008214-072-DU0085-B-Installation Manual SW100

Machine commissioning
SW100
Document reference: XXXXX
Sterilwave is a registered trademark of Bertin Technologies.
© 2018 Bertin Technologies. All rights reserved

1 WWW.BERTIN-MEDICAL-WASTE.COM
Translated instructions from the French original version
DISCLAIMER OF LIABILITY
Bertin Technologies and/or its subsidiaries disclaim all liability in connection with this
document, expressly or implicitly, including, but not limited to, commercial or
specific warranties.
Unless otherwise provided for by law, neither Bertin Technologies nor its subsidiaries
can be held liable for any damage whatsoever, either contractually or tortiously,
and in respect of any warranty or guarantee including, but not limited to, the use
of this document.
Neither Bertin Technologies nor its employees can be held liable for any loss or
expense arising from such use.
The information contained in this document is intended solely for use with this Bertin
Technologies product. Bertin Technologies is not responsible for any use of this
information for the application to other products.
Bertin Technologies reserves the right to revise this document and to make
changes at any time and without notice.
This exemption clause is governed by and construed in accordance with French

law. Any dispute relating to the content of this clause shall be the exclusive
competence of the Paris court in France.
Contents
1 Overview ...................................................................................................................... 4
2 General inspection .....................................................................................................4
2.1 Unpacking the Sterilwave ................................................................................ 5
3 implantation................................................................................................................. 5
3.1 General information .......................................................................................... 5
4 Electrical connection .................................................................................................6
4.1 General information .......................................................................................... 6
4.2 Electrical risk........................................................................................................ 7
4.3 Assembly and connections ............................................................................. 7
4.4 Connection description.................................................................................... 8
5 Water connection ......................................................................................................9
5.1 Connect air extraction ..................................................................................... 9
6 Safety checkup .........................................................................................................11
7 Before first cycle ........................................................................................................12
7.1 Menu manual mode .......................................................................................12
7.2 Microwave test.................................................................................................14
7.3 Motor test ..........................................................................................................15
7.4 Trapdoor test ....................................................................................................16
8 machine temperature offset ..................................................................................17
9 Starting first cycle ......................................................................................................18
1 OVERVIEW
This document will highlighted the different specification before and during
commissioning of the Sterilwave machine. This document didn’t replace the User
manuel, it is an additional technical description.
2 GENERAL INSPECTION
The Sterilwave machine is delivered inside wood box.
Before opening the box, please inspect the choc detector:
Figure 1 : Choc indicator
Please report any damage with picture to : [email protected]
2.1 Unpacking the Sterilwave
After removing the wood box, the machine should be removed from the wood
palette with a forklift:
Front Right side without container
Forklift or palette truck position
The container must be removed from under the machine for lifting machine
operation
Note: Make sure to have a pallet elevator to move the different module of the
STERILWAVE unit. This pallet elevator must be also at disposition during the
installation of the device.
3 IMPLANTATION
3.1 General information
The room must have the following requirements:
- Weatherproof,
- The floor is smooth in the feet areas,

- The angle of inclination of the ground is 5 ° maximum,
- Presence of a fire extinguisher,
- Ability to extract steam from the treatment room.
Example of configuration:
SW100 implantation
- Door width: minimum1300 mm,
4 ELECTRICAL CONNECTION
4.1 General information
The following components are essential to operate the machine SW440:
- Differential 300 mA,

- Circuit breaker 40A 400V,

- Main power cable (not delivered) between cabinet and circuit
breaker 40A 300mA: 4x6mm² 3 phases + ground,
- Water connection: 3 bars,
- Ventilation of the room.
4.2 Electrical risk
The connection of all different cables must be done Power OFF.

Check that the main circuit breaker is turned OFF.
This action should be done by qualified & authorized personnel

only.
The wiring is realized in accordance with schematics.
4.3 Assembly and connections
DO NOT connect the equipment to the power supply before finalizing

the installation.
4.3.1 Unpacking and installation
- Unpack the equipment and inspect it carefully. Report any damage

immediately to the carrier,
- Place the machine as specified in the previous figure.

Handling shall be carried out in accordance with the paragraph
"transport",
- Remove 3 blocks under the 3 upper suspensions: you must remove front cover
and tray cover.
Location of the blocks for shipping
-The tank must be level. Check that nothing hurt the lid when it is opened.
4.4 Connection description
- Connect the main power supply cable, passing through the cable gland:
Figure 1: Terminal block for main supply

- Connect the main power supply cable to the filter, accordingly with the wiring
diagram.
Connect the ground wire from the main power supply cable the ground
connection bloc
5 WATER CONNECTION
Water connection: standard fitting in G½
Water consumption can reach 2 liters per cycle maximum, depending on the
overheating of the tank.
Pressure sensor
Filter
Water valve
Pressure recommended is 3 bar. Minimum 1 bar with pressure sensor

adjustment.
5.1 Connect air extraction
A mounting flange is provided (diameter 100 mm) in order to interface with a pipe
towards the HEPA filter.
STERILWAVE-100 causes a reduction of 20% to 25% in mass on 10Kg of waste or

approximately 2 Kg which corresponds to the evaporation of water during the
phase between 70 °C to 100 °C.
The steam exhaust ducting should always have a upward slope, the filter must be
higher than the machine in order to avoid water retention zones in the steam
exhaust circuit.
6 SAFETY CHECKUP
The information below are inside the user manuel:
- Machine is connected to electrical network 3 Phases 400V, with a protection of

40A.
- The main power transformer connected to the Sterilwave should have a neutral
configuration connected to the ground (TT or TN)
It is forbidden to use IT (isolated from the ground) transformer to supply the
Sterilwave
- Water connection, no leaking, 3 bar
- The position of the rotary switch on the lid interlocking sensor is placed on locked
position
7 BEFORE FIRST CYCLE
7.1 Menu manual mode
After logging in with “Maint” access, inside maintenance menu,:
Maintenance screen
Select “Manual Mode” menu:
Check water injection flow by activating the “open water valve” button. It will
open the water valve for 5 second.
Place a bottle in front of the water injection hole inside the tank, then press “Open
water valve”.
Adjust the water flow with the water flow reducer on the machine to
approximately at 0,5 Liter for 5s:
7.2 Microwave test
Before starting this test, place a bucket filled with minimum 3 liters of water, no
metallic part on the bucket. Some plastic bottle can be used also.
Close the lid physically and lock the lid on the screen, then press next screen. If the
lid is already close physically, open it then close again
Press “Launch MW” to start the microwave, “Filament Supply” button will appear,
press it and then “High Voltage”.
The green symbol means the microwave signal is good. If it stay red, check the
microwave components (transformer, capacitors, diodes, magnetron, wiring)
The value TR indicate the temperature of the magnetron itself. It will increase till
100 degree then stabilized. The temperature is regulated by the fan on the front
panel.
Microwave components are placed behind the safety panel:
7.3 Motor test
First make sure the tank is empty.
With “Maint” login, in manual mode, you can test the motor rotation and check
the motor current. This is used to detect a mechanical hard point present on the
bearing.
To be able to run the motor:
-the trapdoor should be closed and
-the lid should be closed and locked
Go on manual mode, second screen then press “speed order” and put 500rpm for
example:
The motor will start. Check the value of motor current, it should be under 10A.
Try also at 1000rpm, then at 1200rpm. Motor current under 15A.
7.4 Trapdoor test
With “Maint” login, in manual mode menu, it is possible to check the trapdoor
function.
Press “open trapdoor”:
The trapdoor will be activated and the trapdoor will open.
Once the trapdoor is open, press “Close trapdoor” and check if the movement of
the trapdoor is smooth and the closed position is aligned with the tank:
8 MACHINE TEMPERATURE OFFSET
The 100°C setpoint has to be calibrated because of mechanical construction.
This calibration can be done by adding water inside the waste to reveal the steam
creation point, which indicates the 100°C inside the tank.
Water volume added to the normal waste loaded: SW100 → 3 Liters
By adding water inside the waste, the tank temperature will stabilize at a point for
several minutes, which indicates the steam creation point.
On this curve, the temperature stabilize at 97 degree for more than 30min.
Please note this value then subtract it from 100.

For example:
Displayed temperature = 97°C →100-97=3. Then the machine offset is 3.
Report this value in parameter P086, on screen 8 of machine parameters, and

press save parameter.
9 STARTING FIRST CYCLE
To start the cycle in automatic mode, check the different points :
- machine supplied with water
- trapdoor closed
- lid open
- chiller running, water level full
Press “Production” on the Home screen:
The Production screen will appear:
On this screen, the starting conditions are indicated. It is also possible to actuate
the lid locking and the trapdoor if it is necessary.
Leave the lid open and the tank empty and then press “Start cycle”. From now,
the machine will indicate each step to run the cycle.
Weight input: press keyboard to enter it manually if you are not using a scale on
the machine (option)
Press “validate” to go to the next step:
Load the waste inside the tank, then press “validate”.
Close the tank lid manually then press validate.
The machine will lock the lid automatically and start the cycle if the locking
sequence is successful.
After the grinding steps, the temperature will rise to 100°C and spent 20min over
this temperature before evacuating the waste into the container.
Check if no fault appears during the cycle.

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Machine commissioning

Document reference: XXXXX

Sterilwave is a registered trademark of Bertin Technologies.

© 2018 Bertin Technologies. All rights reserved

This exemption clause is governed by and construed in accordance with French

The Sterilwave machine is delivered inside wood box.

Before opening the box, please inspect the choc detector:

Figure 1 : Choc indicator

Please report any damage with picture to : [email protected]

2.1 Unpacking the Sterilwave

Front Right side without container

Forklift or palette truck position

3.1 General information

The room must have the following requirements:

- The floor is smooth in the feet areas,

- Door width: minimum1300 mm,

4.1 General information

The following components are essential to operate the machine SW440:

- Differential 300 mA,

- Circuit breaker 40A 400V,

4.2 Electrical risk

The connection of all different cables must be done Power OFF.

This action should be done by qualified & authorized personnel

The wiring is realized in accordance with schematics.

4.3 Assembly and connections

DO NOT connect the equipment to the power supply before finalizing

4.3.1 Unpacking and installation

- Unpack the equipment and inspect it carefully. Report any damage

- Place the machine as specified in the previous figure.

Location of the blocks for shipping

4.4 Connection description

Figure 1: Terminal block for main supply

Water connection: standard fitting in G½

Pressure recommended is 3 bar. Minimum 1 bar with pressure sensor

5.1 Connect air extraction

STERILWAVE-100 causes a reduction of 20% to 25% in mass on 10Kg of waste or

The information below are inside the user manuel:

- Machine is connected to electrical network 3 Phases 400V, with a protection of

7 BEFORE FIRST CYCLE

7.1 Menu manual mode

After logging in with “Maint” access, inside maintenance menu,:

Select “Manual Mode” menu:

7.2 Microwave test

Microwave components are placed behind the safety panel:

7.3 Motor test

First make sure the tank is empty.

To be able to run the motor:

-the trapdoor should be closed and

-the lid should be closed and locked

Try also at 1000rpm, then at 1200rpm. Motor current under 15A.

7.4 Trapdoor test

Press “open trapdoor”:

The trapdoor will be activated and the trapdoor will open.

8 MACHINE TEMPERATURE OFFSET

The 100°C setpoint has to be calibrated because of mechanical construction.

Water volume added to the normal waste loaded: SW100 → 3 Liters

Please note this value then subtract it from 100.

Displayed temperature = 97°C →100-97=3. Then the machine offset is 3.

Report this value in parameter P086, on screen 8 of machine parameters, and

9 STARTING FIRST CYCLE