Silicon Electrochemistry Production Purification and Applications Eimutis Juzeliunas Full Chapter PDF
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Silicon
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Electrochemistry, Production, Purification and Applications
Eimutis Juzeliunas
̄
Silicon
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Author All books published by WILEY-VCH are carefully
produced. Nevertheless, authors, editors, and
Prof. Eimutis Juzeli¯unas publisher do not warrant the information
Center for Physical Sciences and contained in these books, including this book,
Technology to be free of errors. Readers are advised to keep
Department of Electrochemical in mind that statements, data, illustrations,
Materials procedural details or other items may
Sauletekio Str 3 inadvertently be inaccurate.
10257 Vilnius
Lithuania Library of Congress Card No.: applied for
Contents
Preface xiii
List of Abbreviations xv
About the Author xix
1 Introduction 1
References 3
Index 263
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xi
Theodor von Grotthuss medal. Author: Petras Repšys. Produced by Lietuvos monetu˛
Preface
Silicon lies at the heart of modern technology. Silicon can be used in various fields,
such as optoelectronics, sensors, batteries, optical fibers, photoelectrochemical
water splitting, terahertz emitters, and numerous other applications. As an abun-
dant, non-toxic, efficient, and robust material, silicon will dominate the solar energy
market at least for the next few decades.
Electrochemistry deals with the chemical transformations, which are induced by
an electric current, or vice versa – with the transformations, which generate an elec-
tric current. These processes provide an opportunity to store or produce electricity
with a minimum carbon footprint. Electrochemistry can, therefore, significantly
contribute to low-carbon economy; it offers an advancement in sustainable energy
solutions and environment-friendly technologies.
In the early 2000s, V. Lehman (2002) and X. G. Zhang (2004) published several
books on silicon electrochemistry. Since then, various breakthrough directions in
silicon electrochemistry have emerged. For instance, luminescent porous silicon
nanoparticles were electrochemically produced and applied as the carriers of
the drug payload in vivo. Electrochemical silicon surface modifications increased
the efficiency of photovoltaic devices used for solar energy harvest or for the
production of solar fuel. Silicon photoelectrodes have been successfully developed
for hydrogen and oxygen production by water splitting as well as CO2 reduction.
Electrochemically produced Si surface nano-architectures showed an intrinsic
quantum confinement effect. Environment-friendly and secure solutions offered
silicon electrochemistry in high-temperature molten salts. Electrochemical silicon
reduction from silica in high-temperature molten salts has been discovered. Elec-
trochemical deposition of doped silicon as well as formation of p-–n junction have
also been demonstrated.
This book aims to summarize the experimental and technological work done
in recent decades on silicon electrochemistry, production, and purification, high-
lighting subjects of technological significance and future perspectives. The book
aims to be highly beneficial to the communities of chemists and material scientists
working in academia and industrial sectors, especially in the field of sustainable
energy development: photovoltaics, light harvesting efficiency, solar-to-chemical
conversion, production of solar-grade silicon as well as production of batteries,
photoelectrodes, or silicon-based semiconductors. The secondary market of this
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xiv Preface
book includes the education and socio-economic sectors with focal points on such
topicalities as the reduction in global climate change, replacement of fossil fuels by
renewable energy, and strategies of low-carbon economy.
References
List of Abbreviations
Introduction
World production of silicon (Si) reached (2010–2020) about eight millions of metric
tonnes in the last decade. This quantity was produced mainly by the carbothermic
silica (SiO2 ) reduction. The process requires a large supply of energy and emits
carbon oxides (COx ). A fundamental challenge is the electrochemical silicon extrac-
tion from silica or other solids using electricity instead of harmful chemistries.
Zero carbon footprint could be attained when using electrons as absolutely clean
reduction agents generated by renewable sources. Electrochemical methods can be
used on a wide scale of applications: extraction, purification, surface engineering,
or thin-film technologies. Thus, silicon electrochemistry has the potential to
significantly contribute to low-carbon economy; this field offers an advancement
in environmentally friendly and secure technologies of energy generation and
storage.
Breakthrough research topics have emerged in silicon electrochemistry in recent
decades. The electrochemical formation of porous silicon (P-Si) was discovered
in 1956 (Uhlir 1956). Canham reported in 1990 that a visible room-temperature
photoluminescence from P-Si layer formed electrochemically on Si wafer (Canham
1990). The discovery inspired wide studies of P-Si for applications in optoelectron-
ics, lasers, and sensors. Luminescent porous silicon nanoparticles were applied as
the carriers of the drug payload, whose infrared luminescence enabled monitoring
of the particles in vivo (Park et al. 2009). Electrochemical nano-micro-structuring
of silicon has been widely investigated. The surface modifications increased the
efficiency of photovoltaic (PV) devices used for solar energy harvest or for produc-
tion of solar fuel. Silicon photoelectrodes have been successfully used for hydrogen
and oxygen production by water splitting as well as CO2 reduction (Sun et al.
2014). Electrochemically produced Si surface nano-architectures showed intrinsic
quantum confinement effect. Electrochemical reduction of silicon dioxide to silicon
in a molten salt electrolyte has been reported, which formed the basis for new
processes in silicon semiconductor technology and high-purity silicon production
(Nohira et al. 2003). Environmentally friendly and secure solutions offered silicon
electrochemistry in high temperature molten salts (Juzeliūnas and Fray 2020).
Electrochemical deposition of doped silicon as well as formation of p–n junction
has been demonstrated (Zou et al. 2017, 2019; Peng et al. 2018). The approach has
Silicon: Electrochemistry, Production, Purification and Applications, First Edition. Eimutis Juzelīunas.
© 2023 WILEY-VCH GmbH. Published 2023 by WILEY-VCH GmbH.
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2 1 Introduction
the potential of reducing capital cost and energy consumption for fabrication of
solar cells when compared with the conventional manufacturing process.
This book features recent achievements in silicon electrochemistry, particularly,
in electrochemical silicon extraction, purification, and processing in high-
temperature molten salts. The introductory part of the book (Chapters 2–4) is
devoted to general aspects of silicon application. A historical overview of silicon
production is provided, and its importance in a low-carbon economy is considered.
Chapter 4 addresses the physical and chemical properties of silicon, which are most
relevant for electrochemical materials science. The subsequent material is more
specific. Chapter 5 describes the major technologies used for silicon purification
such as Siemens, Union Carbide, or Ethyl Corporation processes. This chapter
also provides the principles of electrorefining in high-temperature molten salts,
highlighting the advantages and disadvantages when compared with conventional
industrial processes.
Chapter 6 addresses electrodeposition of thin layers and discusses the possibility
of replacing multiple processes of Si wafer fabrication with one-step electrochemi-
cal deposition. Traditional manufacturing entails an energy-intensive and environ-
mentally unfriendly production of metallurgical grade silicon (MG-Si), as well as
its upgrade to solar grade silicon (SoG-Si), ingot casting, and slicing. Electrodeposi-
tion from molten fluoride, chloride, and oxide electrolytes on various substrates is
discussed. A recently proposed strategy for electrodeposition of photoactive silicon
and p–n junction is highlighted in detail. Silicon deposition from ionic liquids – the
room-temperature molten salts – is also discussed in this chapter. Significant atten-
tion is given to the purity level of silicon electrodeposits, which are essential for
photo-electrochemical applications.
Chapter 7 discloses photoelectrochemical (PEC) properties of silicon-oxide
electrodes coated with ultrathin films of silica (SiO2 ), hafnia (HfO2 ), and alumina
(Al2 O3 ). The pivotal concept of PEC methodology is to obtain information, which
correlates with that of the solid-state cells so that there is no prior need to design a
solar cell that characterizes Si surface photo-responsiveness. Significant attention
is given to studies of Si-oxide interfacial stability by the quartz crystal nanobalance
(QCN) – a sensitive mass detector, which provides information about the electrode
mass change with nanogram resolution in situ and in real time.
Deoxidation of metal oxides in a molten salt electrolyte was discovered in the
year 2000 (Chen et al. 2000). The process was named the FFC Cambridge process.
Simplicity and rapidity of the process have attracted global interest. Over 30
metals or semimetals were extracted from solid compounds by this energy-efficient
and environment-friendly route. Chapter 8 addresses the FFC principle and its
application in silicon reduction from silica. The electrochemical extraction provides
a green alternative to conventional carbo-thermic silicon production. Chapters 9–12
provide further details on Si–SiO2 conversion in molten salts. Voltammetry, basic
reactions, and in situ studies by synchrotron X-ray diffraction are discussed, and
experimental conditions used by many authors are summarized.
Technological opportunities carry out the operation at ultra-high temperatures
and at liquid state of silica feedstock. Such processes are referred to as molten oxide
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References 3
References
Canham, L.T. (1990). Quantum wire array fabrication by electrochemical and chemical
dissolution. Appl. Phys. Lett. 57: 1046–1048. https://doi.org/10.1063/1.103561.
Chen, G.Z., Fray, D.J., and Farthing, T.W. (2000). Direct electrochemical reduction of
titanium dioxide to titanium in molten calcium chloride. Nature 407: 361–364.
https://doi.org/10.1038/35030069.
Juzeliūnas, E. and Fray, D. (2020). Silicon electrochemistry in molten salts. Chem. Rev.
120: 1690–1709. https://doi.org/10.1021/acs.chemrev.9b00428.
Nohira, T., Yasuda, K., and Ito, Y. (2003). Pinpoint and bulk electrochemical reduction
of insulating silicon dioxide to silicon. Nat. Mater. 2: 397–401. https://doi.org/10
.1038/nmat900.
Park, J.-H., Gu, L., Maltzahn, G. et al. (2009). Biodegradable luminescent porous silicon
nanoparticles for in vivo applications. Nat. Mater. 8: 331–336. https://doi.org/10.1038/
NMAT2398.
Peng, J.J., Yin, H.Y., Zhao, J. et al. (2018). Liquid-tin-assisted molten salt
electrodeposition of photoresponsive n-type silicon films. Adv. Funct. Mater. 28:
1703551. https://doi.org/10.1002/adfm.201870194.
Sun, K., Shen, S., Liang, Y. et al. (2014). Enabling silicon for solar-fuel production.
Chem. Rev. 114: 8662–8719. https://doi.org/10.1021/cr300459g.
Uhlir, A. (1956). Electrolytic shaping of germanium and silicon. Bell System Tech. J. 35:
333. https://doi.org/10.1002/j.1538-7305.1956.tb02385.x.
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4 1 Introduction
Zou, X., Ji, L., Yang, X. et al. (2017). Electrochemical formation of a p–n junction of thin
film silicon deposited in molten salt. J. Am. Chem. Soc. 139: 16060–16063. https://doi
.org/10.1021/jacs.7b09090.
Zou, X., Ji, L., Ge, J. et al. (2019). Electrodeposition of crystalline silicon films from
silicon dioxide for low-cost photovoltaic applications. Nat. Commun. 10: 5772.
https://doi.org/10.1038/s41467-019-13065-w.
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5
Climate change is one the greatest challenges the world faces today. The renewable
energy (solar, wind, water, biomass, geothermal) is considered as a climate change
imperative today. Excessive exploitation of fossil energy sources had a negative
impact on climate, economy, and everyday lives. The growing threat from climate
change is apparent, such as natural disasters, halved mass of inland glaciers, rise of
sea level, and extinction of numerous terrestrial species. Volatile oil, gas, and coal
prices in recent decades and concerns about their supply from politically unstable
countries are amongst the drivers of the need for alternatives, such as renewables.
The European Green Deal plan was unveiled in 2019 – a three-decade effort to
make the climate neutral by 2050 (https://ec.europa.eu/info/strategy/priorities-
2019-2024/european-green-deal; Tamma et al. 2019; Simon 2019). The Commis-
sion’s President Ursula von der Leyen characterized the initiative as “Europe’s
man on the moon moment” adding that “the growth model based on fossil fuels
and pollution is out of date and out of touch with our planet” (Simon 2019). The
overarching objective in the plan is “Climate neutral Europe,” which aims to reach
net-zero greenhouse gas emissions by 2050. The ambition for 2030 is cutting-off the
emission by 50–55%. The plan addresses major actions such as circular economy,
building renovation, pollution-free environment, strategy of ecosystems and bio-
diversity, green and healthier agriculture, electric vehicles, and sustainable fuels,
such as biofuels and hydrogen.
Another global initiative is the Paris Agreement – an international treaty on
mitigation of climate change (https://unfccc.int/process-and-meetings/the-paris-
agreement/the-paris-agreement). In 2015, 196 parties in the Paris climate confer-
ence (COP 21) adopted an agreement to limit global warming below 2 ∘ C compared
to pre-industrial levels.
Such highly ambitious plans led to fundamental changes in the way we generate
and use the energy. Electrochemical technologies have shown great potential
in advancing the economy’s transition toward climate neutrality. Electrochem-
istry provides sustainable solutions in such fields as green-energy storage and
solar-to-chemical or solar-to-electricity conversion.
Materials used in solar devices play a major role in the cost breakdown of the over-
all utilization process of solar energy. Creation and synthesis of new effective mate-
rials for solar-energy applications, therefore, is very high on the agenda of materials
Silicon: Electrochemistry, Production, Purification and Applications, First Edition. Eimutis Juzelīunas.
© 2023 WILEY-VCH GmbH. Published 2023 by WILEY-VCH GmbH.
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6 2 Silicon Electrochemistry – Toward Low-Carbon Economy
scientists and engineers. Vast majority of the solar cells are produced from silicon
where the total wafer cost dominates in the overall cell cost balance. It is assumed
that silicon, being a nontoxic, efficient, and robust material, will play a key role in
the solar energy market for the next few decades (Schmalensee et al. 2015; Green
2016; Polman et al. 2016). Mitigation of climate change, as a global task, could be
achieved by using technologies based on the Earth-abundant materials. The abun-
dance of silicon in the Earth’s crust (27%) makes it possible to expand the application
of this material to the terawatt scale by 2050 (Schmalensee et al. 2015).
mining about 70% of world cobalt. The DRC is a main global producer, which mines
about 60% of the world’s cobalt feedstock. The Amnesty International organization
reported in 2016 on the violation of human rights in this country – child labor in
health-endangering mines (https://www.amnesty.org/en/documents/afr62/3183/
2016/en).
The EC issues periodically the communications with a list of critical raw
materials, which specifies the materials that are most important for the EC
economically, alongside having high supply risk. As of 2020, the list also includes
the materials, from which key components of LIBs are produced: lithium, cobalt,
and graphite (Communication 2020). The list indicates 100% reliance of the
European Union (EU) import on lithium, 86% on cobalt, and 98% on natural
graphite. The communication states that the EU demand for lithium for electric
vehicle batteries and energy storage will increase by 18 times in 2030 and almost
up to 60 times in 2050. The corresponding figures for cobalt are 5 and 15 times,
respectively. The limited availability of lithium makes it doubtful whether LIBs
manufacturing can scale up to significantly larger production volumes.
The World Bank projected that the scenario of global warming below 2∘ (COP 21)
will increase the demand in metals for battery applications at the level of 1000% by
2050 (World Bank 2017). The list of relevant materials for battery manufacturing
includes metals such as Al, Co, Fe, Pb, Li, Mn, and Ni.
An important constraint of the stationary energy storage using LIBs is the
continuous consumption of Li-ion electrolyte, which limits both cycle and calendar
life. Another restriction lies in the limitations of operating temperature window.
The operation requires complex thermal management, which is impractical for
stationary storage applications, particularly in “hot” countries. These batteries also
contain hardly recyclable materials, such as lithium. LIBs are still facing safety
issues. Also, LIBs are relatively expensive.
Thus, there is great demand and a great challenge to create effective post-Li
electrochemical energy storage systems. An alternative suggests sodium with an
electrochemical charge transfer reaction Na ↔ Na+ + e− , which could be performed
in a solid compound, for instance, in a chloride. Oceans provide unlimited sodium
source, which is for free.
Metal-air batteries explore air oxygen as a major reactant:
O2 + 2H2 O + 4e− ↔ 4OH− (2.1)
This approach enables battery weight reduction, at the same time, increasing
the capacity for energy storage. Air–metal technologies are attractive because they
are green, safe, and cost-efficient in terms of feedstock. The technologies propose
usage of an unlimited source of oxygen from the atmosphere, which is for free.
The metal–air batteries can utilize various metal electrodes, e.g. Li, Zn, Al, Fe,
Mg (Tong et al. 2021). Of these metals, Li-air battery has the highest theoretical
energy density and practical operation voltage (13 000 W h kg−1 and 2.4–2.7 V vs.
standard hydrogen electrode (SHE), respectively). Lithium is followed by aluminum
(8073 W h kg−1 and 1.2–1.6 V) and magnesium (6815 W h kg−1 and 1.2–1.4 V). Iron
has the least performance (764 W h kg−1 and 0.8 V), however, the cost of iron metal
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8 2 Silicon Electrochemistry – Toward Low-Carbon Economy
anode is substantially less when compared to other metals. Tong et al. summarized
that the cost of iron is about 200 times less when compared with the cost of lithium
and about 15 times less when compared with magnesium or aluminum (Tong et al.
2021). The authors also estimated that Mg, Al, and Zn electrodes are nearly 10 times
cheaper than the Li metal electrodes. Li–air batteries are limited due to dendrite
formation, poor-cycling efficiency, and difficulties in finding a suitable highly stable
electrolyte. Fe–air battery is very attractive in terms of excellent resource-efficiency.
Note also that the electrodes can be prepared combining them in the form of alloys,
for instance, Mg–Al, Mg–Al–Zn, Mg–Li, Mg–Zn, etc.
Silicon is an attractive material for LIBs anode production. The Li–Si binary
system is characterized by exceptionally high Li insertion capacity. One Si atom can
accommodate 4.4 Li atoms forming the alloy Li22 Si5 with theoretical specific inser-
tion capacity of 4200 mA h g−1 . The analogous value for Li15 Si4 is 3576 mA h g−1
(Ashuri et al. 2016; Huang et al. 2021). Such capacity values are the highest among
all anode materials used in LIBs. Silicon outperforms in terms of capacity the con-
ventionally used graphite (372 mA h g−1 for LiC6 ) (Liang et al. 2014). It is assumed
conceptually that electrode capacity can be substantially increased when moving
from classical intercalation reaction to alloying reaction (Ma et al. 2014). Lithium
can react with Si-forming Li22 Si5 alloy, while graphite accommodates much less
lithium forming LiC6 . However, a challenge is disintegration of the electrode due to
nearby 300–400% volume change during the lithiation–delithiation process, that is,
the expansion–contraction cycles (Ashuri et al. 2016; Li et al. 2017; Zuo et al. 2017).
This detrimental process reduces the intrinsic electrical conductivity and causes
the interfacial instability, which leads to capacity fading.
The restoration of electric properties after the damage, so called self-healing, is of
paramount importance in energy-storage device. This was stated in the BATTERY
2030+ Roadmap of the EC: “Establishing a new research community that includes
a wide range of R&D disciplines to develop self-healing functionalities for batteries”
(Edström et al. 2020). Scientists are in search of effective means of surface engineer-
ing that buffers the volume changes, for instance, by graphene films, silicon-carbon
nanocomposites, Si nanowires, nanotubes, and other nanoparticles, solid core–shell
structures, porous Si designs, controllable pores, or patterned silicon films on
foreign metal substrates, etc. These efforts have been summarized in review articles
(Liang et al. 2014; Ma et al. 2014; Ashuri et al. 2016; Li et al. 2017; Zuo et al. 2017;
Huang et al. 2021).
Oxidized silicon (SiOx ) has also been proposed as an alternative to pure Si. Such
electrodes show a lower volume change when compared to pure silicon (Liu et al.
2019a). However, silicon monoxide possesses some problematic features, such as
low intrinsic electrical conductivity, non-negligible volume change, and low initial
Coulombic efficiency (ICE) (Liu et al. 2019a). Thus, there is need to overcome these
drawbacks in order to use the material for LIBs practically. The improvement of ICE
could be achieved by pre-litiation methods, for instance, using stabilized lithium
metal powder (Huang et al. 2021). Various strategies have been proposed to reduce
the SiO volume change: (i) SiO disproportionation into a fraction of Si nanocrystals
by high-energy milling (Hwa et al. 2013) or heating at 900 ∘ C (Huang et al. 2021);
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2.2 Silicon for Energy Conversion – Photovoltaic Devices 9
(ii) synthesis of porous SiOx via chemical etching (Yu et al. 2014); (iii) composites of
disproportionated Si–SiOx with carbon (Si–SiOx –C) (Yamada et al. 2011; Choi et al.
2012; Kim et al. 2013); (iv) core–shell porous silicon with nitrogen-doped carbon
layer (p-Si/NC) (Xing et al. 2018); (v) silicon monoxide coated with N-doped carbon
(SiO-NC) produced using N-containing ionic liquid (Lee et al. 2013) and analogous
system using pitch and melanine as carbon and nitrogen sources (Huang et al. 2021).
The materials based on porous silica (SiO2 ) have also been studied as an alternative
to graphite anodes in LIBs. Porous silica has shown improved cycling stability; its
discharge potential was similar to that of pure Si. Low Coulombic efficiency of SiO2
was modified by preparing a carbon-coated C/SiO2 composition (Buga et al. 2021).
The thin carbon layer of the composition diminished interfacial impedance of silica,
whereby the capacity increases to 714 mA h g−1 .
Despite intensive research, most of the proposed methods of the volume change
buffering remain on a bench scale. Vital industrial applications are still pending.
9 000
Historical projections 8519 (2050)
43% 8.9%
CAGR 2000–18 CAGR 2019–50
8 000
7 000
Cumulative installed capacity (GW)
6 000
5 000
4 000
2840 (2030)
3 000
2 000
480 (2018)
1 000
1 (2000)
0
2000 2005 2010 2015 2020 2025 2030 2035 2040 2045 2050
energy market at least for the next few decades (Schmalensee et al. 2015). Lowering
of the cost of Si-based PV devices remains very crucial.
Production of PV module is a multistep process comprising such procedures
as production of metallurgical-grade silicon (MG-Si), upgrading to solar-grade
silicon (SoG-Si), ingot casting, and slicing. Traditional manufacturing includes
high energy-intensive production and purification of silicon, such as carbothermic
silicon reduction from silica and purification to solar grade by the Siemens process.
The cost also increases due to significant material loss when sawing the silicon
ingot into wafers. Subsequent production of the PV cell from Si wafer also includes
numerous steps.
First-generation technologies (conventional solar cell architecture) explore crys-
talline silicon PV panels, whose evolution has covered a whole scope of technical
maturity (Technology Readiness Levels, TRLs): basic research and technology devel-
opment (R&D), demonstration, pilot lines, system launch and operations, enter into
market and penetration, and market maturity. There are many other kinds of solar
panel technologies. One modification becoming more common is the passivated
emitter and rear contact (PERC) cells. Efficiency of the PERC cells is 6–12% higher
when compared with conventional cells. The modification has an extra layer within
the backside, which allows the reflection of some rays back into the cell. The advan-
tages of the PERC cell includes the reduction in recombination, enhancement of
light absorption, and higher internal reflectivity. From an economical point of view,
it is important that the PERC cells, being a modification of the conventional cells,
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12 2 Silicon Electrochemistry – Toward Low-Carbon Economy
Saw damage
Formation of Chemical edge Coating of Metallization
removal and Removal
p–n junction isolation SiNx layer printing and
surface of
by and polishing on the front firing of
texturization phosphorous
phosphoros of the rear side by metallic
in acidic silicate layer
diffusion side PECVD contacts
solution
Figure 2.2 Major steps of solar cell production from silicon wafer according to Al back
surface field (Al-BSF) technology. Source: Adopted from the technology route scheme
applied in the “Soli Tek R&D” (Vilnius, Lithuania). Courtesy of Dr. J. Denafas.
do not require great investment in acquiring additional equipment. These cells have
recently become the new industry standard.
Figure 2.2 demonstrates the major stages of the aluminum backside field (Al-BSF)
technology. The process starts from thorough wafer quality check: inspection of
as-cut wafer material, geometry, surface defects, and micro-cracks. Bare silicon
reflects more than 30% of the incident light (Singh et al. 2010; Szlufcik et al. 2005),
thus, antireflection textures are formed in acidic (typically in hydrofluoric acid, HF)
solutions. Further steps include p–n junction formation (e.g. by phosphorous diffu-
sion), chemical edge isolation, removal of phosphorous silicate layer, passivation of
silicon (e.g. by SiNx layer), and preparation of metallic contacts. The BSF formation
provides a good contact between Si and Al with limited penetration of the AlSi
alloy that is formed during the firing process, and it enables a significant reduction
in the thickness of Al deposited in the rear contact. The technology of passivated
emitter and rear cell (PERC) includes some additional steps: (i) edge isolation and
polishing of the rear side, (ii) back side passivation by the AlOx layer, and (iii) its
selective removal (e.g. by laser contact opening).
An innovative approach is metal wrap through (MWT) back-contact solar cell
technology. In this technology, the positive and negative electrodes are arranged
on the rear side of the cell. The back contacts enable avoiding of application of
busbars on the front side. Due to this, the shaded area is reduced, and the con-
version efficiency can be increased by a few percent. The MWT processing is close
to conventional fabrication sequences; thus, it does not require substantial addi-
tional investment. Photograph in Figure 2.3 demonstrates the examples of the solar
cells produced in “Soli Tek R&D” (the limited liability company (LLC) in Vilnius,
Lithuania) using MWT and Al-BSF technologies.
It is obvious that each of the technological steps discussed above contributes to the
cell cost and, in turn, to the cost of photo-electricity. Thin-film technologies provide
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2.2 Silicon for Energy Conversion – Photovoltaic Devices 13
Figure 2.3 Solar cells produced according to Al-BSF technology (MWT cell on the left side
and the other two are Al-BSF samples). The photograph also shows the production unit in
the “Soli Tek R&D” (Vilnius, Lithuania). Source: Courtesy of Dr. J. Denafas.
the potential for reduction of the photo-electricity production cost. Depositing thin
silicon layers instead of thick individual cells, which have to be constructed, framed,
and wired together, could reduce the consumption of material and energy.
Thin films provide opportunity to produce large complete modules with improved
appearance for many visual applications (e.g. architectural glass, liquid crystal dis-
plays [LCD]). Mercaldo et al. presented analysis of architectural issues of thin-film
PVs, in particular, those related to applications of transparent and conductive oxides
and films of silicon solar cells (Mercaldo et al. 2009). Modern architectural theories
look at buildings as living organisms that should be able – during their life – to
generate the energy needed to be in operation. Thin-film technology is suitable
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14 2 Silicon Electrochemistry – Toward Low-Carbon Economy
(b)
Precious metals recovery
(d)
(c)
Pulverization
Doping
Silicon waste
generation by PEC splitting of water. This process has recently attracted the attention
of researchers due to hydrogen production with a very low carbon footprint. Almost
zero greenhouse emission is achieved when hydrogen is generated by splitting water
using renewable energy sources such as solar, wind, hydro, or ocean. However,
renewable energy is irregular and sporadic in nature; thus, hydrogen generation
is applicable for energy storage and load management. Technologies demonstrate
the connection of the electrolyzers to electricity and gas grids (Bertucioli et al.
2014). With the power-to-gas approach, excess electricity generated from renewable
energy is converted into hydrogen, stored, and when needed, it is reconverted into
electricity. Certainly, the produced hydrogen can also be used as a feedstock in
chemical industry applications. The hydrogen can also be converted to hydrocarbon
fuels, for instance, methane. An international review was published about the
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References 17
power-to-gas pilot plants for stationary applications (Gahleitner 2012). The review
evaluated 41 already realized and 7 planned power-to-gas large-scale systems.
Silicon, as a photosensitive, chemically inert, low-cost, and robust material, is
attractive in PEC applications. Effectiveness of solar energy conversion to chemical
bonds depends largely on the ability of a PEC device to absorb the light. Numerous
efforts have been undertaken to increase silicon absorbance by increasing its actual
surface area – the roughness at micro and nano scale. These techniques include
femtosecond laser engineering with subsequent sample etching, deposition of
transparent conducting oxides using ALD, reactive ion etching, chemical etching
using procures metal catalysts, inductively coupled plasma and cryogenic etching,
vapor–liquid–solid reactions, etc. These techniques are surveyed in detail in
Section 14.2. Electrochemical methods of silicon surface engineering in aqueous
and molten salt electrolytes are discussed in Chapters 14 and 15.
Of great interest is nanoporous silicon, known as black silicon, which effectively
absorbs light in a wide range of wavelengths due to internal trapping by porous
structures. Black silicon photocathode for hydrogen production has been reported
(Oh et al. 2011) and patented (Oh and Branz 2014). The authors showed that
nanostructured black silicon significantly accelerates hydrogen production with
reduced need for surfactants. Techniques to fabricate black silicon, such as laser
texturization, plasma treatment, metal-assisted etching, or cryogenic deep reactive
ion etching are discussed in Section 14.3. These techniques, however, are costly.
There is great demand for cost-effective and green technologies of black silicon
mass production. More cost-effective methods based on electrochemical Si surface
texturing in aqueous and molten salt electrolytes are surveyed in Chapters 14 and 15.
Black silicon is also a promising material for solar thermo-generating applica-
tions. Flexible black silicon on insulator has been formed, which is a potential
candidate for use as an absorber for the solar-thermo generators such as concen-
trating solar power parabolic trough (Mei et al. 2011). This is an alternative to
increasing the absorption efficiency of sunlight using antireflection coating and the
surface anodized metal on the heat transfer fluid container. Black silicon can absorb
sunlight from the ultraviolet (UV) and near-infrared (IR) regions non-sensitively to
the angles of incoming light.
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21
Silicon is the second most abundant element after oxygen in the Earth’s crust. This
element very rarely occurs in its pure form. Consequently, it has been used since
the existence of mankind in the form of naturally occurring compounds. Flint or
quartz, for instance, has been used to prepare tools and weapons. The use of natural
glass, especially of volcanic origin, dates back to thousands of years over the Stone
Age. The earliest archeological discovery of glassware dates back to the middle of
the 3rd-millennium BCE.
There are uncertainties as to where and when the man-made glass precisely
originates. It is believed that the first man-made glass was produced as a by-product
of metalworking or faience making. The term faience basically refers to a tin-glazed
pottery. Egyptian faience originates from the Ancient Egypt; the material is pro-
duced from quartz by its vitrification at high temperatures. The first man-made
glass may have appeared in the Middle East regions, e.g. Egypt and Mesopotamia
3000–2000 BCE (Macfarlane and Martin 2004). Glass is thought to have been invented
by accident. Phoenician traders used the nitrate blocks for cooking, and during the
process, they noticed the formation of a clear liquid when the blocks melted and
mixed with the sand of the beach. A method for producing glass vessels invented
by Egyptian craftsmen dates back to about 1500 BCE (Macfarlane and Martin 2004).
The first manual of glassmaking has been “published” on Assyrian stone tablets
at about 650 BCE. Invention of glassblowing is credited to Syrian craftsmen, who
launched this technology about 2000 years ago. Furthermore, the Romans adopted
this “know-how” and transferred their skills and technology to Western Europe.
Venice in Italy became a glassmaking center in the thirteenth century where the
guild of crystal workers was established in 1284.
It is difficult to overestimate the significance of the glass to the development
of mankind. The importance of this material to everyday life and technological
progress is enormous. The first uses of glass do not appear very important: glass
was used in the manufacture of toys, vessels and vases, or in jewelry as a substitute
for precious stones. The importance of glass in everyday life has essentially been
on the increase when it was applied in the making of windows. Another key
Silicon: Electrochemistry, Production, Purification and Applications, First Edition. Eimutis Juzelīunas.
© 2023 WILEY-VCH GmbH. Published 2023 by WILEY-VCH GmbH.
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22 3 Brief Historical Overview of Silicon Production. Metallurgical-Grade Silicon
area of application was making mirrors by coating glass with silver. Justus von
Liebig1 discovered the chemical process of glass silvering in 1835. Production of
lenses marks another key milestone in glass application – people were given the
opportunity to improve eyesight. The mass production of eyeglasses had begun in
Venice by the end of the fourteenth century. The products were exported to all over
Europe; the demand increased, and the possession of eyeglasses became a sign of
intelligence, prestige, and status.
Glass has contributed immensely to the acquisition of scientific knowledge. This
material led to the development of new scientific instruments, such as thermome-
ters, microscopes, or telescopes. Glass was a key material in the development of
powerful and precise laboratory instruments. Glass instrumentation revolutionized
studies of living things. Important glass-based instruments have been developed
for life sciences, such as micro- or molecular biology, cell biology, histology, and
bacteriology. With regards to glass, advanced methods of diagnosis and medical
treatment have been developed. Astronomers are grateful to glass discoverers and
manufacturers for developing the sky observation techniques; chemists – for the
rich laboratory glassware, electrochemists – for selective glass electrodes enabling
measurement of fundamental solution characteristics, such as pH or metal ion
concentration. Macfarlane and Martin say: “glass literally opened people’s eyes and
minds to new possibilities and turned western civilization from an aural to a visual
mode of interpreting experience”; glass is “a molten liquid that has shaped our
world” (Macfarlane and Martin 2004).
Start of the age of glass science is associated with the names of Otto Schott
(1851–1935) and Ernst Abbe (1840–1905). These glass technologists and scientists
created in Jena (Germany) numerous glass compositions that possessed novel
optical properties. Both scientists started collaboration in 1879. They studied
systematically the optical performance of glasses depending on their chemical
composition. Working together with Calr Zeiss (1816–1888), they developed the
glasses for optical instruments, such as microscopes and telescopes. Calr Zeiss was a
German instrument-maker and businessman who established, in 1846, a workshop
in Jena known as Carl Zeiss AG. Now, the company branded as ZEISS is active in
business worldwide. A catalog appeared in 1886, which referred to 44 optical glass
compositions. The work was named (in German) as “Glastechnisches Laborato-
rium, Schott und Genossen, Jena” (see the photo in (Kurkjian and Prindle 1998)).
In the twentieth century, studies were conducted to understand glass as a material
and to predict its properties. To this end, numerous advanced methods have been
used: X-ray techniques, optical spectroscopy, or physical investigations. Kurkjian
1 Justus Freiherr von Liebig (May 12, 1803–April 20, 1873) was a German chemist who
contributed significantly to organic chemistry, particularly, to agricultural and bioorganic
chemistry. He studied pharmacy at Bonn and Erlangen Universities and worked at the Sorbonne
with L. J. Gay-Lussac. Liebig was a professor at the Universities of Giessen, Heidelberg, and
Munich. He demonstrated the existence of free radicals, clarified basics of acids, and analyzed
body fluids. He also proved that plants use carbon dioxide, water, and ammonia. Liebig discovered
glass silvering for making mirrors. The mineral liebigite Ca2 (UO2 )(CO3 )3 11H2 O was named after
him. (Retrieved from Visuotinė Lietuviu˛ Enciklopedija, and the Encyclopedia Britannica Online,
March 2022).
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3 Brief Historical Overview of Silicon Production. Metallurgical-Grade Silicon 23
and Prindle surveyed the development of glass compositions; they provided a brief
review of the early history of glass, the start of glass science, and the development of
more recent glass compositions, such as special glasses and optical fibers (Kurkjian
and Prindle 1998).
While natural silicon materials have been used for thousands of years, application
of silicon in its pure form began much latter. Silicon isolation for chemists was not a
trivial task because of high affinity of this element to oxygen. Jöns Jakob Berzelius2
(1779–1848) reduced potassium fluorosilicate (K2 SiF6 ) in 1823 with molten potas-
sium metal and obtained amorphous silicon. Berzelius is usually given credit for
silicon discovery. Other scientists are also thought to have significantly contributed
to silicon discovery. In 1811, Joseph Louis Gay-Lussac3 (1778–1850) and Louis
Jacques Thénard4 (1777–1857) heated potassium metal with silicon tetrafluoride
(SiF4 ) and obtained amorphous silicon. However, the authors did not identify
the product as a new element. Berzelius also was the first who prepared silicon
tetrachloride (SiCl4 ). Silicon was produced when passing silicon tetrachloride over
heated potassium. Silicon tetrachloride (or tetrachlorsilane) can be obtained by
silica chlorinating. Silicon tetrachloride is a very important compound used in
silicon purification technologies. Due to low boiling point of SiCl4 (57.6 ∘ C), silicon
purification can be achieved by SiCl4 rectification and its thermal decomposition.
Silicon purification principles will be discussed in Chapter 5.
At present, silicon is mainly produced by deoxidation of silica (SiO2 ). Deoxida-
tion is a process in which metal is converted from an oxide (Mex Oy ) to a metallic
form (Me)
Mex Oy + 2ye− ↔ xMe + yO2− (3.1)
Basically, this reaction means electron (e− ) transfer from a reducing agent to a
metal. This rather simple by-form reaction was and remains of paramount impor-
tance. Historically, advancement in utilization of this reaction marks the periods of
development of mankind known as Bronze and Iron ages. The Bronze Age relates
to the advancement in smelting of copper-tin bronze, which replaced stone in
2 Jöns Jakob Berzelius (August 20, 1779–August 7, 1848) was a Swedish chemist, one of the
founders of modern chemistry. Berzelius studied medicine at Uppsala University and was a
professor of medicine and pharmacy at the Karolinska Institute (1807–1832). His important
contributions to chemistry include determination of atomic weights, chemical symbols,
electrochemical theory, and discovery of several elements including the silicon. He also studied
isomerism and catalysis and developed analytical techniques. (Retrieved from the Encyclopedia
Britannica Online, March 2022).
3 Joseph-Louis Gay-Lussac (December 6, 1778–May 9, 1850) was a French chemist and physicist
who made important advances in behavior of gases and created new analytical techniques. He is
best known for the law of the combining volumes of gases (1808). He also determined with
Alexander von Humboldt the hydrogen/oxygen ratio in water (Retrieved from the Encyclopedia
Britannica Online, March 2022).
4 Louis Jacques Thénard (May 4, 1777–June 21, 1857) was a French chemist. He taught at the
École Polytechnique, the Sorbonne and was a chancellor at the University of Paris. He isolated
potassium and sodium metals, studied esters and organophosphorous compounds, discovered
hydrogen peroxide. A lot of his research was done together with Gay-Lussac. The mineral
thenardite is named after L. J. Thénard. Thenardite is non-marine evaporate – an anhydrous
sodium sulfate mineral, Na2 SO4 . (Retrieved from Visuotinė Lietuviu˛ Enciklopedija, March 2022).
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24 3 Brief Historical Overview of Silicon Production. Metallurgical-Grade Silicon
production of tools and weapons (3000–1000 BCE). In the Iron Age, the technology
succeeded to extract iron, which became much more used as the bronze. The
transition from Bronze to Iron Age took hundreds of years (1000–500 BCE). Reversal
of the reaction (3.1) means the release of electrons by a metal. Such process is of
vital societal importance as well, however, usually with a negative sign. The process
is known as corrosion. According to the World Corrosion Organization, direct cor-
rosion damage to the society is estimated to be 3–4% of the gross domestic product
(GDP) of industrialized countries. This percentage translates into trillions of $US
(Schmitt et al. 2009). Thus, from the society’s point of view, the reaction (3.1) could
be either globally beneficial or detrimental depending on the reaction direction.
Many industrial processes of chemical deoxidation of metal ores are performed by
the reaction of carbothermic reduction. The most common example is the process
of industrial production of iron, in which iron ore is reduced with coke in a blast
furnace. Another example is the Kroll processes for extraction of titanium from rutile
(TiO2 ). Titanium forms alloys with other metals (Al, V, Mo), which due to lightness,
toughness, and high corrosion resistance are widely used in automotive, aerospace,
military, and in-vivo applications. In the Kroll process, rutile is reduced with coke
at 1000 ∘ C and converted by chlorine gas to volatile titanium tetrachloride (TiCl4 ).
The latter is separated by fractional distillation and titanium is reduced by liquid
magnesium:
( )
TiO2 + C + 2Cl2 → TiCl4 + CO2 1000∘ C (3.2)
( )
2Mg + TiCl4 → MgCl2 + Ti 800 − 850∘ C (3.3)
Silicon is produced industrially by carbothermic reduction as well. Quartzite or
sand is used as a feedstock and various types of coals (charcoal, coal, coke) are used
as a redactor. The reduction process is performed in electric arc furnace at c. 1800 ∘ C
(Zulehner et al. 1995):
SiO2 + C → Si + CO2 (3.4)
Silicon carbide may form as a byproduct at such temperatures (Greenwood and
Earnshaw 1997)
SiO2 + C → Si + 2CO; Si + C → SiC (3.5)
The reduction is performed with excess of silica, which prevents the carbide
production
2SiC + SiO2 → 3Si + 2CO (3.6)
Apart from carbon, other redactors can also be applied. For instance, silicon is
reduced by aluminum in an aluminothermal process (Zulehner et al. 2000)
3SiO2 + 4Al → 3Si + 2Al2 O3 (3.7)
World production of silicon over two decades (2001–2020) is presented in
Figure 3.1. The amount of produced silicon over the first decade increased more
than two times (2001–2011) and thereafter reached some saturation at approxi-
mately 7–8 millions of metric tons (MT). According to (3.4), such amount of Si
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3 Brief Historical Overview of Silicon Production. Metallurgical-Grade Silicon 25
6
Si world production (MT)
0
01 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020
20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Figure 3.1 Silicon world production over two recent decades (2001–2020) in millions of
metric tons (MT). The data of the Mineral Commodity Summaries 2022 – Silicon. US
Department of the Interior, US Geological Survey.
production means direct emission up to 11.8 MT of CO2 per year. Certainly, there
are non-direct emissions as well, for instance, those related to heat generation. The
carbothermic reduction is a very endothermic process with energy consumption of
about 10.5 MWh per one ton of produced silicon.
The carbothermic reduction gives the metal-grade silicon (MG-Si), which con-
tains a rather high content of impurities (Si – 96–99%, the rest – Fe, Al, B, P, Ca,
Mg, Mn, Ti, C, etc.). To obtain pure silicon (e.g. solar grade silicon, SoG-Si), MG-Si
is converted using hydrochloric acid to volatile trichlorsilane (SiHCl3 , the boiling
point − 31.8 ∘ C), which makes it possible to separate silicon from impurities by
distillation in fractionating columns. To decompose the silane, it is passed through
pure silicon bars heated to 1100 ∘ C. The decomposition reactions will be discussed
in Chapter 5.
The carbothermic deoxidation and purification requires large amount of energy
and emits greenhouse gases. A fundamental challenge is to extract metals using
electrons as absolutely clean reducing agents generated by sustainable renewable
sources, in particular, by solar energy. Such task orientates electrochemical research
toward new technologies of metals reduction in electrolytes as well as efficient
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26 3 Brief Historical Overview of Silicon Production. Metallurgical-Grade Silicon
and cost-competitive energy conversion and storage, e.g. solar cells, batteries,
supercapacitors, and hydrogen production from water. Opportunity for electro-
chemical silicon reduction from oxide in high temperature molten salt is discussed
in Chapter 8.
References
Greenwood, N.N. and Earnshaw, A. (1997). Chemistry of the Elements, 2e, 330. Elsevier
Butterworth-Heinemann. ISBN: 0 7506 3365 4.
Kurkjian, C.R. and Prindle, W.R. (1998). Perspectives on the history of glass
composition. J. Am. Ceram. Soc. 81: 795–813. https://doi.org/10.1111/j.1151-2916
.1998.tb02415.x.
Macfarlane, A. and Martin, G. (2004). A world of glass. Science 305: 1407–1408.
https://doi.org/10.1126/science.1093597.
Schmitt, G., Schütze, M., Hays, G. F., et al. (2009). Global needs for knowledge
dissemination, research, and development in materials deterioration and corrosion
control. The World Corrosion Organization.
Zulehner, W., Elvers, B., Hawkin, S. et al. (1995). Ullmann’s Encyclopedia of Industrial
Chemistry, 5e, vol. A23, 721–748. Weinheim: VCH.
Zulehner, W., Neuer, B., and Rau, G. (2000). Silicon. In: Ullmann’s Encyclopedia of
Industrial Chemistry. Weinheim: Wiley-VCH https://doi.org/10.1002/14356007.a23_
721.
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27
We will briefly cover the physical and chemical properties of silicon, which are most
relevant for electrochemical material science. We look at silicon as an electrode
material to be applied in the studies of electrochemical processes.
Silicon (Si, atomic number 14) at room temperature is a crystalline brittle solid
semiconductor with a blue–gray luster. Its melting point is 1414 ∘ C (1687 K, 2577 ∘ F)
and the boiling point is 3265 ∘ C (3538 K, 5909 ∘ F). Density of solid silicon at room
temperature is 2.329 g cm−3 ; in a liquid state (at melting point), its density is
2.57 g cm−3 . Silicon band gap is 1.12 eV at 300 K, and the atomic radius is 1.18 Å.
Silicon has a face-centered diamond-cubic crystal structure with the√lattice constant
a = 5.43 Å. The distance between the nearest two atom neighbors is 3a∕4 = 2.35 Å
(Zhang 2004, p. 45). The list of other physical constants includes: the number of
the atoms per unit cell – 8; the dielectric constant – 11.9; the diffusion constant
for electrons – 34.6 cm2 s−1 , and that for hole – 12.3 cm2 s−1 ; the intrinsic carrier
density – 1.45 × 1010 .
Electric conductivity of silicon depends on temperature and impurities. Typically,
an intrinsic conductivity of 4.3 × 10−6 Ω−1 cm−1 and resistivity of 2.3 × 10−5 Ω cm at
300 K are quoted (Zhang 2004, p. 45). Conductivity of silicon increases with temper-
ature, and this property is at the heart of silicon electrochemistry in molten salts.
While pure silicon is not active at room temperature, it transforms into active elec-
trode at higher temperatures, such as those in high-temperature molten salts.
To increase conductivity, silicon materials are doped. Typically, phosphorous (P),
antimony (Sb), or arsenic (As) is used as the donors of n-type conductivity. Boron
(B), aluminum (Al), and gallium (Ga) are used as the acceptors of p-conductivity. For
instance, resistivity of n-Si doped with phosphorous reduces from 3.8 × 103 Ω cm at
the doping level 1012 cm−3 to 1.2 × 10−4 Ω cm at the doping level 1021 cm−3 and tem-
perature 23 ∘ C. Analogous values for p-Si with the boron dopant are 1.3 × 104 Ω cm
and 1.3 × 104 Ω cm, respectively (Zhang 2004, p. 45).
Silicon is a tetravalent metalloid, which is a type of chemical element with the
properties between metals and nonmetals. For instance, metalloids are brittle and
less electrically conductive when compared with metals.
Silicon is the second most abundant element in the Earth’s crust and eighth in the
universe by mass. This element is mostly available as silica (SiO2 ) or silicates – the
Silicon: Electrochemistry, Production, Purification and Applications, First Edition. Eimutis Juzelīunas.
© 2023 WILEY-VCH GmbH. Published 2023 by WILEY-VCH GmbH.
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28 4 Physical and Chemical Properties of Silicon
[ ]
anions composed of silicon and oxygen with the general formula SiO(4−2x)− 4−x
with
x being 0, 1, or 2. It very rarely occurs in its pure form. The most common natural
forms of silicon minerals are silica sand, clays, and stone.
The standard electrode potential for the Si/SiO2 electrode is defined by the reaction
Si + 6OH− → SiO2−
3 + 3H2 O + 4e
−
(4.2)
Si + 6F− → SiF2−
6 + 4e
−
(4.3)
Protective silica layer on silicon substrate is not stable in the presence of fluoride
ions. Stability and protective ability of SiO2 layer are determined by the following
reactions:
on silica crystallinity and crystallographic structure. Apart from SiF2−6 , the presence
of other silicon fluoride species, such as SiF and SiF2−
5 , can also be considered.
Silica instability in fluoride-containing solutions (4.4) and (4.5) forms the basis
for silicon etchings technologies. For instance, a stain etching method is known,
which is based on the action of hydrofluoric and nitric acid mixture (HF-HNO3 ).
The hydrofluoric acid removes from the surface silicon oxide and prevents its further
formation, while the nitric acid oxidizes the Si and forms surface texture. Polished,
textured, or porous surface structures can be obtained by this method. The light
absorbance over 90% as well as luminescent nanostructures were achieved by the
stain etching procedures (Cullis et al. 1997; Liu et al. 2014). Another example is
the metal-assisted chemical etching (MACE). Such etching process is based on Si
interaction with hydrofluoric acid in the presence of a strong oxidizer (e.g. hydrogen
peroxide, H2 O2 ) and a noble metal catalyst (e.g. Au, Ag) catalyst:
Si + H2 O2 + 6HF → 2H2 O + H2 SiF6 + H2 (4.6)
The reaction yields the Si nanostructures of high-aspect ratio. The MACE process
is discussed in Chapter 14.
Pure silicon surface contains unsaturated bonds, so-called dangling bonds, or
surface states. The term surface states relates to the energy levels arising from the
orbitals in Si surface plane where atoms cannot be surrounded by the tetrahedral
symmetry, as that observed in the silicon bulk structure (Bard and Faulkner 2001,
p. 751). The surface states are characterized by specific energies (e.g. in the band
gap); they substantially influence the electronic properties of the surface junction.
These surface atoms actively react with the chemical species, for instance, with
environmental oxygen. Thus, silicon surface is newer and ideally pure; some
layer of foreign species is an inevitable component under ambient conditions. In
aqueous solutions, silicon atoms can react with hydrogen, hydroxyl, and oxygen.
Typically, in water, silicon surface is covered by thin oxide film. Thickness of this
film is up to several nanometers, depending on conditions. The chemical surface
passivation when Si atoms are bonded to other atoms is referred to as termination.
In HF solutions, hydrogen-terminated surface (Si–H) is formed. Some oxygen-
and fluorine-terminated site could be present as well. One to three hydrogen
atoms (mono-, di-, and tri-hydride) can terminate each Si atom depending on
its position in the lattice. As assumed in classical electrochemistry, the idealized
solid surface of an electrode is composed of various crystallographic singularities,
such as adsorbed atoms (adatoms), kink-sites (semi-crystal positions), crystal
steps, planes, and vacancies. (Vetter 1967). These positions have different activities
(surface energy) and can accommodate different number of passivation species. The
hydrogen-terminated surfaces are hydrophobic and luminescent. These surfaces are
also amenable to further chemical modifications by various functional groups, e.g.
addition of alkenes. Hydrogen termination occurs over whole pH range, including
alkaline solutions under high etching rates. It is assumed that dipping in HF
solution leads to termination by mono-, di-, and tri-hydride, whereas, in basic
fluoride (pH 9–10), the surface is terminated by mono-hydride (Zhang 2004, p. 57).
It is important to note that surface termination is modified by water rinsing after HF
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30 4 Physical and Chemical Properties of Silicon
References
Bard, A.J. and Faulkner, L.R. (2001). Electrochemical Methods: Fundamentals and
Applications, 2e. Wiley.
Basu, P.K., Sarangi, D., Shetty, K.D., and Boreland, M.B. (2013). Liquid silicate additive
for alkaline texturing of mono-Si wafers to improve process bath lifetime and reduce
IPA consumption. Sol. Energy Mater. Sol. Cells 113: 37–43. https://doi.org/10.1016/j
.solmat.2013.01.037.
Cullis, A.G., Canham, L.T., and Calcott, P.D.J. (1997). The structural and luminescence
properties of porous silicon. J. Appl. Phys. 82 (3): 909–965. https://doi.org/10.1063/1
.366536.
Khandelwal, R., Plachetka, U., Min, B. et al. (2013). A comparative study based on
optical and electrical performance of micro- and nano-textured surfaces for silicon
solar cells. Microelectron. Eng. 111: 220–223. https://doi.org/10.1016/j.mee.2013.03
.162.
Lehman, V. (2002). Electrochemistry of Silicon. Instrumentation, Science, Materials and
Applications. Wiley-VCH Verlag GmbH & Co https://doi.org/10.1002/3527600272.
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