JockeyXG Pump Controller FTA550E WDO

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Submittal Package FTA550E

JockeyXG Pump Controllers


Project Information

(DRAWINGS INCLUDED IN THIS PACKAGE ARE FOR STANDARD


CONTROLLERS. ACTUAL “AS BUILT” DRAWINGS MAY DIFFER
FROM THOSE SEEN HERE).

3412 Apex Peakway


Apex, North Carolina 27502
P 919 460 5200
F 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for
damages resulting from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019
Firetrol, Inc., All Rights Reserved.
Publication SBP556E Rev. C
Firetrol JockeyXG Pump Controller
FTA556E - Wye Delta Open Transition Starting
Specifications

1.0 Main Fire Pump Controller


The auxiliary jockey pump controller, if required and specified on the plans and spec-
ifications, shall be factory assembled, wired, and tested and specifically designed for
this type of service. This controller shall be of the same manufacturer as the main fire
pump controller.

1.1 Standards, Listings & Approvals


The controller shall conform to all the requirements of the latest editions of:
NFPA 70, National Electrical Code.

The controller shall be listed by:


Underwriters Laboratories, Inc., in accordance with UL508A, Standard for Industrial Controls
Canadian Standards Association CSA-C22.2, Standard for Industrial Control Equipment
(cUL)

1.2 Enclosure
The controller components shall be housed in a NEMA Type 2 (IEC IP22) painted steel,
wall mounted enclosure (UL50E Construction).

1.3 Withstand Ratings (Short Circuit Current Ratings w/Circuit Breaker)


The jockey shall have standard short circuit current ratings of:
65kA @ 480 Volts Max. (3-Phase)
14kA @ 600 Volts (3-Phase)

1.4 Construction
The jockey pump controller shall be Wye-Delta Open Transition starting. The controller
shall incorporate a circuit breaker and horsepower rated motor starter, control circuit
transformer with 24VAC secondary and 200-600V multi-tap primary, main disconnect
switch, HAND-OFF-AUTOMATIC selector switch and a 0-300 psi (0-20.7 bar) stainless
steel solid state pressure transducer.

1.5 Operator Interface


The fire pump controller shall feature an operator interface with user keypad. The
interface shall monitor and display motor operating conditions, including all alarms,
events, and pressure conditions. All alarms, events, and pressure conditions shall be
displayed with a time and date stamp. The display shall be a 128x64 Backlit LCD capa-
ble of customized graphics. The display and interface shall be NEMA rated for Type 2,
3R, 4, 4X, and 12 protection and shall be fully accessible without opening the controller
door. The display and user interface shall utilize multiple levels of password protection
for system security. A minimum of 3 password levels shall be provided.
1.6 Digital Status/Alarm Messages
The digital display shall indicate text messages for the status and alarm conditions of:
• Pump Running • Sequential Start Time • Minimum Run Time
• Low System Pressure • Pump Restart Timer • Fail to Start
• Automatic Start • System Overpressure • User Selectable #11
• Main Switch Position • User Selectable #21
1
User may choose from the following to be shown on main display (stop pressure setting,
start pressure setting, cycles/period, cycles/month, cycles/day, cycles/hour, total cycle
count, pump total run time)

The Sequential Start Timer, Minimum Run Timer/Off Delay Timer and Pump Restart Timer
shall be displayed as numeric values reflecting the value of the remaining time.

1.7 LED Visual Indicators


LED indicators, visible with the door closed, shall indicate:
• Power ON • Alarm • Pump Running

1.8 Data Logging


The digital display shall monitor the system and log the following data:
• Motor Calls/Starts • Pump Total Run Time • Pump Last Run Time
• Total Controller Pwr On Time • Last Pump Start
• Min/Max System Pressure • Last Phase Fail/Reverse
• Cycle Counts

1.9 Event Recording


Memory - The controller shall record all operational and alarm events to system memory.
All events shall be time and date stamped and include an index number. The system
memory shall have the capability of storing 3000 events and allow the user access to
the event log via the user interface. The user shall have the ability to scroll through the
stored messages in groups of 1 or 10.

2.0 Serial Communications


The controller shall feature a RS485 serial communications port for use with 2 or 4 wire
Modbus RTU communications.

2.1 Solid State Pressure Transducer


The controller shall be supplied with a solid state pressure transducer with a range of
0-300 psi (0-20.7 bar) ±1 psi. The solid state pressure switch shall be used for both display
of the system pressure and control of the fire pump controller. Systems using analog
pressure devices or mercury switches for operational control will not be accepted.
The START, STOP and SYSTEM PRESSURE shall be digitally displayed and adjustable through
the user interface. The pressure transducer shall be mounted inside the controller to
prevent accidental damage. The pressure transducer shall be directly pipe mounted
to a bulkhead pipe coupling without any other supporting members. Field connections
shall be made externally at the controller coupling to prevent distortion of the pressure
switch element and mechanism.
2.2 Seismic Certification
The controller shall be certified to meet or exceed the requirements of the 2012 Inter-
national Building Code and the 2013 California Building Code for Importance Factor 1.5
Electrical Equipment for Sds equal to 1.88 or less severe seismic regions. Qualifications
shall be based upon successful tri-axial shake-table testing in accordance with ICC-ES
AC-156. Certification without testing shall be unacceptable. Controller shall be clearly
labeled as rated for installation in seismic areas and a Certificate of Conformance shall
be provided with the controller.
NOTE: Not available on Model FTA1500 Controllers

2.3 Controller Operation


A digitally set On Delay (Sequential Start) timer shall be provided as standard. Upon a
call to start, the user interface shall display a message indicating the remaining time
value of the On Delay timer.
The controller shall include a Minimum Run Timer to allow the motor to run for a set pe-
riod of timer after starting. The timer shall be programmable through the user interface.
A pump restart delay timer shall be provided to allow the residual voltage of the motor
to decay prior to restarting the motor and to prevent severe short cycling of the motor.
The timer shall be programmable through the user interface.
A Lamp Test feature shall be included. The user interface shall also have the ability to
display the status of the system inputs and outputs.
An Audible Test feature shall be included to test the operation of the audible alarm
device (if supplied).
The disconnect switch shall be mechanically interlocked so that the enclosure door
cannot be opened with the handle in the ON position except by a hidden tool operated
defeater mechanism. The disconnect switch shall be capable of being padlocked in
the OFF position for installation and maintenance safety.

2.4 Manufacturer
The controller shall be a Firetrol brand.

3412 Apex Peakway


Apex, North Carolina 27502
P +1 919 460 5200
F +1 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for damages result-
ing from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019 Firetrol, Inc., All Rights Reserved.
Publication SP556E-01 Rev. D
Product Description FTA556E

Jockeyxg Pump Controllers - Wye-Delta Open Transition Starting

• Transition Timer
• Control circuit transformer with 24VAC
secondary
• 0-300 psi (0-20.7 bar) stainless steel solid
state pressure transducer
• Overpressure indication
• Low Pressure indication
• Failed to start indication
• Main switch not in “Auto” alarm
• Pressure recording
• Event log (3000 events stored in controller
memory)
• Data log (including cycle counter)
• Door mounted display/user interface fea-
Description—Firetrol® FTA556E XG Jockey turing a 128 x 64 pixel backlit LCD Graphical
Pump Controllers are intended for use with Display, Membrane Type User Controller
fire pump systems. They are used for pres- Push-buttons and LED indication for:
sure maintenance in fire pump installations • Power ON
to prevent unnecessary operation of the • Pump Running
main fire pump. • Alarm
• 2 lines of user selectable display informa-
Approvals—Firetrol jockey pump controllers tion
are listed by Underwriters’ Laboratories, Inc.,
in accordance with UL508A, Standard for NOTE: FTA556E XG Jockey Pump Controllers
Industrial Controls, and CSA, Standard for are available as standard in the volt-
Industrial Control Equipment. They are built age/horsepower combinations shown
to meet or exceed the requirements of the below and with the options shown on
approving authorities as well as NEMA and the reverse side. For other combina-
the latest edition NFPA 70, National Electrical tions and options, please consult your
Code. Firetrol representative or the factory.
Standard Features—The following are in- VOLTAGE 3-PHASEMAX HP Short Circuit
cluded as standard with each controller: (50/60 Hertz) Current
• NEMA Type 2 (IEC IP22) Painted Steel En- Rating
closure
• Circuit Breaker -H 200 - 208V 25 65kA
• Horsepower rated motor starters -A 220 - 240V 30 65kA
• Suitable for use as service equipment -F 380 - 415V 40 65kA
• HAND-OFF-AUTO selector switch -B 440 - 480V 50 65kA
• Minimum run timer -C 550 - 600V 50 25kA
• On-Delay timer
• Pump Restart Timer
NOTE: Firetrol Brand Jockey Pump controllers DO NOT
CONTAIN MERCURY filled pressure switches.
Product Description - Options & Modifications

SPECIAL ENCLOSURES
-E Enclosure, NEMA Type 4 (IP66), Painted PRESSURE TRANSDUCERS
Steel -B Wetted Parts Including Pressure Sensor,
-F Enclosure, NEMA Type 4X (IP66), #304 600 PSI (42 Bar), Fresh Water
Stainless Steel, Brushed Finish -C Wetted Parts Including Pressure Sensor,
-FD Enclosure, NEMA Type 4X (IP66), #316 300 PSI (21 Bar), Sea Water
Stainless Steel, Brushed Finish -D Wetted Parts Including Pressure Sensor,
-FDB Enclosure, NEMA Type 4X (IP66), #316 600 PSI (42 Bar), Sea Water
Stainless Steel, 12 Gauge, Seam-Welded, MISCELLANEOUS
Brushed Finish -AC Alarm Output Contacts, Pump Operating
-FDP Enclosure, NEMA Type 4X (IP66), #316 (2 Sets)
Stainless Steel, Painted Finish -AG Alarm, Audible/Visible, Reservoir Low
-FXP Enclosure, NEMA Type 4X (IP66), #304 -AM Alarm Output Contacts, Fail To Start
Stainless Steel, Painted Finish -AST Input Terminals, Automatic Start
-G Enclosure, NEMA Type 12 (IP54), Painted -AW Alarm Output Contacts, Reservoir Low
Steel (Requires option -AG)
-T Enclosure, NEMA Type 3R (IP24), Painted -BW Alarm Output Contacts, Phase Failure/
Steel Phase Reversal
-BY Alarm Output Contacts, Pump Overload
HIGHER SHORT CIRCUIT CURRENT RATING -CPL Alarm Output Contacts, Overpressure
(See selection data sheet) -EF Alarm Output Contacts, Main Switch
Fusible Disconnect Switch with Fuses (200kA) Not In Auto (1 Set)
-HV Alarm, Audible
ANTI-CONDENSATION SPACE HEATERS1 -IEC Marking, CE With External Wet Parts
-H Space Heater, 120V Externally Powered -IECI Marking, CE With Internal Wet Parts
with Circuit Breaker -KH Alarm Output Contacts, Common Alarm
-J Space Heater, 120V Externally Powered -NZ Input Terminals, Shutdown Interlock
with Circuit Breaker and Thermostat -OSP Marking, OSHPD Seismic Certification
-K Space Heater, 120V Externally Powered (State of California)(Requires option -SEI)
with Circuit Breaker and Humidistat -PE Alarm Output Contacts, Low System Pres-
-L Space Heater, 240V Externally Powered sure (Pump On Demand)
with Circuit Breaker -S Tropicalization
-M Space Heater, 240V Externally Powered -SEI Marking, Seismic Certified
with Circuit Breaker and Thermostat -ZPA Scheduled Service Message
-N Space Heater, 240V Externally Powered -ZPJ Data Port, Serial Modbus RTU Over 2-Wire or
with Circuit Breaker and Humidistat 4-Wire RS485

1
Power source supplied by others *Export Packaging available for additional cost

NOTE: For requirements not listed here, please


contact your Firetrol representative or
the factory.

3412 Apex Peakway


Apex, North Carolina 27502
P +1 919 460 5200
F +1 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for damages result-
ing from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019 Firetrol, Inc., All Rights Reserved.
Publication PD556E-01 Rev. D
Model Number FTA556E
Selection Guide

Jockeyxg Pump Controllers - Wye-Delta Open Transition Starting

FTA556E JOCKEYxg PUMP CONTROLLERS - WYE-DELTA OPEN TRANSITION


FTA556E-A A - (Example: FTA556E-AA015B-T-BY)

FTA NUMBER OPTIONS & MODIFICATIONS


FTA556E (See other side)

TIMER OPTION
-A With Programmable VOLTAGE 3-PHASE MAX HP
Running Period Timer (50/60 Hertz)

MOTOR CURRENT PROTECTION -H 200 - 208V 25


-A Circuit Breaker -A 220 - 240V 30
*Suitable for Use as Service Equipment* -F 380 - 415V 40
Short Circuit Current Rating -B 440 - 480V 50
200-480V - 65kA -C 550 - 600V 50
550-600V - 14kA
-F Fusible Disconnect Switch w/ Fuses
*Suitable for Use as Service Equipment*
Short Circuit Current Rating
200-600V - 100kA (3-Phase)

HORSEPOWER (KW)
014 - 1/4 HP (.18) 004 - 4 HP (3)
013 - 1/3 HP (.23) 005 - 5 HP (3.7)
012 - 1/2 HP (.37) 006 - 5 1/2 HP (4)
034 - 3/4 HP (.56) 007 - 7 1/2 HP (5.5)
001 - 1 HP (.75) 010 - 10 HP (7.5)
011 - 1 1/2 HP (1.1) 015 - 15 HP (11)
002 - 2 HP (1.5) 020 - 20 HP (15)
003 - 3 HP (2.2) 025 - 25 HP (19)
030 - 30 HP (22)
040 - 40 HP (29)
050 - 50 HP (37)
NOTE: For requirements not listed here
(See Voltage Selection for Maximum please contact a Firetrol represen-
HP/Voltage Combinations) tative or the factory.
Model Number Selection Guide - Options & Modifications

SPECIAL ENCLOSURES PRESSURE TRANSDUCERS


-E Enclosure, NEMA Type 4 (IP66), Painted -B Wetted Parts Including Pressure Sensor,
Steel 600 PSI (42 Bar), Fresh Water
-F Enclosure, NEMA Type 4X (IP66), #304 -C Wetted Parts Including Pressure Sensor,
Stainless Steel, Brushed Finish 300 PSI (21 Bar), Sea Water
-FD Enclosure, NEMA Type 4X (IP66), #316 -D Wetted Parts Including Pressure Sensor,
Stainless Steel, Brushed Finish 600 PSI (42 Bar), Sea Water
-FDB Enclosure, NEMA Type 4X (IP66), #316
Stainless Steel, 12 Gauge, Seam-Welded, MISCELLANEOUS
Brushed Finish -AC Alarm Output Contacts, Pump Operating
-FDP Enclosure, NEMA Type 4X (IP66), #316 (2 Sets)
Stainless Steel, Painted Finish -AG Alarm, Audible/Visible, Reservoir Low
-FXP Enclosure, NEMA Type 4X (IP66), #304 -AM Alarm Output Contacts, Fail To Start
Stainless Steel, Painted Finish -AST Input Terminals, Automatic Start
-G Enclosure, NEMA Type 12 (IP54), Painted -AW Alarm Output Contacts, Reservoir Low
Steel (Requires option -AG)
-T Enclosure, NEMA Type 3R (IP24), Painted -BW Alarm Output Contacts, Phase Failure/
Steel Phase Reversal
-BY Alarm Output Contacts, Pump Overload
HIGHER SHORT CIRCUIT CURRENT RATING -CPL Alarm Output Contacts, Overpressure
(See selection data sheet) -EF Alarm Output Contacts, Main Switch Not In
Fusible Disconnect Switch with Fuses (200kA) Auto (1 Set)
-HV Alarm, Audible
ANTI-CONDENSATION SPACE HEATERS1 -IEC Marking, CE With External Wet Parts
-H Space Heater, 120V Externally Powered -IECI Marking, CE With Internal Wet Parts
with Circuit Breaker -KH Alarm Output Contacts, Common Alarm
-J Space Heater, 120V Externally Powered -NZ Input Terminals, Shutdown Interlock
with Circuit Breaker and Thermostat -OSP Marking, OSHPD Seismic Certification
-K Space Heater, 120V Externally Powered (State of California)(Requires option -SEI)
with Circuit Breaker and Humidistat -PE Alarm Output Contacts, Low System Pres-
-L Space Heater, 240V Externally Powered sure (Pump On Demand)
with Circuit Breaker -S Tropicalization
-M Space Heater, 240V Externally Powered -SEI Marking, Seismic Certified
with Circuit Breaker and Thermostat -ZPA Scheduled Service Message
-N Space Heater, 240V Externally Powered -ZPJ Data Port, Serial Modbus RTU Over 2-Wire or
with Circuit Breaker and Humidistat 4-Wire RS485
1
Power source supplied by others *Export Packaging available for additional cost

NOTE: For requirements not listed here, please


contact your Firetrol representative or
the factory.

3412 Apex Peakway


Apex, North Carolina 27502
P +1 919 460 5200
F +1 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for damages result-
ing from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019 Firetrol, Inc., All Rights Reserved.
Publication SD556E-01 Rev. E
Dimensions and FTA556E
Shipping Weight

JockeyXG Pump Controllers - Wye-Delta Open Transition Starting


Wiring FTA556E
Schematic

JockeyXG Pump Controllers - Wye-Delta Open Transition Starting with C.B.


Wiring Schematic FTA556E
Option & Modifications

JockeyXG Pump Controllers - Wye-Delta Open Transition Starting with C.B.

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