Liebert PEX4 User Manual

Liebert® PEX4TM Series
Precision Air Conditioning

User Manual
Copyright by Vertiv Tech Co., Ltd.
The content in this document is subject to change without notice. All rights, including rights of translation,
reproduced by printing, copying or similar methods, and even of parts, are reserved. Violators will be liable for
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reserved. No part of this document may be reproduced or transmitted in any form or by any means without the
prior written consent of Vertiv Tech Co., Ltd.
Notice
The purchased products, services, and features are stipulated by the contract made between Vertiv Co., and the
customer. All or part of the products, services, and features described in this document may not be within the
purchasing scope or the usage scope. Unless otherwise specified in the contract, all statements, information,
and recommendations in this document are provided “AS IS” without warranties, guarantees or representations
of any kind, either express or implied. The information in this document is subject to change without notice.
Every effort has been made in the preparation of this document to ensure the accuracy of the contents, but all
statements, information, and recommendations in this document do not constitute a warranty of any kind,
express or implied.
Vertiv Tech Co., Ltd.

China
Homepage: www.Vertiv.com
E-mail: [email protected]
Customer service hotline: 4008876510
Asia Pacific
Homepage: www.Vertiv.com
E-mail: [email protected]
For Technical Support, users may contact the nearest Vertiv Co. local sales office or service centre.
© 2019 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered marks of
Vertiv Group Corp. All other names and logos referred to are trade names, trademarks, or registered trademarks
of their respective owners. While every precaution has been taken to ensure accuracy and completeness herein.
Vertiv assumes no responsibility and disclaims all liability, for damages resulting from use of this information or
for any errors or omissions. Specifications are subject to change without notice.
Purpose of the Document
This document applies to the series of precision air conditioners and cooling solutions which maintain optimal
environmental control of technological ecosystems at minimal operating costs. This document gives an overview
of the specifications, installation, commissioning, and maintenance procedures with troubleshooting from the
user perspective. The figures used in this document are for reference only.
Please read this manual carefully before installing, maintaining, and troubleshooting.
Liebert PEX4 Air-cooled precision CRAC is a professional device, only professionals are permitted to access the
unit and is kept in a place where access is restricted to common people.
Styling used in this Guide

The styles used in the manual will be defined as mentioned in the following table:
Situation Description
The Warning/Danger/Caution note indicates a hazardous or potentially harmful situation that can
Warning/Danger/Caution
result in death or injury. It also indicates instructions that need to be adhered to, failing which may
result in danger and safety issues thereby having an adverse effect on the reliability of the device
and security. Even for practices not related to physical injury, to avoid equipment damage,
performance degradation, or interruption in service, follow the warning instruction, carefully.
Note The Note section indicates additional and useful information. It also calls attention to best practices
and industry-best protocols that are standardized and help make maximum utilization of the
resources at hand. Helpful information related to the product also comes under the Note heading,
helping the users with the definitions, concepts, and terminologies used in the manual.
Version History
Version Revision Date Issue Changes
1.0 08.04.2019 31013806 ---
1.1 06.07.2019 31013806
1.2 05.03.2020 31013806
1.3 13.01.2022 31013806 Compose type
Safety Precautions and Measures
The important safety precautions and measures that should be followed during the installation and maintenance
are described in the following sections.
Read the manual prior to installation and operation of the unit. Only qualified personnel should move, install, or
service this equipment.
Before working on the equipment, the user reads and considers all precautions, compliance and safety
measures. The unit control must be used exclusively for the purpose which it is intended for; the manufacturer
takes no liability for incorrect use or a modification to the unit control.
Adhere to all the Warnings and Cautionary measures included in the manual.
 Warning
Please read this manual carefully before installing, maintaining and troubleshooting; especially the
Warning/Danger/Caution information in the User Guide. Apart from the User Guide, also pay attention to the warning labels
on the unit and its components.
This manual is retained for the entire service life of the unit. The user must read all the precautions, danger,
warnings, and cautionary measures mentioned in the manual prior to carrying out any operations on the unit.
Each unit is equipped with an electric insulation which allows the users to work in safe conditions. The main
switch is positioned on the electrical panel cover; to access it, open the right door. Before any maintenance
operation, switch off the unit with this electrical insulation device to eliminate risks such as electrical shocks,
burns, automatic restarting, moving parts, and remote control. The panel key, supplied along with the unit, must
be kept by the personnel responsible for the maintenance. The protective covers can be removed after the
electric power has been cut off by opening the main switch.
In the following sections, notice the various cautionary measures and warnings that need to be read carefully
prior to installing or operating the system.
Disconnect the local and remote power supplies prior to working with the unit.
Prior to the installation process, read all the instructions, verify if all the parts are in place, and check the
nameplate to ensure the voltage matches the available utility power for the unit.
The controller doesn’t isolate power from the unit even in the Off mode, and some internal components still
require and receive power during the Off mode.
If the unit door is open while the fans are operating, the airflow may result in abrupt slamming of the door
resulting in injury. Another aspect is the presence of small objects in the fans bay that can result in object
ejection during the fan start-up and there is a probable risk of being hit by these objects resulting in grievous
injury and causing equipment damage.
The unit contains fluids and gases under high pressure. Therefore, the pressure should be relieved before
working with the piping.
Various components such as compressors, refrigerant discharge lines, and humidifiers are extremely hot during
the unit operation. Therefore, allow sufficient time for the unit to cool down before working with the unit cabinet.
Handle the unit with extreme caution and wear safety equipment such as protective gloves, safety shoes, and
arm protection while working with the hot compressors, discharge lines, and reheats.
There is a risk of water leaking that can damage both the equipment and the building. Effective water drain
connection and facilities should be available. Installation should be precise. Implementation of the application
and service practices should be appropriate and fault-free. Failure to comply with these norms will result in water
leakage from the unit. Water leakage can lead to massive damage and loss of critical equipment in the hosting
ecosystem. Therefore, care should be taken to ensure that the unit is not located directly above any equipment
that could sustain damage due to water and excessive moisture. Use of a leak detection system for the unit and
system supply lines are recommended by Vertiv Co.
Table of Contents
Chapter 1 Product Overview ............................................................................................................................................... 1

1.1 Product Introduction .............................................................................................................................................. 1
1.2 Model Description ................................................................................................................................................. 1
1.3 Model Nomenclature ............................................................................................................................................. 2
1.4 Components of PEX4 Model ................................................................................................................................. 3
1.5 Additional Features ............................................................................................................................................... 6
1.6 Operating & Storage Environmental Requirements .............................................................................................. 9
Chapter 2 Installation ........................................................................................................................................................ 10
2.1 Pre-installation .................................................................................................................................................... 10
2.2 Installation Preparation (Site Preparation) .......................................................................................................... 12
2.3 Mechanical Installation ........................................................................................................................................ 17
2.4 Installation Considerations .................................................................................................................................. 21
2.5 Pipe Installation Unit (Air-cooled Units)............................................................................................................... 21
2.6 Refrigerant Piping Connection ............................................................................................................................ 23
2.7 Lowering the Fan ................................................................................................................................................ 27
2.8 Electrical Installation ........................................................................................................................................... 31
Chapter 3 Controller Operating Instruction ........................................................................................................................ 36
3.1 HMI Display......................................................................................................................................................... 36
3.2 Light Indicator ..................................................................................................................................................... 36
3.3 Start-Up Interface................................................................................................................................................ 36
3.4 User Menu .......................................................................................................................................................... 37
3.5 Unit Status .......................................................................................................................................................... 45
3.6 Hardware and Software Information ................................................................................................................... 47
3.7 Remote Monitoring Mode .................................................................................................................................... 47
Chapter 4 General Maintenance ....................................................................................................................................... 48
4.1 Manual Operation Function ................................................................................................................................. 48
4.2 Electrical Connection Inspection ......................................................................................................................... 48
4.3 Control Component Appearance Inspection ....................................................................................................... 48
4.4 Water Leak Detector ........................................................................................................................................... 49
4.5 Air Filter .............................................................................................................................................................. 49
4.6 Fan Kit Maintenance ........................................................................................................................................... 50
4.7 Infrared Humidifier .............................................................................................................................................. 50
4.8 Electrical Heater.................................................................................................................................................. 50
4.9 Cooling System ................................................................................................................................................... 51
Chapter 5 Troubleshooting ................................................................................................................................................ 52
5.1 Componentwise Alarm and Solutions ................................................................................................................. 52
Appendix 1 Wiring Diagram............................................................................................................................................... 57
Chapter 1 Product Overview 1
Chapter 1 Product Overview
1.1 Product Introduction

Liebert PEX4 series air conditioning is a medium and large-scale precision environmental control system, with high
reliability, high sensible heat ratio and with high energy efficiency ratio, suitable for equipment room or computer room
environment. It is designed to ensure a reasonable operating environment for critical system such as sensitive
equipment, industrial process equipment, communications equipment and servers.
Liebert PEX4 series air conditioning includes 10 models of cooling unit (35 kW, 45 kW, 50 kW, 60 kW, 70 kW, 80 kW,
90 kW, 100 kW 110 kW, 120 kW). These models are available in both upflow and downflow configurations which are
further differentiated as small cooling capacity (35 kW, 45 kW, 50 kW, 60 kW) with variable frequency drive single
compressor and large cooling capacity units (70 kW, 80 kW, 90 kW, 100 kW, 110 kW, 120 kW) with two variable
frequency compressors. To improve further efficiency of the configuration, EC fan and Electronic Expansion Valve
(EEV) are the standard options. PEX4 also uses micro-channel evaporator, standard distribution air supply
temperature sensor, but heating and humidification are optional. The optional humidifier (infrared or electrode) is
available according to different requirements.
The PEX4 unit is compatible to both flat and ‘V’ type outdoor unit. Outdoor unit has pressure regulating fan speed to
meet the system cooling demand. It improves the operational reliability of the system and also results in minimal
noise pollution. In case of high-temperature applications, PEX4 can also be available with an optional LVC condenser
spray device to meet the cooling requirements of the data center or equipment room or similar ecosystem.
1.2 Model Description

This chapter introduces models, appearance, components, optional configuration and refrigerant requirements of
PEX4. The Liebert PEX4 series precision air conditioner (“PEX4” for short hereafter) is professional equipment, which
is a medium-large size precision environment control system, suitable for the equipment room or computer room,
featuring high reliability, high sensible heat ratio and large air flow. Liebert PEX4 model appearance is shown in
Figure 1-1.
Upflow Model
Liebert® PEX4 Series Precision Air Conditioning User Manual

2 Chapter 1 Product Overview
Downflow Model
Figure 1-1 Liebert PEX4 Models
1.3 Model Nomenclature

Table 1-1 Liebert PEX4 Model Nomenclature
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
P 1 0 6 0 D A 1 3 8 0 9 0 2 E 1 D 0 0 N C E 0 4 0
Digit 1,2 Product Model Digit 18 Installation Option
P PEX4 L Air-Cooled, Long pipe> 30 m
Digit 3 Net Cooling Capacity kW C Low Temp Kit
0-9 Nominal Net Cooling Capacity - kW B Low Temp Kit+Long Piping
Digit 4 Net Cooling Capacity kW Digit 19 Monitoring
0-9 Nominal Net Cooling Capacity - kW 0 RS485
Digit 5 Net Cooling Capacity kW S SIC Card
0-9 Nominal Net Cooling Capacity - kW Digit 20 Sensor
Digit 6 Air Discharge N Supply Air Temperature Sensor
U Upflow 0 None
D Downflow A Supply Air Pressure Sensor
Digit 7 System Type F Smoke & High Temperature Sensor
A Air Cooled H High Temperature Sensor
Digit 8 Airflow S Smoke Sensor
1 EC Plug Fan – Standard Static 1 Supply Air Pressure & Smoke
Digit 9 Power Supply 2 Supply Air Pressure & High Temperature
3 380V to 415 V, 3 Ph+N~50 Hz/ 60 Hz 3 Supply Air Pressure & Smoke & High Temperature
Digit 10 Cooling System 4 Supply Air Temperature & Smoke Sensor
8 R-410a EC Scroll Compressor, Single Circuit 5 High Temperature & Supply Air Temperature Sensor
9 R-410a EC Scroll Compressor, Dual Circuit 6 Supply Air Pressure & Supply Air Temperature Sensor
Digit 11 Humidification 7 High Temp & Supply Air Temperature Sensor & Smoke Sensor
Supply Air pressure & Supply Air Temperature & Smoke
0 None 8
Sensor
Supply Air Pressure & High Temperature & Supply Air
H Infrared Humidification 9
Temperature Sensor
Supply Air Pressure & Smoke & High Temperature & Supply
S Electrode Humidification B
Air Temperature Sensor
Digit 12 Display Digit 21 Packaging
9 9-Inch HMI P Packaging – Standard Cardboard And Wooden Pallet
Digit 13 Re-Heating C Packaging – Wooden Crate Export
0 None Digit 22 Special Requirements
1 Electrical Heating Std. 1 Stage A SFA – None

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
P 1 0 6 0 D A 1 3 8 0 9 0 2 E 1 D 0 0 N C E 0 4 0
2 Electrical Heating Opt. 2 Stage E For Export
Digit 14 Filtration Digit 23 Order Identifier
2 G4 (EU4) 0 Standard ESP
3 F5 (EU5) 1 High ESP 50 Pa
Digit 15 Coil and Valves 2 High ESP 100 Pa
E Standard DX Air Cooled Coil, EEV 3 High ESP 150 Pa
Digit 16 Enclosure Options 4 High ESP 200 Pa
Standard color black orange peel grain coating,
1 Digit 24 Order Identifier
ZP7021
Digit 17 Main Switch High Voltage Option 1-9 Factory Code
D Main Non-Locking Disconnect Digit 25 Order Identifier
A Dual power automatic Switching (interlock contactor) 0-9 Factory Code
The standard components are represented in ‘Bold Italic’ font in Table 1-1.
1.4 Components of PEX4 Model
1.4.1 Cabinet
The cabinet frame is constructed of 2.5 mm, 2.0 mm, and 1.2 mm folded galvanized steel. The exterior panels are
constructed of 1.2 mm zinc coated sheet steel and insulated with foam insulation. The cabinet is powder coated in
Charcoal Grey color and have a textured finish. The hinged front doors can be removed and include the captive 1/4
turn fasteners. PEX4 cabinet is divided into two sections- power module and cooling module. Power module is
comprising of compressor (s) and control section.
1.4.2 Air Filter

The filter panels can be removed from the front of the unit. Filtration is provided by V/ A form and the dry disposable
media housed in a metal frame. The rated efficiency is in accordance with EU4/ MERV8 standards. The unit is fitted
with a Filter Differential Pressure Switch, which is connected to the microprocessor controller to provide ‘Filter
Clogged’ warning indication.
1.4.3 EC Fans
The unit is fitted with one/ two direct-driven, high efficiency, single inlet, backward curved, centrifugal ‘plug’ type fan
(s), with aluminum nozzle (s) and PP Plastic impeller (s). The fan motors are Electronically Commutated (EC), IP54,
with internal protection and speed regulation via controller signal. The fans is statically and dynamically balanced. For
down-flow applications, the EC fan is mounted within the raised floor for higher energy efficiency. A minimum raised
floor height of 450 mm is required.
1.4.4 Inverter Scroll Compressor

PEX4 indoor unit is equipped with one/two (depending on capacity - >60 kW– two) scroll compressor driven by
inverter. It has a wide speed range of 1000 RPM to 7200 RPM to help part load efficiency. The compressor is charged
with lubricating oil, designed for operating with green refrigerant i.e. R410a. Each compressor has an internal motor
protection and is mounted on vibration isolators. Wide range of 30% to 120% of rated capacity is attained by the
system.
PEX4 uses scroll compressor with inverter drive arrangement can adjust the speed according to the change of
refrigeration demand automatically, which greatly improves the overall energy efficiency of the system. Inverter
system has a drive arrangement, which is compact in size with built-in DC reactor, that supports large torque under
low speed with small torque ripple and speed control accuracy of ± 0.5%. It has high thermal reliability, long service
life and CE certification.

Figure 1-2 Scroll Compressor
1.4.5 Oil Return Arrangement

The unit’s intelligent oil return logic allows the proper return of oil to the compressor during the part load period. When
the oil return adjustment is required, to maintain the running time of return oil, the compressor sets the return oil
running speed.
1.4.6 EMI Filter

The PEX4 unit comes with a built-in Electromagnetic Interference (EMI) filter to suppress the interference which is
generated by inverter drive system. EMI-filter conforms with class B standard and IEC No: EN55014-1.
1.4.7 Refrigeration Circuit

The refrigeration system is of the direct expansion type and includes one or two hermetic scroll compressors (with
inverter drive arrangement), equipped with crankcase heaters and rota-lock connections. The system includes an
auto reset high pressure control and low pressure control; also has EEV, high sensitivity refrigerant sight glass, large
capacity filter dryer with rota-lock connections and charging/access ports in each circuit. Each circuit only connects to
one compressor.
 Note
Do not use inferior quality refrigerant.
For any consequences resulting from inferior quality refrigerant, Vertiv does not assume warranty responsibility.
1.4.8 Electronic Expansion Valve (EEV)

Each circuit has two EEVs for better refrigerant distribution with a common drive to control both valves.
The EEV is designed to collect temperature and pressure signals simultaneously to accurately modulate the
refrigerant mass flow and to precisely regulate the flow of refrigerant. EEV has a wide operating envelope, also
reduces the condensing pressure, thereby resulting in substantial energy savings. EEV also helps in maintaining
constant superheat.

Figure 1-3 Electronic Expansion Valve
1.4.9 Evaporator Coil

In PEX4 series parallel flow tube evaporator is adopted, as shown in Figure 1-4. It uses aluminum material that
reduces the weight of the evaporator and also reduces the copper consumption. At the same time, the design of the
micro-channel greatly reduces the refrigerant charge amount and enhances heat transfer, optimizes the air bypass.
Each cooling module consists of two separate evaporators, ‘V’ pattern for upflow unit and ‘A’ pattern for downflow unit.
Figure 1-4 Evaporator Coil
1.4.10 Dehumidification- EC Fan

For dehumidification, the Compressor operates a specific cycle which uses an Electronic Expansion Valve (EEV)
control logic called Te. This EEV control logic adjusts EEV opening (normally closed) to reduce the surface
temperature of the coil below the return dew point condition.
1.4.11 Remote Air-Cooled Condenser

Refer to “LSF/LDF condenser User Manual” and “LVC Series Condenser User Manual.”
1.4.12 Water-Under-Floor Sensor

Each unit is supplied with single water under floor point detector as standard. The alarm is triggered when the ‘water-
under-floor sensor alerts the controller upon detection of water.
1.4.13 Controller
The Controller provides a simple operational user-interface and it is developed by using the latest and highly
advanced PID regulation technology. The controller features self-recovery power failure and protection against

high/low voltage. An accurate running status of the major components can be viewed through the menu operation. It
uses RS485 to configure Modbus protocol or SIC card (optional) to configure SNMP protocol.
1.4.14 Color Display and HMI Features

PEX4 is equipped with 9-inch color display, which enables monitoring of operating status of the precision AC through
menu-driven operations. It features auto restart function with high and low voltage protection, phase loss protection,
and phase reversal protection. It can display up to 500 historical alarms.
It also has HMI features such as Temperature control– Proportional, PI, PID, Position Increment; different scenario for
Room cooling or Optimizing aisle cooling. The cooling capacity is controlled via sensors such as return air
temperature/ supply air temperature/ remote rack temperature sensors, etc. The Inverter compressor capacity helps
in modulation for variable speed. The HMI also facilitates Supply and Return Air control, Heating control, EEV control,
EC fan control, Humidification control, and Static Air Pressure control.
1.4.15 Monitoring
Liebert PEX4 inverter air conditioner series is capable of connecting to the Building Management System/ Building
Automation System using the following protocols:
(1)Modbus RTU – Modbus Remote Terminal Unit (RTU) communication protocol over a RS-485 serial network
(also known as Modbus RTU RS-485)
(2)SNMP (need to choose SIC card which is an optional component)
1.5 Additional Features
1.5.1 Humidifier
There are two options- Infrared humidifier and Electrode humidifier
Infrared Humidifier
The infrared humidifier (shown in Figure 1-5) consists of infrared humidifier lamp, water injection valve, humidifying
water dish, temperature alarm protection devices and water level alarm device. The infrared humidifier in the Liebert
PEX4 series provides quicker and more responsive operation which is quite important for mission-critical applications.
These humidifiers reduce the dependency of water quality.
No. Description No. Description

1 Inlet pipe 2 Outlet joint
Figure 1-5 Infrared Humidifier
Electrode Humidifier
The electrode humidifier uses the electrodes to boil the water in humidifier bottle to produce steam for humidifying
purpose. It has different requirement for water quality and sizes of inlet/ outlet pipes with respect to standard. Steam
from the cylinder is mixed with the discharge air from the evaporating coil by a copper steam distributor. The
humidification rate for 1-bay unit is 5 kg and for 2-bay unit the humidification rate is 8 kg.

Figure 1-6 Electrode Humidifier
1.5.2 Electrical Heating

In the PEX4 models, the PTC (PTC= Positive Temperature Co-efficient) heaters are used and it features with fast
temperature rising speed, automatic regulation of air temperature and power consumption. Its calorific value not only
maintains Dry Bulb Temperature but also compensates temperature drops due to dehumidification. The lower surface
temperature of the heater prevents the air from being ionized, thereby extending the service life. The 1-stage heater
capacity is 9 kW for models P1035 to P1060 and 12 kW for rest of the models; for 2-stage, it is 18 kW & 24 kW. The
material used for heating is metal. The safety devices, used in the reheater are two automatic reset Overheat
Switches and one manual reset Overheat Switch.

1 Zero line (blue) 5 Live line (red)
2 Temperature controller soleplate 6 Temperature controller soleplate
3 Live line (red) 7 Live line (red)
4 Temperature controller soleplate
Figure 1-7 Electrical Heater
1.5.3 Upflow Plenum

For upflow system, the plenum of the same size can be selected with the unit. All plenums have grills to regulate the
airflow and can manually control the grills for different air directions. The material used for Plenum is hot galvanized
plate with spraying material.

A
B
Figure 1-8 Plenum
1.5.4 Long Piping Kit (Air Cooled System)

The long piping kit is mandatory if the field piping equivalent length is more than 30 m. It is used with both check
valve and solenoid valve. The long piping kit prevents the refrigerant from returning and concentrating after the
compressor is turned off, ensuring the normal start of the compressor and make the system safer.
1.5.5 Smoke Detectors

The smoke detectors immediately shut-down the system and activate the alarm system when activated. The smoke
detectors are mounted in the electrical panel with the sensing element in the return-air compartment. The smoke
detector is not intended to function as or replace any room smoke-detection system that may be required by local or
national codes. The smoke detectors shall include a supervision contact closure.
1.5.6 Fire Detectors

The fire detector can check the field return air temperature. It triggers fire alarm when the smoke level continues to
rise along with elevated room temperature, or the temperature is too high and reaches the fire alarm threshold. The
primary purpose of the sensor is to examine the air temperature and to initialize the anti-fire measures installed in the
facility. Fire detector trips at 125 F±6 F, and when fire alarm occurs the unit will shutdown. Refer Figure 1-9.

Figure 1-9 Fire Detector
1.5.7 High-Efficiency Filter

The unit is equipped with F5 grade filter for high efficiency output. This type of filter is applicable only to the
environments requiring a higher level of air cleanliness.
1.5.8 Low Temperature Kit

In order to ensure that the air conditioner should normally start in the cold regions, a low temperature kit is configured
to effectively establish the low pressure, required at the start of the unit to avoid any failure. Low temperature kit is
also used when the outdoor unit is being placed more than 5m below from the indoor unit, consult Vertiv
representative for more details.
1.6 Operating & Storage Environmental Requirements
1.6.1 Operating Requirements

The PEX4 operating environment meets the requirements of IEC 61000-3-12. The PEX4 storage environment meets
the requirements of IEC60721-3-3:2002. Refer Table 1-2 and Table 1-3 for the operating environment and storage
environment.
Table 1-2 Operating Environment Requirements
Project Requirements
Indoor 18 °C to 40 °C
Ambient temperature -15 °C to +45 °C, such as low temperature components, outdoor minimum operating
Outdoor
temperature is -34 °C
Protection level (cooling unit) IP20
Altitude < 1000 m, derating is required when location altitude is above 1000 m
Operating voltage range 380V to 415V, 3 Ph+N~50 Hz/ 60 Hz
1.6.2 Storage Requirements

Table 1-3 Storage Environment Requirements
Project Requirements
General requirement Clean room (no dust, etc.)
Environment humidity Less than 80% Rh (30 °C)
Ambient temperature -25 °C to +55 °C
Total transportation and storage time should not exceed six months, otherwise the performance of the
Storage time
system needs to be re-calibrated.
 Note
Consult Vertiv local representative when operating in the following conditions:
1. The voltage of the air conditioning unit is beyond the range of the operating voltage.
2. The altitude is higher than 1000 m.
3. If the operating condition is not as per the Table 1-2.

10 Chapter 2 Installation
Chapter 2 Installation
The Installation process consists of the following procedures, namely-

⚫ Pre-installation
⚫ Installation Preparation
⚫ Mechanical Installation
⚫ Electrical Installation
2.1 Pre-installation
2.1.1 Transportation & Movement

Railway and shipping are the preferred transport options for the CRAC. If transport by rail or by ship is unavailable,
transport by road is recommended. When selecting road transport, roads without too many bumps are strongly
recommended.
Liebert PEX4 unit is heavy, it is recommended to use the mechanical equipment like electrical forklift to move the unit.
Move the equipment to the location near the installation site/ room.
If an electric forklift is used, insert the tines (forks) of the forklift below the pallet as displayed in Figure 2-1.
Figure 2-1 shows how the forklift tines (forks) are inserted underneath the pallet and shows in the same picture below
the illustration to the right that the lines should be aligned with the center of gravity to prevent the equipment from
falling over.
Figure 2-1 Moving an Equipment Using a Forklift Truck
While moving the indoor unit, keep the obliquity within the range of 75°to 105°, as shown in Figure 2-2.
Figure 2-2 Obliquity of the System

Chapter 2 Installation 11
2.1.2 Unpacking
Move the equipment to the location near the final installation site and unpack it. Follow the procedures below for
unpacking
Removal of Paper Packaging
Remove the packaging tape and carton at first, then remove the top cover followed by dismantling the unit on the
sealing plastic, finally, remove the Honey Comb Paper Board. For better understanding see Figure 2-3.

1 Top Cover 3 Honey Comb Paper Board
2 Remove Top Cover 4 Remove sealing plastic film and Honey Comb Paper Board
Figure 2-3 Removal of Honey Comb Paper Board
Removal of Wood Packaging

Use a claw hammer or straight screwdriver to straighten the connection hook that holds the side panels to the top
cover, as shown in Figure 2-4.
Figure 2-4 Straightening the Hook
Firstly, straighten all the hooks holding side panel-I and remove side panel-I. Then straighten all the hooks holding
side panel-II and remove side panel-II. Finally remove top cover-III, as shown in Figure 2-5.

Figure 2-5 Removing Side Panel and Top Cover
Remove the Base Pallet

The unit is fixed onto the base pallet with M8×65 bolts or M8×90 screw, as shown in Figure 2-6. Use a 17 mm
open-end spanner, ratchet spanner or sleeve to remove the fixing bolts.
No. Description
1 Screw (M8x20)
Figure 2-6 Floor Wood Screws Fixed Position
2.1.3 Inspection
Check that the fittings are complete and the components are intact against the packing list. If any parts are missing or
damage is found, report immediately to the local office of the carrier and Vertiv local representative.
2.2 Installation Preparation (Site Preparation)

The PEX4 series is streamlined to keep the data centers, computer rooms and similar ecosystems in a favorable
environment. Strict adherence with the installation procedures is required to ensure that the air conditioner is properly
installed.
2.2.1 Equipment Room Requirements

The equipment room must be prepared before installation to ensure a smooth operating flow and to achieve the
expected results. The data center must meets the standards to be properly ventilated and heated. The design
specifications for the air conditioners must be ideal and should correspond to energy-efficient design standards.
Following are the requirements to maintain a favorable room environment prior to the installation.
The equipment room should have suitable and effective heat insulation.
The equipment room should have a sealed and damp-proof layer. Polyethylene film should be used for the damp
proof layer of the ceiling and walls. Alternatively, a moisture-proof paint can be used to simulate the same effect akin
to Polyethylene. It is important to ensure that the coating on the concrete wall and floor are damp-proof.
Outdoor air significantly increases the load of heating, cooling, humidification, and dehumidification. Therefore, all the
doors and windows must be closed. Gaps and seams must be very narrow to prevent the outdoor air from entering

the equipment room. It is an industry best practice to keep the infiltration of the outdoor air below 5% of the total
indoor airflow. Apply appropriate thermal insulation and antifreeze measures for outdoor water pipes to avoid poor
drainage and insufficient water supply caused by freezing.
 Note
1. Vertiv recommends that the site preparation is defined as per the requirements. However, if these requirements are not met,
Vertiv recommends that rectifications to be made on the site in order to comply with the specified requirements and conditions.
2. However, if the rectifications or modifications are not implemented, then Vertiv does not guarantee the accuracy and precision
of the temperature and humidity provided by the unit.
2.2.2 Installation Space Requirements

Adequate installation space for the indoor unit must be provided. The indoor unit of the air-cooled product must be
installed on the floor of equipment room or computer Room and the outdoor unit must be installed at outside of data
center, open to external ambient.
 Warning
1. Do not use the indoor unit in the open and severe outdoor environment.
2. Avoid locating the indoor unit in concave or narrow areas, which can obstruct the airflow, shorten the cooling cycle and result
in air return short cycle and air noise.
3. Avoid locating multiple indoor units close to each other that can result in short cycle of air and creating load imbalance.
4. Do not install the unit within the vicinity of any other precision cooling equipment to avoid the leakage of condensed water
produced due to imbalance load condition.
5. Do not install other devices (such as smoke detector) over the indoor cabinet.
2.2.3 Maintenance Space Requirement

When installing the unit, a minimum maintenance space of 900 mm must be reserved in-front of the air conditioner
unit. The requirement for maintenance space is given in Figure 2-7.
Figure 2-7 Maintenance Space of Unit
Normal maintenance space requirements are given in Table 2-1.

Table 2-1 Normal Maintenance Space (unit: mm/inch)
Space Location Air Cooled Series
mm inch
Front
900 35.4”

 Note
The given space parameters are used to provide regular maintenance, such as changing the air filter, adjusting the supply of the
unit, cleaning the humidifier and so on.
2.2.4 Installation Tools

The following Table 2-2 shows the generic tool sets and utilities used in the installation and maintenance process:
Table 2-2 List of Generic Tools
Name Drawing Name Drawing
Electric hand drill Adjustable wrench
Slotted screwdriver Cross head screwdriver
Stepladder Forklift
Drill Wire cutting pliers
Claw hammer Diagonal cutting pliers
Insulating shoes Anti-static gloves
Electrician knife Cable ties
Insulating tape Insulating gloves
Crimping pliers Heat shrinkable tube
Insulated torque wrench Torque screwdriver
Multi-meter Clip-on ammeter
The tools mentioned in Table 2-2 are generic and commonplace; however, depending on various factors such as site
environment, local rules and regulations, cables, installation equipments, and on-site electrical connections these
tools may vary in a real- time scenario.
 Warning
Ensure that the tools used in the installation, operation, and maintenance processes are well insulated.
2.2.5 System Arrangement during Installation

The refrigerant piping is required to connect the indoor and outdoor units of the air-cooled system. The system
arrangement diagram of the refrigeration system is shown in Figure 2-8.


1 EC/ AC fan 13 LP transducer
2+ Check valve 14 Suction temperature sensor
3 Condenser Coil 15 Evaporator coil
4* Oil trap (mounted one at every rise of 7.5 m) 16 EC fan
5 Shutoff valve 17 Schradar valve
6 Discharge temperature sensor 18 Electronic Expansion Valve
7 Discharge line 19+ Solenoid Valve
8 HP transducer 20 Sight glass
9 HP switch 21 Filter dryer
10 Scroll Compressor 22 Schradar valve
11 Schradar Valve 23 Shutoff valve
12 Suction line 24 Refrigerant flow
Figure 2-8 System Arrangement
List of the components of system arrangement diagram (Figure 2-8) is given in the below table.
The following points should be considered before checking out the overall layout diagram:
1. The single system is used as an example.
2. Components (marked with *) are not supplied by Vertiv but are recommended for the proper circuit operation and
maintenance.
3. +: When the pipeline equivalent length exceeds 30 m, these components are optional.
4. : Factory piping
5. : Field piping (by technical personnel)
2.2.6 System Installation Mode

The system installation schematic diagram explains the process of installation for the condenser.


Inverted traps (higher than the highest copper pipe of
1 8 Humidifier supply pipe
condenser)
2 Outdoor unit 9 Raised floor
3 Sealed 10 Indoor unit
4 Supporting bars 11 Discharge pipe slope
5 Thermal isolated layer under floor 12 Oil trap (Oil storage bend)
6 Floor 13 Liquid pipe (avoid direct sunlight)
7 Condensate drain pipe
Figure 2-9Condenser is Placed Higher than the Compressors during Installation
If the condenser is installed higher than the compressor (see Figure 2-9), a back-bend should be fitted to the
discharge line and liquid line of the condenser, so as to prevent the liquid refrigerant from flowing back when the
condenser stops. The top end of the inverted back-bend should be installed higher than the ultimate level of the
copper pipe of the condenser. However, if the condenser is installed lower than the compressor, then there is no need
of modification.

1 Sealed 7 Condensate drain pipe
2 Outdoor unit 8 Humidifier supply pipe
3 Slope liquid 9 Raised floor
4 Supporting bars 10 Indoor unit
5 Thermal isolated layer under floor 11 Discharge pipe slope
6 Floor
Figure 2-10The Condenser is Placed Lower than the Compressor during Installation

The illustration in Figure 2-9 depicts the schematic diagram of system installation when the condenser is installed at a
higher level than the compressor and Figure 2-10, when the condenser is installed at a lower level than the
compressor.
2.3 Mechanical Installation
2.3.1 Indoor Unit Size and Weight (Product Dimension)

The dimensions and operational weight of the indoor units are depicted in Figure 2-11 & Figure 2-12 and Table 2-3
respectively. In PEX4 series unit installation, while lowering the fan, the floor height should not be less than 450 mm.
Figure 2-11 Upflow Indoor Unit
Figure 2-12 Downflow Indoor Unit
Table 2-3 Mechanical Parameters of Unit

Mechanical Parameter (WxDxH)
Product Model Operational Weight (Kg)
mm inch
P1035 1330x995x1975 52.4”x39.2”x77.8” 425
P1045 1330x995x1975 52.4”x39.2”x77.8” 430
P1050 1330x995x1975 52.4”x39.2”x77.8” 460
P1060 1330x995x1975 52.4”x39.2”x77.8” 465
P2070 2430x995x1975 95.7”x39.2”x77.8” 750
P2080 2430x995x1975 95.7”x39.2”x77.8” 755
P2090 2430x995x1975 95.7”x39.2”x77.8” 760
P2100 2430x995x1975 95.7”x39.2”x77.8” 780
P2110 2430x995x1975 95.7”x39.2”x77.8” 785
P2120 2430x995x1975 95.7”x39.2”x77.8” 790
2.3.2 Dimension and Weight of Condenser

Refer to the “LSF/LDF Condenser User Manual” and “LVC Series Condenser User Manual.”

2.3.3 Base Plate Cut-out Position and Dimension

Base plate cut-out location dimensions: The cut-out position and dimensions are shown in Figure 2-13, Figure 2-14
and Figure 2-15.
Unit Front
1 Discharge pipe ø22 4 Condensate drain outlet
2 Liquid pipe inlet ø16 5 Humidification pipe inlet
3 Cable entry ø52
Figure 2-13The Position of Pipe Bottom Outlet of Single Cabinet Unit (unit: mm)
Unit Front
1 Discharge pipe ø22 4 Condensate drain outlet
2 Liquid pipe inlet ø16 5 Humidification pipe inlet
3 Cable entry 65x25
Figure 2-14 The Position of Pipe Bottom Outlet of Dual Cabinet Unit (unit: mm)

1 Discharge pipe inlet ø64 4 Cable entry ø52

2 Liquid pipe inlet ø64 5 Humidification pipe inlet ø35
3 Single Cable Inlet ø25 6 Condensate drain outlet ø35
Figure 2-15 Left and Right Panel with Nozzle Position of Cut-out Location Dimensions (unit: mm)
If it is difficult to connect the pipes from the base plate as per the cable layout, the knocking holes on the side plate
can also be used for the connection as shown in Figure 2-15. Select the inlet and outlet holes according to the actual
needs. Ensure only one service is used per opening.
 Note
The equipment has knock-outs, ensure to mount sleeve to the cable holes to avoid cutting the cables.
2.3.4 Position and Dimension of Air Outlet on Top Cover

The position and dimensions of air outlet on the top cover of upflow unit are shown in Figure 2-16 and in Table 2-4
respectively.
Figure 2-16 The Position of Air Outlet on Top Cover Upflow Unit
Table 2-4 Dimensions of Air Outlet on Top Cover of Upflow Unit
A B C
Type
mm inch mm inch mm inch
Module series1 850 33.5” 850 33.5” 900 35.4”
Module series2 850 33.5” 850 33.5” 1800 70.9”
 Note
1. Module series 1 contains P1035, P1045, P1050, P1060 series units.
2. Module series 2 contains P2070, P2080, P2090, P2100, P2110, P2120 series unit.
2.3.5 Indoor Installation

Floor Stand
The floor stand has to be prepared by the installation team according to the dimensions, weight, and height of the unit.
To ensure the rigidness of the structure, size the floor stand according to Figure 2-17 & Figure 2-18.

1050 140
980
864
355 855
1330 Incline tie joint Upper rubber damping pad
1 Bottom rubber damping pad
Fixed steel plate
Bottom steel plate

4
2 3
① 450 mm< According to the site installer height ≤550 mm ② Expansion bolt mounting hole (on-site self-determined)
③ Expansion bolt mounting hole (on-site self-determined) ④ Expansion bolt mounting hole (on-site self-determined)
Figure 2-17Floor Stand of the Single Unit
6- 14
980
864
2430
Upper rubber damping pad
Incline tie joint
Bottom rubber damping pad
Bottom steel plate

5 Fixed steel plate
2 3 4
① 450 mm< According to the site installer height ≤550 mm ② Expansion bolt mounting hole (on-site self-determined)
③ Expansion bolt mounting hole (on-site self-determined) ④ Expansion bolt mounting hole (on-site self-determined)
⑤ Expansion bolt mounting hole (on-site self-determined)
Figure 2-18 Floor Stand of the Double Unit

Installing Floor Stand

Determine the installation position according to the requirements of Section 2.2.2, and fix the floor stand onto the
selected mounting position. The floor stand shall be fixed to the ground through expansion bolts or spot welding, and
the floor stand shall be calibrated by horizontal ruler before it is fixed. Ensure the floor stand should be lifted enough
to make the top surface of the unit absolutely horizontal. While designing and installing the downflow unit which
requires lowering of EC fan, we must consider the proper gap distance and the base strength of the floor stand.
Damping Treatment
Place a layer of rubber cushion on the top, side of the floor stand, and on the bottom of the steel plate
respectively to avoid transmission of vibration during operation of the unit. Refer Table 2-5 for more details.
Table 2-5 Dimensions of Rubber Cushion for Vibration Absorbing
Specifications
Project
Units in mm
Above Thickness: 3 mm to 5 mm
Rubber Damping Pad Side Thickness: 2 mm to 3 mm
Bottom Thickness: 10 mm to 12 mm
 Note
1. For the downflow unit, the base must be greater than the height of 400mm and for the upflow unit, the base height must be
about 200mm.
2. The side panels are suspended to the frame of the unit, ensure that floor stand should bear the weight of the panels.
3. The distance between the obstacles that may obstruct the air supply around the upper edge of the base and the outer edge of the
EC fan shall be greater than 160mm.
2.4 Installation Considerations

Installation precautions for outdoor unit are as follows:
1. To ensure the cooling performance of the unit, install the condenser in the outdoor with sufficient airflow. Do not
install where dust or snow can obstruct the condenser coil. Ensure no steam around the unit, waste heat and so on.
2. The installation conditions are recommended to allow the user to adopt a horizontal installation that reduces noise.
3. To reduce the impact of noise around the environment, the condenser should be installed away from the residential
area (≥15 m).
4. Be careful not to damage the building’s waterproof layer when installing the condenser on the building’s roof.
5. Please comply with the relevant local premises rules.
6. Position the condenser higher than the indoor unit to ensure normal oil return.
2.5 Pipe Installation Unit (Air-cooled Units)

There are four kinds of pipe to be joint as follows:
1. Condensed drain piping connection of the indoor unit
2. Humidifier inlet pipe connection
3. Connection of the copper pipe (discharge and liquid pipe) between the indoor and outdoor unit.
4. Long piping kit.
 Note
The following points need to be taken into consideration during the piping process:
1. All the joints of the refrigerating pipes must be silver-brazed.
2. The selection, layout, and fixing of the pipes should comply to the industry standards and norms.
3. Vacuum pumping and refrigerant charging operations, and procedures must conform to the industry standards.
4. Pressure drop, compressor oil return, noise, and vibration must be considered during the designing and installation process.

2.5.1 Condensate Drain Piping Connection of the Indoor Unit

The condensate of Infrared humidifier and evaporator is connected by a cross connector and drained through the
drain pipe, as shown in Figure 2-19. The pipe outer diameter is 25 mm. If the drain pipe is used by three or more
units, the minimal pipe outer diameter should be 40 mm.
 Note
When connecting the drain pipe, ensure that the ‘U’ bend is installed vertically and the ‘U’ shape is not distorted, to ensure that
the condensate can be drained immediately and effectively.
 Warning
Because the Infrared humidifier contains flowing hot water, the water pipe must be resistant to heat higher than 90 °C.

1 From evaporated condensate water pan 3 Hose clamp
2 Condensate drain pipe connection 4 Plug
Figure 2-19 Connection of the Drain Pipe of Condensate Water
2.5.2 Humidification Inlet Pipe Connection

For the connection of water inlet pipe to the humidifier select the nearest point to the unit. The material used for the
inlet pipe is galvanized pipe, aluminum plastic pipe, Ppr Hot-Melt pipe. And GI pipe is recommended.
Infrared Humidifier
Requirements for connecting the water inlet pipe of infrared humidifier: To facilitate maintenance, an isolation valve
should be fitted to the water inlet pipe. Ensure that the water inlet pipe is sealed properly to prevent leakage. The
infrared humidifier reserves a copper pipe (OD: 6.35 mm), as shown in Figure 2-20. There is a 1/4” copper nut at the
end of the copper pipe followed with the 1/4” × 1/2” conversion copper thread connector, which has been connected
to the copper nut to avoid any loose contact.
 Note
1. Where the main channel pipe pressure may exceed 700 kPa (the main line pressure should be between 100 kPa to 700 kPa), a
pressure reducer should be fitted.
2. Where the main pipe pressure falls below 100 kPa, a water tank and pump system should be used.

1 Inlet pipe 2 Outlet joint
Figure 2-20 Infrared Humidifier
Electrode Humidifier
Requirements for connecting water inlet pipe of electrode humidifier: Water inlet pipe uses 3/4” G screw-threaded
connection pipe.
 Warning
Water filter and water quality detection are recommended to prevent the water quality from affecting the normal operation of the
humidifier.
2.6 Refrigerant Piping Connection

Select the appropriate dimensions (Pipe diameter & Wall thickness) of pipes connecting the indoor and outdoor units.
Considering the effect of the diameter and wall thickness of copper piping on the pressure drop of the system, the
pipe dimensions of the indoor and outdoor units should be determined according to the specifications in Table 2-9 or
consult Vertiv local representative. The recommended dimensions of piping is given in Table 2-6 & Table 2-7.
Table 2-6 Recommended Dimensions for Piping
Model P1035 P1045 P1050 P1060 P2070 P2080
Pipe
D L D L D L D L D L D L
Length
10m 19/19 16/16 19/19 16/16 19/19 16/16 22/22 16/16 19/19 16/16 19/19 16/16
20m 19/19 16/16 22/19 16/16 22/22 16/16 22/22 19/16 19/19 16/16 22/19 16/16
30m 22/19 16/16 22/22 16/16 22/22 19/16 25/22 19/16 22/19 16/16 22/19 16/16
40m* 22/19 16/16 25/22 19/16 25/22 19/16 25/25 19/19 22/19 16/16 22/22 19/16
50m* 22/19 19/16 25/22 19/16 25/22 19/16 25/25 22/19 22/19 19/16 25/19 19/16
60m* 22/19 19/16 25/22 19/16 25/22 19/19 28/25 22/19 22/19 19/16 25/22 19/16

Model P2090 P2100 P2110 P2120
Pipe
D L D L D L D L
Length
10m 19/19 16/16 19/19 16/16 19/19 16/16 22/22 16/16
20m 22/19 16/16 22/22 16/16 22/22 16/16 22/22 19/16
30m 22/22 16/16 22/22 19/16 25/22 19/16 25/22 19/16
40m* 25/22 19/16 25/22 19/16 25/22 19/16 25/25 19/19
50m* 25/22 19/16 25/22 19/16 25/25 19/19 25/25 22/19
60m* 25/22 19/16 25/22 19/19 25/25 22/19 28/25 22/19
Table 2-8 Metric and Imperial Equivalent Values of Piping

Metric/Imperial Equivalents
mm 13 16 19 22 25 28 32 35
inch 1/2 5/8 3/4 7/8 1 1-1/8 >1-1/4 1-3/8
 Note
1. Long piping kit should be added to the equivalent length marked with *.
2. The equivalent values for metric and imperial conventions are shown in Table 2-8.
3. D: Discharge line, L: Liquid pipe.
4. 25/22: horizontal pipe diameter is 25 mm, vertical pipe diameter is 22 mm
5. If the pipe length exceeds 60 m or the height difference of indoor unit and outdoor unit is more than 20 m, please consult
Vertiv local representative for details.
6. If the outdoor temperature is below -15 °C, use the low temperature kit and consult Vertiv local representative for details.

Piping Size (outside diameter) Wall thickness

mm inch mm inch
16 5/8 ≥1 0.04”
19 >3/4 ≥1 0.04”
22 7/8 ≥1 0.04”
25 1 ≥1.1 0.04”
28 1-1/8 ≥1.2 0.05”
32 >1-1/4 ≥1.5 0.06”
35 1-3/8 ≥1.5 0.06”
 Warning
Table 2-9 shows the copper piping specification as per EN1057 -1996. If the project site uses semi-soft copper hard or pipes,
consult Vertiv technical staff for the selection wall thickness, otherwise it leakage or leads to system explosion.
2.6.2 Refrigerant Piping Connection General Principle

The recommended “Equivalent length” for each connector is shown in Table 2-11 including the calculation of the
pressure loss caused by the elbow joint. The installer should confirm the suitability of the site according to the
following situation.
1. If the equivalent length exceeds 30 m, or the vertical height difference between the indoor and outdoor units
exceeds the values given in Table 2-10, consult Vertiv local representative for technical support before installation
and if any modification is required.
Table 2-10 Vertical Height Difference Between Indoor and Outdoor Units
Relative position Distance
Outdoor unit higher than indoor unit Max: +20 m
Outdoor unit less than indoor unit Maximum: - 5 m
2. The equivalent length can be calculated by selecting appropriate dimension in accordance with the respective
diameter. For details refer Table 2-11.
Table 2-11 Equivalent Length of Each Local Component
Equivalent Length (m)
Diameter of Liquid Pipe (inch)
90°Elbow 45°Elbow T Type Tee
3/8 0.21 0.10 0.76
1/2 0.24 0.12 0.76
5/8 0.27 0.15 0.76
3/4 0.3 0.18 0.76
7/8 0.44 0.24 1.1
1-1/8 0.56 0.3 1.4
 Note
1. If the vertical distance between indoor and outdoor units exceeds the values in Table 2-10, consult Vertiv local representative.
2. ‘U’ trap should be provided at every 7.5 m of vertical distance. Please consult Vertiv local representative for details.
3. Notes and instruction labels are pasted onto the base and the side panel close to the ball valve. Ensure that the ball valve must
be wrapped with a wet cloth before brazing to protect the label from burning.
4. Connect the discharge pipe and liquid pipe of the indoor unit according to the instructions on the labels.
5. Horizontal sections of the discharge pipe should be sloped down from the compressor with a slope of at least 1:200 (5 mm
down for each 1 m run).
6. The discharge pipes should be insulated where they are routed in the conditioned space (including under the raised floor).
 Warning
The exposure time of system pipes must not exceed 15min. Longer exposure will result in moisture affecting the compressor
lubrication oil, which affect the life of the key components and the system operation stability.

2.6.3 Refrigerant Requirement

The unit has a specifically designed air conditioning system that requires a desired per-specified quality of refrigerant
(R410a) to perform continuously at the most optimum efficiency. For the details on the quantity of refrigerant to be
charged inside the system refer Table 2-12 and Table 2-13.
 Warning
Do not use refrigerant of inferior quality. For any consequences resulting from inferior quality refrigerant, Vertiv does not assume
warranty responsibility.
Table 2-12 Indoor Refrigerant Charge (Unit: kg)

P1035 P1045 P1050 P1060 P2070 P2080 P2090 P2100 P2110 P2120
Indoor Model Single Single Single Single Double Double Double Double Double Double
Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit
Standard Charge 3.3 3.3 3.4 3.4 2x3.32 2x3.32 2x3.32 2x3.44 2x3.44 2x3.44
Table 2-13 Outdoor Refrigerant Charge (Unit: kg)

LSF52 LSF62 LSF70 LSF76 LSF85 LVC106 LVC140 LVC152 LVC170
Outdoor Model Single Single Single Single Single Single Single Single Single
Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit
Standard Charge 6.23 5.67 5.67 7.34 9.79 6.39 6.10 7.19 9.58
Refrigerant Charge = Charge of Indoor Unit + Charge of Outdoor Unit + (Refrigerant Charge per Unit Length of
Liquid Pipe x Length of Extended Pipe)
 Note
The system has a sufficient amount of oil for piping up to 50m, if piping length exceeds 50m then additional oil is required in the
system (equal to extra 6% of refrigerant amount)
Table 2-14 Amount of Refrigerant per Unit Length of Liquid Pipe (Unit: kg/m)
Liquid Pipe OD (mm) Refrigerant Charge per Unit Length of Liquid Pipe (kg/m)
16 0.17
19 0.24
22 0.32
25 0.42
 Note
Please contact Vertiv local representative when operating under the following condition
1. For non-standard vertical/ horizontal piping length based refrigerant amount.
2. In case of different condenser.
2.6.4 Copper Pipe Brazing Requirements

In order to ensure safety in the connecting pipes and solder joints before brazing, it is necessary to clean the air
conditioning system with nitrogen to release the pressure from the system.
The copper pipes should be thermally insulated. When the copper pipes pass through the wall or other obstacles, it is
recommended to use the shock absorber and other isolation measures to avoid direct contact with the wall, as well as
to prevent the entry of dust, water vapor, solid particles into the copper pipes.
In order to ensure the quality of brazing, use high-quality silver-based solder welded pipe joints. The brazing pipeline
should be filled with nitrogen to protect the brazing process.
The selection, placement and fixation of piping; system vacuum and filling of refrigerant are required to operate
according to industry standards. The parameters such as pipeline pressure drop, compressor return oil, noise
reduction and vibration should be considered while designing and construction process.

The copper pipe interface should be polished after brazing, the burr should be cleared and the inside of the copper
pipe should also be cleaned. Refer following cleaning methods.
1. The slender wire is wrapped in a cotton cloth dipped in the alcohol (or acetone), pulled back and froth into the
copper pipe. For specific operation, refer to the Figure 2-21.
Figure 2-21 Copper Pipe Cleaning Method
2. Nitrogen protection should be used in the brazing process and the edges of the copper pipes should be sealed to
prevent impurities and wet air from entering the copper pipe. For specific operation of the seal, refer to Figure 2-22.
Figure 2-22 Copper Pipe Seal Protection Schematic
3. If other devices, such as globe valve, schrader valve, expansion valve, etc., are located within one meter of the
brazing point on the copper pipe, apply the wet cloth to wrap the devices as a protective treatment, see Figure 2-23.
Wrap the Wet Cloth

to protect the Copper
Pipe and Labelling
Figure 2-23 Copper Pipe Brazing Protection Diagram
4. After brazing, use high-pressure nitrogen blowing pipe to remove the internal pipeline residual dust and beryllium
oxide and other impurities. If the pipeline passes through the wall, soft material should be used to seal the gaps on

the wall around the hole. The soft material also plays a role in the insulation of heat and absorbs vibration between
the wall and the surface of the pipe.
2.7 Lowering the Fan

Before commissioning, the EC fans of the downflow unit must be lowered. The downflow unit is equipped with a
lowering tool when it is shipped. The lowering tool that uses winch is shown in Figure 2-24. It includes hand winch,
hook, sling, handle, winch bracket and a L shaped lifting component.

1 Winch bracket 4 Winch
2 Hook 5 Sling
3 Handle 6 L-shaped beam
Figure 2-24 Fan Elevator Assembly (Winch mode)
Lowering Procedure:
1) Installing lift and lowering kit for fan: Open the unit maintenance cover, check the fixing bolts (total two PCS) of the
L shaped beam to ensure that it is fixed to fan properly, if there are no L shaped beam in the unit ,use the beam with
winch component instead and fix it on the fan mounted roof, then check whether the fixing bolts (total four PCS) of
the winch bracket is fixed well , as shown in Figure 2-25

1 L-shaped beam 4 Winch handle
2 Fan 5 Fixing Bolt
3 Winch
Figure 2-25Installed Winch Bracket
2) Turn the handle and use the winch hook to hook the L-shaped beam to the middle round hole, if the L-shaped
beam is replacedby a beam in the winch component, hook the L-shaped beam to the middle stud. Adjust the handle
until the wire sling is completely tight.
3) Cut the cable tie that binds the fan cables to ensure that the cable length meets the fan lowering requirements, and
then remove the fixing bolts (refer Figure 2-26, total four PCS) for fan lowering.

4) Hold the fan in correct place by hand,hold the winch handle firmly, and then turn the handle counterclockwise to
lower the fan.if feel stuck during lowering,don’t use the winch by force,check the cause of get stucked. The status
after the fan has been lowered is shown in Figure 2-27.
No. Description
1 Bolt
Figure 2-26Position of Fixing Bolt
5) Install the fixing bolts, as shown in Figure 2-26 and hold the arrangement tight during operation with total four PCS
of bolts.

1 Fan mounted roof 3 The unit bottom
2 Bolt
Figure 2-27 Lowered Fan
6) Remove the hook from the L-shaped beam, turn the handle clockwise, arranged the sling in order, and take out the
winch and the bracket assembly.
7) Remove the fixing bolts of the L-shaped beam and take out the L shaped beam. At this point, the operation of
lowering the fan of the one bay unit is complete. For the unit with two fans, lower the other fan too, using the fan
elevator assembly. The requirements are as follows:
8) Repeat steps 1-7 of the one bay unit to lower the other fan.
9) After lowering all fans, arrange the fan cables in the correct order and fix them using a cable tie.
10) Confirm whether the EC fan has been lowered and installed and ensure that the blade does not touch the fan
housing when the fan rotates.
2.7.1 Removing Transportation Fixing Plate of Compressor

Damping cushions are added to the base of compressor to reduce the vibration and noise during operation. However,
such method cannot best resist the vibration while transporting the unit and may result in loosening connections and
wearing of certain parts. Hence to ensure the rigidity of the compressor during transportation, three L-shaped fixing
plates are added to the compressor bases.
 Note
1. Remove the three L-shaped fixing plates after installation, and then restore the bolts and washers in reverse sequence of the
disassembly process.
2. The fastening torque of the bolts is (12±1) Nm.

No. Description
1 L-shaped fixed sheet metal (total 3 PCS)
Figure 2-28 Position of “L” Shape Fixing Plate
2.7.2 Removing of Fasteners of Infrared Humidifier

The floating pole of the humidifier high water-level switch is tightly bound together with a rubber string before delivery,
as shown in Figure 2-29. Remove the rubber string before the unit operation. Otherwise, the unit cannot detect the
high water-level alarm.
 Warning
Do not touch the lamps with bare hands.

1 Connect the HWA cable to plug terminal 2 Plug terminal
Figure 2-29 High Water Level Detection Float Switch Lever and Terminal HWA
2.7.3 Removing of Fasteners from Electrode Humidifier

The electrode humidification bottle has been placed horizontally for transport convenience. At site, the transportation
board and fasteners need to be removed and the humidification bottle can be turned into a vertical position, the
specific operation steps are as shown in Figure 2-30.


1 Pipeline 5 Remove transportation fixing plate
Connect the electrode humidifier with drain
2 Electronic humidification 6
pipe
3 Removable fixing screw 7 Flip the electrode humidifier as shown
Connect the inlet of electrode humidifier to
4 Remove transportation fixing screw 8
the hose pipe line.
Figure 2-30 Mounting of Electrode Humidifier
2.7.4 Removing Pipe Fasteners

To prevent the long copper pipes from scratching the metal plate and being damaged, the pipes are cushioned with
foam or bound before delivery. Remove those materials before power-on commissioning.
2.7.5 Installation Inspection

Table 2-15 Installation Inspection Checklist
Items Results
Leave enough space around the unit for maintenance.
The equipment is installed vertically, and the installation fasteners have been fixed.
The pipes between the indoor unit and outdoor unit have been connected, and the ball valves of the indoor unit and
outdoor unit have been opened completely.
Condensate pump is installed (if required).
The drain pipe has been connected.
The water supply pipe for the Infrared humidifier has been connected.
All pipe joints tightened.
Fasteners for transportation have been removed.
Irrelevant things (such as transportation material, structure material, and tools) inside or around the equipment have
been cleared after the equipment is installed.
The airflow distribution system has been installed in each room (e.g. raised floor/ grill,

Items Results
duct, etc.).
The upflow unit must have plenum or have air duct connection, and the fan and
heater shall not be accessible after installation.
Everything is checked and verified, follow the electrical installation.
2.8 Electrical Installation

In this section, the electrical installation of the PEX4 unit is explained in-depth, which include the installation
considerations, indoor wiring, power lines connection to the outdoor unit, and the checklist.
2.8.1 Installation Notes

The connection of all power cables, control cables, and ground cables should comply with the local and national
electrical regulations. Parts of the equipment suitable for outdoor use should not be lighter than the normal PVC
sheathed cord GB5023.1 (IDT IEC60277). In outdoor use, the power cord should not be lighter than neoprene
armored cords (line 57 in IEC 60245).
The electrical installation and maintenance must be performed by authorized professional/installation personnel.
See the unit name-plate for the full load current. The cable sizes should meet the local wiring rules.
Mains supply requirement: 380V to 415 V, 3 Ph+N~50 Hz/ 60 Hz.
If the soft power cable uses Y-connection, and if the cable is damaged, it must be replaced by professional service
personnel.
Before the wiring, use a volt-meter to measure the power supply voltage and ensure that the power supply has been
switched off.
The applicable grid for this air conditioner: TN, TT star connection power system; consult Vertiv local representative
for other connections.
A breaking device must be provided to be disconnected from power supply.
Install suitable RCD according to actual installation.
2.8.2 Wiring of Indoor Unit

Locating electrical ports of indoor unit
Locations of the low voltage devices are visible after the front door of the electrical control box of the indoor unit is
opened, as shown in Figure 2-31. The distribution information of the detailed low voltage components are
differentiated according to the labels.
P2010/P2080/P2090/P2100/P2110/P2120

P1035/P1045/P1050/P1060
Figure 2-31 Electrical Control Box
Connecting power cable of indoor unit

Figure 2-31 shows the details of the location of power connectors in the electrical control box, connect terminals L1 ~
L3, N, and PE respectively to their counterparts of external power supply. Reserve some redundancy of the incoming
cable and fix the cable to the cable clamp located on the inner side panel of the unit, refer Figure 2-29. The types of
wiring cables are of copper conductor, and the cross-section-area requirements of the copper wires can vary with the
different models. For the cable specification, refer the rated Full Load Ampere (FLA) in Table 2-16.
Table 2-16 Rated Full Load Ampere (FLA) (unit: A)
Col. A Col. A
Col. A Col. A
Full Load amps + +
+ +
Models (Comp+ Fan) Electrode Humidification Infrared Humidification
1 Stage Heating 2 Stage Heating
(No Heating) (No Heating)
(A) (B) (C) (D) (E)
P1035 (U/D) 28.9 42.5 56.1 34.0 35.0
P1045 (U/D) 30.9 44.5 58.1 36.1 37.1
P1050 (U/D) 39.3 52.9 66.5 44.4 45.4
P1060 (U/D) 40.2 53.7 67.3 45.3 46.3
P2070 (U/D) 57.8 76.0 94.1 66.1 69.3
P2080 (U/D) 61.9 80.0 98.1 70.1 73.3
P2090 (U/D) 61.9 80.0 98.1 70.1 73.3
P2100 (U/D) 78.6 96.8 114.9 86.9 90.1
P2110 (U/D) 78.6 96.8 114.9 86.9 90.1
P2120 (U/D) 80.3 98.4 116.6 88.6 91.8
 Note
1. FLA values of first four single compressor-based models are same for Upflow (U) and Downflow (D) units.
2. The FLA values of Air-cooled unit do not account the outdoor unit current.
3. MCB & Cable sizes are selected as per local electrical norms.
2.8.3 Connecting Control Cables

The position of field connection terminals is shown in Figure 2-31 and the enlarged view of the terminal optimizing
aisle is shown in Figure 2-32. The upper part of the terminal optimizing aisle is connected with the unit, and the lower
part is the interface of the user control signal line.


Customized alarm terminal/ water under floor
1 4 RS-485 interface
sensor
37/38 are short connection remove this short
2 5 CANH/CANL terminal
wire at remote shutdown
3 External general alarm
Figure 2-32Enlarged View of Terminal Block
 Note
Before connecting the control line, it is mandatory to perform the corresponding anti-static measures.
2.8.4 Connecting Water-Under-Floor Sensor

Each unit is equipped with a water-under-floor sensor. Connect one end of the sensor to terminal 51# and the other
end to the common terminal 24#. The number of the sensors in parallel connection are not limited, but each unit has
only one water-under-floor alarm.
2.8.5 Remote Shutdown

As shown in Figure 2-32, 37# and 38# terminals can connect to remote shutdown switch, and they have been shorted
in the factory and the shorting cable must be removed if the terminals are to be connected to the remote shutdown
switch.
 Note
When 37# and 38# are opened, the unit will be shut down.
2.8.6 Customized Alarm Terminal

Terminals 50#, 51# and 55# can be connected to three kinds of sensors, and terminal 24# is their common terminal
and can be defined as smoke sensor and water-under-floor sensor. After the customer terminals are connected to
external alarm signals, the corresponding customized alarm should be set through the controller. When the contact is
open, and no external alarm is generated, the input state of the customer terminal is open. But when the contact is
closed, and the external alarm is generated, the input state of the customer terminal will be shorted. At this point, the
air conditioner system will generate an audible alarm, and the controller HMI will display the alarm information.
⚫ Terminals 50# and 24#: Smoke detector alarm switch
⚫ Terminals 37# and 38#: Remote alarm
⚫ Terminals 51# and 24#: Water-under-floor sensor by factory setting

2.8.7 External General Alarm

Terminals 75# and 76# can be connected to the external general alarms. The output signals to external alarm devices,
such as alarm indicator. When critical alarm occurs, the contact is closed to trigger remote alarms, send signals to the
building management system or dial the system automatically. The power supply of the external general alarm
system is user-prepared.
2.8.8 RS485 Interface

The internal communication line has been connected to the RSA and RSB terminals of the electric control box of the
unit, and the outdoor unit can be connected for communication. To ensure that the electrical installation complies with
EMC specifications, it is recommended to use shielded twisted pair cables, with the shield connected to the
communication common ground.
2.8.9 Connecting Solenoid Valve of Pipe Extension Kit (Optional)

The solenoid valve of the pipe extension kit has two control cables used to connect with the corresponding terminals
of the control board. The solenoid valve cables of 1# system and 2# system in dual system unit should be marked
separately to avoid wrong connection. For specific wiring terminals in the interface board, refer to the circuit diagram
printed on the unit label.
 Note
The controller uses the 24V AC solenoid valve port, if other types of solenoid valves are used, consult Vertiv local representative.
2.8.10 Wiring of Condenser

1. Connecting Control Signal Terminals: 70#/71# and 70A#/71A# are control signal input terminals for two circuits of
condensers and their switching status are identical with those of the compressor.
2. Connecting Control Signal Cables: In accordance with the cable connection instructions in the Liebert Condenser
User Manual, open the sealed panel of the condenser‘s electrical control box to reveal the fan speed controller board.
3. The signal cable connection of condenser is as follows.
4. Wiring of a condenser with single system used to match an indoor unit with single system: The digital signal of dry
contact J6 on the board (refer cable terminals section in Liebert PEX Condenser User Manual for the locations) is
connected with the control terminals 70#/71# of the indoor unit.
5. Wiring of two condensers with single system used to match an indoor unit with dual system: The digital signals of
dry contact J6 on the condenser board corresponding to compressor 1# are connected with the control terminals
70#/71# of the indoor unit, and the digital signals of dry contacts J6 on the condenser board corresponding to
compressor 2# are connected with the control terminals 70A#/71A# of the indoor unit.
6. Wiring of a condenser with dual system used to match an indoor unit with dual system: Short the terminals 70# &
70A# and 71# & 71A#. The digital signal of dry contact J6 on the board can be connected with the control terminals
70#/71# or 70A#/71A#.
2.8.11 Connecting Power Cables of Condenser

The power cables of the outdoor unit are connected to the MCBs reserved in the condenser (refer Figure 2-33).
Liebert PEX4 is configured with the indoor unit matching the two systems- the external power supply cables and
compressor signal cables respectively.


1 Waterproof joint of external power cable 4 Waterproof joint of pressure sensor cable
2 Waterproof joint of compressor signal 5 Waterproof joint of fan power wire
3 Waterproof joint of spray module cable 6 Waterproof joint of fan over temperature switch
Figure 2-33 External Power Supply Wiring Diagram Liebert LVC System
2.8.12 Electrical Installation Inspection

After the electrical installation is completed, confirm the following points as given in the following Table 2-17.
Table 2-17 Installation Inspection Checklist
Items Results
The power supply voltage meets the rated voltage on the unit nameplate.
The system electric loop has no open circuit or short circuit.
Power cables and ground cables to the MCBs, indoor unit and outdoor unit are well connected.
The ratings of the MCBs and fuses are correct.
The control cables are well connected.
All the cables connections are fastened, with no loose screws.

36 Chapter 3 Controller Operating Instruction
Chapter 3 Controller Operating Instruction
3.1 HMI Display

PEX4 unit uses ‘Global HMI 9-inch Color Display Board’, as shown in Figure 3-1 with following characteristics:
1. Menu-based operation, monitors and displays the operation status of precision cooling air-conditioning equipment,
it also keeps the control environment within the set range.
2. It has power-down self-recovery function such as high and low voltage protection, phase loss protection, reverse
phase protection and other functions.
3. The menu operation provides an accurate understanding of the system’s main parameters and operational status.
4. Expert fault diagnosis system, can automatically display the current fault content, helps maintenance personnel for
equipment maintenance.
5. It can display 500 historical alarms.
6. Configured CAN interface, using CAN communication protocols.
Figure 3-1 HMI Screen Display Panel Main Interface
3.2 Light Indicator

Display board have four LED indicators, the corresponding colors and functions are described in Table 3-1.
Table 3-1 Indicator Function
Light Function Description
Blue The display is starting.
Yellow The display fails to communicate with the Control Panel or the system shuts down.
Green System operating normally.
Red The system has alarms and buzzer rings.
3.3 Start-Up Interface

After the unit is powered ON, color display startup screen shown in Figure 3-2.

Chapter 3 Controller Operating Instruction 37
Figure 3-2 Start Interface
3.4 User Menu

Table 3-2 provides the list of menu keys and its functional description.
Table 3-2 Interface Key and Function
Keys Functional Description
Menu button Press this button to display the main menu page by page and enter the various sub-menus
User button Press this button to enter the main page to see the systems primary data readings
Press this button to enter the temperature and humidity settings page, the system can set temperature and
Settings button
humidity in the control mode
The unit is turned off, click this button for at least 2s, the unit will be powered on, if the unit is running, click
Off button
this button for at least 2s, the unit gets shut down
Press this button, enter the user login password to log in, login will not appear after the Settings menu icon
Unlock button
opens
Toggle button (left) Press the toggle button to switch between the graphical display mode and the list display mode
Toggle button (right) Press this button to switch between the current sensor readings and current alarm pages
Time display icon Displays the current time
Temperature set point Displays the current temperature set point control mode according to the current control mode, and points
icon to the corresponding arc position according to the temperature value ration.
Displays the current humidity set point, and points to the corresponding arc position according to the
Humidity set point icon
proportion of humidity value.
Displays the current actual temperature value, the current display mode is switched according to the control
Actual temperature
sequence.
Status display Displays the current state of the unit and respective components.
Sensor reading list Displays the current operating status of each sensor and its respective components.
Alarm List Displays all the current alarms.

Figure 3-3 Color Display Screen – Locked
Figure 3-4 Color Display Screen – Unlocked
Figure 3-5 Real-time Sensor Data Parameter List - Unlocked

3.4.1 Password Interface

Press on the Lock icon in the upper right corner of the display, the password interface is displayed, as shown in
Figure 3-6.
Figure 3-6 Password Interface
Table 3-3 shows the different levels of password for accessing the menu. The detailed explanation is provided in the
same table.
Table 3-3 User Access Level
Password level User Password Remark
Allow user can browse all menu information;
Level 1 General Operator 1490
and able to set all parameters.
Allows user to modify primary, level two password protection
Level 2 Maintenance Personnel 5010
parameters and modify the first level/ second-level password
Allows user to modify primary, level two, level three password
Level 3 Manufacturer Technician -- protection parameters, and modify the first level/ second level II
password, three level password is not allowed to be modified
For the specific password input procedure, refer to Example 1. If incorrect password is entered, press CLR (Clear key)
to make the changes.
 Note
If the users do not enter the password and press the Enter button, the users can view the menu settings, but can not change any
parameters, similar to the incorrect example of the password.
Example 1: Enter the password to enter the main menu after the system is powered ON, perform the following
operations to enter the main menu.
1. Press the Unlock button to enter the password interface.
2. Enter the user correct login password in the password interface.
3. After entering the correct password, in the main interface, the corresponding parameters of the unit can be
modified.
3.4.2 Menu
Press the MENU button to enter the respective sub-menu options to be viewed and set the system state as shown in
Figure 3-7.

Figure 3-7 Menu
3.4.3 Alarm Menu

Current Alarms: Press the Alarm menu icon in the main menu to enter the page as shown in Figure 3-8. It contains
two pages: Alarm Status and Alarm History. The current alarm page is used to monitor the current alarm status record
of the AC unit, indicating no alarm or specific alarm status information. Specific alarm status information includes
serial number, alarm content, alarm time, as shown in Figure 3-8.
 Note
The latest Alarm SN is the largest number. Press the Up or Down button to scroll through the status records if more than one
alarm is activated. Up to 500 historical alarm records can be stored. They will not be cleared upon system Power-OFF.
Figure 3-8 Alarm Menu
Alarm History: The Alarm History is used to view the historical alarm records, including the Alarm Status Number
(quantifiable number of history alarms), Alarm Serial Number and Alarm Type, Alarm Time (Start and End Time) as
shown in Figure 3-9.

Figure 3-9 Alarm History
 Note
Press the Up or Down button to scroll through the status records if more than one alarm is activated. Up to 500 historical alarm
records can be stored. They will not be cleared upon system Power-Off.
Parameters/ System Settings: Enter the user password and login to access the System Setting icon. Press the icon to
enter the System Setting page. The System Setting also includes the system parameters, valve parameters and
pump parameters settings, as shown in Figure 3-10.
Figure 3-10 Parameters/ System Setting
In the System Setting screen, the system parameters can be set to Monitoring protocol, Baud Rate, Monitoring
Address, the Display Address, Date and Time Setting. The specific setting methods are as follows:
Example 1: Setting the control temperature
1. Temperature Setting item, press the position number, the interface appears as shown in Figure 3-11.
2. In the interface, enter the corresponding temperature values.
3. Press on Enter, to complete the setup.
Example 2: To modify the parameters; for example, to set the Humidity Setting menu item in the Temperature and
Humidity Setting menu.
1. Press on the main menu interface Temperature and Humidity Settings.
2. Enter the Temperature and Humidity Setting interface and Press the Humidity Setting page.
3. In the Humidity Setting interface, press to set the corresponding setting value.
4. After the parameters are selected, press Enter to confirm the parameters take effect.
5. Press the Home icon to return to the home page.

 Note
After changing the parameters, press Enter to confirm, else the Humidity Setting will keep the original parameters.
Figure 3-11 Temperature Setting
Example 3: Control Mode Settings

1. Control Mode item, Press the drop-down button next to the box.
2. Select the appropriate control mode in the drop-down menu as shown in Figure 3-12 to complete the set.
Figure 3-12 Control Mode Settings
Example 4: Application Setting

1. Press the application drop-down box.
2. Select columns between the Compressor Control Mode and Fan Control Mode will switch automatically to the air
supply average, select the room, Compressor Control and Fan Control Mode switches to the return air average
automatically.
 Note
Do not change the default values of the initial settings. It is recommended to change the settings only under the guidance of
qualified service professional.
Alarm Setting Parameters: Press the Alarm Setting icon, enter the alarm settings page as shown in Figure 3-13. A
keyboard appears in the interface. Enter the upper and lower limits, the alarm value will be saved.

Figure 3-13 Alarm Setting Parameters
Humidifier Setting Parameters: Press the Humidifier Setting icon to enter the humidifier settings page as shown in
Figure 3-14.
Figure 3-14 Humidifier Setting Parameters
 Note
When modifying the alarm value on the keyboard, the alarm value needs to be modified within the upper and lower limits.
Teamwork Settings: Press the Parameter Setting in the menu to enter the parameter settings page. Press the
Teamwork Setting to modify the teamwork function, set the parameters such as the Rotation Cycle, Rotation Quantity
and Rotate At (the rotation time), as shown in Figure 3-15.
Figure 3-15 Teamwork Settings

External Static Pressure Settings: Press the External Stattic Pressure (ESP) Setting button, to enter the interface as
shown in Figure 3-16. Press the intermediate data display frame, a keyboard will pop-up then parameters can be set
according to maximum and minimum values of airflow pressure on the keyboard.
Figure 3-16 External Static Pressure Settings
Display Settings: Press the Display Setting icon interface shown in Figure 3-17, press the Parameter Setting menu,
then press the Display Language setting to press the language settings in the drop- down box, display English
support. The drop- down box of the unit type can be set on the unit type.
Figure 3-17 Display Settings
Start Password Settings: Press the Settings icon, start to enter the settings page, shown in Figure 3-18. Press to start
the password box, keyboard will pop-up, then enter the start password, if the password is correct, then set the start
pop-up box can be used and if the password is wrong, set the pop-up start boxes cannot be used.

Figure 3-18 Start Password Settings
3.5 Unit Status
3.5.1 Temperature and Humidity Status
Figure 3-19 Temperature and Humidity Status
Press on the main menu screen, or the top of the “Settings” button, to enter the Temperature and Humidity Setting
page. The Compressor and fan control mode can be modified by the digital keyboard press according to the low
temperature and humidity limit temperature set on the keyboard.
Temperature and Humidity Curves: Press the menu button, then press the temperature and humidity to view the
temperature and humidity curve graph interface. Press on any one of the corresponding curves of FIG button that
appears in the menu. “-” can reduce the display range of the graph, press reduced to two hours. “+” can enlarge the
graph display range, press to enlarge two hours.

Figure 3-20 Temperature Curves
Figure 3-21 Humidity Curves
3.5.2 Power Information Display
Figure 3-22 Power Information Display

3.6 Hardware and Software Information
Figure 3-23 Hardware & Software Information
3.7 Remote Monitoring Mode

Liebert PEX4 inverter air conditioner series supports a variety of monitoring methods:
1. Modbus RTU – Modbus Remote Terminal Unit (RTU) communication protocol over a RS-485 serial network (also
known as Modbus RTU RS-485)
2. Optional SIC cards, Unity Card, access through SNMP network management software agreement.

48 Chapter 4 General Maintenance
Chapter 4 General Maintenance
General Maintenance
The system operation and maintenance of the Liebert PEX4 air conditioner are explained in brief from an end-user
perspective. It includes information related to routine maintenance and inspection of electrical connections, wiring,
system diagnosis, visual appearance checks, and drainage maintenance among others.
 Warning
Prior to operation and maintenance, the lethal voltage may be present in the equipment which can be fatal. All notes, warnings,
and cautions marked on the equipment as well as the ones mentioned in the manual must be considered, otherwise, it may leads
to injury and fatality.
 Note
Only qualified service and maintenance personnel can perform system operation and maintenance.
4.1 Manual Operation Function

The controller features a diagnostic function that enables the user to manually turn On/ Off the components on
site to check, if the components are working normally.
4.2 Electrical Connection Inspection

The inspection items include:
1. Conduct overall electrical insulation test, find out the unqualified contacts and handle them. Note to disconnect the
fuses or MCBs of the control part during the test that the high voltage should damage the control components.
2. Check the contactors before power-on and ensure the contactors can act freely without obstruction.
3. Clean the electric and control elements of dust with a brush or dry compressed air.
4. Check the closing of contactors for arcs or signs of burned. Replace the contactor if necessary.
5. Fasten all the electrical connection terminals.
6. Check that the sockets and plugs are in good condition. Replace those loosen ones.
7. If the power cables are damaged, to avoid any further damage, the cables must be replaced by professional
personnel.
4.3 Control Component Appearance Inspection

Carry out visual inspection and simple function test by referring to the following items:
1. Visually inspect the power transformers and isolation transformers, and test the output voltage of the indoor unit
and the outdoor unit.
2. Check that there are no signs of aging on the control interface board, control board, temperature and humidity
sensor board and fuse board.
3. Clean the electrical control elements and control board of dust and dirt with a brush and electronic dust removing
agent.
4. Check and fasten the I/O ports at the control interface board, including the connection between control board and
control interface board, as well as between the temperature/humidity sensor board and the interface board.
5. Check the connection between the user terminals (70#, 71#, 70A#, 71A#, 37#, 38#) and the control interface board.
6. Check the output connection between the control interface board and various contactors and solenoid valves for
liquid pipes. Also check the input connection between control interface board and fan overload protector, high
pressure switch, heating over-temperature protection switch, humidifier protection switches, discharge air
temperature sensor, and a low pressure sensor. Check the connection parts such as high pressure switches and
solenoid valves, and replace the component if are in poor connection or faulty.

Chapter 4 General Maintenance 49
7. Check and replace electrical components that are faulty, such as control fuses (or MCBs) and control boards.
8. Check the specification and aging condition of the control cable and power cable between the indoor unit and the
condenser, and replace the cables when necessary.
9. Use temperature and humidity measuring meters with higher precision to measure and calibrate the temperature
and humidity sensors.
 Note
1. Set the humidity control mode to ‘relative humidity control’ during the calibration process.
2. Adjust the setpoints. Check the action of the functional parts and the auto-flush control logic of water pan of the infrared
humidifier according to the control logic.
3. Simulate and check the operation of the protection devices including high and low pressure alarm, high and low temperature
alarm, high water level alarm and over-temperature protection.
4. Check the water detection sensor.
4.4 Water Leak Detector

Connect water leak detectors and through the controller confirm the alarm information. The detector should be
located away from any drainage discharge on the floor, 2 m to 2.5 m away from the unit. Do not place it directly under
the unit. Figure 4-1 shows the recommended location for the water leak detection sensor.

1 Location of water detection sensor 3 Drain pipes on the ground
2 Location of the water detection sensor
Figure 4-1Recommended Location for the Water Detection Sensor
 Note
1. Before fastening the connection of any mechanical parts or cables, ensure that the power supply of the control unit has been
disconnected.
2. Do not use the water detection sensor adjacent to flammable liquid or use it to detect flammable liquid.
4.5 Air Filter

The efficiency of the air filter in the unit is 30%, which complies with US ASHRAE52-76 and Eurovent 4/5 standards,
and the dust resistance value is 90% (EU4 standard). To ensure the normal operation of the filter, the filter service
alarm logic is provided by the controller. The default fan running time is 2000 hours when the time is exceeded, the
filter service alarm is triggered. The user needs to replace the filter based on the clogging condition of the filter. The
filter must be checked once a month, and be replaced as required during operation.
 Note
1. Cut the power supply before replacing the filter.
2. Clear the fan running time to ‘0’ after replacing the filter.

50 Chapter 4 General Maintenance
4.6 Fan Kit Maintenance

Regular checking of the EC fan includes inspection of the motor operating status, fan impeller state, and the
clearance between the fan and airflow-leading ring. Check whether the fan or the airflow-leading ring has been
installed properly and firmly. Ensure that the fan blades do not hit the adjacent metal plates under any circumstances.
Clear the clogging element which leads to reduce air volume and affect refrigeration system. In addition, the fan fault
alarm of the control board and alarm point of the EC Fan is connected in series. If the rotating speed is abnormal, the
unit will ideally generate an EC fan fault alarm.
 Warning
1. Turn off the fan/unit prior to replacement of the filter.
2. The speed regulating control board of the outdoor EC fan has a possibility of an electrical shock leading to injury. Therefore,
do not touch the board when the unit is powered on.
3. While the unit is powered on, do not strictly touch the fan mesh enclosure as it may end up damaging caused by the fan
operation.
4.7 Infrared Humidifier

During the normal operation of the infrared humidifier, sediment such as mineral particles will accumulate on its water
pan. To ensure efficient operation of the infrared humidifier, the sediment needs to be cleaned regularly. However, the
cleansing cycle varies because the water quality is different in different regions. It is recommended to check and
cleanse (when necessary) the water pan once a month. The auto flush function of the infrared humidifier can prolong
the cleaning cycle. However, regular checks and maintenance are necessary.
Cleaning steps:
1. Remove the water level standpipe to drain the water pan.
2. Disconnect the drainage pipe.
3. Remove the safety switch of the water pan.
4. Remove the fixing screws at the two ends of the pan and pull out the water pan. Cleanse the water pan with water
and hard brush.
5. Restore the water pan by reversing the preceding procedures.
 Warning
Before exercising the corresponding operation, ensure that the power supply has been switched off; also, ensure that the water in
the water pan is close to the room temperature before draining the water from the infrared humidifier water pan to avoid the
personal injury.
4.8 Electrical Heater

The electrical heater includes three temperature switches that are connected serially to the control loop, whereas two
of the switches are reset automatically, the remaining one is a manual reset switch. Figure 4-2 shows a schematic
representation of the three switches inside an electrical heater.

1 Manual reset temp switch 3 Auto reset temp switch
2 Auto reset temp switch
Figure 4-2PTC Electrical Reheater

Chapter 4 General Maintenance 51
The following steps need to be followed during inspection and maintenance of the electric heater:
1. Check the electrical heater for rust. Use an iron brush to remove the rust, if possible, or replace it if the rustiness is
immense or if there is some damage.
2. When heating is required, but heating is not effective, or no heating effect is observed, a multimeter should be
used to check whether the cable connected to the temperature switch is functioning correctly to ensure that the three
temperature switches are normal.
3. If the cable is not functioning properly, remove the electrical heater and check if the manual reset switch is
disconnected. Next, check the automatic reset switches or the electric heater pipe for damage or faulty condition.
 Warning
Before exercising the corresponding operation, ensure that the power supply has been switched off.
4.9 Cooling System

1. To find any abnormalities and abrasions, the components of the cooling system should be inspected monthly.
2. Because component failure is usually accompanied by their corresponding faults, regular checking is an imperative
function to implement in order to avoid most system failures.
3. Inlet and outlet water pipes must be properly fixed and must not vibrate against the wall, floor or frame of the unit.
4. Inspect all water pipes and fixing brackets every six months for signs of wear and tear.

52 Chapter 5 Troubleshooting
Chapter 5 Troubleshooting
Troubleshooting is to be performed by the trained and qualified service personnel. However, the checklists have been
provided just for reference purpose.
 Warning
1. Certain circuits carry lethal voltages. Only professional technicians are allowed to maintain the unit. Extreme care and caution
is required while troubleshooting online.
2. If jumpers are used for troubleshooting, remember to remove the jumpers after the troubleshooting, if not removed the
connected jumpers may bypass certain control functions and increase the risk to the equipment.
5.1 Componentwise Alarm and Solutions
5.1.1 Fan Troubleshooting

Refer Table 5-1 for fan fault diagnosis and treatment.
Table 5-1 Fault Diagnosis and Treatment of Fans
Symptom Potential Causes Items to be Examined or Handled Process
Fan power supply Check if the fan MCB is closed.
failure When the MCB is closed, check if the phase voltage is normal.
Check if the output percentage of fans are 0.
Control board failure If not, check terminal J64 (1-Bay unit) or terminal J64 & J86 (2-Bay unit) is/ are analog
output of 0 Vdc to 10 Vdc. If so, the control board probably fails and needs to be changed.
Fan power module
Check the alarm indicator of the fan power module to judge if the control board fails.
failure
EC fan cannot be Check whether there is Loss of Airflow Alarm. If the alarm default temperature difference
Loss of airflow alarm
started value is too low (10 °C plus is suggested)
Check if the fans L1, L2 and L3 are power-off, or have phase failure or under voltage.
Check if the analog output of J64 or J86 is in the range of 0 Vdc to 10 Vdc.
Check if the motor is blocked (over current).
EC fan fault Check if the motor is over heated.
If the issue is #1, #2 or #3, the motor can recover its operation after clearing the fault.
If the motor is over heated, power-off the fan, and power-on after the motor cools down.
If there is other failure mode, then it should be sent to manufacture for maintenance.
5.1.2 Heating System Troubleshooting

Refer Table 5-2 for troubleshooting the heating system.
Table 5-2 Diagnosis and Treatment of Heating System
Symptom Potential Causes Items to be Checked or Handling Process
No heating demand Check the PACC controller’s status and confirm whether there is heating demand.
Heating auxiliary
Check if the light next to the heating auxiliary relay is on and whether the line is correct.
relay fault
Use a multimeter to check J21-1 ( for single electrical heating), J21-2 (for two electrical
Heating system
heating), and if the voltage across the terminals G is about 24 V, then move further to
does not operate
safety means across the resistor and if the resistance is large, it indicates that the security
and the contactor
Heating system device must be disconnected.
does not close
safety device failure Check if the manual reset switch is turned off. in case of the reset switch is automatic,
check for damage of electrical heater.
Use an ohmmeter to check if the electrical heater is damaged by checking the resistance of
its resistor.
Check if the air switch heating system is closed or not.
Contactor closed, Main power failure of
If the contactor is closed, check heating engaged state of contactors L1, L2 and L3 supply
no heating effect heater
voltages is normal.

Chapter 5 Troubleshooting 53

Contactor closed, Cut off the power supply and use an ohmmeter to check if the electrical heater is damaged
Heater burnout
no heating effect by checking the resistance.
5.1.3 Compressor and AC System Troubleshooting

Table 5-3 Diagnosis and Treatment of Compressor and AC system
Power not connected
Check the main power switch, fuse or circuit breaker and connecting wires.
(off)
Power overload and MCB
Compressor can Manual reset, check the average current value.
tripped
not start
Loose circuit connections Check if circuit connectors are firmly connected.
Short circuit due to motor Check the static resistance imbalance of motor windings, if found defective, replace
winding burnout immediately.
Contactor did not No CFC (call for cooling)
Check the PACC controller status.
close and output
compressor is not High pressure switch Check if the wiring of switch is connected to controller.
running actuates Check if there is high pressure alarm on high pressure switch status.
Check if contactor is functioning.
Compressor Contactor
Check if there is 24 Vdc between J18-3 (compressor 1) and terminal G. And also of
fault
J20-1 (compressor 2) and terminal G.
Check if the wiring of sensor is connected to controller.
Suction temperature
Check if there is suction temperature sensor failure or the readings are in normal
sensor fault
range.
Low pressure sensor Check if the wiring of sensor is connected to controller.
fault Check if there is low pressure sensor failure or the readings are in normal range.
Check if the wiring of compressor drive is normal.
Drive fault Check if the current is too large.
Check if the proper ventilation is available to the drive.
Check if the wiring of EEV board is normal.
EEV fault
Check the EEV fault code and replace the EEV board.
Drive communication Check the inverter 458 communication line wiring is intact, and then re-power, reset
fault or eliminate this alarm on HMI panel.
Circuit breaker tripped Check the line voltage after checking the circuit breaker and contactor.
Contactor did not
Built-in protection of the
close and Check if the compressor windings are open. If open, wait for its automatic reset after
compressor is
compressor is not cools down.
disconnected
running
Detecting the discharge Check if there is high discharge temperature alarm or low discharge temperature
gas temperature sensor superheat alarm in alarm history list.
Detecting a low-pressure
Check if there is low-pressure alarm in the alarm view history.
sensor
Check if the wiring of sensor is connected to controller.
Suction temperature
Check if there is suction temperature sensor failure or the readings are in normal
sensor fault
range.
Low pressure sensor Check if the wiring of sensor is connected to controller.
fault Check if there is low pressure sensor failure or the readings are in normal range.
Check if the wiring of compressor drive is normal.
Drive fault Check if the current is too large.
Check if the drive gets proper ventilation.
Drive communication Check the inverter 458 communication line wiring is intact, and then re-power on
fault reset or eliminate this alarm on HMI panel.
Check if the wiring of EEV board is normal.
EEV fault
Check the EEV fault code and replace the EEV board.
Check the suction pressure.
Compressor Refrigerant leakage, too Check the wiring of low-pressure sensor.
operation stopped low voltage detection/ Check if the differentiation between low pressure sensor reading and the actual
for 5 minutes abnormality pressure are within ± 0.3 bar (high and low pressure sensor values can be read in
service tool, referred in gauge pressure).

54 Chapter 5 Troubleshooting

Ball valves do not open Check, if all ball valves in the refrigeration system are opening properly.
Condenser coils gets
dirty or clogged (air Clean the condenser or plate heat exchanger.
cooled)
Inlet water temperature is
too high or water flow is Check the water quality (Water-cooled system).
too small (water cooled)
Condensing system does Check the condenser fan (air-cooled system).
not operate Check the water quality (water-cooled system).
Excessive amount of
Check whether supercooling is too high.
High- pressure refrigerant charge
protection Low Check if the two terminals of high pressure switch is shorted.
High pressure switch
exhaust pressure Check the resistance between J18-3 and terminal G for HP switch #1 and J20-1 and
fault
G for HP switch #2.
Manually open compressor through service tool, if there is 24 Vdc between contactor
Compressor contactor A1 & A2, while the contactor does not actuate, then replace the contactor.
fault or compressor delay If there is no 24 Vdc between A1 and A2, then check whether there is 24 Vdc
fault between J18-3 (system #1) or J20-1 (system #2) and terminal G. If there is, then
replace the compressor delay.
Check if the differentiation between high pressure sensor readings and actual values
Electric valve improperly are within ± 0.6 bar (high and low pressure sensors values can be read in service
adjusted (water-cooled) tool, shown as gauge pressure).
Check whether the electric ball valve of the plate heat exchanger functions well.
Excessive flow or low
water temperature (water Check water supply system.
cooled)
Check if there is any leakage, if identified repair immediately the leakage area and
Refrigerant leakage
Low discharge add refrigerant.
pressure Outdoor fan speed
controller failure, leading
Check if the high pressure sensor of condenser fails.
to running at full speed
If condenser controller fault is confirmed, replace the speed controller immediately.
and do not change along
with high pressure
After starting, The compressor running
suction and reversely or If it runs reversely, replace any two compressor L line (inverter output).
discharge pressure Suction and discharge If another reason, then replace the compressor.
unchanged connected
Lack of refrigerant in the
Check for leakages while maintenance and adding the refrigerant.
system
Dirty air filter Replace the air filter.
Filter dryer clogging Replacing the filter dryer.
Improper setting of
Adjust the Electronic Expansion Valve control parameter as factory default settings or
Electronic Expansion
add the right amount of refrigerant.
Low suction Valve superheat
pressure or back Electronic Expansion
Replacement of Electronic Expansion Valve.
fluid Valve device failure
Poor air flow distribution Check the supply air, return air flow system.
Condensing pressure is
Check the condenser system.
too low
External static pressure
is large, leading to air Check the air flow duct or re-evaluate external static pressure.
flow attenuation
Back flow of liquid
Check for “if the suction pressure is low” or back flow of liquid.
refrigerant
Poor lubrication Add refrigerant oil
Compressor
Compressor transport
excessive noise Remove transportation fasteners/fixtures
fixture not removed
The compressor running
Refer to “After starting, suction and discharge pressure unchanged”.
reversely

Chapter 5 Troubleshooting 55

Operation of the Compression ratio is high Check the evaporator and condenser fans are operating correctly.
compressor Suction superheat is Adjust the Electronic Expansion Valve settings or add the appropriate amount of
overheating high refrigerant.
Remarks: The basis of above symptoms are based on the existing CFC.
5.1.4 Infrared Humidifier Troubleshooting

Table 5-4 Diagnosis and Treatment of Infrared Humidifier
Check the water supply.
Check if the water supply solenoid valve is working.
No water in water pan
Check the state of the high water-level switch and water level regulator.
Check whether the water supply pipe is clogged or not.
Check the opened safety devices of the infrared humidifier: Water pan over-
temperature protection switch and lamp over-temperature protection switch.
Humidification The humidification
Check the voltage between terminal J18-2 and G on terminal row. If it is 24 V, then
ineffective contactor does not close
check the resistance of protection switch. If the resistance is very high, then the
switch needs to be replaced.
Humidifier main power Check if the humidifier MCB is closed. If humidifier contactor closed state, check
failure whether L1, L2 and L3 voltages are normal.
Infrared humidifier lamp
Replace the lamp.
burned
High-Temp Switch
The manual-reset high-temp switch is fitted above the lamps. When overheat occurs due to abnormal situation, the
switch cut-offs the power supply to the lamps.
No. Description
1 Reset button
Figure 5-1Infrared Humidifier Reset Button

Appendix 1 Wiring diagram 57
Appendix 1 Wiring Diagram
8 7 6 5 4 3 2 1
NOTES / 注意事项:
SHADED AREAS MAY BE FUSES ( ) 阴影部分可以为熔断器 ( )
1. ALL FIELD WIRING TO BE PER LOCAL CODES. USE COPPER CONDUCTORS ONLY.
FACTORY MOUNTED MAIN UNIT SWITCH 出厂主开关 OR CIRCUIT BREAKERS ( ) 也可以为断路器 ( ) 所有现场配线请依照当地标准，最好使用铜线。
REMOVE THIS DISCONNECT WITH DUAL POWER SUPPLY 双电源时,请去掉此开关 REMOVE J69 WITH AC/DC MODEL
2. SEE INSTALLATION AND USER MANUAL(S). 请看安装和使用手册。
T1 N 配电源模时，移除J69电缆 3. JUMPER TO BE REMOVED WHEN OPTIONAL COMPONENT IS USED.
SEE UNIT NAMEPLATE LINE L1 BK
TH/HU 当使用选配组件时，请去掉短接线。
VOLTAGE 1-7 53 GN/Y
FOR MAIN SUPPLY CAN
2-1 TEMP/HUMID 4. OPTIONAL EMERGENCY POWER LOCKOUT OF REHEAT AND/OR HUMIDIFIER:
WIRE SIZING 3 PHASE L2 BK 24V UNIT HMI CONNECTIONS PROVIDED FOR REMOTE 24V AC SOURCE.
L N 1-8 SENSORS 54 选配紧急电源锁死可用于加热和加湿：接线用于远端提供24V交流电源。
请查看机组铭牌 SUPPLY L1 POWER DETECT DISPLAY 2-6 温湿度传感器
三相线电压源 L3 BK AC/DC 5. LLSV IS ONLY OPTIONAL FOR LONG PIPE APPLICATION AS ONE OF THE
5 确定主电源线规格 L2 电源检测 MODEL TS1 机组HMI 55 5
L3 T2 CMN COMPONENTS OF EXTENSION KITS. 液管电磁阀是长配管延长组件之一，非标选配。
NEUTRAL 中线 BL BK 4-1 3-2 -V +V
24VAC 显示面板 6. UNITS WITHOUT SIC CARD,CONNECT J7-1 AND J7-2 WITH TERMINALS 77&78;
REMOVE THIS TERMINAL 24V CMN 58
TS1 TERMINALS 77&78 FOR 2#485 OF BMS;TERMINALS 485+&485- FOR 1#485 OF BMS.
WITH DUAL POWER SUPPLY EARTH 地线 PE CT3 CT2 CT1 N L1 L2 L3 BK 4-3 3-1 PE 机组无SIC卡时,J7-1和J7-2连接到端子77和78;BMS的2#485接端子77&78，
双电源时,请去掉此端子 EARTH GROUND 59 GN/Y BMS的1#485接端子485+&485-.
CONNECTION 接地端子滤波器 (OPTIONAL 选配 ) COM
GND 12V 7. OPTIONAL SMOKE DETECTOR, SUPPLIED TERMINALS OF FIELD WIRING
BK 4-5 远程温湿度
24V COMPARTMENT FOR REMOTE INDICATION, FIELD TO CONNECT 250VAC/30VDC MAX.
TS2 传感器
D EARTH 地线 ATS BL 4-7
77
SEE NOTE 6 FCCF RTHS PM/ATS EIM1,2 VFD1,2
选配烟雾探测器,提供现场配线端子,供远程监控用，最大接入电压为250VAC/30VDC。 D
FACTORY MOUNTED MAIN UNIT SWITCH A 见注意事项 6 RSB (B) 8. ONLY SUPPLY STANDARD FILTER CLOG SWITCH&AIR SAFETY SWITCH FOR AREAS
出厂主开关A LINE 8-1 WITH SPECIAL REQUIREMENTS, WITHOUT THAT, THIS SWITCH IS OPTIONAL.
10 SEE UNIT NAMEPLATE VOLTAGE EARTH
78 SIC CARD 485 485 RSA 485 J33 485 (A) 10 压差开关（标配）只适用于特殊需求的地区，无特殊需求，此开关为选配。
FOR MAIN SUPPLY GROUND 智能通信卡 8-2 NOMENCLATURE / 说明
3 PHASE 12V
WIRE SIZING SUPPLY A CONNECTION 12V LINE LINE
STANDARD DEVICES / 标准设备 OPTIONAL DEVICES / 选配设备
请查看机组铭牌三相电源A 接地端子 GND 行行
确定主电源线规格 (OPTIONAL 选配 ) GND
NEUTRAL 中线 AS - AIR SAFETY SWITCH/气流丢失开关 36 AD1,2 - AIR DAMPER 1,2 /风阀1,2 66
24V ECF1,2 - EC FAN 1,2 /EC风机1,2 50,55 ADR1,2 - AIR DAMPER RELAY 1,2 38,39
FACTORY MOUNTED MAIN UNIT SWITCH B FC - FILTER CLOG SWITCH 45 /风阀继电器1,2
出厂主开关B G /滤网压差开关
LINE L1 L1 L1 ATS - AUTOMATIC TRANSFER 9
POWER Ia Ib Ic EIM1,2 FCCF - FREQUENCY CONVERTER 9 SWITCH /双电源自动切换开关
SEE UNIT NAMEPLATE VOLTAGE 1 4 CONDENSOR FAN /变频冷凝风机
15 FOR MAIN SUPPLY 3 PHASE L2 L2 L2 BK
J32
BK 15 K1 - MAIN FAN RELAY /主风机继电器 21
EM1 - EMERGENCY POWER
LOCKOUT RELAY
27
POWER METER
WIRE SIZING SUPPLY B 1CR1 K2 - HUMIDIFICATION RELAY 22 /紧急电源锁死继电器
L3 L3 L3 功率计 47,48,49,44,45, /加湿继电器 44
请查看机组铭牌三相电源B BK C1 BK
HTS - HIGH TEMPERATURE STAT
(OPTIONAL 选配 ) 44-1 BK 21 K3,4 - COMPRESSOR NO.1,2 RELAY 25,27 /火感报警
确定主电源线规格 NEUTRAL 中线 N N N /1,2号压缩机继电器 PM - POWER METER /功率计 9,15
1CR2 K5 - LIQUID LINE SOLENOID 1 RELAY 29 RSD - REMOTE SHUTDOWN DEVICE 47
EARTH 地线 BK C2 BK 53,54,56,51,52, / HOT GAS BYPASS 1 RELAY (75VA MIN. RATING)
ATS CONTROLLER 22 /1号液管电磁阀继电器/热气旁通1继电器 /远程报警装置(至少为75VA)
ATS控制器 (OPTIONAL 选配 ) 5-1 5-2 K6 - LIQUID LINE SOLENOID 2 RELAY 30 SIC - SMART INTELLISLOT CARD 10
/ HOT GAS BYPASS 1 RELAY /智能通信卡
DB9 5-3 5-4 /2号液管电磁阀继电器/热气旁通2继电器
20 CONNECT
82-1
HEAT 70
HP1 20 K8,9 - REHEAT STAGE 1,2 RELAY 33,35 SP - STATIC PRESSURE SENSOR
/风压传感器
55
SERVICE REJECTION 71 11-1 BK W 11-2 K1 /1,2级加热继电器
DEVICE 6C1 18-1 K10 - HUMIDIFIER MAKE-UP RELAY 37 SPD - SURGE PROTECTIVE DEVICE
65
DEVICE U26 HP2 /防雷器
接服务工装 82-3 CONNECTION 70A HS1 HS3 /加湿注水继电器
11-3 BK W 11-4 K2 WUF - WATER UNDER FLOOR 37
77 (B) 连接冷凝器 6C2 U27 18-2 BK H BK BK 58,59,61,46 K11,12 - FLOW VALVE 1,2 RELAY 38,39 /地板溢水开关
7-1 71A /风阀1,2继电器
控制回路 12-1 12-2 SEE NOTE 3 RC - REMOTE CONDENSOR /冷凝器 33 COMPRESSOR /压缩机
SEE NOTE 6 78 (A) CANH U20 见注意事项 3 2EM1 RTHS - REMOTE TEMPERATURE & 27 LPT1,2 - LOW PRESSURE 27,29
7-2 CAN 68-1 12-3 12-4
见注意事项 6 CONNETIOON HUMIDITY SENSOR/远程温湿度传感器 TRANSDUCER 1,2 /低压传感器1,2
485- (B) CANL U28
89-1 CAN 通讯口 68-2 T1 - UNIT CONTROL TRANSFORMER 3 LLSV1,2 - LIQUID LINE SOLENOID 1,2 29,30
12-5 12-6 K3 /机组控制变压器1 /液管电磁阀1,2
25 485+ (A) 18-3 BK CR1 BK 16 25
U29 T2 - ISOLATION TRANSFORMER 6 LTSV1,2 - LOW TEMPERATURE 29,30
C COMMON
89-2 82
EM1 12-7 12-8 /隔离变压器2
3
SOLENOID VALVE 1,2 C
76 SEE NOTE 4 U30 TH/HU - TEMPERATURE SENSOR /低温组件电磁阀1,2
ALARM 9-2 9-1 83 K4 HUMIDITY SENSOR /温湿度传感器
见注意事项4 18 SAS1,2 - SUPPLY AIR SENSOR 1,2 50,52 INFRARED HUMIDIFIER /红外加湿
CONNECTION 75 27-1 BK 29-1 BK 24-1 BK 20-1 BK CR2 BK
80 /送风温度传感器1,2 H - HUMIDIFIER CONTACTOR 22
9-3 HPT1 LPT1 DLTS1
公共报警端子 SEE NOTE 7 COMPRESSOR /压缩机 /加湿器接触器
12V 81 SDR2 27-3 R 29-3 R 24-2 BR SEE NOTE 5 见注意事项 5 C1,C2 - COMPRESSOR CONTACTOR 16,18 HWA -/高水位报警 HIGH WATER ALARM 35
CONNECT J69
69-1 见注意事项7 K5 LLSV1/LTSV1
WITHOUT 20-2 BK BK 1,2 /压缩机接触器1,2 HMV - HUMIDIFIER MAKE-UP VALVE
24-3 BK 37
AC/DC MODEL GND 28-1 BK 30-1 BK LLSV2/LTSV2 CCH1,2 - CRANKCASE HEATER 1,2 44,51 /加湿器注水阀
69-2 DLTS2 K6 /曲轴箱1,2加热带
30 无电源模块时接J69
HPT2 LPT2
24-4 BR 20-3 BK BK 24,35 30 CR1,CR2 - COMPRESSOR RELAY 25,27
HS1 - AUTO RESET TEMPERATUR 22
28-3 R 30-3 R -E SAFETY SWITCH
/1号,2号压缩机继电器 /自动复位温度安全开关
SEE NOTE 3 VFD1,2 - COMPRESSOR FREQUENCY 9,46 HS3 - MANUAL RESET HUMIDIFIER
CUSTOMER CONNECTIONS ALSO SEE LINES5,6,7,8,9,10,11,12,14,37,40,44,45,46,47,52,53,54,55
(OPTIONAL 选配 ) 见注意事项 3 CONVERTER 1,2/压缩机变频器1,2 53 22
EARTH GROUND 其它用户接线端子见第5,6,7,8,9,10,11,12,14,37,40,44,45,46,47,52,53,54,55行 DLTS1,2 - DISCHARGE LINE
SAFETY(UNDER PAN)
ECF1 27,29 /加湿防干烧温度继电器(水盘底部)
CONNECTION N RS1 RS2 RS3 TEMPERATURE SENSOR 1,2
BL 13-1 BK BK 13-2 K8 /排气温度传感器1,2
接地端子 ECF2 21-1 BK RH1 BK BK BK 37,38,39,41 ELECTRIC REHEAT /电加热
U21 FLT1,2 - FILTER1,2 /滤波器1,2 46,53
RH1,2 - REHEAT STAGE 1,2 33,35
13-3 BK BK 13-4 HP1,2 - HIGH PRESSURE SWITCH 1,2 21,22 CONTACTOR /1级,2极电加热接触器
U22 HWA /高压开关1,2 RS1,2,3 - REHEAT 1 SAFETY STATS 33
13-5 BK BK 13-6 RS4 RS5 RS6 1EM1 HPT1,2 - HIGH PRESSURE 27,29 1,2,3 /电加热过热保护继电器1,2,3
3P RC1,2 K9
35 U23 AS 21-2 BK RH2 BK 41,42,43,42 35 TRANSDUCER 1,2 /高压传感器1,2 RS4,5,6 - REHEAT 1 SAFETY STATS 35
13-7 BK BK 13-8 ELECTRONIC EXPANSION VALVE 4,5,6 /电加热过热保护继电器4,5,6
U24 52 SEE NOTE 8 /电子膨胀阀 SMOKE DETECTOR /烟感
ELECTRICAL REHEAT 电加热 1 14-1 BK 见注意事项 8 14-2 K10 HMV EIM1,2-EEV CONTROLLER 1,2 15,9 SD - SMOKE DETECTOR /烟雾探测器
1RH1 42
U19 24 21-3 BK BK /电子膨胀阀控制器1,2 61
R L1 51 59 SDR - SMOKE DETECTOR TROUBLE
41
14-3 BK WUF BK 14-4 K11 EEV11,12,21,22- ELECTRONIC
2RH1 21-4 BK ADR1 BK 67 EXPANSION VALVE 11,12,21,22 RELAY /烟雾探测继电器
U31 CPSS
BL R L2 K12 /电子膨胀阀11,12,21,22 CONDENSATE PUMP /冷凝水泵
17-2
3RH1
21-5 BK ADR2 BK 67 TS1,2 - TEMPERATURE SENSOR 1,2 62
CP - CONDENSATE PUMP /冷凝水泵 57
50 SDR1 /温度传感器1,2 CPSS - CONDENSATE PUMP SAFETY 39
R L3 PT1,2 - PRESSURE TRANSDUCER 1,2 64
40 17-1 BK 40 /压力传感器1,2
SWITCH /冷凝水泵溢水开关
U25 4RH1 ALARM
ELECTRICAL REHEAT 电加热 2 1RH2 BK BK SDR BK 28,40 GLYCOL/WATER COOLED/DUAL COOL
17-3 BK BK 17-4
R U32 4RH2 /乙二醇水冷双冷源
2RH2 17-6 12V BK SD CW-CHILLED WATER VALVE 51
B BL R GND BK
POWER
烟感
/冷冻水水阀
FTS - FILL TEMPERATURE SENSOR 55 B
3RH2 55 HTS 17-8 /冷冻水进水温度
17-5 BK BK BK (OPTIONAL 选配 ) MBV1,2-MOTORIZED BALL VALVE 1,2 51
R U33 /板换水阀1,2
56 FC
CCH1 5C1 17-7 BK BK BK
45 BK 45 WIRING LEGEND / 线标
U34 SEE NOTE 8见注意事项 8
4C1
BK 4H FACTORY SUPPLIED LINE VOLTAGE WIRING / 出厂线电压线路
VFD1 FLT1 16-1 BK BK 16-2 FIELD SUPPLIED LINE VOLTAGE WIRING / 现场线电压配线
COMPRESSOR NO.1 U35 RSD
压缩机1 LOAD LINE 1C1 37 38 VOLTAGE WIRING IN OPTIONS/ 选配线电压线路
BK U R BK L1' L1 L1 16-3 BK BK 16-4
U36 FACTORY SUPPLIED 24 VOLT WIRING / 出厂24V线路
2C1 FIELD SUPPLIED 24 VOLT WIRING / 现场24V配线
BR V S BK L2' L2 L2 BK CONTROL BOARD INTERNAL WIRING - 24 VOLT MAX
SEE NOTE 3 见注意事项 3 / 控制板内部线路 - 最大电压值24V
3C1
GY W T BK L3' L3 L3 62-1 BR 63-1 BR 86-1 BR WIRING AND DEVICES INCLUDED IN OPTIONS / 选配设备及线路
50 10-1 BK 64-1 BK E1/Ain/IO2 50 K ELECTRONIC SWITCH (RELAY) K1-K12 / 电子开关(继电器) K1-K12
SAS1 ECF1 INLINE QUICK DISCONNECT / 线上快速对插端子
CCH2 5C2 10-2 BK BK 62-2 BK 63-2 BK 86-2 BK
BK 64-2 GND AIR COOL MBV1 MBV2 CW INLINE BLOCK DISCONNECT / 线上块状接线端子
4C2 G G G
BK 85-1 BK 86-1 BK E1/Ain/IO2 风冷 PLUG CONNECTION ON CONTROL BOARD / 控制板上插线端子
COMPRESSOR NO.2 VFD2 FLT2 SAS2 ECF2 24V R 24V R 24V R TERMINAL STRIP CONNECTION FOR FIELD WIRING / 现场配线端子
压缩机2 LOAD LINE 1C2 85-2 BK 86-2 BK GND TERMINAL BLOCK CONNECTION ON CONTROL BOARD
BK U R BK L1' L1 L1
GND BK 81-3 85-3 BK / 控制板上块状接线端子
2C2 FTS CIRCUIT CONNECTION TO ELECTRONICS / 有源节点
64-1 BK E1/Ain/IO2 WATER COOL SP
BR V S BK L2' L2 L2 12V BK BK 81-2 85-4 BR GROUND CURRENT DETECTOR CIRCUIT / 接地电流检测电路
55 3C2
ECF1,2 DUAL COOL 55
64-2 BK GND 水冷双冷源 WIRE COLOR CODE
GY W T BK L3' L3 L3 OR - ORANGE/橙色 Y - YELLOW /黄色
R - RED /红色 BL - BLUE /蓝色
INFRARED HUMIDIFIER 红外加湿器 EEV11 EEV12 EEV21 EEV22 BR - BROWN /棕色 BK - BLACK /黑色
1H CP P - PURPLE /紫色 W - WHITE /白色
BK/W L1 GN - GREEN /绿色 GY - GREY /灰色
N
2H INSULATION COLOR
L2 TITLE
A BK/W GN / Y
TRACER COLOR A
60 3H 60
BK/W L3 ATTENTION
WIRING COLOUR CODES ARE FOR GUIDANCE
WIRING DIAGRAM
1 2345 1 2345 1 2345 1 2345
MAIN FAN 1,2 主风机1,2 J34 J35 TS1 J34 J35 TS2 ONLY WIRE ID MARKINGS TAKE PRECEDENCE
注意
INFRARED HUMIDIFIER
BK L1 L1 1 1
J38 配线色标只起指导作用
SPD
EIM1
J38 2
PT1 EIM2 2
PT2
配线线号根据实际选取电路图
BK L2 L2 电子膨胀阀电子膨胀阀
防雷器
(OPTIONAL)
1
控制器1 J43 2 3
1 1
控制器2 J43 2 3
1 THIS DOCUMENT CONTAINS CONFIDENTIAL AND
PROPRIETARY INFORMATION OF VERTIV AND 红外加湿
BK L3 L3 (选配 ) 3 2 3 2 NEITHER IT NOR THE INFORMATION CONTAINED
65 ADR1,2 65 THEREIN SHALL BE DISCLOSED TO OTHERS OR
PE AD1,2 风阀1,2 DUPLICATED OR USED WITHOUT THE EXPRESS DRAWING NO REV
L N WRITTEN CONSENT OF VERTIV
BL N (OPTIONAL 选配 )
本文件之版权属
BL
PE
维谛技术有限公司所有 29043538 A08
未经书面批准，不得随意复制！
8 7 6 5 4 3 2 1
Figure 1 Infrared Humidifier

58 Appendix 1 Wiring diagram
8 7 6 5 4 3 2 1
NOTES / 注意事项:
SHADED AREAS MAY BE FUSES ( ) 阴影部分可以为熔断器 ( ) 1. ALL FIELD WIRING TO BE PER LOCAL CODES. USE COPPER CONDUCTORS ONLY.
FACTORY MOUNTED MAIN UNIT SWITCH 出厂主开关 T1 REMOVE J69 WITH AC/DC MODEL 所有现场配线请依照当地标准，最好使用铜线。
REMOVE THIS DISCONNECT WITH DUAL POWER SUPPLY 双电源时,请去掉此开关 OR CIRCUIT BREAKERS ( ) 也可以为断路器 ( )
2. SEE INSTALLATION AND USER MANUAL(S). 请看安装和使用手册。
N 配电源模时，移除J69电缆
3. JUMPER TO BE REMOVED WHEN OPTIONAL COMPONENT IS USED.
LINE L1 BK 24V TH/HU 当使用选配组件时，请去掉短接线。
SEE UNIT NAMEPLATE VOLTAGE 1-7 53 GN/Y
CAN
2-1 TEMP/HUMID 4. OPTIONAL EMERGENCY POWER LOCKOUT OF REHEAT AND/OR HUMIDIFIER:
FOR MAIN SUPPLY L2 BK L N UNIT HMI CONNECTIONS PROVIDED FOR REMOTE 24V AC SOURCE.
3 PHASE 1-8 SENSORS 54
WIRE SIZING CMN 2-6 选配紧急电源锁死可用于加热和加湿：接线用于远端提供24V交流电源。
SUPPLY T2 3-2 AC/DC DISPLAY 温湿度传感器
请查看机组铭牌 L3 BK L1 POWER DETECT 5. LLSV IS ONLY OPTIONAL FOR LONG PIPE APPLICATION AS ONE OF THE
5 确定主电源线规格三相线电压源 L2 电源检测 24V TS1
3-1
MODEL TS1
24VAC
机组HMI 55 5 COMPONENTS OF EXTENSION KITS. 液管电磁阀是长配管延长组件之一，非标选配。
NEUTRAL 中线 BL L3 -V +V 显示面板 6. UNITS WITHOUT SIC CARD,CONNECT J7-1 AND J7-2 WITH TERMINALS 77&78;
BK 4-1 COM CMN 58
REMOVE THIS TERMINAL TERMINALS 77&78 FOR 2#485 OF BMS;TERMINALS 485+&485- FOR 1#485 OF BMS.
WITH DUAL POWER SUPPLY EARTH 地线 PE CT3 CT2 CT1 N L1 L2 L3 24V PE 机组无SIC卡时,J7-1和J7-2连接到端子77和78;BMS的2#485接端子77&78，
双电源时,请去掉此端子 EARTH GROUND
BK 4-3 TS2 59 GN/Y BMS的1#485接端子485+&485-.
滤波器 (OPTIONAL 选配 ) GND 12V
CONNECTION 接地端子 T3 7. OPTIONAL SMOKE DETECTOR, SUPPLIED TERMINALS OF FIELD WIRING
BK 4-5 远程温湿度
M8-1 传感器 COMPARTMENT FOR REMOTE INDICATION, FIELD TO CONNECT 250VAC/30VDC MAX.
HC
D EARTH 地线 ATS BL 4-7
24V
M8-2 77
SEE NOTE 6
见注意事项 6
FCCF RTHS PM/ATS EIM1,2 VFD1,2
选配烟雾探测器,提供现场配线端子,供远程监控用，最大接入电压为250VAC/30VDC。
8. ONLY SUPPLY STANDARD FILTER CLOG SWITCH&AIR SAFETY SWITCH FOR AREAS
D
FACTORY MOUNTED MAIN UNIT SWITCH A RSB (B)
出厂主开关A 8-1 WITH SPECIAL REQUIREMENTS, WITHOUT THAT, THIS SWITCH IS OPTIONAL.
LINE 78
10 SEE UNIT NAMEPLATE VOLTAGE EARTH
SIC CARD 485 485 RSA 485 J33 485 (A) 10 压差开关（标配）只适用于特殊需求的地区，无特殊需求，此开关为选配。
智能通信卡 8-2 NOMENCLATURE / 说明
FOR MAIN SUPPLY 3 PHASE GROUND 12V
WIRE SIZING SUPPLY A CONNECTION 12V LINE LINE
STANDARD DEVICES / 标准设备 OPTIONAL DEVICES / 选配设备
请查看机组铭牌三相电源A GND 行行
接地端子 (OPTIONAL 选配 ) GND
确定主电源线规格 NEUTRAL 中线 AS - AIR SAFETY SWITCH/气流丢失开关 36 AD1,2 - AIR DAMPER 1,2 /风阀1,2 66
ECF1,2 - EC FAN 1,2 /EC风机1,2 50,55 ADR1,2 - AIR DAMPER RELAY 1,2 38,39
24V FC - FILTER CLOG SWITCH 45 /风阀继电器1,2
FACTORY MOUNTED MAIN UNIT SWITCH B /滤网压差开关
出厂主开关B G ATS - AUTOMATIC TRANSFER 9
LINE L1 L1 L1 POWER Ia Ib Ic FCCF - FREQUENCY CONVERTER 26 SWITCH /双电源自动切换开关
EIM1,2 CONDENSOR FAN /变频冷凝风机 EM1 - EMERGENCY POWER 27
SEE UNIT NAMEPLATE VOLTAGE 1 4
15 FOR MAIN SUPPLY 3 PHASE L2 L2 L2 BK J32 BK 15 HU - HUMIDITY SENSOR /湿度传感器 3 LOCKOUT RELAY
POWER METER K1 - MAIN FAN RELAY /主风机继电器 21 /紧急电源锁死继电器
WIRE SIZING SUPPLY B L3 L3 L3 22 HTS - HIGH TEMPERATURE STAT 43
功率计 HC K2 - HUMIDIFICATION RELAY
请查看机组铭牌三相电源B M10-1 M10-2 /加湿继电器 /火感报警
确定主电源线规格 NEUTRAL 中线 N N N (OPTIONAL 选配 ) 44-1 BK H BK BK 58,59,61 K3,4 - COMPRESSOR NO.1,2 RELAY 25,27 PM - POWER METER /功率计 9,15
/1,2号压缩机继电器 RSD - REMOTE SHUTDOWN DEVICE 47
EARTH 地线 K5 - LIQUID LINE SOLENOID 1 RELAY 29 (75VA MIN. RATING)
ATS CONTROLLER / HOT GAS BYPASS 1 RELAY /远程报警装置(至少为75VA)
5-1 5-2 1CR1 47,48,49,44,45, /1号液管电磁阀继电器/热气旁通1继电器
ATS控制器 (OPTIONAL 选配 ) SIC - SMART INTELLISLOT CARD 10
BK C1 BK 21 K6 - LIQUID LINE SOLENOID 2 RELAY 30 /智能通信卡
DB9 5-3 5-4 1CR2 / HOT GAS BYPASS 1 RELAY SP - STATIC PRESSURE SENSOR 55
HEAT 53,54,56,51,52, /2号液管电磁阀继电器/热气旁通2继电器
20 CONNECT
82-1 REJECTION
70 HP1 BK C2 BK
23 20 K8,9 - REHEAT STAGE 1,2 RELAY
/风压传感器
33,35 SPD - SURGE PROTECTIVE DEVICE 65
SERVICE 71 11-1 BK W 11-2 K1
DEVICE DEVICE 6C1 U26 18-1 /1,2级加热继电器 /防雷器
HP2 K10 - HUMIDIFIER MAKE-UP RELAY 37 WUF - WATER UNDER FLOOR 37
接服务工装 82-3 CONNECTION 70A 11-3 BK W 11-4 K2 /加湿注水继电器
64 /地板溢水开关
77 (B) 连接冷凝器 71A 6C2 U27 18-2 BK HCR BK K11,12 - FLOW VALVE 1,2 RELAY 38,39 COOLING SYSTEM /制冷系统
7-1 控制回路 12-1 12-2 /风阀1,2继电器
SEE NOTE 3 LPT1,2 - LOW PRESSURE 27,29
78 (A) CANH U20 见注意事项 3 2EM1 RC - REMOTE CONDENSOR /冷凝器 33
TRANSDUCER 1,2 /低压传感器1,2
SEE NOTE 6 7-2 CAN 68-1 12-3 12-4 RTHS - REMOTE TEMPERATURE & 27
CONNETIOON LLSV1,2 - LIQUID LINE SOLENOID 1,2 29,30
见注意事项 6 485- (B) CANL U28 HUMIDITY SENSOR/远程温湿度传感器 /液管电磁阀1,2
89-1 CAN 通讯口 68-2 12-5 12-6 T1 - UNIT CONTROL TRANSFORMER 2
K3 LTSV1,2 - LOW TEMPERATURE 29,30
25 19 /机组控制变压器1
485+ (A) U29 18-3 BK CR1 BK 25 SOLENOID VALVE 1,2
C COMMON
89-2 82
EM1 12-7
U30
12-8 T2 - ISOLATION TRANSFORMER
/隔离变压器2
5 /低温组件电磁阀1,2
STEAM GENERATING HUMIDIFIER
C
76 SEE NOTE 4 TH - TEMPERATURE SENSOR 3
ALARM 9-2 9-1 83 /电极加湿
CONNECTION 见注意事项4 K4 /温度传感器
75 80 27-1 BK 29-1 BK 24-1 BK 20-1 BK CR2 BK 20 SAS1,2 - SUPPLY AIR SENSOR 1,2 50,52 CS - CONDCTIVITY SENSOR 57
9-3 HPT1 LPT1 DLTS1 /送风温度传感器1,2 /电导率传感器
公共报警端子 SEE NOTE 7 H - HUMIDIFIER CONTACTOR 17
81 SDR2 27-3 R 29-3 R 24-2 BR COMPRESSOR /压缩机 /加湿器接触器
CONNECT J69 12V 见注意事项7 LLSV1/LTSV1 SEE NOTE 5 见注意事项 5
WITHOUT 69-1 K5 C1,C2 - COMPRESSOR CONTACTOR 25,27 HC - HUMIDIFIER CONTROLLER 9,17
24-3 BK 20-2 BK BK 1,2 /压缩机接触器1,2 /加湿控制板 46,60
AC/DC MODEL GND 28-1 BK 30-1 BK DLTS2 22
69-2 K6 LLSV2/LTSV2 CCH1,2 - CRANKCASE HEATER 1,2 44,51 HCR - HUMIDIFIER CONTROL RELAY
HPT2 LPT2
30 无电源模块时接J69
28-3 R 30-3 R
24-4 BR 20-3 BK BK 24,35 30 /曲轴箱1,2加热带
CR1,CR2 - COMPRESSOR RELAY 1,2
/加湿控制继电器
61
25,27 HCT - HUMIDIFIER CURRENT
CUSTOMER CONNECTIONS ALSO SEE LINES4,5,6,7,8,9,10,11,14,37,40,44,45,46,47,52,53,54,55 SEE NOTE 3 /1号,2号压缩机继电器 TRANSFORMER /加湿电流互感器
其它用户接线端子见第4,5,6,7,8,9,10,11,14,37,40,44,45,46,47,52,53,54,55行 (OPTIONAL 选配 ) 见注意事项 3 VFD1,2 - COMPRESSOR FREQUENCY 27,46 HDV - HUMIDIFIER DRAIN VALVE 63
EARTH GROUND CONVERTER 1,2 /压缩机变频器1,2 53 /加湿排水阀
CONNECTION N ECF1 HFV - HUMIDIFIER FILL VALVE 65
DLTS1,2 - DISCHARGE LINE 27,29 /加湿注水阀
接地端子 BL 13-1 BK BK 13-2 K8 RS1 RS2 RS3 TEMPERATURE SENSOR 1,2
U21 ECF2 21-1 BK RH1 BK BK BK 37,38,39,41 /排气温度传感器1,2 LS - LEVEL SENSOR /高水位传感器 57
46,53 T3 - ISOLATION TRANSFORMER 7
13-3 BK BK 13-4 FLT1,2 - FILTER1,2 /滤波器1,2 /隔离变压器3
U22 HP1,2 - HIGH PRESSURE SWITCH 1,2 21,22
13-5 13-6 1EM1 /高压开关1,2 ELECTRIC REHEAT /电加热
3P RC1,2 SEE NOTE 8见注意事项 8 K9 RS4 RS5 RS6
35 U23 AS 21-2 BK RH2 BK 41,42,43,42 35 HPT1,2 - HIGH PRESSURE
TRANSDUCER 1,2 /高压传感器1,2
27,29 RH1,2 - REHEAT STAGE 1,2
CONTACTOR /1级,2极电加热接触器
33,35
13-7 BK BK 13-8
U24 52 ELECTRONIC EXPANSION VALVE RS1,2,3 - REHEAT 1 SAFETY STATS 33
ELECTRICAL REHEAT 电加热 1 /电子膨胀阀 1,2,3 /电加热过热保护继电器1,2,3
1RH1 14-1 BK 14-2 K10 15,27 RS4,5,6 - REHEAT 1 SAFETY STATS 35
24 21-3 EIM1,2-EEV CONTROLLER 1,2
R L1 U19 51 /电子膨胀阀控制器1,2 61 4,5,6 /电加热过热保护继电器4,5,6
14-3 BK WUF BK 14-4 K11
2RH1 EEV11,12,21,22- ELECTRONIC 59 SMOKE DETECTOR /烟感
U31 CPSS 21-4 BK ADR1 BK 67 EXPANSION VALVE 11,12,21,22
BL R L2 17-2 SD - SMOKE DETECTOR /烟雾探测器 42
K12 /电子膨胀阀11,12,21,22
67 41
3RH1 50
21-5 BK ADR2 BK TS1,2 - TEMPERATURE SENSOR 1,2 62 SDR - SMOKE DETECTOR TROUBLE
SDR1 RELAY /烟雾探测继电器
R /温度传感器1,2
L3
40 17-1 BK
4RH1 40 PT1,2 - PRESSURE TRANSDUCER 1,2 64 CONDENSATE PUMP /冷凝水泵
U25 ALARM /压力传感器1,2
ELECTRICAL REHEAT 电加热 2 1RH2 CP - CONDENSATE PUMP /冷凝水泵 57
17-3 BK BK 17-4 BK BK SDR BK 28,40 GLYCOL/WATER COOLED/DUAL COOL CPSS - CONDENSATE PUMP SAFETY 39
R U32 4RH2 /乙二醇水冷双冷源 SWITCH /冷凝水泵溢水开关
2RH2 17-6 12V BK SD CW-CHILLED WATER VALVE 51
B BL R
HTS 17-8
GND BK
POWER
烟感
/冷冻水水阀
FTS - FILL TEMPERATURE SENSOR 55
B
3RH2 55 /冷冻水进水温度
17-5 BK BK BK (OPTIONAL 选配 ) MBV1,2-MOTORIZED BALL VALVE 1,2 51
R U33 56 FC /板换水阀1,2
CCH1 5C1 17-7 BK BK BK
BK WIRING LEGEND / 线标
45 4C1 U34 SEE NOTE 8见注意事项 8 45
BK HC FACTORY SUPPLIED LINE VOLTAGE WI RING / 出厂线电压线路
COMPRESSOR NO.1 VFD1 FLT1 M5-1 M5-2
1C1 16-1 BK BK 16-2 FIELD SUPPLIED LINE VOLTAGE WIRI NG / 现场线电压配线
压缩机1 LOAD LINE
BK U R BK L1' L1 L1 U35 37 RSD VOLTAGE WIRING IN OPTIONS/ 选配线电压线路
38
16-3 BK BK 16-4 FACTORY SUPPLIED 24 VOLT WIRING / 出厂24V线路
2C1 U36 FIELD SUPPLIED 24 VOLT WIRING / 现场24V配线
BR V S BK L2' L2 L2
BK CONTROL BOARD INTERNAL WIRING - 24 VOLT MAX
3C1 / 控制板内部线路 - 最大电压值24V
GY W T BK L3' L3 L3 SEE NOTE 3 见注意事项 3
WIRING AND DEVICES INCLUDED IN O PTIONS / 选配设备及线路
50 10-1 BK 62-1 BR 63-1 BR 86-1 BR 50 K
ELECTRONIC SWITCH (RELAY) K1-K12 / 电子开关(继电器) K1-K12
CCH2 5C2 64-1 BK E1/Ain/IO2
BK SAS1 ECF1 INLINE QUICK DISCONNECT / 线上快速对插端子
4C2 10-2 BK 64-2 BK GND AIR COOL 62-2 BK 63-2 BK 86-2 BK INLINE BLOCK DISCONNECT / 线上块状接线端子
BK MBV1 MBV2 CW
G G G PLUG CONNECTION ON CONTROL BOARD / 控制板上插线端子
COMPRESSOR NO.2 VFD2 FLT2 85-1 BK 86-1 BK E1/Ain/IO2 风冷
LOAD LINE 1C2 TERMINAL STRIP CONNECTION FOR FI ELD WIRING / 现场配线端子
压缩机2 SAS2 ECF2 24V R 24V R 24V R TERMINAL BLOCK CONNECTION ON CON TROL BOARD
BK U R BK L1' L1 L1 85-2 BK 86-2 BK GND / 控制板上块状接线端子
2C2 GND
BR V S BK L2' L2 L2 BK 81-3 85-3 BK CIRCUIT CONNECTION TO ELECTRONIC S / 有源节点
64-1 BK E1/Ain/IO2 WATER COOL FTS GROUND CURRENT DETECTOR CIRCUIT / 接地电流检测电路
55 3C2 ECF1,2 DUAL COOL 12V BK
SP
BK 81-2 85-4 BR 55 WIRE COLOR CODE
GY W T BK L3' L3 L3 64-2 BK GND 水冷双冷源 OR - ORANGE/橙色 Y - YELLOW /黄色
STEAM GENERATING HUMIDIFIER R - RED /红色 BL - BLUE /蓝色
EEV11 EEV12 EEV21 EEV22 LS CS BR - BROWN /棕色 BK - BLACK /黑色
电极加湿器
1H 0:HUMIDIFYING P - PURPLE /紫色 W - WHITE /白色
CP GN - GREEN /绿色 GY - GREY /灰色
A BK L1 1:MANUAL DRAINAGE
N INSULATION COLOR
2H 0:加湿 TITLE
A C BK L2 M9-1 M9-2 M3-1 M3-2 1:手动排水
GN / Y
TRACER COLOR A
60 HCT 3H M7-1
60 ATTENTION WIRING DIAGRAM
E BK M2-4 BK
BK L3 1 2345 1 2345 HCT HC 0 WIRING COLOUR CODES ARE FOR GUIDANCE
1 2345
J34
1 2345
J35 TS1 J34 J35 TS2 BK M7-2 加湿 M2-5 BK ONLY WIRE ID MARKINGS TAKE PRECEDENCE STEAM GENERATING
MAIN FAN 1,2 主风机1,2 1 1 HDV 控制器 1 注意
HUMIDIFIER
BK L1 L1 J38 BR M11-3 M2-6 BK 配线色标只起指导作用
J38 2 2
EIM1 EIM2 配线线号根据实际选取
BK L2 L2 SPD 电子膨胀阀 1
PT1
1
电子膨胀阀
J43
1
PT2
1 HFV
BK M11-2 M2-2 BK
HCR THIS DOCUMENT CONTAINS CONFIDENTIAL AND
电路图
防雷器
(OPTIONAL)
控制器1 J43 2
3
3
2
控制器2 2
3
3
2
BR M11-1 M2-3 BK PROPRIETARY INFORMATION OF VERTIV AND
NEITHER IT NOR THE INFORMATION CONTAINED
电极加湿
65 BK L3 L3 (选配 ) (OPTIONAL 选配 ) 65 THEREIN SHALL BE DISCLOSED TO OTHERS OR
ADR1,2 DUPLICATED OR USED WITHOUT THE EXPRESS DRAWING NO REV
PE AD1,2 风阀1,2 WRITTEN CONSENT OF VERTIV
L N
BL N (OPTIONAL 选配 ) 本文件之版权属
BL
PE 维谛技术有限公司所有 29043540 A07
未经书面批准，不得随意复制！
8 7 6 5 4 3 2 1
Figure 2 Steam Generating Humidifier

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Liebert® PEX4TM Series

Precision Air Conditioning

Vertiv Tech Co., Ltd.

Customer service hotline: 4008876510

Styling used in this Guide

Chapter 1 Product Overview ............................................................................................................................................... 1

Chapter 1 Product Overview

1.1 Product Introduction

1.2 Model Description

Liebert® PEX4 Series Precision Air Conditioning User Manual

1.3 Model Nomenclature

Liebert® PEX4 Series Precision Air Conditioning User Manual

1.4 Components of PEX4 Model

1.4.2 Air Filter

1.4.4 Inverter Scroll Compressor

Liebert® PEX4 Series Precision Air Conditioning User Manual

Figure 1-2 Scroll Compressor

1.4.5 Oil Return Arrangement

1.4.6 EMI Filter

1.4.7 Refrigeration Circuit

1.4.8 Electronic Expansion Valve (EEV)

Liebert® PEX4 Series Precision Air Conditioning User Manual

Figure 1-3 Electronic Expansion Valve

1.4.9 Evaporator Coil

Figure 1-4 Evaporator Coil

1.4.10 Dehumidification- EC Fan

1.4.11 Remote Air-Cooled Condenser

1.4.12 Water-Under-Floor Sensor

Liebert® PEX4 Series Precision Air Conditioning User Manual

1.4.14 Color Display and HMI Features

1.5 Additional Features

No. Description No. Description

Figure 1-5 Infrared Humidifier

Liebert® PEX4 Series Precision Air Conditioning User Manual

Figure 1-6 Electrode Humidifier

1.5.2 Electrical Heating

No. Description No. Description

Figure 1-7 Electrical Heater

1.5.3 Upflow Plenum

Liebert® PEX4 Series Precision Air Conditioning User Manual

Figure 1-8 Plenum

1.5.4 Long Piping Kit (Air Cooled System)

1.5.5 Smoke Detectors

1.5.6 Fire Detectors

Liebert® PEX4 Series Precision Air Conditioning User Manual

Figure 1-9 Fire Detector

1.5.7 High-Efficiency Filter

1.5.8 Low Temperature Kit

1.6 Operating & Storage Environmental Requirements

1.6.1 Operating Requirements

1.6.2 Storage Requirements

Liebert® PEX4 Series Precision Air Conditioning User Manual

The Installation process consists of the following procedures, namely-

2.1.1 Transportation & Movement

Figure 2-1 Moving an Equipment Using a Forklift Truck

Figure 2-2 Obliquity of the System

Liebert® PEX4 Series Precision Air Conditioning User Manual

No. Description No. Description

Figure 2-3 Removal of Honey Comb Paper Board