Injection Pump Specification ©
Injection Pump Specification ©
Injection Pump Specification ©
FULL LOAD RPM: 2400 CUSTOMER PART #: RE-504951 MODEL NO.: DB2335-5660
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 3029DLV53 JOHN DEERE TORREON EDITION NO.: 5
APPLICATION: S1 TRACTOR (5210) DATED: 07-12-2000
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.958" ± .001"
.063" ( 1.6mm) ID X 25" (635 mm) LONG. (49.73 mm ± .025 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ-OUT DEVICE: #23745 a. CHECK SHUT-OFF: 4 mm³/STROKE MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-008 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2400 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) 24° a. SET TRANSFER PUMP PRESSURE FOR 89-91 PSI,
#1 CYL.-3-O'CLOCK** THOT MAX.(∠C) 4° (613-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK N/A S.O. (∠ F) N/A PUMP PRESURE.
E.S.O. (12V E.T.R.) c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
6. 1500 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 1°.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 7. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
63-64 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 8. 2400 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY:
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 54-55 mm³/STROKE.
9. 2600 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 10-12 mm³/STROKE.
(REF. SL-222) 10. 850 RPM (L.I.): SET LOW IDLE SCREW FOR 10-12 mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 11. CHECK POINTS:
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. 2600 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO THROTTLE T.P.
OBTAIN 10-12 mm³/STROKE. RPM POSITION mm³/STROKE ADVANCE PRESSURE
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) a. 150 WOT 15 MIN. --- 10 MIN.**
b. 400 WOT* 4 MAX. --- ---
THROTTLE c. 850 L.I. 10-12 --- ---
RPM POSITION mm³/STROKE ADVANCE d. 1000 WOT --- 0° ---
a. 150 WOT 13 MIN. --- e. 1500 WOT 63-64 0.5°-1.5° ---
b. 400 WOT* 4 MAX. --- f. 2400 WOT 54-55 3.0-4.0° 89-91***
c. 850 L.I.** 10-12 --- g. 2400 WOT* 4 MAX. --- ---
d. 1000 WOT --- 0° h. 2600 WOT 10-12 --- ---
e. 1500 WOT 61.5-65.5 0°-2.0° i. 2650 WOT 5 MAX. --- ---
f. 2400 WOT 51.5-57.5 3.0°-4.0° * E.S.O. DE-ENERGIZED ** (69 kPa) *** (613-627 kPa)
g. 2400 WOT* 4 MAX. ---
h. 2600 WOT 10-12 --- 12. SPECIAL NOTES:
i. 2650 WOT 5 MAX. --- a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
* E.S.O. DE-ENERGIZED POSITION PER S.B. 164.
** RESET USING LOW IDLE SCREW, IF NECESSARY c. SEAL FASTENER PER S.B. 134R.
d. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 724430 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 98° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.
© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB2335-5660 EDITION 5 DATED 07/12/2000 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(60400)
NOTES:
DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60398)
32225 1 H&R ASSY, HYD 3 CYL
11086 2 PLUNGER, ROTOR
USE 11087-11090 (STD)
ROLLER, CAM 2 11141 OR 11097-11100 (O/S)
AS IND. ON ROTOR SB 60R
SHOE, CAM ROLLER 2 24569 11438 1 SCREW, SET
12216 1 SCREW, HEAD PLUG
27601 1 SEAL, O-RING
RING, CAM 1 21686
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
20727 3 CONNECTOR, FUEL LINE
SEAL, O-RING 1 27245 20177 3 CONN, FUEL LINE SOLID
SPRING, LEAF 1 11197
13825 1 VALVE, DELIVERY
SCREW, LEAF SPR ADJ 1 11175 OR 13826 (O/S) AS REQ'D
REF. S.B. 143B
SPRING, DLVY VALVE 1 16441 13837 1 SCREW, DLVY VALVE RET
STOP, DELIVERY VALVE 1 16440
NOTES:
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336
NOTES: ASSEMBLE 16240 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG
NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108