SECTION 1C

ENGINE (DOHC ENGINE MECHANICAL)

DOHC ENGINE MECH. — DOHC ENGINE UNIT (111)
MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . ENGINE ASSEMBLY (M/T) — OVERHAUL 1110100 11.4
INC : R & I ENGINE ASS'Y, FLYWHEEL, INTAKE AND EXHAUST
. .
MANIFOLD ASS'Y, TIMING BELT, ENGINE ADJUST.
. ENGINE ASSEMBLY (A/T) — OVERHAUL 1110300 11.5
INC : R & I ENGINE ASS'Y, FLYWHEEL, INTAKE AND EXHAUST
. .
MANIFOLD ASS'Y, TIMING BELT, ENGINE ADJUST.
2 . ENGINE ASSEMBLY (M/T) — REPLACE 1110800 5.9
INC : R & I ENGINE ASS'Y, FLYWHEEL, INTAKE AND EXHAUST
. .
MANIFOLD ASS'Y, ENGINE ADJUST.
. ENGINE ASSEMBLY (A/T) — REPLACE 1110900 6.2
INC : R & I ENGINE ASS'Y, FLYWHEEL, INTAKE AND EXHAUST
. .
MANIFOLD ASS'Y, ENGINE ADJUST.
. . ENGINE OIL — REPLACE 1112200 0.4
M300 : Spark

DOHC ENGINE MECH. — BELT SYSTEM (113)

MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . DRIVE BELT REPLACEMENT 1131900 0.6
2 . BELT, ACCESSORY — REPLACE 1132200 —
3 . DRIVE BELT TENSIONER REPLACEMENT 1132400 0.8
4 . POWER STEERING PUMP BELT REPLACEMENT 1132700 0.3
M300 : Spark

DOHC ENGINE MECH. — ENGINE BLOCK (121)

MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . OIL LEVEL INDICATOR — REPLACE 1210200 0.2
2 . OIL LEVEL INDICATOR TUBE REPLACEMENT 1210300 0.2
3 . VALVE, OIL FILTER BY-PASS — REPLACE 1210500 —
4 . PLUG, EXPANSION — REPLACE 1210700 0.4
NOTE : Add appropriate labour MODEL(s) for removal if necessary
. .
components to gain access to plug to regular labour hours column
5 . PLUG, OIL GALLERY — REPLACE 1210900 5.2
INC : R & I TRANSAXLE ASS'Y . .
 MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
6 . BLOCK, CYLINDER — REPLACE 1211100 11.4
7 . BRACKET, ENG BLOCK — REPLACE 1211300 —
8 . PLATE, CLUTCH HOUSING UPPER — REPLACE 1211700 5.2
9 . PLATE, CLUTCH HOUSING LOWER — REPLACE 1211900 0.2
10 . GASKET OR PLATE, CYL. BLOCK — REPLACE9 1212100 5.2
M300 : Spark

DOHC ENGINE MECH. — CRANKSHAFT & PISTON (122)

MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . CRANKSHAFT REAR OIL SEAL INSTALLATION 1220200 5.5
. CRANKSHAFT REAR OIL SEAL REPLACEMENT 1220400 5.9
INC : R & I TRANSAXLE ASS'Y . .
2 . CRANKSHAFT AND BEARING INSTALLATION 1220600 11.4
INC : R & I TRANSAXLE ASS'Y, FLYWHEEL, OIL SUMP, ENGINE
. .
ADJUST.
A — REPLACE EACH ADDITIONAL 122060A 0.1
B — REPLACE REAR MAIN BEARING (AUTO TRANSAXLE) 122060B —
C — REPLACE REAR MAIN BEARING (MANUAL TRANSAXLE) 122060C —
3 . PISTON, CONNECTING ROD, AND BEARING INSTALLATION 1220800 9.1
INC : R & I OIL SUMP ASS'Y, OIL SUCTION PIPE . .
A — REPLACE EACH ADDITIONAL 122080A 0.2
B — REPLACE ALL 122080B 0.6
4 . CRANKSHAFT (M/T) — REPLACE 1221100 11.4
INC : R & I ENGINE ASS'Y, CYLINDER HEAD ASS'Y FLYWHEEL,
. .
PISTON ASS'Y, ENGINE ADJUST.
5 . CRANKSHAFT (A/T) — REPLACE 1221200 11.4
INC : R & I ENGINE ASS'Y, CYLINDER HEAD ASS'Y FLYWHEEL,
. .
PISTON ASS'Y, ENGINE ADJUST.
6 . CRANKSHAFT TARGET WHEEL — REPLACE 1221300 —
7 . PISTON, ROD AND/OR RINGS (ONE) — REPLACE 1221500 9.1
INC : R & I CYLINDER HEAD ASS'Y, OIL SUCTION PIPE, ENGINE
. .
ADJUST.
C — REPLACE EACH ADDITIONAL 122150C 0.3
D — REPLACE ALL 122150D 0.9
8 . FLYWHEEL (MANUAL T/M) — REPLACE 1221700 5.2
INC : R & I T/M ASS'Y, CLUTCH COVER ASS'Y . .
9 . FLYWHEEL (AUTO T/M) — REPLACE 1221900 5.7
M300 : Spark

DOHC ENGINE MECH. — OIL SUMP & PUMP (123)

 MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . ENGINE OIL AND OIL FILTER REPLACEMENT 1231100 0.4
2 . PLUG AND/OR GASKET, OIL SUMP DRAIN — REPLACE 1231300 0.3
3 . HOUSING AND/OR SEAT, ENGINE OIL COOLER — REPLACE 1231400 —
4 . SUMP REPLACEMENT 1231500 1.7
INC : FRONT EXHAUST PIPE ASS'Y, EXHAUST PIPE BRACKET . .
5 . COOLER AND/OR SEAL, ENGINE OIL — REPLACE 1231600 —
6 . OIL PUMP REPLACEMENT 1231700 7.2
INC : R & I TIMING BELT, OIL SUMP, ENGINE ADJUST . .
. SENSOR, FUEL SWITCH & ENGINE OIL PRESSURE GAUGE —
7 1231900 0.3
REPLACE
8 . TUBE, OIL SUCTION — REPLACE 1232100 1.7
9 . CRANKSHAFT FRONT OIL SEAL REPLACEMENT 1232300 0.9
10 . PIECE, CONNECTING — REPLACE 1232500 0.5
11 . VALVE, OIL PRESSURE RELIEF — REPLACE 1232700 —
12 . GASKET OIL PUMP — REPLACE 1232900 7.2
13 . POSITIVE CRANKCASE VENTILATION VALVE REPLACEMENT 1233200 0.2
M300 : Spark

DOHC ENGINE MECH. — CYLINDER HEAD (131)

MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . GASKET, CYLINDER HEAD — REPLACE 1312300 8.7
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST
. .
MANIFOLD, ENGINE ADJUST.
2 . CYLINDER HEAD REPLACEMENT 1312500 9.3
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST
. .
MANIFOLD, VALVES, ENGINE ADJUST.
. HEAD, CYLINDER — OVERHAUL 1312600 10.1
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST
. .
MANIFOLD, VALVES, ENGINE ADJUST.
3 . VALVE (ONE CYLINDER) — REPLACE 1312700 10.1
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST
MANIFOLD, CAMSHAFT, VALVE STEM SEALS, VALVES . .
RECONDITION, ENGINE ADJUST.
C — VALVES (EACH ADDITIONAL) 131270C 0.1
D -VALVES (ALL) 131270D 0.4
4 . GUIDE, VALVE — REPLACE 1312800 10.1
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST
MANIFOLD, CAMSHAFT, VALVE, STEM SEALS, VALVES . .
RECONDITION, ENGINE ADJUST.
C — VALVES (EACH ADDITIONAL) 131280C 0.1
D — VALVES (ALL) 131280D 0.4
5 . SPRING CAP AND/OR SEAL, VALVE (ONE CYLINDER) —
1312900 10.0
REPLACE
INC : R & I CYLINDER HEAD ASS'Y, CAMSHAFT, ENGINE ADJUST. . .
 MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
C — VALVES (EACH ADDITIONAL) 131290C 0.1
D — VALVES (ALL) 131290D 0.4
6 . TAPPET, VALVE — REPLACE 1313800 10.0
C — VALVES (EACH ADDITIONAL) 131380C 0.1
D — VALVES (ALL) 131380D 0.4
7 . CYLINDER HEAD PLUG — REPLACE 1313900 —
8 . AUTOMATIC A/C ENGINE COOLANT TEMPERATURE SENSOR
1314100 0.3
REPLACEMENT
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT . .
M300 : Spark

DOHC ENGINE MECH. — CAM SUPPORT & SHAFT (132)

MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . CAMSHAFT COVER REPLACEMENT 1322100 1.2
2 . CAMSHAFT REPLACEMENT 1322400 7.7
INC : R & I DIS COIL, CAMSHAFT GEAR, IGNITION TIMING
. .
ADJUST.
C — REPLACE BOTH 132240C 0.2
3 . CAP, OIL FILLER — REPLACE 1322700 0.2
M300 : Spark

DOHC ENGINE MECH. — TIMING COVER (133)

MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . CRANKSHAFT BALANCER REPLACEMENT 1332100 0.9
2 . ENGINE FRONT COVER WITH OIL PUMP REPLACEMENT 1332200 7.0
3 . SPROCKET, CRANKSHAFT TIMING — REPLACE 1333100 7.4
INC : R & I TIMING BELT, ENGINE ADJUST. . .
4 . SPROCKET, CAMSHAFT TIMING — REPLACE 1333300 7.5
INC : R & I TIMING BELT, ENGINE ADJUST. . .
5 . WATER PUMP REPLACEMENT 1333500 1.5
6 . CRANKSHAFT POSITION SENSOR REPLACEMENT 1333700 0.2
7 . CAMSHAFT POSITION SENSOR REPLACEMENT 1333800 0.4
8 . PULLEY, IDLER — REPLACE 1333900 7.5
9 . TENSIONER, TIMING CHAIN — REPLACE 1334500 7.5
10 . CHAIN, TIMING — REPLACE 1334600 7.4
M300 : Spark

DOHC ENGINE MECH. — ENGINE & TRANSAXLE MOUNT

(138)
 MODEL
OPERATION
NO. OPERATION DESCRIPTION M300
CODE
1.0D
1 . ENGINE MOUNT REPLACEMENT 1380100 0.8
2 . BRACKET, ENGINE MOUNT (RH-FRONT) — REPLACE 1380300 0.8
3 . MOUNT, TRANSAXLE (LH-FRONT) — REPLACE 1380500 0.9
4 . TRANSMISSION MOUNT BRACKET(LH) 1380600 1.0
5 . MOUNT, TRANSAXLE (CENTRE-REAR) — REPLACE 1380700 0.4
6 . ROD, REACTION — REPLACE 1381300 0.3
7 . BRACKET, REACTION (LOWER) — REPLACE 1381500 0.4
8 . SHIELD, SPLASH — REPLACE . .
RIGHT 1382100 0.3
LEFT 1382200 0.3
BOTH 1382400 0.4
M300 : Spark