M660534HX
M660534HX
M660534HX
P/N 660534HX
P/N: 660534HS
P/N: 660534HR
INSTALLATION MANUAL
MANUAL P/N: M660534HX
REV H
SHADIN AVIONICS
6831 Oxford Street, St. Louis Park, MN 55426-4412
SHADIN AVIONICS
www.shadin.com Customer Service: (952) 836-2269 [email protected]
DD-TMP-018
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digitally signed by
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TABLE OF CONTENTS
1 OVERVIEW .....................................................................................................................4
1.1 SCOPE ................................................................................................................................. 4
1.2 PRODUCT DESCRIPTION................................................................................................... 4
2 SPECIFICATIONS ...........................................................................................................6
2.1 PHYSICAL ............................................................................................................................ 6
2.2 ELECTRICAL ........................................................................................................................ 6
2.3 PERFORMANCE .................................................................................................................. 7
2.3.1 FUEL FLOW 660534HX-(00) ..................................................................................................... 7
2.3.2 FUEL FLOW 660534HX-(01) ..................................................................................................... 7
2.3.3 TEMPERATURE (Non-TSO FUNCTION).................................................................................. 7
2.4 RELIABILITY ........................................................................................................................ 7
3 INSTALLATION PROCEDURE .......................................................................................8
3.1 LIMITATIONS ....................................................................................................................... 8
3.2 EQUIVALENT LEVEL OF SAFETY DEVIATION (ELOS)..................................................... 8
3.3 MOUNTING .......................................................................................................................... 8
3.4 ELECTRICAL CONNECTION............................................................................................... 8
3.4.1 TYPICAL INSTALLATION WIRING ........................................................................................... 9
4 ENVIRONMENTAL QUALIFICATION FORM (EQF) .................................................... 10
5 SETUP AND USE .......................................................................................................... 12
5.1 INITIAL SETUP ................................................................................................................... 12
5.2 CONFIGURATION .............................................................................................................. 12
6 APPENDIX A: INSTALLATION DRAWING .................................................................. 13
LIST OF FIGURES
Figure 1: Overview Block Diagram ..................................................................................................................... 4
Figure 2: Flow Body ............................................................................................................................................ 5
Figure 3: Straight Pick-Up ................................................................................................................................... 5
Figure 4: Right Angle Pick-Up ............................................................................................................................. 5
Figure 5: Wiring Diagram .................................................................................................................................... 9
LIST OF TABLES
Table 1: Electrical Connection ............................................................................................................................ 8
Table 2: Environmental Test Conducted and Specification Used, Limits/Category verified ............................ 10
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1 OVERVIEW
The information in this manual is subject to change without notification.
1.1 SCOPE
This manual is intended to guide the proper installation of the Fuel Flow Transducer. Installation instructions
should be read and followed.
Transducer Power
Ground
Pulse Output
RTD +
FF TXD
RTD –
P/N
660534HX NC
The Fuel Flow Transducer assembly is comprised of two sub-assemblies, the flow body and the pick-up.
The flow body (Ref Figure 2) is a hydraulic flow fitting with standard flared male ends that is connected into
the engine fuel line. The body has a straight tubular bore that contains a small axial turbine wheel mounted
on two precision instrument ball bearings supported by two flow straighteners that are located inside the bore
with two retainer rings. The turbine is driven by the fuel flow to rotate at a speed proportional to the flow rate.
The pick-up (Ref Figure 3 or Figure 4) is assembled to the flow body and contains a hall-effect sensor that
detects the rotation of a small magnet embedded in the turbine and switches the output electric voltage twice
in every revolution of the turbine.
The pick-up also carries a RTD that senses the flow body temperature and, when connected to external
circuits, can provide a measure of the flow temperature. This is a function not covered by the TSO but can be
used to adjust for the changes in Fuel Density due to temperature. The interface is a standard 1000 ohm
RTD that varies 3.8 Ohms/°C nominally.
The pickup may have a straight or right angle electric connector (as shown in figures 3 & 4 and installation
drawings Appendix A). This is designated by the X digit in FFTXD part number being replaced by the letter S
or R respectively.
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2 SPECIFICATIONS
For a complete listing of product qualifications please review the Environmental Qualification Form (EQF)
found in Section 4.
2.1 PHYSICAL
In/Out Fitting: 3/4-16UNF-3A 37° Flare (SAE5309-8 or equivalent)
Maximum Line Pressure: 2000 PSIG
Mounting Screws: 10-32 x 0.50” long (quantity 4)
Mounting Hole Spacing: 0.80” square pattern, 0.187 diameter
Mounting Position: All
Weight: 11 ounces (oz)
2.2 ELECTRICAL
Transducer Supply Voltage: +4.0VDC to +29VDC regulated power
Supply Current: 20mA Max
Protection: Not internally fused
Connector: MS27505T9B35P on transducer
Connector Mate: MS27467T9B35S with backshell M85049/49-2S8W or equivalent
Output Type: Open/GND
Open Circuit Voltage: 24VDC maximum
External Pull-up Resistor: Sized to limit current to no more than 15mA
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2.3 PERFORMANCE
2.4 RELIABILITY
MIL-HDBK-217F MTBF: 40,000 hours
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3 INSTALLATION PROCEDURE
3.1 LIMITATIONS
The fuel flow transducer is TSO approved to provide data representing fuel flow rate only. Other derived data
are not covered by this approval. Functionality and accuracy of the data provided depend on operation within
its design parameters and connection to a read-out instrument properly configured to provide the following.
1. Correct transducer power, regulated voltage
2. Correct signal pull-up voltage and current limiting resistance
3. Correct programmed flow K-Factor
4. Correct RTD interface (Non-TSO function)
The conditions and tests required for TSO approval of this article are minimum performance standards.
Those installing this article on or in a specific type or class of aircraft, must determine that the aircraft
installation conditions are within the TSO minimum performance standards (see 3.2 below for specific ELOS
related to pressure drop). TSO articles must have separate approval for installation on an aircraft. The article
may be installed only according to 14 CFR part 43 or the applicable airworthiness requirements.
3.3 MOUNTING
The Fuel Flow Transducer may be mounted in a controlled or un-controlled temperature, pressurized or un-
pressurized locations.
The transducer mounting interfaces are shown in Installation Drawings, P/N D660534HS & D660534HR.
Flared tube fittings should be torqued, not to exceed 350 inch-pounds.
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2 Transducer Power
3 Ground
Fuel
Boost
Fuel Tank Control Injectors
Pump
Unit
Injectors
Injectors
Injectors
NOTES:
Use 22AWG wiring (recommended)
Twisted pair M27500-22TG2T14 or equivalent
Twisted triple M27500-22TG3T14 or equivalent
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Items listed with an “X” for test conducted will be identified as not being tested. Any other description
indicates either a test category or a modification to a test.
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A flow computer connected to the flow transducer and configured to the Average K-Factor would
display a flow rate where the error is within 2% anywhere in the linear flow range. A user who knows
the flow rate/range that would prevail the majority of the time (e.g. cruise flow rate) may obtain better
system accuracy by configuring the flow computer to the K-Factor corresponding to that flow
rate/range. Refer to the installation drawing for the K-Factor setting notes.
b) Temperature Measurement:
The temperature sensor incorporated in the pick-up is verified during the manufacturing flow test at
steady state close to room temperature. Because the sensor contacts the flow body internally, its
reading is affected by the flow body temperature. Engine room ambient air temperature affects the
flow body temperature and, if very different from flow temperature, will cause the sensor to read
slightly different from true fuel temperature.
If better coupling of sensor reading to fuel temperature is desired, thermal insulation (e.g. fire sleeve
or lagging) may be applied outside the fuel flow transducer, pick-up and fuel tubing to eliminate the
effect of engine room ambient air temperature and allow better coupling of sensor reading to fuel flow
temperature.
5.2 CONFIGURATION
The transducer is not field configurable with exception to the HR-XX variants which allow for the re-orientation
of the pick-up connector.
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REVISIONS
ERN # REV. DATE BY APP'D DESCRIPTION
1305/012 - 5/30/2013 CAL AR BASELINE RELEASE
1310/002 A 10/16/2013 CSB AR UPDATED TSO SPECIFICATION, TEMPERATURE RANGE, AND NOTE 1 WITH TABLE
1402/004 B 2/5/2014 EG AR UPDATED CERTIFICATION AND ALTITUDE
SPECIFICATIONS
SEE DETAIL A MAIN KEYWAY
PART NO. 660534HS-00
MATING ELECTRICAL PLUG: MS27467T9B35S BACKSHELL: M85049/49-2S8W
CONNECTOR USE ONLY ENVIRONMENTAL TYPE MATING CONNECTOR
J1: MS27505T9B35P FLOW RATE 7 - 160 GPH
9,000 - 10,000 PULSES/GAL. (AVG)
5 1 PERFORMANCE FOR FLOW RATES 35 - 160 GPH, SET THE DISPLAY
6 K-FACTOR (KAV) INSTRUMENT TO THE K-FACTOR STAMPED ON THE
UNIT. FOR OTHER FLOW RATES CONTACT SHADIN
4 2 FOR THE APPROPRIATE K-FACTOR SETTING.
3 PRESSURE DROP ROTOR FREE 3.0 PSI
C
@160 GPH, JET A-1 ROTOR LOCKED 6.5 PSI
CERTIFICATION TSO-C44c
TEMP RANGE -55 C TO +149 C
ENVIRONMENT MAXIMUM
51,000 FT
DETAIL A ALTITUDE
ENLARGED IN/OUT FITTING 3/4-16UNF-3A 37 FLARE
FITTING TORQUE 350 IN - LBS MAX
3.8 MAXIMUM LINE
MECHANICAL 2000 PSIG
PRESSURE
2X 3/4-16 UNF-3A 37 FLARE MOUNTING
MATING CONNECTOR: ANY
POSITION
SAE J514 OR EQUIVALENT
WEIGHT 11 OZ.
HARDWARE 4X 10-32 SCREWS
MOUNTING
BODY TAP DEPTH 0.5" B
1 2 J1 CONNECTOR PINOUT
0.80 PIN SIGNAL NAME DESCRIPTION TYPE PAIR
1 SIGNAL_OUT OUTPUT PULSE (SEE NOTE 1) STT 2,3
2 POWER_HIGH TRANSDUCER POWER POSITIVE STT 1,3
2.45 4X 0.187 3 POWER_RETURN TRANSDUCER POWER NEGATIVE STT 1,2
0.80 4 TEMP + RESISTIVE TEMPERATURE DETECTOR POSITIVE STP 5
5 TEMP - RESISTIVE TEMPERATURE DETECTOR NEGATIVE STP 4
MOUNTING TEMPLATE
6 NC NO CONNECTION N/A N/A
NOTES: UNLESS OTHERWISE SPECIFIED:
1 IF EXTERNAL INTERFACE EQUIPMENT DOES NOT CONTAIN A PULL-UP RESISTOR
FOR THE FUEL FLOW PULSE, A PULL-UP RESISTOR MUST BE CONNECTED TO THE
DRAWN PER ASME Y14.5M-2009
DIMENSIONS ARE IN INCHES INSTALLATION
SIGNAL OUT TO LIMIT THE CURRENT TO 15 mA DC. THE MAXIMUM VOLTAGE
APPLIED TO THE PULL-UP RESISTOR IS +24VDC. EXAMPLE: IF +12 VDC IS APPLIED
THIRD ANGLE
PROJECTION
TOLERANCES:
X/X 1/64
X 1
ST. LOUIS PARK, MN 55426 DRAWING A
FFTXD 660534HS-( )
DRAWN CAL 11/14/2012
TO THE PULL-UP RESISTOR, THE ABSOLUTE MINIMUM RESISTOR VALUE WOULD BE X.X 0.1
12 VDC/0.015 AMPS = 800 OHMS. X.XX 0.01 CHECKED AR 11/14/2012
X.XXX 0.005 ENG APPR. AR 11/14/2012
2 RECOMMENDED WIRING IS 22 AWG IN SHIELDED TWISTED PAIR (STP) FINISH
N/A SIZE CAGE CODE: 0Z5P5 DWG. NO. REV
A D660534HS F
M27500-22TG2T14 OR EQUIVALENT AND SHIELDED TWISTED TRIPLE (STT)
M27500-22TG3T14 OR EQUIVALENT. MATERIAL F/N D660534HS.SLDDRW
N/A SCALE: N/A SHEET 1 OF 1
5 4 3 2 1
REVISIONS
THE PICKUP ASSEMBLY CAN BE
REMOVED AND REINSTALLED IN 90 ERN # REV. DATE BY APP'D DESCRIPTION
INCREMENTS TO ACCOMMODATE 1305/012 - 4/3/2014 EG AR BASELINE RELEASE
VARIOUS INSTALLATIONS. FOLLOW
NORMAL SHOP PROCEDURES. 1505/005 A 7/30/2015 EG AR REDRAWN
TORQUE SCREWS 5 IN-LBS. MAX 1711/004 B 3/30/2018 EG AR CHANGED K-FACTOR NOTE, UPDATED FORMAT
D
0.80 SPECIFICATIONS
2.5 PART NO. 660534HR-00
MATING ELECTRICAL PLUG: MS27467T9B35S BACKSHELL: M85049/49-2S8W
0.80 CONNECTOR USE ONLY ENVIRONMENTAL TYPE MATING CONNECTOR
4X 0.187 FLOW RATE 7 - 160 GPH
9,000 - 10,000 PULSES/GAL. (AVG)
MAIN KEYWAY PERFORMANCE FOR FLOW RATES 35 - 160 GPH, SET THE DISPLAY
K-FACTOR (KAV) INSTRUMENT TO THE K-FACTOR STAMPED ON THE
UNIT. FOR OTHER FLOW RATES CONTACT SHADIN
MOUNTING TEMPLATE FOR THE APPROPRIATE K-FACTOR SETTING.
PRESSURE DROP ROTOR FREE 3.0 PSI
@160 GPH, JET A-1 ROTOR LOCKED 6.5 PSI
5 1 CERTIFICATION TSO-C44c
6 TEMP RANGE -55 C TO +149 C C
4 ENVIRONMENTAL MAXIMUM
2
SEE DETAIL A 3 J1: MS27505T9B35P
ALTITUDE 51,000 FT
IN/OUT FITTING 3/4-16UNF-3A 37 FLARE
FITTING TORQUE 350 IN - LBS MAX
MAXIMUM LINE
MECHANICAL PRESSURE 2000 PSIG
DETAIL A MOUNTING
POSITION ANY
ENLARGED
WEIGHT 11 OZ.
HARDWARE 4X 10-32 SCREWS
MOUNTING
BODY TAP DEPTH 0.5"
2.7 2X 3/4-16 UNF-3A 37 FLARE
MATING CONNECTOR:
SAE J514 OR EQUIVALENT
1 2 J1 CONNECTOR PINOUT B
PIN SIGNAL NAME DESCRIPTION TYPE PAIR
1 SIGNAL_OUT OUTPUT PULSE (SEE NOTE 1) STT 2,3
2 POWER_HIGH TRANSDUCER POWER POSITIVE STT 1,3
3 POWER_RETURN TRANSDUCER POWER NEGATIVE STT 1,2
4 TEMP + RESISTIVE TEMPERATURE DETECTOR POSITIVE STP 5
5 TEMP - RESISTIVE TEMPERATURE DETECTOR NEGATIVE STP 4
6 NC NO CONNECTION N/A N/A
2.45 1.3
NOTES:
UNLESS OTHERWISE SPECIFIED:
1 IF EXTERNAL INTERFACE EQUIPMENT DOES NOT CONTAIN A PULL-UP RESISTOR
FOR THE FUEL FLOW PULSE, A PULL-UP RESISTOR MUST BE CONNECTED TO THE
DRAWN PER ASME Y14.5M-2009
DIMENSIONS ARE IN INCHES INSTALLATION
SIGNAL OUT TO LIMIT THE CURRENT TO 15 mA DC. THE MAXIMUM VOLTAGE
APPLIED TO THE PULL-UP RESISTOR IS +24VDC. EXAMPLE: IF +12 VDC IS APPLIED
THIRD ANGLE
PROJECTION
TOLERANCES:
X/X 1/64 ST. LOUIS PARK, MN 55426 DRAWING A
FFTXD 660534HR-( )
X 1
TO THE PULL-UP RESISTOR, THE ABSOLUTE MINIMUM RESISTOR VALUE WOULD BE DRAWN EG 4/3/2014
X.X 0.1
12 VDC/0.015 AMPS = 800 OHMS. X.XX 0.01 CHECKED AR 4/3/2014
X.XXX 0.005 ENG APPR. AR 4/3/2014
2 RECOMMENDED WIRING IS 22 AWG IN SHIELDED TWISTED PAIR (STP) FINISH
N/A SIZE CAGE CODE: 0Z5P5 DWG. NO. REV
A B
M27500-22TG2T14 OR EQUIVALENT AND SHIELDED TWISTED TRIPLE (STT)
M27500-22TG3T14 OR EQUIVALENT. MATERIAL
N/A
F/N D660534HR.SLDDRW
SCALE: N/A SHEET 1 OF 1 D660534HR
5 4 3 2 1
REVISIONS
ERN # REV. DATE BY APP'D DESCRIPTION
1806/011 - 6/28/2018 EG AR BASELINE RELEASE
1905/008 A 7/9/2019 EG AR UPDATED K-FACTOR
1.25 D
SPECIFICATIONS
PART NO. 660534HS-01
MATING ELECTRICAL PLUG: MS27467T9B35S BACKSHELL: M85049/49-2S8W
CONNECTOR USE ONLY ENVIRONMENTAL TYPE MATING CONNECTOR
MAIN KEYWAY
SEE DETAIL A FLOW RATE 7 - 90 GPH
PERFORMANCE 19.50 - 20.65 X 1,000 PULSES PER GAL.
K-FACTOR AVG. THE K-FACTOR IS AN AVERAGE FROM 15 - 90 GPH.
FOR SPECIFIC FLOW RATES, CONTACT SHADIN
J1: MS27505T9B35P PRESSURE DROP ROTOR FREE 3.5 PSI
@90 GPH, JET A-1 ROTOR LOCKED 6.5 PSI
5 1
6 CERTIFICATION TSO-C44c
TEMP RANGE -55 C TO +149 C
4 2 ENVIRONMENT MAXIMUM
3 51,000 FT
ALTITUDE C
IN/OUT FITTING 3/4-16UNF-3A 37 FLARE
FITTING TORQUE 350 IN - LBS MAX
MAXIMUM LINE 2000 PSIG
MECHANICAL PRESSURE
DETAIL A MOUNTING ANY
ENLARGED POSITION
WEIGHT 11 OZ.
3.85 HARDWARE 4X 10-32 SCREWS
MOUNTING
BODY TAP DEPTH 0.5"
B
1 2 J1 CONNECTOR PINOUT
PIN SIGNAL NAME DESCRIPTION TYPE PAIR
0.80
1 SIGNAL_OUT OUTPUT PULSE (SEE NOTE 1) STT 2,3
2 POWER_HIGH TRANSDUCER POWER POSITIVE STT 1,3
3 POWER_RETURN TRANSDUCER POWER NEGATIVE STT 1,2
2.35 4X 0.187
0.80 4 TEMP + RESISTIVE TEMPERATURE DETECTOR POSITIVE STP 5
5 TEMP - RESISTIVE TEMPERATURE DETECTOR NEGATIVE STP 4
MOUNTING TEMPLATE 6 NC NO CONNECTION N/A N/A
NOTES:
UNLESS OTHERWISE SPECIFIED:
1 IF EXTERNAL INTERFACE EQUIPMENT DOES NOT CONTAIN A PULL-UP RESISTOR
FOR THE FUEL FLOW PULSE, A PULL-UP RESISTOR MUST BE CONNECTED TO THE
DRAWN PER ASME Y14.5M-2009
DIMENSIONS ARE IN INCHES INSTALLATION
SIGNAL OUT TO LIMIT THE CURRENT TO 15 mA DC. THE MAXIMUM VOLTAGE
APPLIED TO THE PULL-UP RESISTOR IS +24VDC. EXAMPLE: IF +12 VDC IS APPLIED
THIRD ANGLE
PROJECTION
TOLERANCES:
X/X 1/64
X 1
ST. LOUIS PARK, MN 55426 DRAWING A
FFTXD 660534HS-01
DRAWN EG 5/8/2018
TO THE PULL-UP RESISTOR, THE ABSOLUTE MINIMUM RESISTOR VALUE WOULD BE X.X 0.1
12 VDC/0.015 AMPS = 800 OHMS. X.XX 0.01 CHECKED AR 6/28/2018
X.XXX 0.005 ENG APPR. AR 6/28/2018
2 RECOMMENDED WIRING IS 22 AWG IN SHIELDED TWISTED PAIR (STP) FINISH
N/A SIZE CAGE CODE: 0Z5P5 DWG. NO. REV
A D660534HS-01 A
M27500-22TG2T14 OR EQUIVALENT AND SHIELDED TWISTED TRIPLE (STT)
M27500-22TG3T14 OR EQUIVALENT. MATERIAL F/N D660534HS-01.SLDDRW
N/A SCALE: N/A SHEET 1 OF 1
5 4 3 2 1
REVISIONS
THE PICKUP ASSEMBLY CAN BE
REMOVED AND REINSTALLED IN 90 ERN # REV. DATE BY APP'D DESCRIPTION
INCREMENTS TO ACCOMMODATE 1806/011 - 6/28/2018 EG AR BASELINE RELEASE
VARIOUS INSTALLATIONS. FOLLOW
NORMAL SHOP PROCEDURES. 1905/008 - 7/9/2019 EG AR UPDATED K-FACTOR
TORQUE SCREWS 5 IN-LBS. MAX
D
0.80 SPECIFICATIONS
2.5 PART NO. 660534HR-01
MATING ELECTRICAL PLUG: MS27467T9B35S BACKSHELL: M85049/49-2S8W
0.80 CONNECTOR USE ONLY ENVIRONMENTAL TYPE MATING CONNECTOR
4X 0.187 FLOW RATE 7 - 90 GPH
PERFORMANCE 19.50 - 20.65 X 1,000 PULSES PER GAL.
MAIN KEYWAY K-FACTOR AVG. THE K-FACTOR IS AN AVERAGE FROM 15 - 90 GPH.
FOR SPECIFIC FLOW RATES, CONTACT SHADIN.
MOUNTING TEMPLATE PRESSURE DROP ROTOR FREE 3.5 PSI
@90 GPH, JET A-1 ROTOR LOCKED 6.5 PSI
CERTIFICATION TSO-C44c
5 1 TEMP RANGE -55 C TO +149 C
6 ENVIRONMENTAL MAXIMUM C
ALTITUDE 51,000 FT
4 2
SEE DETAIL A 3 J1: MS27505T9B35P
IN/OUT FITTING 3/4-16UNF-3A 37 FLARE
FITTING TORQUE 350 IN - LBS MAX
MAXIMUM LINE
MECHANICAL PRESSURE 2000 PSIG
MOUNTING
ANY
DETAIL A POSITION
ENLARGED WEIGHT 11 OZ.
HARDWARE 4X 10-32 SCREWS
MOUNTING
BODY TAP DEPTH 0.5"
FFTXD 660534HR-01
X 1
TO THE PULL-UP RESISTOR, THE ABSOLUTE MINIMUM RESISTOR VALUE WOULD BE DRAWN EG 5/9/2018
X.X 0.1
12 VDC/0.015 AMPS = 800 OHMS. X.XX 0.01 CHECKED AR 6/28/2018
X.XXX 0.005 ENG APPR. AR 6/28/2018
2 RECOMMENDED WIRING IS 22 AWG IN SHIELDED TWISTED PAIR (STP) FINISH
N/A SIZE CAGE CODE: 0Z5P5 DWG. NO. REV
A D660534HR-01 A
M27500-22TG2T14 OR EQUIVALENT AND SHIELDED TWISTED TRIPLE (STT)
M27500-22TG3T14 OR EQUIVALENT. MATERIAL F/N D660534HR-01.SLDDRW
N/A SCALE: N/A SHEET 1 OF 1
5 4 3 2 1