Rocker Arm Buminata

7/17/2019 3412C Industrial Engine 38S16484-UP(SEBP2746 - 60) - Documentation
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Product: ENGINE - MACHINE
Model: 3412 ENGINE - MACHINE 38S19152
Configuration: 3412C Industrial Engine 38S16484-UP
Disassembly and Assembly

3408C & 3412C INDUSTRIAL ENGINES
Media Number -SENR1084-00 Publication Date -20/06/1996 Date Updated -24/08/2018
SENR10840007
Rocker Shaft Assembly

SMCS - 1102-011; 1102-012; 1102-015; 1102-016
Remove Rocker Shaft Assembly
Start By:
a. remove valve covers
NOTE: The removal & installation of the rocker shaft assembly on the 3408 and 3412 Industrial Engines are
similar so only one will be shown.
1. Use Tool (A) to disconnect three adapters (4) and (5).
2. Remove three nuts (2) and locknuts (3).
3. Remove three fuel lines (1).
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4. Remove the cover from the flywheel housing and install Tool (B). Use Tool (B) to turn the crankshaft to
release any pressure against the rocker arms.
5. Use Tool (C) to move the rocker arms away from push rods (6) far enough so the push rods can be removed.
6. Put identification on valve bridges (9) as to their location for correct installation. Remove valve bridges (9).
7. Remove bolts (7) and rocker shaft assembly (8).
Install Rocker Shaft Assembly
1. Put rocker shaft assembly (8) in position.
2. Put 4C-5593 Anti-Sieze Compound on the threads of bolts (7). Install bolts (7).
3408 Engine Shown
3. Use the following procedure to tighten bolts (7) on the 3408 engine.
a. Tighten bolts 1 through 4 in numerical sequence to 280 ± 27 N·m (210 ± 20 lb ft).
b. Tighten bolts 1 through 4 in numerical sequence to 440 ± 20 N·m (320 ± 15 lb ft).
c. Tighten bolts 1 through 4 again in numerical sequence to 440 ± 20 N·m (320 ± 15 lb ft).
3412 Engine Shown
4. Use the following procedure to tighten bolts (7) on the 3412 Engine.
a. Tighten bolts 1 through 6 in numerical sequence to 280 ± 27 N·m (210 ± 20 lb ft).
b. Tighten bolts 1 through 6 in numerical sequence to 440 ± 20 N·m (345 ± 15 lb ft).
c. Tighten bolts 1 through 6 again in numerical sequence to 440 ± 20 N·m (345 ± 15 lb ft).
5. Put clean engine oil on the valve bridge dowels. Install valve bridges (9) in their original positions on the
engine.
7. Use Tool (A) to make sure there will be no pressure against push rod (6) and rocker arm (10). Use Tool (B) to
pull rocker arm (10) away from push rod (6). Put push rod (6) in position under the rocker arm. If the rocker arm
can not be moved enough to put the push rod in position, turn the crankshaft with Tool (A).
8. Make an adjustment of the valves to have a clearance of .038 mm (.015 in) for intake and 0.76 mm (.030 in)
for exhaust. See the topic "Valve Clearance Setting" in Testing & Adjusting.
9. Make sure the O-ring seal is in position on the adapter. Put clean engine oil on the O-ring seal. Put adapters
(4) and (5) with fuel lines (1) in position in the valve cover base.
10. Install locknuts (3) and nut (2). Tighten locknuts (3) to a torque of 30 ± 7 N·m (22 ± 5 lb ft). Tighten nut (2)
to a torque of 41 ± 7 N·m (30 ± 5 lb ft).
11. Use Tool (C) to tighten adapters (4) and (5) to a torque of 41 ± 7 N·m (30 ± 5 lb ft).
End By:
a. install valve cover
Disassemble Rocker Shaft Assembly
Start By:
a. remove rocker shaft assembly
1. Remove retainer (3), washers (2) and rocker arm (4) from the rocker shaft assembly.
2. Make sure dowel (1) is free of oil.
3. Put Tool (A) in position on dowel (1). Pull rocker arm (6) away from bracket assembly (5). Remove the dowel
with Tool (A). Remove bracket assembly (5).
4. Remove rocker arms (9), spring (8) and brackets (7). Use Tool (A) to remove the dowel that holds bracket
assembly (6) on the rocker shaft.
5. Remove nuts (10) and screws (11) from the rocket arms if a replacement is necessary.
6. Remove plug (12) from rocker shaft (13) if a replacement is necessary.
Assemble Rocker Shaft Assembly

NOTE: Make sure all the parts of the rocker shaft assembly are clean before assembly.
1. Install plug (1) in the end of rocker shaft (2). Install the plug to a depth of 12.7 ± 1.0 mm (.50 ± .04 in) from
the end of the shaft.
2. Do Step 1 again for the plug in the other end of the shaft.
3. Install screws (4) and nuts (3) on each of the rocker arms.
4. Put the retainer, the original washers and rocker arm (8) in position on the rocker shaft. Put bracket assembly
(5) in position on the shaft so that the hole in the bracket assembly is in alignment with the larger hole in the
shaft.
5. Install the dowel that holds the bracket assembly in place.
6. Install the rest of the rocker arms, springs (9) and brackets (6). Push rocker arm (7) to the left of the large hole
(10). Install the other bracket assembly. Make sure hole (12) in the bracket assembly is in alignment with hole
(10).
7. Install dowel (11) through the bracket assembly and into hole (10).
8. Dowel (11) must be installed so that dimension (X) is 12.7 ± 1 mm (.50 ± .04 in).
9. Install the last rocker arm (13), the original washers (14) and retainer (15).
10. Use feeler gauge (16) to check the clearance between the rocker arm and the washers. Add or subtract
washers as necessary until the clearance is 0.30 to 1.40 mm (.012 to .055 in). Check the clearance at the other
end of the rocker shaft assembly.
End By:
a. install rocker shaft assembly
Copyright 1993 - 2019 Caterpillar Inc. Wed Jul 17 2019 12:23:36 GMT+0700 (Western Indonesia Time)
All Rights Reserved.
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7/17/2019 3412C Industrial Engine 38S16484-UP(SEBP2746 - 60) - Documentation

Disassembly and Assembly

Rocker Shaft Assembly

Remove Rocker Shaft Assembly

a. remove valve covers

1. Use Tool (A) to disconnect three adapters (4) and (5).

2. Remove three nuts (2) and locknuts (3).

3. Remove three fuel lines (1).

7. Remove bolts (7) and rocker shaft assembly (8).

Install Rocker Shaft Assembly

1. Put rocker shaft assembly (8) in position.

3408 Engine Shown

a. Tighten bolts 1 through 4 in numerical sequence to 280 ± 27 N·m (210 ± 20 lb ft).

b. Tighten bolts 1 through 4 in numerical sequence to 440 ± 20 N·m (320 ± 15 lb ft).

3412 Engine Shown

a. Tighten bolts 1 through 6 in numerical sequence to 280 ± 27 N·m (210 ± 20 lb ft).

b. Tighten bolts 1 through 6 in numerical sequence to 440 ± 20 N·m (345 ± 15 lb ft).

a. install valve cover

Disassemble Rocker Shaft Assembly

a. remove rocker shaft assembly

2. Make sure dowel (1) is free of oil.

6. Remove plug (12) from rocker shaft (13) if a replacement is necessary.

Assemble Rocker Shaft Assembly

5. Install the dowel that holds the bracket assembly in place.

a. install rocker shaft assembly

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