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Inst Cabeza

The document provides instructions for removing and installing a cylinder head assembly for a 3406 spark ignited engine. It details the specific steps, including removing various components, cleaning surfaces, applying sealants, tightening bolts in a specific sequence and order, adjusting valves, and reinstalling removed components.

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arturoagui
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Download as PDF, TXT or read online on Scribd
53 views

Inst Cabeza

The document provides instructions for removing and installing a cylinder head assembly for a 3406 spark ignited engine. It details the specific steps, including removing various components, cleaning surfaces, applying sealants, tightening bolts in a specific sequence and order, adjusting valves, and reinstalling removed components.

Uploaded by

arturoagui
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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G3406 Generator Set KAR00001-UP(SEBP3443 - 35) - Documentación Page 1 of 3

Pantalla anterior

Bienvenido: p230jcc1

Producto: GENERATOR SET


Modelo: G3406 GENERATOR SET KAR
Configuración: G3406 Generator Set KAR00001-UP

Desarmado y Armado
3406 SPARK IGNITED ENGINE
Número de medio -SENR3867-00 Fecha de publicación -01/09/1992 Fecha de actualización -08/09/2014

SENR38670033

Cylinder Head Assembly


SMCS - 1100-010

Remove & Install Cylinder Head Assembly


Start By:

a. remove exhaust manifold

b. remove water temperature regulator

c. remove rocker arms and shaft assemblies

d. remove push rods, bridge assemblies and tube adapter assemblies

e. remove temperature sensor

1. Remove bolts (1) that hold plate (2) and remove plate.

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G3406 Generator Set KAR00001-UP(SEBP3443 - 35) - Documentación Page 2 of 3

2. Remove bolts (3) and (4) that hold the cylinder head to the cylinder block.

3. Fasten a hoist, and remove the cylinder head assembly with or without the intake manifold. The
weight of the cylinder head assembly is approximately 135 Kg (300 lb).

4. Remove the gasket, seals (5) and O-ring seals (6) from the spacer plate.

NOTE: The following steps are for the installation of the cylinder head assembly.

NOTE: Be sure a new gasket has been installed between the spacer plate and the cylinder block. See
the topic, Remove and Install Spacer Plate.

5. Thoroughly clean the spacer plate and the bottom surface of the cylinder head assembly. Install a
new head gasket, new seals (5) and two O-ring seals (6).

6. Fasten a hoist and put the cylinder head assembly in position on the cylinder block.

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G3406 Generator Set KAR00001-UP(SEBP3443 - 35) - Documentación Page 3 of 3

7. Large bolts (3/4 in). Put 6V4876 Molycoat on bolt threads and between washer, also under side of
bolt heads. Put clean engine oil on the threads of the cylinder head bolts. Install the cylinder head
bolts and washers. Tighten the bolts in the sequence shown.

a. Tighten bolts in number sequence 1 through 20 to a torque of 270 ± 25 N·m (200 ± 18 lb ft).

b. Tighten bolts in number sequence 1 through 20 to a torque of 450 ± 45 N·m (330 ± 33 lb ft).

c. Tighten bolts in number sequence 1 through 20 again to a torque of 450 ± 45 N·m (330 ± 33 lb ft)
by hand.

d. Install the rocker arm, shaft assemblies and push rods.

e. Tighten bolts in number sequence 21 through 26 to a torque of 270 ± 25 (200 ± 18 lb ft).

f. Tighten bolts in number sequence 21 through 26 to a torque of 450 ± 45 N·m (330 ± 33 lb ft).

g. Tighten bolts in number sequence 21 through 26 again to a torque of 450 ± 45 N·m (330 ± 33 lb ft)
by hand.

h. Tighten the twelve small bolts to 45 ± 7 N·m (33 ±5 lb ft).

i. Tighten the 3/8 inch bolts to a torque of 45 ± 7 N·m (33 ± 5 lb ft).

NOTE: If the studs for the exhaust manifold were removed, install new studs, and tighten them to a
torque of 30 ± 5 N·m (22 ± 4 lb ft).

8. Make an adjustment to the valves to have a clearance of 0.38 mm (.015 in) for intake and 1.02 mm
(.040 in) for the exhaust. Tighten the locknuts for the valve adjustment screws to a torque of 30 ± 4
N·m (22 ± 3 lb ft).

9. Install plate (2).

End By:

a. install exhaust manifold

b. install water temperature regulator

c. install push rods, bridge assemblies and tube adapter assemblies

d. install rocker arms and shaft assemblies

e. install temperature sensor

Copyright 1993 - 2018 Caterpillar Inc. Fri Mar 2 14:03:03 CST 2018
Todos los derechos reservados. p230jcc1
Red privada para licenciados del SIS.

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