated high
cavitation flow-to-close variety of balanced range of applications temperature trim options for long life in
trim options for Class IV and V shutoff high-cycling environments
• Variety of balanced trim options for Class IV
Inherent Characteristic:
and V shutoff
Inherent Characteristic: • Linear
• Linear or equal percentage Inherent Characteristic:
The 79003 Series valves offers anti-cavitation • Linear or equal percentage
The 49000 Series features enlarged body
service with control over a wide range of
galleries to accommodate up to 36-stages
operating conditions, such as the ramp-up The 84003 Series SteamForm valve
of pressure reduction.
transition of a normal feedwater pump. includes a patented water-injection system
Specific applications include boiler for efficient desuperheating in steam
Specific applications:
feedwater start-up and control, steam conditioning applications.
• Feedwater control
letdown, pump discharge, water reinjection,
• Feedwater pump start-up valve Specific applications:
gas recycle, and vent applications.
• Turbine bypass
• Process steam conditioning

15
Masoneilan Regulators

525/526 Series 535V/535H Series 170-172-173 Series 174 Series

Sizes: ¾” through 4” ¾” through 2” Sizes: ¼” through 2” ½” through 1-1/2”

(20 through 100 mm) (20 through 50 mm) (6 through 50 mm) (15 through 40 mm)

Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150 - 600 • Flanged: ANSI 150 - 600 • Flanged: ANSI 150 - 600 • Screwed: NPT
UNI-DIN 10 -100 UNI-DIN 10 -100 UNI-DIN 10 - 100
• Screwed: NPT • Screwed: NPT • Screwed: NPT
• Welded: SW • Welded: SW
• Welded: BW or SW

Body Materials:
Body Materials: • Carbon steel • Carbon steel
• Carbon steel • Carbon steel • Stainless steel
• Stainless steel • Stainless steel • Chrome-moly
• Chrome-moly • Chrome-moly
Actuator:
Actuator: • Sizes 80 through 515 spring • Integral spring diaphragm
• Model 10900 with spring- • Model 10900 with spring- opposed diaphragm
opposed diaphragm opposed diaphragm
Trim:
Trim:
• Single seat, disc plug • Single seat, disc plug
• Disc plug, double seat • Single seat, disc plug
• Hard (metal) and soft (elastomer) • Elastomer disc for
(535H Series)
seat options tight shutoff

Working Range:
Working Range:
• 0.5 to 330 psi • 0.5 to 330 psi
• 0.035 psi to 667 psi • 1.4 inches W.C. to 8.8 psi
(0.034 to 22.7 bar) (0.034 to 22.7 bar)
(0.0024 to 46 bar) (3.4 mbar to 0.61 bar)

The 525 Series regulators are configured for pressure reduction,

The 170 through 173 Series regulators are a line of pressure reducing
and the 526 Series is for back-pressure applications. They are
and relieving (back-pressure) and differential-pressure regulators for
also available for differential-pressure applications in multiple
industrial liquid, steam, and gas applications.
configurations that can meet various combinations of capacity,
pressure, and temperature requirements. The 174 Series is a low pressure regulator for gas service control. It
is available in both pressure reducing and pressure relieving (back-
The 535V and 535H Series are available in multiple configurations for
pressure) constructions for industrial air and gas applications.
pressure reduction and differential-pressure applications.

16
Masoneilan Level Transmitters/Controllers

12800 Series 12400 Series

Pneumatic Level Transmitter/Controller Digital Level Transmitter/Controller

Range: 14” through 120” Range: 1

 4” through 120”
(355 through 3048 mm) (355 through 3048 mm)

Ratings and Connections: Ratings and Connections:

• Flanged: ANSI 150 - 2500 • Flanged: ANSI 150 - 2500
UNI-DIN 10 - 100 UNI-DIN 10 - 100
• Screwed: NPT-F (1 1/2”, 2”) • Screwed: NPT-F (1 1/2”, 2”)
• Welded
• Welded

Body Materials: Body Materials:

• Carbon steel
• Carbon steel
• Stainless steel
• Stainless steel
• Chrome-moly
• Chrome-moly

Displacer Materials:
Displacer Materials:
• Stainless steel
• Stainless steel • Other materials on request
• Other materials on request
Torque Tube Materials:
Torque Tube Materials: • Inconel
• Inconel • Stainless steel
• Stainless steel • Other materials on request
• Other materials on request
Electronic Instrument:
Action: • HART protocol
• Proportional • 4 - 20 mA signal
• Proportional + reset • ATEX, FM, CSA, JIS, CU TR, CRN, IEC, INMETRO, CCOE, IA, KOSHA,
• Transmitter NEPSI, TAIWAN TS and IEC between main approvals
• Differential gap • SIL2 safety certified
• Optional 2 built-in level switches
• Duplex
• Optional second 4-20 mA output signal

The 12800 Series pneumatic level controllers are used to control and/or
The Masoneilan 12400 Series Instrument is a two-wire loop-powered,
transmit the level in a tank with one or two fluids (interface service).
digital-displacement type level transmitter or controller with HART
The 12800 Series operates according to liquid displacement and torque communication. This high performance instrument is easily set-up and
tube principles. calibrated with either ValVue communication software, EDDL, DTM, a
hand-held communicator, or local pushbuttons and digital display. This
versatility allows the operator to configure, calibrate, and perform other
functions either at the instrument or from the control room.

17
Advanced Smart Instruments

18
 SVI* Advanced Performance SVi1000
Digital Valve Positioner Digital Valve Positioner

Communication / Control Platform: Communication / Control Platform:

• 4-20mA with HART® (SVI II AP) • 4-20mA with HART®
• FOUNDATION® Fieldbus H1 (SVI FF)
Pneumatics:
Pneumatics: • 20 – 100 psi Supply pressure
• 20 – 150 psi Supply pressure • Single-acting
• Single, High Flow Single, or Double-acting
Operating Temperature:
Operating Temperature: • -40ºC to +85ºC
• -40ºC to +85ºC
Materials:
Materials: • Aluminum (painted)
• Aluminum (painted) or Stainless Steel Housing • Composite Polymers and Stainless Steel Pneumatics
• Composite Polymers and Stainless Steel Pneumatics
I/O:
I/O: • 4-20mA output or (2) Configurable Switches
• 4-20mA output (AP only)
Mounting / Feedback:
• (2) Configurable Switches
• Non-Contact magnetic position feedback
• Discrete Input
• Rotary or Linear
• Remote Positioner Sensor Input (Remote Sensor optional)
• Stainless Steel brackets for all Masoneilan and major valve
Mounting / Feedback: brands
• Non-Contact magnetic position feedback • Integrated magnet option for custom mounting
• Rotary or Linear Certifications:
• Stainless Steel brackets for all Masoneilan and major valve brands • Intrinsically safe / Non-Incendive / Limited Energy
• FM, FMc, ATEX, IECEx
Certifications:
• Regional – NEPSI, Taiwan TS, CCOE, CU-TR, AZS, UZ,
• Explosion / Flame / Dust-proof and Intrinsically safe
INMETRO, IA
• FM, FMc, ATEX, IECEx
• Regional – NEPSI, Taiwan TS, CCOE, CU-TR, AZS, UZ, INMETRO, JIS, KOSHA, IA Diagnostics:
• Standard Continuous and Offline Diagnostics/Methods
Diagnostics:
• Standard or Advanced levels available
Configuration / Monitoring Interfaces :
• Continuous, Online, and Offline Diagnostics/Methods
• User-friendly “One button, one function” local interface
Configuration / Monitoring Interfaces : • ValVue* Device Diagnostic and Configuration Tool
• Local Display with Pushbuttons (Optional) • DTM or eDDL – seamless integration into leading asset
• ValVue* Device Diagnostic and Configuration Tool management systems
• DTM or eDDL – seamless integration into leading asset management systems
The SVi1000 is a user-friendly 4-20mA with HART® digital
The Advanced Performance SVI Digital Valve Positioner models offer superior control technology for valve positioner for single-acting pneumatic control valves.
pneumatically actuated valves. Field proven, non-contact magnetic position feedback provides high Leveraging many of the same technologies from the SVI II AP,
precision with extreme reliability in harsh conditions. Mounting brackets for most major valve/actuator the SVi1000 is perfect for those that need a low maintenance
brands and optional Display with Pushbuttons promote quick and easy installation and commissioning. valve positioner, and an ideal candidate for upgrading legacy
Available with either 4-20mA with HART® (SVI II AP) or FOUNDATION® Fieldbus (SVI FF), integration into electro-pneumatic positioners. Designed to be installed
control systems is seamless, especially when paired with ValVue* software. Valve and Positioner health and operational in less than 5 minutes, the SVi1000 is easily
are monitored and analyzed through the various continuous, online, and offline diagnostics, which make through its “One button, one function” local pushbuttons or
the Advanced Performance positioners a perfect selection to increase control valve and plant efficiency. via its powerful DTM interface and ValVue* software.

19
Emergency Shutdown Device
& PST Controller

SVI II ESD
Emergency Shutdown Device and PST
Controller

Communication / Control Platform:

• 24Vdc or 4-20mA Safety function trip signal (SIL3)
• HART® and Switch(Discrete Output) fault annunciation

Pneumatics:
• 20 – 120 psi Supply pressure
• Single-acting

Operating Temperature:
• -40ºC to +85ºC

Materials:
• Aluminum (painted) or Stainless Steel Housing
• Composite Polymers and Stainless Steel Pneumatics

I/O:
• 4-20mA output and discrete Input

Mounting / Feedback:
• Non-Contact magnetic position feedback
• Rotary or Linear
• Stainless Steel brackets for all Masoneilan and major valve brands

Certifications:
• Explosion / Flame / Dust-proof and Intrinsically safe
• FM, CSA, ATEX, IECEx
• Regional – NEPSI, Taiwan TS, CCOE, CU-TR, AZS, UZ, INMETRO, JIS, KOSHA, IA

Diagnostics:
• Partial Stroke Testing (PST)

Configuration / Monitoring Interfaces:

• Local Display with Pushbuttons
• ValVue* ESD Device Diagnostic and Configuration Tool
• DTM or eDDL – seamless integration into leading asset management systems

The SVI II ESD is a SIL3 capable partial stroke test controller and emergency
shutdown device. Its safety and PST function are independent of each other,
allowing the device to respond to a safety function while a test is active. It can
capture two shutdown events and allow continuous HART communications
during a trip facilitating local panel annunciation using the built in discrete
outputs. The SVI II ESD automatically captures and stores the PST results in its
non-volatile memory while Valvue ESD software regularly interfaces and updates
its database with PST and full stroke data.

20
Masoneilan Stand Alone
or Integrated Softwares

ValVue* 3
Device Diagnostics & Valve Lifecycle Management by BHGE
Configuration Tool

Key Features: BHGE provides complete valve lifecycle management (VLM)

• Common interface for all instruments solution from initial setup/commissioning through
• Time stamped Audit Trail provides full documentation of all turnaround/outage support. Utilizing BHGE's extensive
changes managed by the application valve experience, valve optimized tools, and local service
• Automatic device monitoring with NAMUR 107 teams help Reliability and Maintenance managers:
compliant alerts • Prioritize valve maintenance activities
• Provide specific task authorization with user level
access control • Identify opportunities for process optimization
• Easy PDF Report generation • Simplify troubleshooting activities
• Optimize valve spares inventory
Benefits: During plant operations, VLM service subscribers receive
• Automates standard device commissioning steps with valve fleet health reports detailing which valves need to be
Sequencer to get more done, consistently and accurately slotted for repair BEFORE they impact process operations.
• Enables easy compliance validation for audit reports Similarly, VLM reports can be used to plan valve overhaul
• Enhances security by requiring user authentication operations during outages providing information to overhaul
• Shorter training cycles by using the same basic interface for valves based on operating condition rather than time based
all field devices techniques reducing valves repaired by as much as 50%.
These services are often provided with no additional
ValVue 3 is compatible with: hardware required, regardless of valve/positioner brand.
• SVI II AP • SVI II ESD
• DLT 12400 Unlock the hidden power of your digital invest with BHGE
• SVi 1000
• DLT 12300 Valve Lifecycle Management Services.
• SVI FF
ValVue 3 supports the following connections:
• Hart Modem • wirelessHART® gateways
• FF Modem • Emerson AMS OPC
• HART® Multiplexors
Masoneilan additionally offers fully interoperable DTMs for
host integration in the following systems:
• Yokogawa PRM v3.04+
• Honeywell FDM v400+
• Schneider Electric Foxboro FDM
• Emerson AMS v12.5+
• Rockwell Automation FactoryTalk v2.31+
• ABB 800xA v5+
ValVue 3 is a powerful and user-friendly interface designed
for set-up, configuration, and diagnostics of Masoneilan
instruments. ValVue improves Maintenance team efficiency
by automating set up, calibration, and diagnostics procedures
which is particularly helpful during plant outages.

21
Masoneilan Instrumentation

Model 4411
4700/4800 Series
Electro-Pneumatic
Pneumatic & Electro-Pneumatic Positioner
Transducer

Control Signals:
4700/4800P 4700/4800E
• 3-15 psig • 4-20mA Output capacity:
• 6-30 psig • 12 scfm (20.4 Nm3/h)

Pneumatics:
4700/4800P 4700/4800E
• Direct • Direct Signals:
• Reverse • 100 psi maximum supply pressure • Input: 4 - 20 mA (100 mA max)
• 100 psi maximum supply pressure • Output: 3 - 15 psig, 6 - 30 psig

Operating Temperature:
• -40ºC to +85ºC
Certification:
Materials: • Explosion proof and intrinsically safe
• Aluminum (painted) housing enclosure rating per IP 66 and NEMA X
• Stainless Steel Pneumatics

Mounting / Feedback:
• Integrated position feedback
• Rotary or Linear cam settings
• Stainless Steel brackets for all Masoneilan and major valve brands
The 4411 I/P is manufactured with Reedex™
Certifications: digital-micro valve technology for fast
• Explosion proof and Intrinsically safe response. It is not sensitive to vibration.
• North America, Canada, ATEX • Low air consumption
• Regional – CCOE, CU-TR, INMETRO, IA, UA TR • Adjustable tight shut-off feature

The model 4700/4800P and 4700/4800E are control valve positioners that use a precision
feedback cam for accurate positioning, fast response, and customized control characteristics.
These positioners can be used with either rotary or liner actuators in applications where only
pneumatic or 4-20mA control signals exist.

22
 496 Series 78 Series BR200/BR400
Position Switches and Air Filter Regulator High Capacity Volume
Transmitters1 and Air Lock Up Valves1 Booster Relays1

Configurations: Air Filter Regulator Model 78-40: Input/Output Ratio:

• Electromechanical Limit Switch: • Inlet pressure rating: 210 psi • 1:1
- quantity 1 or 2 • Pressure set range : 5-100 psi
- single or double pole • Filter: Polyethylene (5µm) Maximum Supply/Signal Pressure:
- double throw • Temperature range: -40ºC to 83ºC, • 150 psi
• Inductive Proximity Detector Switch: option for -50ºC to 60ºC or 0 to 100ºC
- quantity 1 or 2
The Model 78-40 air filter regulators Temperature range:
• Potentiometric Position Transmitter
are compact, lightweight, high • -30°C to +83°C, option for -50°C to
• Opto-Electronics Position Transmitter
performance pressure reducing +60°C or 0°C to +100°C
valves. They are used primarily for
Certifications:
supplying a stable source of air to Maximum Cv BR200:
• Explosion-proof / Intrinsically safe
process control equipment, such as • Supply: 1.2
• North America, Canada, ATEX
control valve positioners and current • Exhaust: 1.2
• Regional – NEPSI / Taiwan TS,
to pneumatic transducers. These Maximum Cv BR400:
CCOE, CU-TR / AZ, UA, KOSHA, IA
regulators are externally adjustable • Supply: 2.6
for fine tuning and include a locking • Exhaust: 2.4
The 496 Series instrumentation can feature for maintaining output
be configured as electro-mechanical pressure at the desired level. The
switches, proximity switches, or Model BR200 and BR400 pneumatic
compact design is easy to mount
position transmitters. These devices booster relays offer high capacity
onto a range of equipment using
offer high resistance to vibration and air volume boost for faster, dynamic
various methods and orientations.
electrical interference for reliable control valve system response. These
valve-mounted performance. Transfer/Lock Up Valves Model 78-80: devices feature a 1:1 input-to-output
• Transfer valve pressure: 250 psi ratio with a maximum supply and
Mechanical and electrical components • Max signal pressure: 150 psi signal pressure of 150 psi. The BR200
can operate in harsh environments • Temperature range: -30ºC to 83ºC and BR400 also include an integrated
and are approved for use with various internal bypass valve for sensitivity
hazardous area ratings in most Version 78-80S: Version 78-80H:
• Cv In to Out: 0.8 • Cv In to Out: 4.5 adjustment and dynamic response
countries. optimization. These devices also
• Cv Out to Ex: 1.3 • Cv Out to Ex: 5.0
have integrated filters in both the
The Model 78-80 transfer valve is supply and signal ports and are
used to switch the air flow from one configured using stainless steel
port to another, when the signal components and corrosion resistant
pressure becomes lower than the finishes for a robust and reliable
set pressure in case of the air failure. assembly.
The 3-way transfer valve can be also
used as the lockup valve by plugging
off the exhaust port. The lockup valve
is used to lock the control valve in
its last position (Air-Failure-Lock)
by confining the air pressure in the
actuator, when the signal pressure
becomes lower than the set pressure
in case of the air failure. When the
failed air pressure is recovered above
the set pressure, the locked position
is released and the control valve will
go back to the normal operation.

23
Note 1: Optional Stainless Steel housings available for marine offshore applications.
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valves.bhge.com

*Denotes a trademark of Baker Hughes, a GE company LLC.

Other company names and product names used in this document are the registered trademarks or
trademarks of their respective owners.

© 2019 Baker Hughes, a GE company LLC - All rights reserved.

Baker Hughes reserves the right to make changes in specifications and features shown herein, or
discontinue the product described at any time without notice or obligation. Contact your BHGE
representative for the most current information. The Baker Hughes logo is a trademark of Baker Hughes, a
GE company. The GE Monogram is a trademark of the General Electric Company.

GEA18714C 01/2019