PPPL-NPD-QSP-02 - Initial Part Control

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PARAMOUNT POLYMERS PVT LTD

Doc. No.: PPPL/DEV/QSP/02


Quality System Procedure Page 1 of 4 Rev No :00 Date (Rev.): 04.04.19

Subject: Initial Part Control

1.0 TITLE : Process for Initial Part Control

2.0 PURPOSE : To effectively monitor, necessary control to produce Initial Part.

3.0 DEFINATION : Initial part is defined as the part manufactured before


PPAP approval. This part is manufactured as per pre-launch control plan.

4.0 SCOPE : Applicable to all products which are under following condition:
1) New Product Development 4) Material Change
2) Engineering Change 5) Machine Change
3) Mold Duplication

5.0 OBJECTIVE: Safe guard the customer from Defect.

6.0 INPUT : Pre-launch Control Plan.


PROCESS RESPONSIBILITY

At First operation stage produced Initial NPD Engineer &


trial part kept in tray with IPC Prod Supervisor
Identification Tag

NPD Engineer
Initial trial Part dimensionally
checked 1 nos each cavity as per
Inspection report

If dimensionally Initial trial Parts


found ok then do 100 % Visual
inspection to all produced Initial Production
trial parts and if dimensionally Supervisor
Initial trial parts are not ok then do
necessary correction , next Initial
trial part will be produced after
correction.

NPD Engineer
First operation observed ok Initial
trial part give to next operation , not
ok parts will be identified with red
tag & details of rejection, kept this
part to rejection area then scrap this
part.
PARAMOUNT POLYMERS PVT LTD
Doc. No.: PPPL/DEV/QSP/02
Quality System Procedure Page 2 of 4 Rev No :00 Date (Rev.): 04.04.19

Subject: Initial Part Control

Follow same above process in


next operation. After completion
of all operations carried out NPD Engineer
layout inspection as per
customer defined quantity , if
customer not defined qty then
per cavity 3 Initial trial part
must be checked.

After completion of layout


Inspection ,submit 3 Initial trial NPD Engineer
parts per cavity or as per customer
defined quantity to customer.

Along with Initial trial part


submit following Document:-
1)Invoice / Challan
2) Layout Inspection report
3) Marked up drawing NPD Engineer
4) Test Certificate (If req)
5) Special Process report
6) Any other customer required
doc.

After Initial trial part submission NPD Engineer


remaining parts moves to Development
part storage area, In this area kept ok
part & reject part separately.

Keep this sample in storage area with


NPD Engineer
traceability up to PSW approval, Whenever
& CFT
PSW approval received after that ok part
gives to next process and rejected part to be
scrapped.
PARAMOUNT POLYMERS PVT LTD
Doc. No.: PPPL/DEV/QSP/02
Quality System Procedure Page 3 of 4 Rev No :00 Date (Rev.): 04.04.19

Subject: Initial Part Control

If Initial trial part Approved then proceed NPD Engineer


for PPAP lot, If rejected then again repeat & CFT
same procedure.

In 4M Change & Abnormal situation if Production &


customer Approval required that time Quality HOD &
produced part consider as a Initial trial CFT
part, for that part follow above process

Cross References :

Sr. Doc./ Record Description Reference No.


No.
1 Sample Submission Report PPPL/QA/F/36

2 Dev problems action plan PPPL/NPD/F/11

3 Identification TAG --

Prepared by Approved by

MR GM(O)

MASTER COPY

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