SZ Crc-1100a
SZ Crc-1100a
USER MANUAL
www.pvrcontrols.com SZ-CRC-1100A
Index Index
Pg. Pg.
PARAMETER DESCRIPTION PARAMETER DESCRIPTION
No. No.
Operation 3 QUICK FREEZE DUR To set Quick Freeze time duration. 10
Ct Parameter
Get to Know Your Controller 4
POWER ON DEFROST To set / activate power up defrost cycle. 10
Items Included 4 E0 Parameter
Key Introduction 5 TYPE OF DEFROST To set type of defrost. 11
Parameter List 5 E1 Parameter
SET POINT To set the cut-out point of the controller. 5 DEF. TIME CALC. To set type of computation for defrost 11
E2 Parameter frequency.
How to set other parameter. 5
DEF. FREQUENCY To set Defrost frequency. 11
HIGH SET ALARM To set Maximum allowable High Temperature 5 E3 Parameter
P2 Parameter limit. To set Maximum defrost duration 11-12
MAX. DEF. DURATION
LOW SET ALARM To set Minimum allowable low Temperature 6 E4 Parameter
P3 Parameter limit.
MAX. DEF. TEMP Defrost stop temperature (Evap. coil probe). 12
ROOM PROBE DIFF. To set comp. Differential (Hysterisis). 6 E5 Parameter
P4 Parameter
HEATER CHK. FUNC Alarm to check Heater function. 12
ROOM PROBE CALIB To set room Probe offset calibration. 6 E6 Parameter
P5 Parameter
DISP. DURING DEF To set display during defrost. 12
COMP. TIME DELAY To set time delay between comp. relay restart 7 E7 Parameter
P6 Parameter time. PROB. FAIL DEF. DUR To set maximum defrost duration on coil probe 12
DRIP TIME To set drip time for defrost water to drain out. 7 E8 Parameter fail.
P7 Parameter
POWER ON ALM DLY Power on time delay for Alarm(HT/LT). 13
COMP IN PRB FAIL To set comp. relay status on room probe 7 AL Parameter
P8 Parameter failure
LOCK KEYPAD To lock keypad. 13
CYC. ON TIME Cyclic ON time. 7 LP parameter
ON Time Parameter
RESET PARAMETERS Revert to factory set parameters. 13
CYC. OFF TIME Cyclic OFF time. 8 FS Parameter
OFF Time Parameter
END OF PROG. To end programming. 13
DOOR ALARM DELEY To set door open alarm delay. 8 End Parameter
P9 Parameter
Operating Messages and Icon Status. 13-14
FAN STOP TEMP. Evap. Fan stop coil temp. 8
L1 Parameter
Technical Data 14
FAN TIME DELEY To set time delay between Evap. fan relay 8
L2 Parameter restart time. Panel Cutout Dimensions 15-16
FAN IF COMP OFF Evap. Fan operation when compressor is off. 8 Wiring Diagram 17
L3 Parameter
COIL PROBE DIFF. Evap. fan differential (hysteresis). 9
L4 Parameter
COIL PROBE CALIB To set coil probe offset calibration (evap. fan 9
L5 Parameter coil probe).
01 CRC1100A CRC1100A 2
Get to Know Your Controller
Operation
When operating in the field of refrigeration, temperature
controls is performed with a positive differential. The
compressor stops when the Setpoint temperature is
reached and restarts when the temperature reaches
setpoint plus the differential. LCD Display
set the temperature, the delay time after a defrost and the
relation of fans with the compressor.
SET
LED
A series of “safety controls” (delay at start-up, minimum Indications
SZ-CRC-1100A
disable time, minimum time between activation) protects
the compressors from close starts. In case of probe error
or temperature alarm, the instrument signals the event
through acoustic signal and by closing the relay contact.
By pressing the mute key, the buzzer is silenced and the UP & Quick
Set Key
relay contact is opened. The functions can be easily Freeze Key
Down & Alarm Defrost Key
customised by setting some programming parameters. Key
Other parameters allow to suit the instrument to various
applications.
03 CRC1100A CRC1100A 04
Key Introduction 4 PROGRAMMING MODE Function : To set minimum -50OC (CS-1)OC -50OC
LOW SET ALARM allowable low temperature
Defrost Key : To force a manual defrost, press defrost key for 4 seconds. The unit will go P3 Parameter limit.
into defrost mode. If E4 parameter is set to 0, or coil temp. is greater than defrost stop To change the Use UP/DOWN key to set
temp. (E5) this key remain inactive. P3 parameter, desired value.
press the set key.
Mute Key : This key will mute the buzzer and reset the alarm relay, Down key . Ones set at a particular value,
this will not allow the CS (QF
Set Point) to go below this
Quick Freeze : This key used to put controller in quick freeze mode. To activate this
mode press QF key for 4 seconds. The compressor operates in this mode for time
value.
duration set through quick freeze time duration (Ct) parameter and set pint through Example : Setting this
Quick freeze set point (CS) parameter, UP key. parameter at -30°C will not
allow the CS point to go
below -30°C. Also, if the
SET Set Key temperature reaches -30°C ,
the display will show Lt (Low
Range temp) indicating that
Sr. temperature has gone below
Parameter Parameter setting method Fac
No. Min Max the value in this parameter
Set and at this point the alarm
1 Set point Function : To set the cutout (CS+1)OC (P2-1)OC 0OC relay and buzzer will come
point of the controller. on.
Press and hold set Display will change to set 5 PROGRAMMING MODE Function : To set the comp. 1OC 20OC 2OC
ROOM PROBE DIFF.
SET
key for 4 seconds value and set value will flash differential (hysteresis).
and release. on display. The set point value P4 Parameter
can now be changed by using To change the Use UP/DOWN key to set
UP/DOWN key. After setting P4 parameter, desired value.
the desired value, press the press the SET key.
set key and you will see “- - -” Differential between cutout
which confirms that the set and cutin temperature can be
point has been stored in set between 1°C to 20 °C.
memory.
Example : If the set point is
P2 = Max allowable high set at 10°C and differential is
temp. limit. set at 2°C, then when the
CS = Quick Freeze Set Point. system reaches 10°C, the
2 To Set other comp. Relay will cutout. Since
parameter the differential is 2°C, the
comp. Relay will cutin at 12°C
Hold UP and Display will show P2 and will (10°C + 2°C).
DOWN keys flash. To go to other
simultaneously for parameters, use up/down 6 PROGRAMMING MODE Function : To set room probe -10OC 10OC 0OC
4seconds. keys. ROOM PROBE CALIB offset calibration.
P5 Parameter
3 PROGRAMMING MODE Function : To set maximum (SP+1)OC 50OC 50OC
HIGH SET ALARM allowable high temperature To change the Use UP/DOWN key to set
P2 Parameter limit. P5 parameter, desired value.
press the SET key.
To change the Use UP/DOWN key to set In time it may be possible that
P2 parameter, desired value. the temp. on display may be
press the set key. offset by a degree or so. To
Ones set at a particular value, compensate for this error, you
this will not allow the set point may need to add or minus the
to go above this value and degrees required to achieve
below Quick Freeze Set Point the correct temperature.
(CS).
Example : The temperature
Example : Setting this on the display is 28°C,
parameter at -25°C will not whereas the actual
allow the set point to go above temperature is 30°C. You will
-25°C. Also, if the temperature need to set this parameter to
reaches -25°C , the display 2°C, which means that once
will show Ht (High temp) out of programming mode, the
indicating that temperature temperature will show
has gone above the value in 30°C(28°C + 2°C).
this parameter and at this
point the alarm relay and
buzzer will come on.
05 CRC1100A CRC1100A 06
7 PROGRAMMING MODE Function : To set time delay 0Min 30MIn 3Min 9B PROGRAMMING MODE Function : If P8=1 Cyclic OFF 3Min 20Min 4Min
COMP. TIME DELAY between comp. relay restart CYC. OFF TIME time .
P6 Parameter time. OFF Time Parameter
To change the Use UP/DOWN key to set To change the Use UP/DOWN key to set
P6 parameter, desired value. Off time parameter, desired value.
press the SET key. press the SET key.
This parameter is used to
protect the compressor from This is cyclic OFF time of
restarting in a short period of Comp relay.
time. It can be set between
0 to 30Min. This parameter will be
active only when P8 = 1.
Example : If this parameter
set at 3 minutes, the relay will 10 PROGRAMMING MODE Function : To set door open 0Min 30MIn 10Min
cutoff at set temperature, but DOOR ALARM DLY alarm delay.
will not restart for a minimum P9 Parameter
of 3 minutes, even if the
differential is achieved earlier. To change the Use UP/DOWN key to set
This parameter is good to P9 parameter, desired value.
protect the life of the press the SET key.
compressor or even in Example :
applications where the probe If P9 = 10 minutes, alarm for
is placed at places where door open fault will be
there are sudden and short generated if door open fault
changes in temperature like present for 10 minutes.
above a cold room door.
11 PROGRAMMING MODE Function : Evap. Fan stop coil -50OC 50OC 2OC
8 PROGRAMMING MODE Function : To set drip time for 0Min 20MIn 1Min FAN STOP TEMP. temp.
L1 parameter
DRIP TIME defrost water to drain out.
P7 Parameter To change the Use UP/DOWN key to set
L1 parameter, desired value.
To change the Use UP/DOWN key to set press the SET key.
P7 parameter, desired value. This setting is used to limit
press the SET key. maximum temperature
This is time for which the Fan, beyond which the evap. fan
Compressor, Condenser, will cutoff
Heater will stay OFF so that
the defrost water can drip and 12 PROGRAMMING MODE Function : To set time delay 0Min 99Min 1Min
drain out. It can be set FAN TIME DELAY between evap. fan relay
between 0 to 20Min. L2 Parameter restart time.
To change the Use UP/DOWN key to set
L2 parameter, desired value.
9 PROGRAMMING MODE Function : To set comp. Relay 0 2 1 press the SET key.
COMP IN PRB FAIL status on room probe failure.
P8 Parameter Example : If this is set 3
minutes, the evap. fan relay
To change the Use UP/DOWN key to set will cutoff at the temp. set by
P8 parameter, desired value. L1 parameter(Fan stop temp.)
press the SET key. but the fan will not come on
0 = Compressor relay ON. for a minimum of 3 minutes if
1 = Compressor relay L4 is achieved earlier.
performs a duty cycle of
'on' minutes 13 PROGRAMMING MODE Function : Evap. Fan 0 1 1
and 'oF' minutes(see next FAN IF COMP OFF operation when compressor is
two parameter). (see Sr. L3 Parameter off.
9A and 9B) To change the Use UP/DOWN key to set
2 = Compressor relay OFF. L3 parameter, desired value.
press the SET key.
9A PROGRAMMING MODE Function : If P8=1 Cyclic ON 2Min 60Min 10Min
0 = Evap. fan OFF when
CYC. ON TIME time .
ON Time Parameter compressor is OFF.
To change the Use UP/DOWN key to set 1 = Evap. fan will be stay ON
On time parameter, desired value. when compressor will be
press the SET key. off.
This is cyclic ON time of
Comp relay. Example : If this parameter is
set to 1, then when comp.
This parameter will be OFF, evap. fan will remain
active only when P8 = 1. ON.
07 CRC1100A CRC1100A 08
14 PROGRAMMING MODE Function : Evap. fan 1OC 20OC 2OC 18 PROGRAMMING MODE Function : To set Condenser 0sec 30sec 10sec
COIL PROBE DIFF. differential (hysteresis). COND START DELAY delay to start before comp.
L4 Parameter d1 Parameter
To change the Use UP/DOWN key to set To change the Use UP/DOWN key to set
L4 parameter, desired value. d1 time parameter, desired value.
press the SET key. press the SET key.
Example : Example : If this parameter
If L1 parameter(Evap. fan set to 10 sec and P6 = 3 min.
stop temp.) is set to 2°C, and then condenser will turn ON
the L4 is set to 2°C, then 10 seconds before
evap. fan will cut off at 2°C compressor.
and restart only at 0°C.
O
15 PROGRAMMING MODE Function: To set coil probe -10 C 10OC 0OC 19 PROGRAMMING MODE Function : To set Condenser 0 1 0
COIL PROBE CALIB offset calibration (evap. fan coil COND WHEN DEF. relay status during Hot gas
L5 Parameter probe). d2 Parameter defrost.
To change the Use UP/DOWN key to set To change the Use UP/DOWN key to set
L5 parameter, desired value. d2 time parameter, desired value.
press the SET key. press the SET key.
In time it may be possible that 0 = Condenser will be OFF
the temp. on LCD display during Hot gas defrost.
may be offset by a degree or
so. To compensate for this 1 = Condenser will be ON
error, you may need to add or during Hot gas defrost.
minus the degrees required to
O O
achieve the correct 20 PROGRAMMING MODE Function : To set quick freeze P3+1 C SP-1 C -5OC
temperature. QUICK FREEZE SP set point.
CS Parameter
Example : The temperature
To change the Use UP/DOWN key to set
on the LCD is 28°C, whereas
CS parameter, desired value.
the actual temperature is
press the SET key.
30°C. You will need to set this
Example : If this is set to -
parameter to 2°C, which
5°C, and quick freeze time
means that once out of
duration is set to 1 hr, then
programming mode, the
when it is set to quick freeze
temperature will show 30°C
mode, the compressor will
(28°C + 2°C).
take -5°C set point for 1 hr.
16 PROGRAMMING MODE Function : Evap. fan status 0 1 1
FAN WHEN DEFROST during defrost.
21 PROGRAMMING MODE Function : To set Quick Freeze 0Hrs 30Hrs 0Hrs
L6 Parameter QUICK FREEZE DUR time duration.
Ct Parameter
To change the Use UP/DOWN key to set To change the Use UP/DOWN key to set
L6 parameter, desired value. Ct parameter, desired value.
press the set key. press the SET key.
1 = Evap. Fan will stay OFF This is maximum amount of
during defrost. time allowed for Quick
Freeze. If set to 0, there will
0 = Evap. fan will stay ON be no quick freeze.
during defrost.
Example :
See CS parameter.
17 PROGRAMMING MODE Function : Evap. fan status on 0 1 0
FAN WITH DOOR door open. 22 PROGRAMMING MODE Function : To set / activate 0 3 0
L7 parameter POWER ON DEFROST power up defrost cycle.
To change the Use UP/DOWN key to set E0 Parameter
L7 parameter, desired value. To change the Use UP/DOWN key to set
E0 parameter, desired value.
press the SET key. press the SET key.
This parameter controls the
evap. fan on/off status This parameter will decide to
depending on the digital input start power up defrost or not.
(Door input).
0= No power up defrost.
0 = Evap. Fan will stay ON 1= Power up defrost after 1 Hr.
door fault. 2= Power up defrost after 2 Hr.
3= Power up defrost after 3 Hr.
1 = Evap. fan will turn stay
OFF with door fault. Example : This parameter will
help to achieve first defrost
09 CRC1100A CRC1100A 10
cycle in short amount of time To change the Use UP/DOWN key to set
after power on. If E3 < E0 then E4 parameter, press desired value.
power up defrost cycle will be the SET key.
ignore as frequency defrost This is the maximum amount
cycle achieved before power of time allowed for a defrost.
up defrost cycle. If set to 0, there will be no
defrost cycle.
23 PROGRAMMING MODE Function : To set type of 0 2 0
TYPE OF DEFROST defrost
E1 Parameter 27 PROGRAMMING MODE Function : Defrost stop -50OC 50OC 8OC
MAX. DEF. TEMP temperature (Evap. coil
To change the Use UP/DOWN key to set E5 Parameter probe).
E1 parameter, desired value.
To change the Use UP/DOWN key to set desired
press the SET key.
E5 parameter, value.
0 = Heater defrost in which
case compressor off, press the SET key.
This is the maximum temperature
heater on. allowable at which the defrost
process will stop.
1 = Hot gas defrost where
compressor on, heater on. Example : If this parameter is
set to 70C, then if defrosting is
2 = Time based defrost, in progress then when E5
independent of evap coil temperature reaches 70C, the
probe temperature. Works defrost process will stop.
with E4 time duration.
Comp. Condenser, Heater 28 PROGRAMMING MODE Function : Alarm to check 0 1 0
will be off during this type HEATER CHK. FUNC Heater function.
of defrost. E6 Parameter
To change the Use UP/DOWN key to set
24 PROGRAMMING MODE Function : To set type of 0 1 0
DEF. TIME CALC. computation for defrost E6 parameter, desired value.
E2 Parameter frequency. press the SET key.
0 = No buzzer or indication.
To change the E2 Use UP/DOWN key to set 1 = Buzzer will come on
parameter, press desired value.
the SET key. incase the temperature of
0 = Total of real time. the coil has not risen by
This means that the time 10 C within 50 % of the
calculation for defrost defrost time.(E4)
frequency will be for the total Activated when E1 = 0
hours the unit has been (Heater defrost).
running.
1 = Sum of total compressor 29 PROGRAMMING MODE Function : To set display 0 1 0
operating times. This means DISP. DURING DEF during defrost.
that for time calculation, the E7 Parameter
unit will add the total time the
compressor has been in an To change the Use UP/DOWN key to set
ON mode. E7 parameter, desired value.
CRC-1100-A keeps a records press the SET key.
of the number of hours worked 0 = Display will show room
+/- ½ hour, incase of a power temperature.
failure. 1 = display will show ' dF'
during defrost.
Example : If E3 is set to 6 hrs
and 3:40 hrs have passed 30 PROGRAMMING MODE Function : To set maximum 1Min 10Min 5Min
PROB. FAIL DEF. DUR defrost duration on coil probe
after unit has started and
E8 Parameter fail.
power fails, then defrost cycle
will start after 3:30 hours when To change the Use UP/DOWN key to set
power resumes. E8 parameter, desired value.
25 PROGRAMMING MODE Function : To set Defrost 1Hrs 31Hrs 6Hrs press the SET key.
DEF. FREQUENCY frequency. This is the maximum amount
E3 Parameter of time allowed for a defrost
To change the Use UP/DOWN key to set during coil probe fail.
E3 parameter, press desired value.
the SET key. Example : If this is set to 5
This is the amount of time minutes, then defrost for
between two defrost cycles. 5minutes will take place
during coil probe fail.
26 PROGRAMMING MODE Function : To set Maximum 0Min 99Min 30Min
MAX. DEF. DURATION defrost duration
E4 Parameter
11 CRC1100A CRC1100A 12
31 PROGRAMMING MODE Function : Power on time 0Min 99Min 30Min Operating Messages and Icon Status
POWER ON ALM DLY delay for Alarm(HT/LT).
AL Parameter
To change the Use UP/DOWN key to set Message Mode Description Parameter
AL parameter, desired value.
press the SET key. Temperature above the maximum
Ht Toggle limit of the set point. P2
Example : If you set this
Lt Toggle Temperature below the minimum limit P3
parameter to 20min, once the
of the set point. (P3)
power is switch on, the alarm
for Ht/Lt will not activate for 20 Probe short circuit, circuit open or
minutes after the power is PP On without probe, or temperature
switched on. This is most > 50OC or <-50OC
useful to avoid the nuisance On Comp. Relay On.
alarms when the ambient are Off Comp. Relay Off. SP, P4,P6
high when machine is flashing Comp. Relay Timedelay.
switched on after long time.
On Alarm (Ht, Lt, PP, HP/LP trip,
32 PROGRAMMING MODE Function : To lock keypad. 0 1 0 Off heater fault)
LOCK KEYPAD On
LP Parameter Keypad locked/unlocked. LP
Off
To change the Use UP/DOWN key to set
LP parameter, desired value. On Defrosting in progress E3, E4, E5
press the SET key. This parameter can lock the
keypad so that tampering is On Drip time On. P7
not possible by by-standers.
On Evap. Relay On.
1 = Activates keypad lock. Off Evap. Relay Off. L1, L4,L2
E
0 = De-activates keypad lock. flashing Evap. Relay Timedelay.
On activation, all the On Cond. Relay On.
parameters can only be Off Cond. Relay Off. P6, d1
C
viewed but not modified. flashing Cond. Relay Timedelay.
33 PROGRAMMING MODE Function: Revert to factory set 0 1 0
* HP/LP TRIP * HP/LP/OSS (pressure) has tripped and
RESET PARAMETERS parameters. a signal has been sent through the
FS Parameter OSS
Digital Input.
To change the Use UP/DOWN key to set
FS parameter, desired value. Temp of coil has not risen by 10OC
HEATER FAULT
press the SET key. within 50 % of the defrost time.
1 = Revert to factory set
parameters.
Useful to debug setting
problems.
13 CRC1100A CRC1100A 14
30 Min (E4 Parameter Setting) 30 Min (E4 Parameter Setting)
6mm
6 Hrs (E3 Parameter Setting) 6 Hrs (E3 Parameter Setting) Max
DEFROST DEFROST
UNIT ON 10mm
85mm
90mm
30 Min (E4 Parameter Setting)
Installation :
92mm
Housing Back View
15 CRC1100A CRC1100A 16
Suggested Wiring Diagram Controller : Controller should be installed in a place protected by vibration,
water and corrosive gasses and where ambient temperature does not
exceed the values specified in the technical data.
NO [18]
Probe : To give a correct reading, the probe must be installed in a place
ALARM protected from thermal influences, which may affect the temperature to be
controlled.
NO [16]
CAUTION
WIRING : The probe and its corresponding wires should never be installed in a conduit
C [17]
HEATER next to control or power supply lines.The electrical wiring should be done as shown in
the diagram. The power supply circuit should be connected to a protection switch. The
terminals admit wires of upto 2.5sq mm.
NO [14]
WARNING : Improper wiring may cause irreparable damage and personal injury.
Kindly ensure that wiring is done by qualified personnel only.
EVAPORATOR FAN
Maintenance : Cleaning: Clean the surface of the controller with a soft moist cloth. Do
C [15]
not use abrasive detergents, petrol, alcohol or solvents.
NO [12]
Notice : The information in this document is subject to change in order to improve
reliability , design or function without prior notice and does not represent a
COMPRESSOR commitment on the part of the company. In no event will the company be liable for
direct, indirect, special, incidental or consequential damage arising out of the use or
inability to use the product or documentation, even if advised of the possibility of such
NO [11] damages. No part of this may be reproduced or transmitted in any form or by any
means without the prior written permission of the company.
Disclaimer: This manual & its contents remain the sole property of PVR CONTROLS,
C [13]
CONDENSOR FAN
India and shall not be reproduced or distributed without authorization. Although great
care has been taken in the preparation of this document, the company or its vendors in
no event will be liable for direct, indirect, special, incidental or consequential damage
arising out of the use or inability to use the product or documentation, even if advised
CONNECTOR [2] 2
NEUTRAL
PRESSURE [HP/LP/OSS]
transmitted in any form or by any means without the prior written permission of the
TRIP CONTACT
the company This warranty is in lieu of any other warranty expressed or implied. In no
9
ROOM
event shall the company be held liable for incidental or consequential damages, such
230V
20
as lost revenue or lost business opportunity arising from the purchase of this product.
8
19
7
COIL
ALARM
18
6
C NO
DIGITAL I/P
17
5
NO
16
4
PRESSURE [HP/LP/OSS]
PHASE INPUT FROM
C
TRIP CONTACT
15
3
FAN
NO
14
2
13
1
NEUTRAL
C
12
COMP.
NO
11
COND.
NO
10
17 CRC1100A CRC1100A 18
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02 / 05.02.14