008214-072-DU0085-B-Installation Manual SW100
008214-072-DU0085-B-Installation Manual SW100
008214-072-DU0085-B-Installation Manual SW100
Machine commissioning
SW100
DISCLAIMER OF LIABILITY
Bertin Technologies and/or its subsidiaries disclaim all liability in connection with this
document, expressly or implicitly, including, but not limited to, commercial or
specific warranties.
Unless otherwise provided for by law, neither Bertin Technologies nor its subsidiaries
can be held liable for any damage whatsoever, either contractually or tortiously,
and in respect of any warranty or guarantee including, but not limited to, the use
of this document.
Neither Bertin Technologies nor its employees can be held liable for any loss or
expense arising from such use.
The information contained in this document is intended solely for use with this Bertin
Technologies product. Bertin Technologies is not responsible for any use of this
information for the application to other products.
Bertin Technologies reserves the right to revise this document and to make
changes at any time and without notice.
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Contents
1 Overview ...................................................................................................................... 4
2 General inspection .....................................................................................................4
2.1 Unpacking the Sterilwave ................................................................................ 5
3 implantation................................................................................................................. 5
3.1 General information .......................................................................................... 5
4 Electrical connection .................................................................................................6
4.1 General information .......................................................................................... 6
4.2 Electrical risk........................................................................................................ 7
4.3 Assembly and connections ............................................................................. 7
4.4 Connection description.................................................................................... 8
5 Water connection ......................................................................................................9
5.1 Connect air extraction ..................................................................................... 9
6 Safety checkup .........................................................................................................11
7 Before first cycle ........................................................................................................12
7.1 Menu manual mode .......................................................................................12
7.2 Microwave test.................................................................................................14
7.3 Motor test ..........................................................................................................15
7.4 Trapdoor test ....................................................................................................16
8 machine temperature offset ..................................................................................17
9 Starting first cycle ......................................................................................................18
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1 OVERVIEW
This document will highlighted the different specification before and during
commissioning of the Sterilwave machine. This document didn’t replace the User
manuel, it is an additional technical description.
2 GENERAL INSPECTION
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After removing the wood box, the machine should be removed from the wood
palette with a forklift:
The container must be removed from under the machine for lifting machine
operation
Note: Make sure to have a pallet elevator to move the different module of the
STERILWAVE unit. This pallet elevator must be also at disposition during the
installation of the device.
3 IMPLANTATION
- Weatherproof,
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Example of configuration:
SW100 implantation
4 ELECTRICAL CONNECTION
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- Remove 3 blocks under the 3 upper suspensions: you must remove front cover
and tray cover.
-The tank must be level. Check that nothing hurt the lid when it is opened.
- Connect the main power supply cable, passing through the cable gland:
- Connect the main power supply cable to the filter, accordingly with the wiring
diagram.
Connect the ground wire from the main power supply cable the ground
connection bloc
5 WATER CONNECTION
Water consumption can reach 2 liters per cycle maximum, depending on the
overheating of the tank.
Pressure sensor
Filter
Water valve
A mounting flange is provided (diameter 100 mm) in order to interface with a pipe
towards the HEPA filter.
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The steam exhaust ducting should always have a upward slope, the filter must be
higher than the machine in order to avoid water retention zones in the steam
exhaust circuit.
6 SAFETY CHECKUP
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Maintenance screen
Check water injection flow by activating the “open water valve” button. It will
open the water valve for 5 second.
Place a bottle in front of the water injection hole inside the tank, then press “Open
water valve”.
Adjust the water flow with the water flow reducer on the machine to
approximately at 0,5 Liter for 5s:
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Before starting this test, place a bucket filled with minimum 3 liters of water, no
metallic part on the bucket. Some plastic bottle can be used also.
Close the lid physically and lock the lid on the screen, then press next screen. If the
lid is already close physically, open it then close again
Press “Launch MW” to start the microwave, “Filament Supply” button will appear,
press it and then “High Voltage”.
The green symbol means the microwave signal is good. If it stay red, check the
microwave components (transformer, capacitors, diodes, magnetron, wiring)
The value TR indicate the temperature of the magnetron itself. It will increase till
100 degree then stabilized. The temperature is regulated by the fan on the front
panel.
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With “Maint” login, in manual mode, you can test the motor rotation and check
the motor current. This is used to detect a mechanical hard point present on the
bearing.
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Go on manual mode, second screen then press “speed order” and put 500rpm for
example:
The motor will start. Check the value of motor current, it should be under 10A.
With “Maint” login, in manual mode menu, it is possible to check the trapdoor
function.
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Once the trapdoor is open, press “Close trapdoor” and check if the movement of
the trapdoor is smooth and the closed position is aligned with the tank:
This calibration can be done by adding water inside the waste to reveal the steam
creation point, which indicates the 100°C inside the tank.
By adding water inside the waste, the tank temperature will stabilize at a point for
several minutes, which indicates the steam creation point.
On this curve, the temperature stabilize at 97 degree for more than 30min.
For example:
- trapdoor closed
- lid open
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On this screen, the starting conditions are indicated. It is also possible to actuate
the lid locking and the trapdoor if it is necessary.
Leave the lid open and the tank empty and then press “Start cycle”. From now,
the machine will indicate each step to run the cycle.
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Weight input: press keyboard to enter it manually if you are not using a scale on
the machine (option)
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The machine will lock the lid automatically and start the cycle if the locking
sequence is successful.
After the grinding steps, the temperature will rise to 100°C and spent 20min over
this temperature before evacuating the waste into the container.
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