Energy Audit and Sustainability Issues in Smes
Energy Audit and Sustainability Issues in Smes
Energy Audit and Sustainability Issues in Smes
ENERGY STORAGE
DR BINOY K CHOUDHURY, PROFESSOR, ENERGY MANAGEMENT, IISWBM
PART I
Introduction to the Energy Intensive SMEs Sector;
Challenges and Prospects of Sustainability and Energy
Conservation in the Sector
PRESENTATION OUTLINE
• Definition
• Role of SMEs
• Equipments & Machineries
• Sustainability Issues
• Players in SMEs
• Scope of Energy Audit and DCs in SMEs
• Application Software
• Way Forward
DEFINITION
EVOLUTION THROUGH 2006, 2014 & 2020
• Micro, Small & Medium Enterprises Development (MSMED) Act, 2006 the
Micro, Small and Medium Enterprises (MSME) are classified in two Classes
• (a) Manufacturing Enterprises The enterprises engaged in the manufacture
or production of goods pertaining to any industry specified in the first
schedule to the industries (Development and regulation) Act, 1951). The
Manufacturing Enterprise are defined in terms of investment in Plant &
Machinery.
• (b) Service Enterprises The enterprises engaged in providing or rendering of
services and are defined in terms of investment in equipment. The limit
for investment in plant and machinery / equipment for manufacturing /
service enterprises
2014 Amendment to the 2006 MSMED Act
• The Present Definitions as per Industries (Development and
Regulation) Act, 1951 and MSMED Act, 2006
• A need for change has been raised by the various stakeholders from
time to time. Further, in its 258th Report, it had recommended that
the Act should be amended to make it more flexible. Ministry of
MSME has accordingly decided in November 2014 for an amendment
to the 2006 MSMED Act, to double the investment limits of Micro and
Small Enterprises and triple the investment limits of Medium Scale
Enterprises. The bill is yet to be tabled in the Parliament.
Manufacturing Sector
Enterprises Investment in plant & machinery
Micro Enterprises Does not exceed twenty five lakh rupees
Small Enterprises More than twenty five lakh rupees but does not
exceed five crores rupees
Medium More than five crores rupees but does not
Enterprises exceed ten crore rupees
Service Sector
Enterprises Investment in equipments
Micro Enterprises Does not exceed ten lakh rupees
Small Enterprises More than ten lakh rupees but does not exceed
two crores rupees
Medium More than two crores rupees but does not
Enterprises exceed five core rupees
Revised Classification applicable w.e.f 1st July 2020
COMPOSITE CRITERIA: INVESTMENT IN PLANT &
MACHINERY/EQUIPMENT AND ANNUAL TURNOVER
Classification Micro Small Medium
Manufacturi Investment in Investment in Investment in
ng Plant and Plant and Plant and
Enterprises Machinery or Machinery or Machinery or
and Equipment: Equipment: Equipment:
Enterprises Not more Not more Not more
rendering than Rs.1 than Rs.10 than Rs.50
Services crore and crore and crore and
Annual Annual Annual
Turnover ; Turnover ; Turnover ;
not more not more not more
than Rs. 5 than Rs. 50 than Rs. 250
crore crore crore
MSME Importance: India Vs World
• Small and Medium Enterprises have been the backbone of the Indian
economy. These self-funded proprietary firms, private co-operatives,
private self-help groups, Khadi and Village and Coir industries, not only
provide huge employment opportunities but also ensure regional balance
by taking industrialisation to rural and backward areas. Presently, about
20% of MSMEs operate in rural & backward areas employing close to 40%
of India's workforce only next to the agricultural sector.
• The country's 1.3 million SMEs account for 40% of India's total exports.
Experts are exploring use of technology solutions to become efficient. Ever
since the onset of the financial crisis, the global economy has been
struggling to revive itself and achieve a healthy growth rate.
• The global growth rate for last year and this year are projected at 3.40%
and 3.80%.
MSME Importance in India
• The micro, small, and medium enterprises (MSMEs) sector in India is
heterogeneous in terms of products manufactured, firm size,
processes and technological advancement, and volume and types of
output.
• MSMEs that are engaged in manufacturing account for 45 per cent of
India’s total industrial output and eight per cent of the national GDP
(MoMSME, 2017).
GDP Contribution and its Growth
• With around 63.4 million units throughout the geographical expanse
of the country, MSMEs contribute around 6.11% of the
manufacturing GDP and 24.63% of the GDP from service activities as
well as 33.4% of India's manufacturing output.
• Provide employment to around 120 million persons and contribute
around 45% of the overall exports from India.
• The sector has consistently maintained a growth rate of over 10%.
• Globally, the Services sector contributes a whopping 75% of the
global GDP and overall employment. India’s GDP composition,
according to multiple sources, is as follows: Agriculture: 16%;
Industry: 26%; Services: 58%. In other words, the Service sector
contributes more to India’s economy than that of the other two
sectors.
MSME Bottlenecks
• When compared with large enterprises, MSMEs have smaller scale
operations and a smaller capital base; therefore, they typically do not have
access to affordable financing and readily available technology solutions.
Instead, they opt for low-cost and inefficient solutions.
• Absence of comprehensive data on the energy consumption of the
estimated 6,000 MSME manufacturing clusters in India - of which about
400 clusters have been identified by various studies as ‘energy-intensive’ -
hampers the government’s and other stakeholders’ efforts to offer robust
recommendations to improve energy efficiency in MSMEs.
• A budgetary analysis of the TEQUP scheme, which primarily aims to
increase manufacturers’ awareness of the benefits of energy efficiency and
to facilitate financing of energy-efficient technologies (EETs) through capital
subsidies, shows a high percentage of un-utilised funds (71 per cent), and
the scheme itself constitutes less than one per cent of the overall budget of
the ministry.
MSME Bottlenecks (2)
• Being on the concurrent list of the Constitution, MSMEs are affected by both, state-specific
policies as well as central government initiatives. A budgetary analysis of eight states (Andhra
Pradesh, Gujarat, Karnataka, Maharashtra, Punjab, Tamil Nadu, Telangana, and West Bengal)
indicated that the budgetary expenditure in all states except Telangana has declined over the last
three financial years.
MSME Bottlenecks (3)
• 4) Abundance of Fintech firms: With the number of Fintech firms and lenders on
the rise, SMEs will have the opportunity to get accessible and affordable financing
options.
Challenges to be Overcome
• India still ranks quite low in the World Bank’s list of Ease of Doing
Business. It almost seems as if market players are too afraid to fully
realise their own potential, and are being subsequently held back due
to such doubts; which is quite a trivial fact considering the imminent
growth of various industries, especially, the SME sector that has the
potential to create an explosive economy overnight with the right
instruments, such as :
MSME Management
• The Ministry of Micro, Small, and Medium Enterprises (MoMSME), which is
the apex body for drafting policies under the Development Commissioner
(DC-MSME) wing, has implemented or launched 26 schemes which target
MSMEs.
• Target technological upgradation (TU) and energy efficiency in MSMEs:
Credit Linked Capital Subsidy Scheme (CLCSS), Credit Guarantee Trust Fund
for Micro and Small Enterprises (CGTMSE), and Scheme for Technology and
Quality Upgradation Support to Micro, Small and Medium Enterprises
(TEQUP).
• Others include: District Industries Centres [DIC], and departments of
Industries of various states); financial institutions such as the Small Industries
Development Bank of India (SIDBI) and Yes Bank; cluster associations; and
various multilateral and bilateral institutions working towards improving the
energy efficiency of MSMEs, including United Nations Industrial
Development Organization (UNIDO), Foundation for MSME Clusters (FMC),
Stenum Asia, Center for the Development of Glass Industry (CGDI),
Development Envionergy Services Ltd. (DESL), and IamSMEofIndia, Council
for Energy Environment and Water (CEEW) and Small and Medium
Enterprises Energy Efficiency Knowledge Sharing Platform (SHAMEESKHSA
http://sameeeksha.org/index.php)
MSME Clusters
• The energy-intensive clusters were selected according to several criteria,
including:
• total aggregate energy consumption by the enterprises in the cluster;
• average annual energy intensity;
• a higher potential for technological upgradation as identified by a study conducted by
UNIDO (UNIDO, 2003); and
• the number of operational enterprises engaged in a specific manufacturing process in a
particular geographic area.
• Clusters were selected from across the country: from the Ludhiana and Haryana
brick clusters in the north; the Varanasi brick cluster and Bargarh rice cluster in
the east; the Jamnagar foundry cluster, Morbi ceramic cluster, Surat textile
cluster, and Malegaon power loom cluster in the west; and the Belgaum foundry
cluster and Tirupur textile dyeing cluster in the south.
A Modern
Foundry
Machine
A Modern
Foundry
Product
Before and
After
Finishing
Operation
Case Study: SMEs in West Bengal
• West Bengal has the highest number of MSMEs in the country with
52,69,814 units, a development which had boosted the state during the
just ended Bengal Global Business Summit. Bengal accounted for 11.62% of
Micro, Small and Medium Enterprises, the most among the top 10 states of
the country. This is a reflection on what the state is doing towards
generating businesses, entrepreneurs and job opportunities in the state,
even the Growth of MSMEs offer huge scope for large scale industries.
• Ph.: 033-2577-0595/0597/0598
• Tele Fax: 033-2577-5531
• e-mail: [email protected]
• Website: www.msmedikolkata.gov.in
Jurisdiction
Siliguri
MSME-DI Inst.
Branch Inst.
Suri
Durgapur
Kolkata Port Blair
MSME scenario in West
Bengal
As per 3rd All India Census of MSE units, West Bengal
ranks 6th in terms of number of MSME units covering both
registered and unregistered.
Majority of the units got registered in the category of -
1. Food products 2. Readymade garments
3.Rubber and plastic products 4. Metal products
5. Chemical products 6. Non-metallic mineral
products 7. Leather products Electrical products
MSME scenario in West
Bengal
▪ IT sector
Contd…..
MSME scenario in West
Bengal
4Consultancy Services
4Multifaceted Training
4IT & Web based support
4Library support
4Workshop Facilities
Sphere of activities of MSME-DI
4Motivation
4Entrepreneurship Development
4Management Development
4Entrepreneurship AND Skill Development
4Rural Development
4Common Facility Services
4Export Promotion Contd..
Sphere of activities of MSME-DI
4Mechanical
4Electrical
4Electronics
4Chemical
4Glass & Ceramics
4Metallurgy
4Leather
4Hosiery
4Export Promotion
Workshop Facilities at MSME-DI, Kolkata
4Turning
4Drilling
4Grinding
4Milling
4Jig Boring
4Fitting
4Heat Treatment
Contd...
Workshop Facilities at MSME-DI,Kolkata
4 Spark Erosion
4 CNC Lathe
4Selection of Product/Location
4Selection of Machinery/Technology
4Marketing/Financial Assistances
4Through Training/Campaigns
4Through DIC/other agencies
4Plant & Machinery including Layout
OTHER ACTIVITIES OF MSME-DI, KOLKATA