M 0194 Ib

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Instruction Book

M-0194
Generator Control Unit
SYNCROCLOSER ®
LINE

Generator Control Unit


M-0194

• Matches Generator Speed And Voltage To System

• Works In Conjunction With M-0193B Syncrocloser ® Unit


To Close Breaker At Zero Degrees Phase Angle Error

• Adjustable Jog Durations, proportional to error, for Voltage and


Speed control.
• Time Between Jogs adjustments bring the generator to a matched
condition in minimum time and eliminate overshoot and hunting.

• Kicker Pulse brings phase angle around through zero if speed is


matched but synchronism has not yet occurred. Adjustable pulse
duration compensates for the sensitivity of the governor.

Industry Leader Since 1969


Made in the USA
Inputs
Power: 120 V ac ±10%, 60 Hz ±5 Hz or optional 50 Hz ±5 Hz, 10 VA maximum burden. Will withstand 150
V ac maximum continuous, 200 V ac for 1 sec.
Interconnector Cable (Included): Provides logic inputs by connecting M-0194 Generator Control Unit to
M-0193 Syncrocloser® Unit. Length of cable is approximately three feet.

Speed Control
Speed Matching Range of Operation: 30 to 85 Hz
TIME BETWEEN JOGS: available in two ranges: 1 to 15 sec. or 2 to 30 sec.
JOG DURATION: proportional to error. Proportional Jog Duration is 1 to 10 sec. per Hz of frequency
mismatch; linear for ΔF of 0.015 Hz to 1.5 Hz of mismatch.
KICKER PULSE: A generator raise speed jog is produced if the speed matcher does not operate in the
time set on the KICKER PULSE DURATION dial. The kicker pulse duration is adjustable from 0.1 to 2.4
seconds at a kicker pulse rate of one pulse per 6 to 120 seconds.

Voltage Control
Voltage Matching Range of Operation: 30-200 V ac
TIME BETWEEN JOGS, available in two ranges: 1 to 15 sec. or 2 to 30 sec.
JOG DURATION, proportional to error. Proportional Jog Duration: 0.1 to 1.0 sec. per volt of mismatch;
linear from 1 to 20 V of mismatch.
OUTPUT RELAY CONTACTS
Raise Voltage Jog Raise Speed Jog
Lower Voltage Jog Lower Speed Jog

Contact Rating
Dry output contacts rated to make and carry 20 A up to 250 V dc, or to interrupt 0.9 A, 120 V dc inductive
load or 0.4 A, 250 V dc inductive load. Open contacts will withstand 1500 V ac for one minute. Contacts to
ground will withstand 1500 V ac for one minute.

LED Indicators
SENDING RAISE SPEED
SENDING RAISE VOLTAGE
BUS FREQUENCY HIGH
SENDING LOWER SPEED
SENDING LOWER VOLTAGE
GENERATOR FREQUENCY HIGH

Accuracy
Jog times and Kicker Pulse Duration will be within ±20% of setting.

Mounting Options
Horizontal mounting is standard; vertical mounting or vertical General Electric GTL14B Retrofit Panel
mounting are available as options.

Generator Control Unit Cover Kit


The M-0194 Generator Control Unit includes a transparent cover with associated mounting bracket to
cover the dials and prevent accidental resetting.

–2–
Transient Protection
Input and output circuits are protected against system transients. The M-0194 will pass all requirements of
ANSI/IEEE C37.90.1-1989 defining oscillatory surge withstand capability. All inputs and outputs will
withstand 1500 V ac to chassis or instrument ground for one minute. Voltage inputs are electrically isolated
from each other, from other circuits, and from ground.

Environmental
Temperature Range: Stated accuracies are maintained from –40° to +80°C.
Humidity: Stated accuracies are maintained under 95% relative humidity (non-condensing).
Fungus Resistance: A conformal printed circuit board coating inhibits fungus growth.

Physical
Size: 19" wide x 3-1/2" high x 14" deep (48.3 cm x 8.9 cm x 35.6 cm)
Horizontal mounting requires two rack units space in a standard 19" rack.
Approximate Weight: 15 lbs (6.8 kg)
Approximate Shipping Weight: 23 lbs (10.4 kg)

Warranty
The M-0194 Generator Control Unit is covered by a five year warranty from date of shipment.

Specification is subject to change without notice.

–3–
© Beckwith Electric Co. All Rights Reserved. 800-0194-SP-00MC4 01/13
Printed in U.S.A.
WARNING
DANGEROUS VOLTAGES, capable of causing death or serious
injury, are present on the external terminals and inside the equip-
ment. Use extreme caution and follow all safety rules when han-
dling, testing or adjusting the equipment. However, these internal
voltage levels are no greater than the voltages applied to the exter-
nal terminals.

DANGER! HIGH VOLTAGE

– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.

PERSONNEL SAFETY PRECAUTIONS


The following general rules and other specific warnings throughout the manual must be followed during application,
test or repair of this equipment. Failure to do so will violate standards for safety in the design, manufacture, and intended
use of the product. Qualified personnel should be the only ones who operate and maintain this equipment. Beckwith
Electric Co., Inc. assumes no liability for the customer’s failure to comply with these requirements.

– This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.

Always Ground the Equipment


To avoid possible shock hazard, the chassis must be connected to an electrical ground. When servicing
equipment in a test area, the Protective Earth Terminal must be attached to a separate ground securely
by use of a tool, since it is not grounded by external connectors.

Do NOT operate in an explosive environment


Do not operate this equipment in the presence of flammable or explosive gases or fumes. To do so would
risk a possible fire or explosion.

Keep away from live circuits


Operating personnel must not remove the cover or expose the printed circuit board while power is ap-
plied. In no case may components be replaced with power applied. In some instances, dangerous volt-
ages may exist even when power is disconnected. To avoid electrical shock, always disconnect power and
discharge circuits before working on the unit.

Exercise care during installation, operation, & maintenance procedures


The equipment described in this manual contains voltages high enough to cause serious injury or death.
Only qualified personnel should install, operate, test, and maintain this equipment. Be sure that all per-
sonnel safety procedures are carefully followed. Exercise due care when operating or servicing alone.

Do not modify equipment


Do not perform any unauthorized modifications on this instrument. Return of the unit to a Beckwith
Electric repair facility is preferred. If authorized modifications are to be attempted, be sure to follow
replacement procedures carefully to assure that safety features are maintained.
PRODUCT CAUTIONS
Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar
with the particular circuitry of this unit, and have an adequate understanding of field effect devices. If a
component is found to be defective, always follow replacement procedures carefully to that assure safety
features are maintained. Always replace components with those of equal or better quality as shown in the
Parts List of the Instruction Book.

Avoid static charge


This unit contains MOS circuitry, which can be damaged by improper test or rework procedures. Care
should be taken to avoid static charge on work surfaces and service personnel.

Use caution when measuring resistances


Any attempt to measure resistances between points on the printed circuit board, unless otherwise noted
in the Instruction Book, is likely to cause damage to the unit.
TABLE OF CONTENTS
M-0194 Generator Control Unit
Instruction Book

1.0 Introduction ................................................................................................................... 1

2.0 Theory of Operation ...................................................................................................... 1


2.1 Detection of Frequencies .............................................................................................. 1
Phase Angle Detector ................................................................................................... 1
Derivative Amplifier ....................................................................................................... 1
Generator Frequency High Detector .............................................................................. 1
Frequency Transducer 0.45 Hz Detector and 30 Hz Detector .................................... 1
Precision Derivative and Absolute Value Amplifiers ...................................................... 1
Precision 1 Hz DF Detector .......................................................................................... 2
2.2 Speed Jog Duration Timer ............................................................................................. 2
2.3 Voltage Jog Duration Timer ........................................................................................... 2

3.0 Test Procedures ........................................................................................................... 2


Equipment Required ...................................................................................................... 2
Removing the Printed Circuit Boards ............................................................................ 2
Figure 1 Block Diagram .............................................................................................. 3
3.1 Component Replacement Procedure ............................................................................. 4
3.2 Equipment Setup .......................................................................................................... 4
3.3 Test Procedures ........................................................................................................... 4
Frequency Indication Check ......................................................................................... 4
Minimum Generator Frequency for Operation Circuit ..................................................... 5
Figure 2 Frequency Indication Signal at R117 ............................................................ 5
Figure 3 Frequency Indication Signal at D65 .............................................................. 5
Verify LED Operation .................................................................................................... 6
Speed Jog Time Measurement ..................................................................................... 6
Proportional Speed Jog Duration ................................................................................... 6
Time Between Speed Jogs ........................................................................................... 6
Voltage Jog Measurement ............................................................................................ 6
Figure 4 Time Between Jogs and Jog Duration Diagram ............................................ 6
Proportional Voltage Jog Duration ................................................................................. 7
Time Between Voltage Jogs ......................................................................................... 7
Kicker Pulse Rate ......................................................................................................... 7
Kicker Pulse Duration ................................................................................................... 7
4.0 Calibration ..................................................................................................................... 7
Frequency Transducer Adjustment ............................................................................... 7
Proportional Voltage Jog Duration Adjustment .............................................................. 8
Proportional Voltage Jog Duration Dial Adjustment ....................................................... 8
Proportional Speed Jog Duration Adjustment ................................................................ 9
Proportional Speed Jog Duration Dial Adjustment ......................................................... 9
Time Between Jogs Dial Adjustment (Fixed and Proportional) ...................................... 9
Time Between Voltage Jogs ......................................................................................... 9
Time Between Speed Jogs ......................................................................................... 10
Kicker Pulse Rate Dial Adjustment ............................................................................. 10
Kicker Pulse Duration Dial Adjustment ....................................................................... 10
Table 1 Typical Voltages .......................................................................................... 10
Table 2 Typical Resistances .................................................................................... 11
Table 3 Time Between Voltage Jogs ........................................................................ 11
Table 4 Time Between Speed Jogs .......................................................................... 11
Figure 5 Schematic .................................................................................................. 12
Figure 6 Component Location ................................................................................... 14

Parts List .................................................................................................................... 15


Optional Components for Range Selection .................................................................. 21
50 Hz Operation Option ............................................................................................... 21
If Required for Calibration ............................................................................................ 22
Parts Mounted to the Enclosure .................................................................................. 22

© Beckwith Electric Co. All Rights Reserved.


Printed in USA 800-0194-IB-00MC5 09/13
Derivative Amplifier
1.0 Introduction A Derivative Amplifier measures the slope of the
phase angle and provides a triangular wave. This
Please refer to the M-0194 Application Guide in slope is proportional to the difference in frequency
conjunction with this Instruction Book, since (ΔF).
information contained in one may not be repeated in
the other.
Generator Frequency High Detector
The Beckwith Electric M-0194 uses advanced, state The highly accurate frequency detector (Generator
of the art semiconductors and circuits to achieve an High Detector) will detect whether the generator's
overall stability and resolution unattainable with frequency is higher or lower than 60 [50] Hz. This
current electromechanical relays. Modern hybrid signal will be one of the three inputs to a Logic
and monolithic semiconductors using ion Selector to give correct indication and commands
implantation and laser trimming are used throughout for speed matching.
the Syncrocloser® Line to gain temperature stability
without critical compensation or trimming.
Frequency Transducer ±0.45 Hz Detector and
All components except the power transformer are 30 Hz Detector
mounted on a single double-sided circuit board for The Frequency Transducer precisely senses the
reliability and ease of servicing. generator frequency and produces a voltage level
which is proportional to the frequency. Another
 NOTE: Values that change for the 50 Hz precision detector is used to detect whether the
Operation option are shown in brackets. generator's frequency is higher than 60.45 [50.45]
Hz or less than 59.55 [49.55] Hz. This signal is
another input to a logic selector for indication. The
2.0 Theory of Operation voltage level from the transducer is also detected
and will inhibit all of the command outputs if the
Please refer to Figure 1 Block Diagram and Figure generator frequency is less than 30 Hz. Speed
5 Schematic. control is inhibited for generator frequencies below
30 Hz.
Power Supply
Transformer T1 steps down the voltage to 36 V rms Precision Derivative and Absolute Value
center-tapped. The secondary voltage is full–wave Amplifiers
rectified by diodes D45 through D48 and produces
The Precision Derivative Amplifier measures the
+24 V and –24 V unregulated dc voltages. Two
rate of change of the Phase Analog Voltage from
linear voltage regulators produce the +15 V dc and
the M-0193B. This signal is then rectified in the
–15 V dc regulated supplies.
Absolute Value Amplifier. The output of the Absolute
Value Amplifier is a voltage, proportional to the
Input Signals magnitude of ΔF between the generator and the bus
The M-0194 Generator Control works in conjunction voltages.
with the M-0193B Syncrocloser® Unit, and all sensing
signals are connected through the Connector Cable. Precision 1 Hz ΔF Detector
The only rear terminal connections required to the
A comparator circuit (Q37) compares the magnitude
M-0194 are line power supply (TB1-1 and TB1-2;
of ΔF from the Derivative Amplifier to a fixed
note that TB1-1 is HOT) and a jumper to inhibit relay
reference voltage. The output (Q37-7) goes "high"
closure (TB1-4 to TB1-27).
when the magnitude of ΔF is greater than 1 Hz. This
signal is used by the Logic Selector to choose
between the Precision ±0.45 Hz Detector or the
2.1 Detection of Frequencies Generator High Detector. When the magnitude of
ΔF is greater than 1 Hz, the Precision ±0.45 Hz
Phase Angle Detector Detector circuit indication is used. When the
The phase angle between the bus and generator magnitude of ΔF is less than 1 Hz, the precision
Generator High Detector is used. The Generator
inputs is precisely measured by the Phase Angle
High Detector is not reliable above 1.5 Hz frequency
Detector circuit which compares two square waves
from the M-0193B voltage input secondaries. This difference.
circuit provides a pulse width proportional to the
phase angle between two inputs. A low-pass filter,
Q2 and associated components, produces a dc
voltage proportional to the phase angle.

–1–
M-0194 Instruction Book

2.2 Speed Jog Duration Timer 3.0 Test Procedure

Proportional Please refer to the WARNING page at the beginning


The Voltage level from the output of Q16 is inversely of this manual before proceeding.
proportional to ΔF and is converted into a current
source for the input of timer Q13. When the timer Equipment Required
times out, pulses are provided for closing either the 1. Two distortion-free 60 [50] Hz variable
Raise Speed or the Lower Speed relay, with the voltage sources:
pulse width directly proportional to ΔF.
a. A variable 60 [50] Hz phase source
that is capable of providing 120 V
ac; maximum phase jitter of 1°.
2.3 Voltage Jog Duration Timer
b. A fixed 60 [50] Hz phase source
that is capable of providing 120 V
Proportional ac; maximum phase jitter of 1°.
Similar to the proportional speed circuit, the output 2. A high impedance true rms digital
of divider Q1 is also inversely proportional to DV multimeter with an ac accuracy of at
and is converted into a current source for the input least ±0.01% of reading, Hewlett-
of timer Q7. The pulse width from the output of Packard 3466A or equivalent.
timer Q7 is directly proportional to the actual voltage
difference. 3. Solder sucking syringe or solder wick.
4. Soldering iron: Weller Controlled Output
25% of VOLTAGE LEVEL DETECTOR Soldering Station Model MTCPL, 60 W,
120 V, 50/60 Hz or equivalent with
A dual comparator (Q35) monitors the voltage level
grounded tip.
of the bus and generator sources to ensure that the
Phase Angle Detector can precisely measure the 5. An accurate timing device.
phase difference. If one of the two source voltage
levels drops below 25% of nominal, this level
Removing the Printed Circuit Boards
detector will inhibit the Phase Angle Detector circuit.
▲ CAUTION: Be sure to discharge any static on
the body or tools by touching the outer case before
VOLTAGE LEVEL COMPARATOR touching any of the printed circuit boards.
A differential amplifier (Q2) compares two dc voltage
levels which are stepped down from the bus and 1. Remove all external voltages.
generator voltage sources and rectified by the 2. Remove the top and bottom panel. The
M-0193B input circuit. This amplifier will determine printed circuit board and components
the higher voltage level of the two and will enable can now be easily tested and changed.
the proper relay for either a Raise or Lower Voltage
command. 3. Visually inspect the boards for any
component which does not appear normal
or appears to have overheated. This can
KICKER PULSE RATE and KICKER PULSE often lead to finding the cause of the
DURATION trouble and the component that needs to
A charge current goes through R75 and C32 to be replaced.
another low leakage 7555 timer (Q21). This
generates a short pulse after a time delay as set by
the KICKER PULSE RATE dial (R75) on the M-0194.
This pulse only exists when the ΔF is within the
limit set on the M-0193B. If the speed matching
circuit sends either a Raise Speed or a Lower
Speed Jog, this timer is reset. An adjustable raise
speed jog is sent when the kicker pulse timer times
out. The Kicker Pulse length is set by a front panel
dial, marked KICKER PULSE DURATION (R126),
and can be adjusted from 0.1 to 1.5 sec.

–2–
SENDING
LOWER
VOLTAGE
C
DV OK 11 LOWER
RELAY
VOLTAGE TO E4 E3 VOLTAGE
DV DRIVER
9 CURRENT PRECISION
2 D
I = K/DV TIMER +24 V
LEVEL
JOG
DETECTOR A
DURATION
CONTROL RELAY RAISE
TIME BETWEEN VOLTAGE
DRIVER
JOGS CONTROL
B
INHIBIT 6
SENDING
RAISE
VOLTAGE
VOLTAGE
27 LEVEL PRECISION
COMPARATOR GENERATOR VOLTAGE 30 HZ
HIGH DETECTOR
BUS 25%
18 6 V dc at 120 V rms
VOLTAGE VOLTAGE INHIBIT PRECISION
FREQUENCY
LINE 6 V dc at 120 V rms LEVEL ±0.45 HZ
17 TRANSDUCER
VOLTAGE DETECTOR DETECTOR GENERATOR FREQUENCY

Figure 1
BUS PHASE
16 GENERATOR
SQUAREWAVE ANGLE DERIVATIVE LOGIC LOGIC
HIGH
DETECTOR AMPLIFIER DETECTOR SELECTOR GATE
GENERATOR 1

–3–
SQUARE
WAVE HIGH
PRECISION BUS FREQUENCY
= BUS HIGH
1 HZ
HIGH = DF>1 Hz HIGH SENDING RAISE
DETECTOR
VOLTAGE
E
PRECISION ABSOLUTE VOLTAGE TO E7 E6
PHASE PRECISION JOG RELAY RAISE
5 DERIVATIVE VALUE CURRENT
ANGLE TIMER DURATION DRIVER SPEED
AMPLIFIER AMPLIFIER DF I = K/DF

Block Diagram
ANALOG CONTROL F
TIME BETWEEN
JOGS CONTROL G
RELAY LOWER
DRIVER SPEED
H
DF OK 19 SENDING
LOWER
VOLTAGE

+24 V
1
-24 V
POWER KICKER PULSE = TB1 CONNECTIONS
+15 V PRECISION
SUPPLY
TIMER
-15 V = TB2 CONNECTIONS
2
KICKER PULSE
RATE CONTROL = P1 CONNECTIONS
M-0194 Instruction Book

5. Set the ΔV LIMIT front panel dial of the


3.1 Component Replacement M-0193B to minimum and the ΔF LIMIT
Procedure to minimum.
6. Refer to Figure 5, Schematic, and Figure
1. The M-0194 printed circuit board is 6, Component Location.
coated with a moisture-resistant,
conformal coating. If a component needs
to be changed, carefully scrape away
the coating surrounding the component 3.3 Test Procedures
using a small, sharp knife, being careful
not to damage the foil on the printed Frequency Indication Check
circuit board.  NOTE: Since a minimum difference in frequency
2. Clip out the old component and discard. is required, the circuitry will not indicate
whether the bus is high or the generator
 CAUTION: Do not attempt to melt the solder is high if the ΔF is exactly 0 Hz.
and push the new component through the hole as Therefore, the BUS FREQUENCY HIGH
the leads are likely to catch the edge of the foil and or GENERATOR FREQUENCY HIGH
lift it off of the board. LED indicators will remain illuminated
until a minimum ΔF is detected
3. Remove the clipped wire using the solder (approximately 0.0002 Hz).
syringe or wick, leaving the hole clear to
facilitate insertion of the new component. 1. Attach an oscilloscope ground lead to
4. When replacing the Dual-In-Line (DIP) the negative end of C24, and the probe
packages, ensure that the cutout is to the bottom end of R117 (Q37-7).
pointing in the same direction as the 2. Increase the generator frequency from
arrow marked on the printed circuit 60 [50] Hz. The signal should go “high”
board. When replacing integrated at approximately 61.08 [51.08] Hz (“high”
circuits, make sure to insert the unit into indicates greater than ±12 V dc) as
the transipad so that the tab fits into the shown in Figure 2. Slowly decrease the
slot. Once this is done, there is only one generator frequency. The signal should
way to insert the combination into the go “low” at approximately 61.0 [51.0] Hz
printed circuit board. ±0.02 Hz (“low” indicates less than 2 V
dc).
3. Continue to slowly decrease the
3.2 Equipment Setup generator frequency. The signal should
go “high” again at approximately 58.92
 NOTE: Throughout this procedure, the “top” of [48.92] Hz ±0.02 Hz. Slowly increase
the printed circuit board is nearest the the generator frequency. The signal
back of the unit, the “bottom” is nearest should go "low" at approximately 59 [49]
the front panel. Hz ±0.02 Hz.
1. Connect the M-0193B to the M-0194 by 4. Set the generator frequency to 59.9
using the Connector Cable. [49.9] Hz.
2. Apply 120 V ac power to the M-0193B 5. Relocate the scope probe to D65 anode,
by connecting to TB1-26 and TB1-27, then slowly increase the generator
noting that TB1-27 is the HOT terminal. frequency. The signal should go “low”
Apply 120 V ac power to the M-0194 by as the generator frequency passes
connecting to TB1-1 and TB1-2, noting 60.0001 [50.0001] Hz +0.0005, –0.0000
that TB1-1 is the HOT terminal. Hz, as shown in Figure 3. The
GENERATOR FREQUENCY HIGH LED
3. Connect a 120 V ac variable voltage, should be illuminated. Slowly decrease
fixed 60 [50] Hz frequency source to the generator frequency. The signal
TB1-1 and TB1-2 of the M-0193B, noting should go “high” as the generator
that TB1-1 is the HOT terminal. frequency drops below 59.9992 [49.9992]
4. Connect a 120 V ac variable frequency Hz ±0.0005 Hz. The BUS FREQUENCY
source, to TB1-3 and TB1-4 of the HIGH LED should be illuminated.
M-0193B, noting that TB1-4 is the HOT
terminal. Adjust the frequency to 60 [50]
Hz ±0.01 Hz.

–4–
Minimum Generator Frequency for Operation
Circuit
1. Attach the probe of the scope to D34
(Q37-10) cathode.
2. Reduce the generator frequency until the
signal goes “low.” The signal should go
“low” as the generator frequency is
dropped below 30 Hz ±0.5.
3. Increase the generator frequency until
the signal goes “high.” The signal will go
high as the frequency passes 30.8 Hz
±0.5.

59.0 61.0
[49.0] [51.0]
+ 15

58.92 61.08
[48.92] [51.08]
0

60
[50]

Hz

Figure 2 Frequency Indication Signal at R117

BUS HIGH 60.0001


[50.0001]
+ 15

59.9992 GENERATOR
[49.9992] HIGH
0

Hz

Figure 3 Frequency Indication Signal at D65

–5–
M-0194 Instruction Book

Verify LED Operation SPEED JOG TIME Measurement


1. Adjust the generator frequency to 60.001 Proportional Speed Jog Duration
[50.001] Hz. The GENERATOR  NOTE: The jumper must be in the E6 to E7
FREQUENCY HIGH LED should be position.
illuminated.
2. Continue to increase the generator 1. Set the SPEED CONTROL JOG
frequency. The GENERATOR FREQ- DURATION dial on the M-0194 to 5.0
UENCY HIGH LED should remain SEC/HZ (midscale).
illuminated as the frequency is increased 2. Set the generator frequency at 59 [49]
to 90 [80] Hz. Hz (ΔF = 1 Hz).
3. Reduce the generator frequency to 3. The Raise Speed relay K8 should remain
59.999 [49.999] Hz. The BUS closed for approximately 5 sec. ±1 sec.
FREQUENCY HIGH LED should be and the SENDING RAISE SPEED LED
illuminated. should remain illuminated for the same
4. Continue to lower the generator amount of time.
frequency to 35 Hz. The BUS 4. Raise the generator frequency to 59.5
FREQUENCY HIGH LED should still be [49.5] Hz (ΔF = 0.5 Hz).
illuminated.
5. The Raise Speed relay should remain
5. Set the generator frequency to 59 [49] closed for 2.5 sec. ±0.5 sec.
Hz. The SENDING RAISE SPEED LED
should be illuminated. 6. The SENDING RAISE SPEED LED
should remain illuminated for 2.5 sec.
6. Set the generator frequency to 61 [51]
Hz. The SENDING LOWER SPEED LED
should be illuminated. Time Between Speed Jogs
7. Readjust the generator frequency to 60.0 1. Set the SPEED CONTROL JOG
[50.0] Hz. DURATION dial to 1.

8. Adjust the bus voltage to 120 V ac. 2. Set the SPEED CONTROL TIME
BETWEEN JOGS dial to midscale (7.5
9. Adjust the generator voltage to 125 V ac. for the 1 to 15 sec range and 15 for the 2
10. Set the ΔV dial on the M-0193B to the to 30 sec. range).
minimum setting. 3. Set ΔF = 1 Hz.
11. The SENDING LOWER VOLTAGE LED 4. Measure the time between jogs (see
should be illuminated. Figure 4, Time Between Jogs and Jog
12. Adjust the generator voltage to 115 V ac. Duration). Measured times should be
±20 % of setting.
13. The SENDING RAISE VOLTAGE LED
should be illuminated.
Voltage Jog Time Measurement
14. Readjust the generator voltage to
 NOTE: Since the M-0194 voltage jog time
120 V ac.
depends on the accuracy of the ΔV from
the M-0193B ΔV circuitry, make sure
 NOTE: The Lower Voltage or Raise Voltage that the M-0193B ΔV circuit is accurately
output pulse will stop if either the GEN/ calibrated.
LINE LOWER VOLTAGE LIMIT or GEN/
LINE UPPER VOLTAGE LIMIT LED on JOG
the M-0193B is not illuminated. DURATION

CONTACTS CLOSED

TIME
BETWEEN
CONTACTS OPEN JOGS
Figure 4 Time Between Jogs and Jog Duration Diagram

–6–
Proportional Voltage Jog Duration 4. The Raise Speed relay should close
 NOTE: The jumper must be in the E3 to E4 every 60 sec.
position.
Kicker Pulse Duration
1. Set the generator source voltage to 122
1. Set KICKER PULSE DURATION dial to
V, at 60 [50] Hz (ΔV = 2 V rms). Set the
ΔV LIMIT dial on the M-0193B to the 1.0 SEC.
minimum setting (fully counter- 2. Measure the time from when the Raise
clockwise). Verify that the actual voltage Speed relay closes to when the relay
difference is great enough for the ΔV drops out. The measured time should be
OK LED on M-0193B to extinguish. The 1 sec ±0.2 sec.
voltage jog on the M-0194 will only
operate when the M-0194 senses that
the voltage is not proper (the ΔV OK
LED will be extinguished).
4.0 Calibration

2. Set the bus voltage at 120 V rms.  NOTE: The M-0193B and M-0194 units have
3. Set the VOLTAGE CONTROL JOG been fully calibrated at the factory using
DURATION dial to 0.5 SEC/V. highly sophisticated computer-controlled
test equipment. There is no need to
4. Set the ΔV LIMIT dial of the M-0193B to recalibrate the units before initial
the minimum setting. installation. Further calibration is only
5. The Lower Voltage relay K1 should necessary if a component was changed
remain closed for 1.0 sec. ± 0.2 sec. during a repair procedure. Access to the
calibration points is only possible with
the cover removed, therefore after field
Time Between Voltage Jogs repair do not install the units in a rack or
1. Set the VOLTAGE CONTROL JOG panel before following the calibration or
DURATION dial to the minimum setting. test procedure.
2. Set the VOLTAGE CONTROL TIME For component and test point locations, see Figure
BETWEEN JOGS dial to midscale (7.5 5, Schematic, and Figure 6, Component Location.
sec. for the 1 to 15 sec. range and 15 for
the 2 to 30 sec. range).
Frequency Transducer Adjustment
3. Adjust the generator voltage until the  NOTE: Throughout this procedure, the “top” of
Δ V OK LED on the M-0193B the printed circuit board is nearest the
extinguishes. back of the unit, the “bottom” is nearest
4. The Lower Voltage relay K1 should be the front panel.
open for 7.5 sec. ±1.5 sec. between
voltage jogs (15 sec. ±3 sec. if the 2 to 1. Connect the M-0193B to the M-0194 by
30 sec. range is used.) using the Connector Cable.
5. The proper LED should illuminate as the 2. Connect a 120 V ac variable voltage,
generator voltage goes higher or lower fixed 60 [50] Hz frequency source to
than the bus voltage. terminal TB1-1 and TB1-2 of the
M-0193B, noting that TB1-1 is the HOT
terminal.
Kicker Pulse Rate
1. Set the generator frequency to 120 V, 3. Apply a 120 V ac variable frequency
source to TB1-3 and TB1-4 of the
60 [50] Hz.
M-0193B, noting that TB1-4 is the HOT
2. Set the bus frequency and voltage to terminal. Adjust the frequency to 60 [50]
120 V, 60 [50] Hz. Set the ΔF LIMIT dial Hz ±0.01 Hz.
on the M-0193B to maximum. The ΔF
4. Apply 120 V ac line power to TB1-26
OK LED should be illuminated.
and TB1-27 of the M-0193B, noting that
3. Set the KICKER PULSE RATE dial to TB1-27 is the HOT terminal; and to
60 SEC (midscale). TB1-1 and TB1-2 of M-0194, noting that
TB1-1 is the HOT terminal.

–7–
M-0194 Instruction Book

5. Place the negative lead of a digital 10. Decrease the generator voltage to
voltmeter (DVM) to circuit ground at the approximately 110 V ac, until the voltage
negative end of C24. Place the positive at E1 reads 5.0 V. Check that the voltage
lead of a digital voltmeter to R104 at E4 is –1.0 V ±0.01 using the DVM,
bottom (Q37-1). (ΔV is approximately 10 V).
6. Record the +15 V ac supply level at the 11. Continue to decrease the generator
positive end of C27. voltage until the voltage at E1 reads
10.0 V. Verify that the voltage at E4 is
7. Adjust R107 so that the voltage at the
–0.5 V ±0.01 V (ΔV is approximately
bottom of R104 equals precisely 1/2 of 20 V).
the +15 V supply level.
8. Attach an oscilloscope ground lead to
Proportional Voltage Jog Duration Dial
the negative end of C24, and the probe
to the top of R112 (Q37-16). Ensure that Adjustment
the oscilloscope ground is isolated from 1. Attach the DVM to E1.
the power line. 2. Slowly decrease the generator voltage
9. Starting at 59.0 [49.0] Hz, slowly increase until the voltage at E1 reads 5 V dc
the variable generator (line) frequency (actual voltage difference is
and watch for the voltage on R112 to approximately 10 V rms). Remove the
decrease to less than 2 V dc as the meter lead.
generator frequency approaches 60.45 3. Place the front panel VOLTAGE
[50.45] Hz. CONTROL JOG DURATION dial to 0.5
10. Decrease the generator frequency until SEC/V.
the signal goes “high” (greater than 4. Use a stopwatch to measure the time
+12 V dc) at approximately 59.55 that the Raise Voltage relay remains
[49.55] Hz. closed. The time should be 5 sec. ±1
11. Adjust R107, then repeat Steps 9 and sec.
10 until the R112 voltage switches at 5. If the time is not correct, loosen the
the frequencies specified in Steps 9 and front panel dial, turn in either direction
10 (within ±0.02 Hz). and then relock. Repeat Steps 4 and 5
 NOTE: Increasing the voltage at R104 increases until the dial is properly calibrated.
the frequency where the voltage on R112 6. Move the dial to the 0.1 SEC/V position.
switches “low.”
7. Measure the time that the Raise Voltage
relay remains closed. The time should
Proportional Voltage Jog Duration Adjustment
be 1 sec ±0.2 sec.
1. Place a jumper between TP3 (using the
flea clip) and TP4. 8. Move the dial to the 1 SEC/V position.
2. Attach the positive lead of the DVM to 9. Measure the time that the Raise Voltage
flea clip E4. relay closes. The time should be 10
sec. ±2 sec.
3. Adjust R85 until the voltage at E4 =
0.00 V ±0.001 V, then remove the jumper 10. Reset the knob to the 0.5 SEC/V
on TP3. position.
4. Remove power to the M-0193B and 11. Increase the generator voltage until the
M-0194. Unsolder and remove the jumper voltage at E1 equals 5 V dc, then remove
from flea clip E1 to flea clip E2. the meter lead.
5. Place a jumper between TP3 and E1. 12. Ensure that the Lower Voltage relay
remains closed for 5 sec ±1 sec.
6. Apply power to the M-0193B and M-0194.
13. If the time is not correct, loosen the
7. Adjust R89 until the voltage at E4 = front panel dial, turn in either direction
–10.00 V ±.05 V. and then relock. Repeat Steps 12 and
8. Remove the power to the M-0193B and 13 until the dial is properly calibrated.
M-0194. Re-solder the jumper from E1 14. Repeat Steps 6 through 9 for the Lower
to E2. Voltage relay.
9. Reapply power to the M-0193B and
M-0194. Attach the positive lead of the
DVM to E1. –8–
Proportional Speed Jog Duration Adjustment 3. Use a stopwatch to measure the time
1. Return the Generator voltage to 120 V, that the Lower Speed relay remains
at a frequency of 60.12 [50.12] Hz. closed. The time should be 5 sec. ±1
sec.
2. Place a jumper between TP1 (using the
flea clip) and TP2. 4. If the time is not correct, loosen the dial,
turn in either direction and relock, then
3. Attach the positive lead of a digital reset the dial to the 0.5 SEC/HZ position.
voltmeter to E7. Repeat steps 3 and 4 until the knob is
4. Adjust R42 until the voltage at E7 equals properly calibrated.
0.00 ±0.001 V. Remove the jumper. 5. Set the knob to the 0.1 SEC/HZ position.
5. Remove the power to the M-0193B and The measured time should be 1 sec.
M-0194. Unsolder and remove the jumper ±0.2 sec.
from flea clip E9 to flea clip E10. 6. Set the knob to 1 SEC/HZ position.
6. Place a jumper between TP1 and E10. Measured time should be 10 sec. ±2
sec.
7. Reapply the power to the M-0193B and
M-0194.
Time Between Jogs Dial Adjustments (Fixed
8. Adjust R56 until the voltage at E7 equals and Proportional)
–10.00 V dc ±0.05 V dc.
Time Between Voltage Jogs
9. Remove the power to the M-0193B and 1. Increase the generator voltage until the
M-0194. Resolder the jumper from E9 to Δ V OK LED on the M-0193B is
E10. extinguished.
10. Reapply power to the M-0193B and 2. Set the VOLTAGE CONTROL TIME
M-0194. Attach the positive lead of the BETWEEN JOGS dial to midscale.
DVM to the junction of R40 and C13
(Q18-3). 3. Measure the time from when the Lower
Voltage relay drops out to when the
11. Vary the generator frequency until the relay picks up. Time should be 7.5 sec.
voltage at the junction of R40 and C13 ±1 sec. (15 sec. ±3 sec. if the 2 to 30
(Q18-3) is 0.1 V dc ± 0.005 V dc. The sec. range is used).
generator frequency should be app-
roximately 60.015 [50.015] Hz. 4. If time is incorrect, then loosen the knob
and turn in either direction and relock
12. Continue to increase the generator the knob. Repeat Steps 3 and 4 until
frequency until the voltage at the junction time measured agrees with the setting.
of R40 and C13 is 5 V. Check that the
voltage at E7 is 0.2 V ±0.02. (The 5. Move the dial to the fully
generator frequency should be counterclockwise position (1 or 2 sec.
approximately 60.75 [50.75] Hz.) depending on the range selected) and
measure the time.
13. Adjust the generator frequency until the
voltage at R40 equals 10 V, then check 6. Repeat Step 5 with the knob in the fully
that the voltage of E7 equals 0.1 V. clockwise position (15 or 30 depending
(The generator frequency should be on the range selected).
approximately 61.5 [51.5] Hz.)
Time Between Speed Jogs
Proportional Speed Jog Duration Dial Repeat the above calibration procedure for SPEED
Adjustment CONTROL TIME BETWEEN JOGS with the ΔF
1. Set the generator frequency to 61 OK LED illuminated the M-0193B off.
[51] Hz.
2. Set the SPEED CONTROL JOG
DURATION dial to 0.5 SEC/HZ position
(X10 scale).

–9–
M-0194 Instruction Book

Kicker Pulse Rate Dial Adjustment Kicker Pulse Duration Dial Adjustment
1. Ensure that the ΔV OK and ΔF OK 1. Ensure that the ΔV OK and ΔF OK
LEDs on the M-0193B are illuminated. LEDs on the M-0193B are illuminated.
2. Set the KICKER PULSE RATE dial to 2. Set the KICKER PULSE DURATION
the 60 SEC position. dial to the 1.0 SEC position.
3. Measure that the time delay between 3. Measure the time from when the Raise
closures of the Raise Speed relay is relay closes to when the relay drops
equal to 60 sec. out. The time should be equal to 1.0
sec. ±0.2 sec.
4. If time is incorrect, loosen the knob.
Turn in either direction and relock. Repeat 4. If the time is incorrect, loosen the dial.
Steps 3 and 4 until the timing is properly Turn in either direction and relock. Repeat
calibrated. Steps 3 and 4 until the timing is properly
calibrated.
5. Set the dial to the 6 SEC position and
measure the time delay. Calibrate if
necessary.
6. Set the dial to the 120 SEC position and
measure the time delay. Calibrate if
necessary.

TYPICAL VOLTAGES

From To Conditions Voltage

C26 (–) D63 (Cathode) 120 V ac input power +24 V dc

C26 (–) D49 (Anode) 120 V ac input power –24 V dc

C26 (–) C26 (+) 120 V ac input power +15 V dc

C26 (–) C27 (–) 120 V ac input power –15 V dc

Table 1 Typical Voltages

–10–
TYPICAL RESISTANCES

From To Re s is tance

TB1- 1 TB1- 2 43.0 W ± 2 W

TB1- 2 TB1- 4 Open Circuit

TB1- 4 TB2- A Open Circuit

TB1- 4 TB2- C Open Circuit

TB1- 4 TB2- E Open Circuit

TB1- 4 TB2- G Open Circuit

Table 2 Typical Resistances

TIM E BETWEEN VOLTAGE JOGS

RANGE R 16 R 17

1 to 15 sec. 28.7 K 500 K

2 to 30 sec. 57.6 K 1M

Table 3 Time Between Voltage Jogs

TIM E BETWEEN SPEED JOGS

RANGE R 68 R 69

1 to 15 sec. 143 K 2.5 M

2 to 30 sec. 287 K 5M

Table 4 Time Between Speed Jogs

8 WARNING: Any attempt to measure resistances between points on the printed


circuit board is likely to cause damage to the unit.

–11–
M-0194 Instruction Book

Figure 5 Schematic

–12–
–13–
M-0194 Instruction Book

These drawings and/or specifications are the


proprietary property, trade secrets, or patented
configurations of Beckwith Electric Co., Inc. and
are issued in strict confidence. No reproduction or
use shall be made without prior written permission
of Beckwith Electric Co., Inc.

Figure 6 Component Location

–14–
PARTS LIST
M-0194 Generator Control Unit

This list includes all electrical and mechanical parts which could conceivably either require replacement or be
lost. The COMPONENT DESIGNATION is the same as that appearing on schematics or referred to in
Instruction Books.
The BECO NUMBER refers to an index maintained by the company. This lists the currently available device
which may be substituted even though the device originally supplied is obsolete and no longer available.
Parts marked by an asterisk* are not available from other sources. Either the original component or a current
substitute will be carried in stock by Beckwith Electric.
Parts not marked with an asterisk are normally available from an electronics components house. Those parts
or a current substitute will normally be available from Beckwith Electric stock.
In either case, when parts are ordered from Beckwith Electric, we will be responsible for supplying the current
replacement in the shortest possible time.
Sufficient detailed description is also given to permit purchasing from an electronics parts house, providing
the part is of equal or better quality to insure reliable operation. This may require some interpretation of
specifications which may be avoided by direct purchase from Beckwith Electric using the BECO NUMBER.
Note that in a few instances, components are selected in final test. Procedures described in the TEST
PROCEDURES Section must be followed in replacing these components.
All resistors are 1/2 W unless noted.

COMPONENT BECO
DESIGNATION NUMBER DESCRIPTION

- 450-00012* Printed Circuit Board, P-0431

C1 010-00436 Capacitor, Polycarbonate, 50 µF ±10%, 50 V

C2,C3,C11,C17-C19, 000-00917 Capacitor, Ceramic Disc, 0.01 µF ±20%, 50 V


C21,C33-C35,C38,
C40,C48

C4,C5 010-00424 Capacitor, Polycarbonate, 0.01 µF ±10%, 50 V

C6 000-00716 Capacitor, Polyester, 0.18 µF ±10%, 50 V

C7 010-00418 Capacitor, Polycarbonate, 0.47 µF ±10%, 50 V

C8 000-00717 Capacitor, Polyester, 0.027 µF ±10%, 50 V

C9,C15 000-00847 Capacitor, Polyester, 10 µF, 10%, 63 V

C10 010-00419 Capacitor, Polycarbonate, 2 µF ±1%, 50 V

C12 000-00903 Capacitor, Ceramic Disc, 100 pF ±20%, 1 kV

–15–
M-0194 Instruction Book

COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER

C13 000-00857 Capacitor, Polyester, 10 μF ±10%, 50 V

C14 000-00812 Capacitor, Polyester, 0.001 μF ±10%, 100 V

C16 000-00857 Capacitor, Polyester, 10 μF ±10%, 50 V

C20 000-00500 Capacitor, Tantalum, 10 μF ±10%, 25 V

C22,C23,C43 000-00904 Capacitor, Ceramic Disc, 0.01 μF ±20%, 1 kV

C24,C31 000-00637 Capacitor, Electrolytic, 2900 μF, 40 V

C25,C29 000-00905 Capacitor, Ceramic Disc, 0.05 μF +80/-20%, 600 V

C26,C27 000-00543 Capacitor, Tantalum, 27 μF ±10%, 20 V

C32 010-00438 Capacitor, Polycarbonate, 3 μF ±10%, 50 V and


010-00361 Capacitor, Polycarbonate, 30 μF ±10%, 100 V

C36,C37 000-00544 Capacitor, Tantalum, 15 μF ±10%, 20 V

C39 010-00105 Capacitor, Mica, 0.01 μF ±5%, 500 V

C41 000-00826 Capacitor, Polyester, 1 μF ±10%, 100 V

C42,C46,C47,C49-53, 000-00914 Capacitor, Ceramic Disc, 0.1 μF ±20%, 50 V


C55,C56-C60

C44,C45 000-00018 Capacitor, Electrolytic, 1.5 μF ±20%, 50 V

C54 Not Used

C61 000-00553 Capacitor, Tantalum, 2.2 μF, 25 V

C62-C68 000-00939 Capacitor, Ceramic Disc, 0.0047 μF ±20%, 3 kV

D1,D2,D6,D11-D17, 400-00224 Diode, 1N4148


D23,D24,D27,D28,D30,
D31,D34,D37,D38,D40,
D41,D43,D53,D58-D62,
D65-D70,D72,D73

D3,D4,D8,D10,D18- 400-00211 Diode, 1N5061


D20,D29,D33,D44

D5,D21,D22,D35, 400-00225 Diode, FD333, Fairchild


D36,D51,D52

–16–
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER

D7,D9,D25,D26, 400-00722 Diode, Light Emitting, Hewlett-Packard 5082-4658


D32,D42

D39 400-00059 Diode, Zener, 1N750A

D45-D48,D63,D64 400-00213 Diode, 1N5626

D49,D50 400-00061 Diode, 1N5365B

D54-D57 400-00017 Diode, Zener, 1N747A

D71 400-00018 Diode, Zener, 1N755A

F1-F4 420-00849 Fuse,2A,Littelfuse275002

F2,F3 420-00844 Fuse,1/8A,Littelfuse275.125

K1,K2 430-00153 Relay, 24 V dc, IDEC, RH-4BU-24VDC

K3-K6 430-00127 Relay, 24 V dc, SPST, Magnecraft W172DIP8

K7,K8 430-00153 Relay, 24 V dc, 4PDT

P1 420-00200 Connector, Amphenol 205858-2

P4 030-00045 Connector, 5-position, Amphenol 640466-1

Q1,Q16 400-00691 Divider, Analog Devices AD535JH

Q2,Q18 400-00639 Quad Op Amp, Fairchild µA4136DC

Q3,Q4 400-00642 Transistor Array, RCA CA3096A

Q5,Q10,Q11,Q19,Q22 400-00300 Transistor, Motorola, 2N1711

Q6 560-00010 Voltage Regulator, Linear Technology LM 337T

Q7,Q13,Q21,Q36 400-00690 Timer, Intersil ICM7555ITY

Q8 400-00638 Hex Inverter, Motorola MC14049BAL

Q9,Q15 400-00635 Dual 4-Input AND-Gate, Motorola MC14082BAL

–17–
M-0194 Instruction Book

COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER

Q12,Q38 400-00634 Quad 2-Input NAND-Gate, Motorola MC14011BAL

Q14,Q40 400-00620 Op Amp, National LF255H

Q17 400-00633 Op Amp, Motorola MLM108AG

Q20,Q23,Q27 400-00724 Varistor, 250 V ac, G.E. V250LA20

Q24 400-00636 Quad 2-Input AND-Gate, Motorola MC14081BAL

Q25 400-00718 Varistor, 1 kV, G.E. V1000LB80A

Q26,Q28-Q34 400-00709 Varistor, 250 V, G.E. V250LA2

Q35 400-00665 Quad Op Amp, National LM224J

Q37 400-00674 Dual/Dual Programmable Op Amp, Motorola


MC14575CL

Q39 400-00713 Varistor, 40 V ac, G.E. V40LA2A

Q41 560-00008 Voltage Regulator, Linear Technology LM 317

R1,R30,R53,R70,R73, 200-00203 Resistor, Carbon Film, 20 K ±5%


R97,R99,R106

R2,R19,R22,R32,R33, 200-00473 Resistor, Carbon Film, 47 K ±5%


R35,R76,R100,R121

R3,R4,R43,R90 340-00601 Resistor, Metal Film, 100 K ±1%, RN60C

R5,R6,R44,R55 340-00301 Resistor, Metal Film, 100 Ω ±1%, RN60C

R7 340-00381 Resistor, Metal Film, 681 Ω ±1%, RN60C

R8 340-00530 Resistor, Metal Film, 20 K ±1%, RN60C

R9 360-00119 Potentiometer, 50 K, Cermet Element,


Allen Bradley 73B1GO40S503W

R10 390-00618 Resistor, Metal Film, 150 K ±1%

R11 340-00418 Resistor, Metal Film, 1.5 K ±1%

R12 340-00439 Resistor, Metal Film, 2.49 K ±1%, RN60C

R13 340-00459 Resistor, Metal Film, 4.02 K ± 1%, RN60C

–18–
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER

R14,R15,R66,R67,R88 340-00401 Resistor, Metal Film, 1 K ±1%, RN60C

R16,R17 Refer to OPTIONAL COMPONENTS

R18,R86 Jumper, Refer to OPTIONAL COMPONENTS

R20,R21,R54,R79,R91 200-00332 Resistor, Carbon Film, 3.3 K ±5%


R93

R23 200-00204 Resistor, Carbon Film, 200 K ±5%

R24,R34,R50,R62,R71, 200-00104 Resistor, Carbon Film, 100 K ±5%


R78,R80,R84,R105,R118

R25 200-00202 Resistor, Carbon Film, 2 K ±5%

R26 200-00392 Resistor, Carbon Film, 3.9 K ±5%

R27-R29 200-00564 Resistor, Carbon FIlm, 560 K ±5%

R31,R72,R92,R94,R117, 200-00103 Resistor, Carbon Film, 10 K ±5%


R120

R36 340-00623 Resistor, Metal Film, 169 K ±1%, RN60C

R37-R40 340-00002 Resistor, 20 K ±0.1%, RN60E2002B

R41,R110,R111 340-00001 Resistor, 10 K ±0.1%, RN60E

R42 360-00068 Potentioneter, 20 K, Bourns 3009P-1-203

R45 340-00526 Resistor, Metal Film, 18.2 K ±1%, RN60C

R46 340-00313 Resistor, Metal Film, 133 Ω ±1%, RN60C

R47 200-00335 Resistor, Carbon Film, 3.3 M ±5%

R48 200-00304 Resistor, Carbon Film, 300 K ±5%

R49 Not Used

R51 200-00271 Resistor, Carbon Film, 270 Ω ±5%

R52,R113 200-00242 Resistor, Carbon Film, 2.4 K ±5%

R85,R89 360-00142 Potentiometer, 50 K, Bourns 3266W-1-503

R57 340-00017 Resistor, Metal Film, 15 Ω ±1%

–19–
M-0194 Instruction Book

COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER

R58 340-00410 Resistor, Metal Film, 1.24 K ±1%, RN60C

R59 390-00578 Resistor, Metal Film, 63.4 K ±1%

R60 360-00119 Potentiometer, 50 K, Allen Bradley 73B1G040S503W

R61 340-00446 Resistor, Metal Film, 2.94 K ±1%

R63 200-00753 Resistor, Carbon Film, 75 K ±5%

R64,R125 200-00115 Resistor, Carbon Film, 1.1 M ±5%

R65 200-00514 Resistor, Carbon Film, 510 K ±5%

R68,R69 Refer to OPTIONAL COMPONENTS


FOR RANGE SELECTION

R74 200-00510 Resistor, Carbon Film, 51 Ω ±5%

R75 360-00127 Potentiometer, 5 M, Cermet Element,


Allen Bradley 73BIG040S505W

R77 340-00634 Resistor, Metal Film, 221 K ±1%, RN60C

R81 200-00432 Resistor, Carbon Film, 4.3 K ±5%

R82, R83 340-00443 Resistor, Metal Film, 2.74 K ±1%, RN60C

R87 200-00334 Resistor, Carbon Film, 330 K ±5%

R95,R96 230-00100 Resistor, Carbon Film, 10 Ω ±5%, 1 W

R98 Not Used

R101,R127 180-00512 Resistor, Carbon Comp., 5.1 K ±5%, 1/4 W

R102 340-00510 Resistor, Metal Film, 12.4 K ±1%

R103 340-00460 Resistor, Metal Film, 4.12 K ±1%, RN60C

R104,R114,R124 200-00102 Resistor, Carbon Film, 1 K ±5%

R107 360-00139 Potentiometer, 100 K, Bourns 3266W-1-104

R108 340-00683 Resistor, Metal Film, 715 K ±1%, RN60C

R109 200-00105 Resistor, Carbon Film, 1 M ±5%

–20–
COMPONENT BECO
DESCRIPTION
DESIGNATION NUMBER

R112 330-00658 Resistor, Metal Film, 392 K ±1%, 1/4 W

R115 340-00501 Resistor, Metal Film, 10 K ±1%, RN60C, 1/4 W

R116 340-00511 Resistor, Metal Film, 12.7 K ±1%, RN60C

R119 200-00913 Resistor, Carbon Film, 91 K ±5%

R122 360-00073 Potentiometer, 500 Ω, Bourns, 3386P-1-501

R123 360-00094 Potentiometer, 1 K, Bourns 3386P-1-102

R126 360-00132 Potentiometer, 100 K, Allen Bradley 73B1G040S104W

R128, R129 390-00339 Resistor, Metal Film, 249 Ω, ±1%

TB1 420-00052 Terminal Strip, 28-position, RDI 6PCR-28C3

TB3-TB6 420-00066 Terminal Strip, 2-position, Curtis EPR-2


REV X

OPTIONAL COMPONENTS FOR RANGE SELECTION


(Refer to Tables 3 and 4)

R16 340-00545 Resistor, Metal Film, 28.7 K ±1%


340-00574 Resistor, Metal Film, 57.6 K ±1%

R17 360-00124 Potentiometer, 500 K, Allen Bradley, 72B1G040S504W


360-00125 Potentiometer, 1 M, Allen Bradley, 72B1G040S105W

R68 340-00638 Resistor, Metal Film, 143 K ±1%


340-00645 Resistor, Metal Film, 287 K ±1%

R69 360-00126 Potentiometer, 2.5 M, Allen Bradley 73B1G040S255W


360-00127 Potentiometer, 5 M, Allen Bradley 73B1G040S505W

50 HZ OPERATION OPTION

R102 390-00496 Resistor, Metal Film, 9.76 K ±1%, RN55C

R108 330-00690 Resistor, Metal Film, 845 K ±1%, RN60E

R112 390-00651 Resistor, Metal Film, 332 K ±1%, 1/8 W

–21–
M-0194 Instruction Book

COMPONENT
DESCRIPTION
DESIGNATION

IF REQUIRED FOR CALIBRATION

R18,R86 360-00042 Potentiometer, 2 K, Bourns 3386P-1-202

REV T

PARTS MOUNTED TO THE ENCLOSURE

T1 410-00030* Transformer, Power, U-0085

TB2 420-00051 Terminal Block, Cinch 8-142Y

REV G

–22–
Legal Information
Patent Indemnification
The Seller shall not be liable for any property
The units described in this manual are covered by damages whatsoever or for any loss or damage
U.S. Patents, with other patents pending. arising out of, connected with, or resulting from
Buyer shall hold harmless and indemnify the Seller, this contract, or from the performance or breach
its directors, officers, agents, and employees from thereof, or from all services covered by or furnished
any and all costs and expense, damage or loss, under this contract.
resulting from any alleged infringementof United In no event shall the Seller be liable for special,
States Letters Patent or rights accruing thereform or incidental, exemplary, or consequential damages,
trademarks, whether federal, state, or common law, including but not limited to, loss of profits or
arising from the Seller’s compliance with Buyer’s revenue, loss of use of the equipment or any
designs, specifications, or instructions. associated equipment, cost of capital, cost of
purchased power, cost of substitute equipment,
facilities or services, downtime costs, or claims or

Warranty damages of customers or employees of the Buyer


for such damages, regardless of whether said claim
or damages is based on contract, warranty, tort
Seller hereby warrants that the goods which are the including negligence, or otherwise.
subject matter of this contract will be manufactured
Under no circumstances shall the Seller be liable
in a good workmanlike manner and all materials
for any personal injury whatsoever.
used herein will be new and reasonably suitable for
the equipment. Seller warrants that if, during a It is agreed that when the equipment furnished
period of five years from date of shipment of the hereunder are to be used or performed in connec-
equipment, the equipment rendered shall be found tion with any nuclear installation, facility, or
by the Buyer to be faulty or shall fail to peform in activity, Seller shall have no liability for any
accordance with Seller’s specifications of the nuclear damage, personal injury, property damage,
product, Seller shall at his expense correct the or nuclear contamination to any property located at
same, provided, however, that Buyers shall ship the or near the site of the nuclear facility. Buyer agrees
equipment prepaid to Seller’s facility. The Seller’s to indemnify and hold harmless the Seller against
responsibility hereunder shall be limited to replace- any and all liability associated therewith whatso-
ment value of the equipment furnished under this ever whether based on contract, tort, or otherwise.
contract. Nuclear installation or facility means any nuclear
reactor and includes the site on which any of the
Seller makes no warranties expressed or implied
foregoing is located, all operations conducted on
other than those set out above. Seller specifically
such site, and all premises used for such opera-
excludes the implied warranties of merchantibility
tions.
and fitness for a particular purpose. There are no
warranties which extend beyond the description
contained herein. In no event shall Seller be liable for
consequential, exemplary, or punitive damages of
Notice:
whatever nature. Any illustrations and descriptions by Beckwith
Any equipment returned for repair must be sent Electric Co., Inc. are for the sole purpose of
with transportation charges prepaid. The equipment identification.
must remain the property of the Buyer. The afore- The drawings and/or specifications enclosed herein
mentioned warranties are void if the value of the are the proprietary property of Beckwith Electric
unit is invoiced to the Seller at the time of return. Co., Inc., and are issued in strict confidence;
therefore, shall not be used as a basis of reproduc-
tion of the apparatus described therein without
written permission of Beckwith Electric Co., Inc.
No illustration or description contained herein
shall be construed as an express warranty of
affirmation, promise, description, or sample, and
any and all such express warranties are specifically
excluded nor shall such illustration or description
imply a warranty that the product is merchantable
or fit for a particular purpose. There shall be no
warranties which extend beyond those contained in
the Beckwith Electric Co., Inc. terms of sale.

All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.
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BECKWITH ELECTRIC CO., INC.
6190 - 118th Avenue North • Largo, Florida 33773-3724 U.S.A.
PHONE (727) 544-2326 • FAX (727) 546-0121
[email protected]
www.beckwithelectric.com
ISO 9001:2008

© Beckwith Electric Co. All Rights Reserved.


Printed in USA 800-0194-IB-00MC5 09/13

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