M 0194 Ib
M 0194 Ib
M 0194 Ib
M-0194
Generator Control Unit
SYNCROCLOSER ®
LINE
Speed Control
Speed Matching Range of Operation: 30 to 85 Hz
TIME BETWEEN JOGS: available in two ranges: 1 to 15 sec. or 2 to 30 sec.
JOG DURATION: proportional to error. Proportional Jog Duration is 1 to 10 sec. per Hz of frequency
mismatch; linear for ΔF of 0.015 Hz to 1.5 Hz of mismatch.
KICKER PULSE: A generator raise speed jog is produced if the speed matcher does not operate in the
time set on the KICKER PULSE DURATION dial. The kicker pulse duration is adjustable from 0.1 to 2.4
seconds at a kicker pulse rate of one pulse per 6 to 120 seconds.
Voltage Control
Voltage Matching Range of Operation: 30-200 V ac
TIME BETWEEN JOGS, available in two ranges: 1 to 15 sec. or 2 to 30 sec.
JOG DURATION, proportional to error. Proportional Jog Duration: 0.1 to 1.0 sec. per volt of mismatch;
linear from 1 to 20 V of mismatch.
OUTPUT RELAY CONTACTS
Raise Voltage Jog Raise Speed Jog
Lower Voltage Jog Lower Speed Jog
Contact Rating
Dry output contacts rated to make and carry 20 A up to 250 V dc, or to interrupt 0.9 A, 120 V dc inductive
load or 0.4 A, 250 V dc inductive load. Open contacts will withstand 1500 V ac for one minute. Contacts to
ground will withstand 1500 V ac for one minute.
LED Indicators
SENDING RAISE SPEED
SENDING RAISE VOLTAGE
BUS FREQUENCY HIGH
SENDING LOWER SPEED
SENDING LOWER VOLTAGE
GENERATOR FREQUENCY HIGH
Accuracy
Jog times and Kicker Pulse Duration will be within ±20% of setting.
Mounting Options
Horizontal mounting is standard; vertical mounting or vertical General Electric GTL14B Retrofit Panel
mounting are available as options.
–2–
Transient Protection
Input and output circuits are protected against system transients. The M-0194 will pass all requirements of
ANSI/IEEE C37.90.1-1989 defining oscillatory surge withstand capability. All inputs and outputs will
withstand 1500 V ac to chassis or instrument ground for one minute. Voltage inputs are electrically isolated
from each other, from other circuits, and from ground.
Environmental
Temperature Range: Stated accuracies are maintained from –40° to +80°C.
Humidity: Stated accuracies are maintained under 95% relative humidity (non-condensing).
Fungus Resistance: A conformal printed circuit board coating inhibits fungus growth.
Physical
Size: 19" wide x 3-1/2" high x 14" deep (48.3 cm x 8.9 cm x 35.6 cm)
Horizontal mounting requires two rack units space in a standard 19" rack.
Approximate Weight: 15 lbs (6.8 kg)
Approximate Shipping Weight: 23 lbs (10.4 kg)
Warranty
The M-0194 Generator Control Unit is covered by a five year warranty from date of shipment.
–3–
© Beckwith Electric Co. All Rights Reserved. 800-0194-SP-00MC4 01/13
Printed in U.S.A.
WARNING
DANGEROUS VOLTAGES, capable of causing death or serious
injury, are present on the external terminals and inside the equip-
ment. Use extreme caution and follow all safety rules when han-
dling, testing or adjusting the equipment. However, these internal
voltage levels are no greater than the voltages applied to the exter-
nal terminals.
– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.
– This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.
–1–
M-0194 Instruction Book
–2–
SENDING
LOWER
VOLTAGE
C
DV OK 11 LOWER
RELAY
VOLTAGE TO E4 E3 VOLTAGE
DV DRIVER
9 CURRENT PRECISION
2 D
I = K/DV TIMER +24 V
LEVEL
JOG
DETECTOR A
DURATION
CONTROL RELAY RAISE
TIME BETWEEN VOLTAGE
DRIVER
JOGS CONTROL
B
INHIBIT 6
SENDING
RAISE
VOLTAGE
VOLTAGE
27 LEVEL PRECISION
COMPARATOR GENERATOR VOLTAGE 30 HZ
HIGH DETECTOR
BUS 25%
18 6 V dc at 120 V rms
VOLTAGE VOLTAGE INHIBIT PRECISION
FREQUENCY
LINE 6 V dc at 120 V rms LEVEL ±0.45 HZ
17 TRANSDUCER
VOLTAGE DETECTOR DETECTOR GENERATOR FREQUENCY
Figure 1
BUS PHASE
16 GENERATOR
SQUAREWAVE ANGLE DERIVATIVE LOGIC LOGIC
HIGH
DETECTOR AMPLIFIER DETECTOR SELECTOR GATE
GENERATOR 1
–3–
SQUARE
WAVE HIGH
PRECISION BUS FREQUENCY
= BUS HIGH
1 HZ
HIGH = DF>1 Hz HIGH SENDING RAISE
DETECTOR
VOLTAGE
E
PRECISION ABSOLUTE VOLTAGE TO E7 E6
PHASE PRECISION JOG RELAY RAISE
5 DERIVATIVE VALUE CURRENT
ANGLE TIMER DURATION DRIVER SPEED
AMPLIFIER AMPLIFIER DF I = K/DF
Block Diagram
ANALOG CONTROL F
TIME BETWEEN
JOGS CONTROL G
RELAY LOWER
DRIVER SPEED
H
DF OK 19 SENDING
LOWER
VOLTAGE
+24 V
1
-24 V
POWER KICKER PULSE = TB1 CONNECTIONS
+15 V PRECISION
SUPPLY
TIMER
-15 V = TB2 CONNECTIONS
2
KICKER PULSE
RATE CONTROL = P1 CONNECTIONS
M-0194 Instruction Book
–4–
Minimum Generator Frequency for Operation
Circuit
1. Attach the probe of the scope to D34
(Q37-10) cathode.
2. Reduce the generator frequency until the
signal goes “low.” The signal should go
“low” as the generator frequency is
dropped below 30 Hz ±0.5.
3. Increase the generator frequency until
the signal goes “high.” The signal will go
high as the frequency passes 30.8 Hz
±0.5.
59.0 61.0
[49.0] [51.0]
+ 15
58.92 61.08
[48.92] [51.08]
0
60
[50]
Hz
59.9992 GENERATOR
[49.9992] HIGH
0
Hz
–5–
M-0194 Instruction Book
8. Adjust the bus voltage to 120 V ac. 2. Set the SPEED CONTROL TIME
BETWEEN JOGS dial to midscale (7.5
9. Adjust the generator voltage to 125 V ac. for the 1 to 15 sec range and 15 for the 2
10. Set the ΔV dial on the M-0193B to the to 30 sec. range).
minimum setting. 3. Set ΔF = 1 Hz.
11. The SENDING LOWER VOLTAGE LED 4. Measure the time between jogs (see
should be illuminated. Figure 4, Time Between Jogs and Jog
12. Adjust the generator voltage to 115 V ac. Duration). Measured times should be
±20 % of setting.
13. The SENDING RAISE VOLTAGE LED
should be illuminated.
Voltage Jog Time Measurement
14. Readjust the generator voltage to
NOTE: Since the M-0194 voltage jog time
120 V ac.
depends on the accuracy of the ΔV from
the M-0193B ΔV circuitry, make sure
NOTE: The Lower Voltage or Raise Voltage that the M-0193B ΔV circuit is accurately
output pulse will stop if either the GEN/ calibrated.
LINE LOWER VOLTAGE LIMIT or GEN/
LINE UPPER VOLTAGE LIMIT LED on JOG
the M-0193B is not illuminated. DURATION
CONTACTS CLOSED
TIME
BETWEEN
CONTACTS OPEN JOGS
Figure 4 Time Between Jogs and Jog Duration Diagram
–6–
Proportional Voltage Jog Duration 4. The Raise Speed relay should close
NOTE: The jumper must be in the E3 to E4 every 60 sec.
position.
Kicker Pulse Duration
1. Set the generator source voltage to 122
1. Set KICKER PULSE DURATION dial to
V, at 60 [50] Hz (ΔV = 2 V rms). Set the
ΔV LIMIT dial on the M-0193B to the 1.0 SEC.
minimum setting (fully counter- 2. Measure the time from when the Raise
clockwise). Verify that the actual voltage Speed relay closes to when the relay
difference is great enough for the ΔV drops out. The measured time should be
OK LED on M-0193B to extinguish. The 1 sec ±0.2 sec.
voltage jog on the M-0194 will only
operate when the M-0194 senses that
the voltage is not proper (the ΔV OK
LED will be extinguished).
4.0 Calibration
2. Set the bus voltage at 120 V rms. NOTE: The M-0193B and M-0194 units have
3. Set the VOLTAGE CONTROL JOG been fully calibrated at the factory using
DURATION dial to 0.5 SEC/V. highly sophisticated computer-controlled
test equipment. There is no need to
4. Set the ΔV LIMIT dial of the M-0193B to recalibrate the units before initial
the minimum setting. installation. Further calibration is only
5. The Lower Voltage relay K1 should necessary if a component was changed
remain closed for 1.0 sec. ± 0.2 sec. during a repair procedure. Access to the
calibration points is only possible with
the cover removed, therefore after field
Time Between Voltage Jogs repair do not install the units in a rack or
1. Set the VOLTAGE CONTROL JOG panel before following the calibration or
DURATION dial to the minimum setting. test procedure.
2. Set the VOLTAGE CONTROL TIME For component and test point locations, see Figure
BETWEEN JOGS dial to midscale (7.5 5, Schematic, and Figure 6, Component Location.
sec. for the 1 to 15 sec. range and 15 for
the 2 to 30 sec. range).
Frequency Transducer Adjustment
3. Adjust the generator voltage until the NOTE: Throughout this procedure, the “top” of
Δ V OK LED on the M-0193B the printed circuit board is nearest the
extinguishes. back of the unit, the “bottom” is nearest
4. The Lower Voltage relay K1 should be the front panel.
open for 7.5 sec. ±1.5 sec. between
voltage jogs (15 sec. ±3 sec. if the 2 to 1. Connect the M-0193B to the M-0194 by
30 sec. range is used.) using the Connector Cable.
5. The proper LED should illuminate as the 2. Connect a 120 V ac variable voltage,
generator voltage goes higher or lower fixed 60 [50] Hz frequency source to
than the bus voltage. terminal TB1-1 and TB1-2 of the
M-0193B, noting that TB1-1 is the HOT
terminal.
Kicker Pulse Rate
1. Set the generator frequency to 120 V, 3. Apply a 120 V ac variable frequency
source to TB1-3 and TB1-4 of the
60 [50] Hz.
M-0193B, noting that TB1-4 is the HOT
2. Set the bus frequency and voltage to terminal. Adjust the frequency to 60 [50]
120 V, 60 [50] Hz. Set the ΔF LIMIT dial Hz ±0.01 Hz.
on the M-0193B to maximum. The ΔF
4. Apply 120 V ac line power to TB1-26
OK LED should be illuminated.
and TB1-27 of the M-0193B, noting that
3. Set the KICKER PULSE RATE dial to TB1-27 is the HOT terminal; and to
60 SEC (midscale). TB1-1 and TB1-2 of M-0194, noting that
TB1-1 is the HOT terminal.
–7–
M-0194 Instruction Book
5. Place the negative lead of a digital 10. Decrease the generator voltage to
voltmeter (DVM) to circuit ground at the approximately 110 V ac, until the voltage
negative end of C24. Place the positive at E1 reads 5.0 V. Check that the voltage
lead of a digital voltmeter to R104 at E4 is –1.0 V ±0.01 using the DVM,
bottom (Q37-1). (ΔV is approximately 10 V).
6. Record the +15 V ac supply level at the 11. Continue to decrease the generator
positive end of C27. voltage until the voltage at E1 reads
10.0 V. Verify that the voltage at E4 is
7. Adjust R107 so that the voltage at the
–0.5 V ±0.01 V (ΔV is approximately
bottom of R104 equals precisely 1/2 of 20 V).
the +15 V supply level.
8. Attach an oscilloscope ground lead to
Proportional Voltage Jog Duration Dial
the negative end of C24, and the probe
to the top of R112 (Q37-16). Ensure that Adjustment
the oscilloscope ground is isolated from 1. Attach the DVM to E1.
the power line. 2. Slowly decrease the generator voltage
9. Starting at 59.0 [49.0] Hz, slowly increase until the voltage at E1 reads 5 V dc
the variable generator (line) frequency (actual voltage difference is
and watch for the voltage on R112 to approximately 10 V rms). Remove the
decrease to less than 2 V dc as the meter lead.
generator frequency approaches 60.45 3. Place the front panel VOLTAGE
[50.45] Hz. CONTROL JOG DURATION dial to 0.5
10. Decrease the generator frequency until SEC/V.
the signal goes “high” (greater than 4. Use a stopwatch to measure the time
+12 V dc) at approximately 59.55 that the Raise Voltage relay remains
[49.55] Hz. closed. The time should be 5 sec. ±1
11. Adjust R107, then repeat Steps 9 and sec.
10 until the R112 voltage switches at 5. If the time is not correct, loosen the
the frequencies specified in Steps 9 and front panel dial, turn in either direction
10 (within ±0.02 Hz). and then relock. Repeat Steps 4 and 5
NOTE: Increasing the voltage at R104 increases until the dial is properly calibrated.
the frequency where the voltage on R112 6. Move the dial to the 0.1 SEC/V position.
switches “low.”
7. Measure the time that the Raise Voltage
relay remains closed. The time should
Proportional Voltage Jog Duration Adjustment
be 1 sec ±0.2 sec.
1. Place a jumper between TP3 (using the
flea clip) and TP4. 8. Move the dial to the 1 SEC/V position.
2. Attach the positive lead of the DVM to 9. Measure the time that the Raise Voltage
flea clip E4. relay closes. The time should be 10
sec. ±2 sec.
3. Adjust R85 until the voltage at E4 =
0.00 V ±0.001 V, then remove the jumper 10. Reset the knob to the 0.5 SEC/V
on TP3. position.
4. Remove power to the M-0193B and 11. Increase the generator voltage until the
M-0194. Unsolder and remove the jumper voltage at E1 equals 5 V dc, then remove
from flea clip E1 to flea clip E2. the meter lead.
5. Place a jumper between TP3 and E1. 12. Ensure that the Lower Voltage relay
remains closed for 5 sec ±1 sec.
6. Apply power to the M-0193B and M-0194.
13. If the time is not correct, loosen the
7. Adjust R89 until the voltage at E4 = front panel dial, turn in either direction
–10.00 V ±.05 V. and then relock. Repeat Steps 12 and
8. Remove the power to the M-0193B and 13 until the dial is properly calibrated.
M-0194. Re-solder the jumper from E1 14. Repeat Steps 6 through 9 for the Lower
to E2. Voltage relay.
9. Reapply power to the M-0193B and
M-0194. Attach the positive lead of the
DVM to E1. –8–
Proportional Speed Jog Duration Adjustment 3. Use a stopwatch to measure the time
1. Return the Generator voltage to 120 V, that the Lower Speed relay remains
at a frequency of 60.12 [50.12] Hz. closed. The time should be 5 sec. ±1
sec.
2. Place a jumper between TP1 (using the
flea clip) and TP2. 4. If the time is not correct, loosen the dial,
turn in either direction and relock, then
3. Attach the positive lead of a digital reset the dial to the 0.5 SEC/HZ position.
voltmeter to E7. Repeat steps 3 and 4 until the knob is
4. Adjust R42 until the voltage at E7 equals properly calibrated.
0.00 ±0.001 V. Remove the jumper. 5. Set the knob to the 0.1 SEC/HZ position.
5. Remove the power to the M-0193B and The measured time should be 1 sec.
M-0194. Unsolder and remove the jumper ±0.2 sec.
from flea clip E9 to flea clip E10. 6. Set the knob to 1 SEC/HZ position.
6. Place a jumper between TP1 and E10. Measured time should be 10 sec. ±2
sec.
7. Reapply the power to the M-0193B and
M-0194.
Time Between Jogs Dial Adjustments (Fixed
8. Adjust R56 until the voltage at E7 equals and Proportional)
–10.00 V dc ±0.05 V dc.
Time Between Voltage Jogs
9. Remove the power to the M-0193B and 1. Increase the generator voltage until the
M-0194. Resolder the jumper from E9 to Δ V OK LED on the M-0193B is
E10. extinguished.
10. Reapply power to the M-0193B and 2. Set the VOLTAGE CONTROL TIME
M-0194. Attach the positive lead of the BETWEEN JOGS dial to midscale.
DVM to the junction of R40 and C13
(Q18-3). 3. Measure the time from when the Lower
Voltage relay drops out to when the
11. Vary the generator frequency until the relay picks up. Time should be 7.5 sec.
voltage at the junction of R40 and C13 ±1 sec. (15 sec. ±3 sec. if the 2 to 30
(Q18-3) is 0.1 V dc ± 0.005 V dc. The sec. range is used).
generator frequency should be app-
roximately 60.015 [50.015] Hz. 4. If time is incorrect, then loosen the knob
and turn in either direction and relock
12. Continue to increase the generator the knob. Repeat Steps 3 and 4 until
frequency until the voltage at the junction time measured agrees with the setting.
of R40 and C13 is 5 V. Check that the
voltage at E7 is 0.2 V ±0.02. (The 5. Move the dial to the fully
generator frequency should be counterclockwise position (1 or 2 sec.
approximately 60.75 [50.75] Hz.) depending on the range selected) and
measure the time.
13. Adjust the generator frequency until the
voltage at R40 equals 10 V, then check 6. Repeat Step 5 with the knob in the fully
that the voltage of E7 equals 0.1 V. clockwise position (15 or 30 depending
(The generator frequency should be on the range selected).
approximately 61.5 [51.5] Hz.)
Time Between Speed Jogs
Proportional Speed Jog Duration Dial Repeat the above calibration procedure for SPEED
Adjustment CONTROL TIME BETWEEN JOGS with the ΔF
1. Set the generator frequency to 61 OK LED illuminated the M-0193B off.
[51] Hz.
2. Set the SPEED CONTROL JOG
DURATION dial to 0.5 SEC/HZ position
(X10 scale).
–9–
M-0194 Instruction Book
Kicker Pulse Rate Dial Adjustment Kicker Pulse Duration Dial Adjustment
1. Ensure that the ΔV OK and ΔF OK 1. Ensure that the ΔV OK and ΔF OK
LEDs on the M-0193B are illuminated. LEDs on the M-0193B are illuminated.
2. Set the KICKER PULSE RATE dial to 2. Set the KICKER PULSE DURATION
the 60 SEC position. dial to the 1.0 SEC position.
3. Measure that the time delay between 3. Measure the time from when the Raise
closures of the Raise Speed relay is relay closes to when the relay drops
equal to 60 sec. out. The time should be equal to 1.0
sec. ±0.2 sec.
4. If time is incorrect, loosen the knob.
Turn in either direction and relock. Repeat 4. If the time is incorrect, loosen the dial.
Steps 3 and 4 until the timing is properly Turn in either direction and relock. Repeat
calibrated. Steps 3 and 4 until the timing is properly
calibrated.
5. Set the dial to the 6 SEC position and
measure the time delay. Calibrate if
necessary.
6. Set the dial to the 120 SEC position and
measure the time delay. Calibrate if
necessary.
TYPICAL VOLTAGES
–10–
TYPICAL RESISTANCES
From To Re s is tance
RANGE R 16 R 17
2 to 30 sec. 57.6 K 1M
RANGE R 68 R 69
2 to 30 sec. 287 K 5M
–11–
M-0194 Instruction Book
Figure 5 Schematic
–12–
–13–
M-0194 Instruction Book
–14–
PARTS LIST
M-0194 Generator Control Unit
This list includes all electrical and mechanical parts which could conceivably either require replacement or be
lost. The COMPONENT DESIGNATION is the same as that appearing on schematics or referred to in
Instruction Books.
The BECO NUMBER refers to an index maintained by the company. This lists the currently available device
which may be substituted even though the device originally supplied is obsolete and no longer available.
Parts marked by an asterisk* are not available from other sources. Either the original component or a current
substitute will be carried in stock by Beckwith Electric.
Parts not marked with an asterisk are normally available from an electronics components house. Those parts
or a current substitute will normally be available from Beckwith Electric stock.
In either case, when parts are ordered from Beckwith Electric, we will be responsible for supplying the current
replacement in the shortest possible time.
Sufficient detailed description is also given to permit purchasing from an electronics parts house, providing
the part is of equal or better quality to insure reliable operation. This may require some interpretation of
specifications which may be avoided by direct purchase from Beckwith Electric using the BECO NUMBER.
Note that in a few instances, components are selected in final test. Procedures described in the TEST
PROCEDURES Section must be followed in replacing these components.
All resistors are 1/2 W unless noted.
COMPONENT BECO
DESIGNATION NUMBER DESCRIPTION
–15–
M-0194 Instruction Book
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER
–16–
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER
–17–
M-0194 Instruction Book
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER
–18–
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER
–19–
M-0194 Instruction Book
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER
–20–
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER
50 HZ OPERATION OPTION
–21–
M-0194 Instruction Book
COMPONENT
DESCRIPTION
DESIGNATION
REV T
REV G
–22–
Legal Information
Patent Indemnification
The Seller shall not be liable for any property
The units described in this manual are covered by damages whatsoever or for any loss or damage
U.S. Patents, with other patents pending. arising out of, connected with, or resulting from
Buyer shall hold harmless and indemnify the Seller, this contract, or from the performance or breach
its directors, officers, agents, and employees from thereof, or from all services covered by or furnished
any and all costs and expense, damage or loss, under this contract.
resulting from any alleged infringementof United In no event shall the Seller be liable for special,
States Letters Patent or rights accruing thereform or incidental, exemplary, or consequential damages,
trademarks, whether federal, state, or common law, including but not limited to, loss of profits or
arising from the Seller’s compliance with Buyer’s revenue, loss of use of the equipment or any
designs, specifications, or instructions. associated equipment, cost of capital, cost of
purchased power, cost of substitute equipment,
facilities or services, downtime costs, or claims or
All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.
This Page Left Intentionally Blank
BECKWITH ELECTRIC CO., INC.
6190 - 118th Avenue North • Largo, Florida 33773-3724 U.S.A.
PHONE (727) 544-2326 • FAX (727) 546-0121
[email protected]
www.beckwithelectric.com
ISO 9001:2008