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    PPPL-NPD-QSP-02 - Initial Part Control

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    PPPL-NPD-QSP-02 - Initial Part Control

    Uploaded by

    cghodake1
    12 views3 pages

    Original Title

    PPPL-NPD-QSP-02- Initial Part Control

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    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
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    Download as doc, pdf, or txt
    12 views3 pages

    PPPL-NPD-QSP-02 - Initial Part Control

    Uploaded by

    cghodake1

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    PARAMOUNT POLYMERS PVT LTD

    Doc. No.: PPPL/DEV/QSP/02


    Quality System Procedure Page 1 of 4 Rev No :00 Date (Rev.): 04.04.19

    Subject: Initial Part Control

    1.0 TITLE : Process for Initial Part Control

    2.0 PURPOSE : To effectively monitor, necessary control to produce Initial Part.

    3.0 DEFINATION : Initial part is defined as the part manufactured before


    PPAP approval. This part is manufactured as per pre-launch control plan.

    4.0 SCOPE : Applicable to all products which are under following condition:
    1) New Product Development 4) Material Change
    2) Engineering Change 5) Machine Change
    3) Mold Duplication

    5.0 OBJECTIVE: Safe guard the customer from Defect.

    6.0 INPUT : Pre-launch Control Plan.


    PROCESS RESPONSIBILITY

    At First operation stage produced Initial NPD Engineer &


    trial part kept in tray with IPC Prod Supervisor
    Identification Tag

    NPD Engineer
    Initial trial Part dimensionally
    checked 1 nos each cavity as per
    Inspection report

    If dimensionally Initial trial Parts


    found ok then do 100 % Visual
    inspection to all produced Initial Production
    trial parts and if dimensionally Supervisor
    Initial trial parts are not ok then do
    necessary correction , next Initial
    trial part will be produced after
    correction.

    NPD Engineer
    First operation observed ok Initial
    trial part give to next operation , not
    ok parts will be identified with red
    tag & details of rejection, kept this
    part to rejection area then scrap this
    part.
    PARAMOUNT POLYMERS PVT LTD
    Doc. No.: PPPL/DEV/QSP/02
    Quality System Procedure Page 2 of 4 Rev No :00 Date (Rev.): 04.04.19

    Subject: Initial Part Control

    Follow same above process in


    next operation. After completion
    of all operations carried out NPD Engineer
    layout inspection as per
    customer defined quantity , if
    customer not defined qty then
    per cavity 3 Initial trial part
    must be checked.

    After completion of layout


    Inspection ,submit 3 Initial trial NPD Engineer
    parts per cavity or as per customer
    defined quantity to customer.

    Along with Initial trial part


    submit following Document:-
    1)Invoice / Challan
    2) Layout Inspection report
    3) Marked up drawing NPD Engineer
    4) Test Certificate (If req)
    5) Special Process report
    6) Any other customer required
    doc.

    After Initial trial part submission NPD Engineer


    remaining parts moves to Development
    part storage area, In this area kept ok
    part & reject part separately.

    Keep this sample in storage area with


    NPD Engineer
    traceability up to PSW approval, Whenever
    & CFT
    PSW approval received after that ok part
    gives to next process and rejected part to be
    scrapped.
    PARAMOUNT POLYMERS PVT LTD
    Doc. No.: PPPL/DEV/QSP/02
    Quality System Procedure Page 3 of 4 Rev No :00 Date (Rev.): 04.04.19

    Subject: Initial Part Control

    If Initial trial part Approved then proceed NPD Engineer


    for PPAP lot, If rejected then again repeat & CFT
    same procedure.

    In 4M Change & Abnormal situation if Production &


    customer Approval required that time Quality HOD &
    produced part consider as a Initial trial CFT
    part, for that part follow above process

    Cross References :

    Sr. Doc./ Record Description Reference No.


    No.
    1 Sample Submission Report PPPL/QA/F/36

    2 Dev problems action plan PPPL/NPD/F/11

    3 Identification TAG --

    Prepared by Approved by

    MR GM(O)

    MASTER COPY

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