Manual GRTA-2D 7A
Manual GRTA-2D 7A
Manual GRTA-2D 7A
Congratulations, you have just purchased a high-quality product, carefully read the
instructions in this manual before installing the equipment. This publication may not under
any circumstances be reproduced, stored or transmitted through any type of media,
whether electronic, printed, phonographic or any other audiovisual medium, without the
prior authorization of G-MEYER COMPONENTS. Violators will be subject to the penalties
provided for by law.
This publication is subject to changes and/or updates that may result in further revisions
of the installation and operation manuals, with a view to the continuous improvement of
G-MEYER COMPONENTS products. G-MEYER COMPONENTS reserves the right not
to automatically update the information contained in these new revisions. However, at
any time the customer may request updated material that will be provided to him without
any charges arising.
This manual is always provided in printed format with the equipment when purchased.
* In the event of loss of the instruction manual, G-MEYER COMPONENTS may provide a single
copy, and if necessary, additional product information. Requests can be fulfilled, provided that you
have informed the serial number and model of the equipment.
SAFETY INFORMATION
To ensure the safety of operators, the correct installation of the equipment and its
preservation, the following precautions should be taken:
Always disconnect the general power supply and wait for the
machine to stop fully touching before any electrical
component associated with the equipment, this also includes
the control connectors. Do not open the equipment cover
without proper precautions, as high voltages may be present
even after disconnection from the power supply.
The equipment's electronic cards may have components
sensitive to electrostatic discharges. Do not touch
components or connectors directly. If necessary, touch the
grounded metal housing first or use a suitable grounding
bracelet.
Commercial Contact: [email protected] 3
GRTA-2D MGEN[07-00053]REV05
STORAGE INFORMATION
In case of need for storage of the regulator for a short period prior to its installation
and/or commissioning, the following precautions should be taken:
➢ The Regulator shall be kept in its original packaging or packaging that meets
the same safety conditions against mechanical damage, excessive temperature
and humidity to prevent oxidation of contacts and metal parts, damage to integrated
circuits;
➢ After the regulator is properly packed and accommodated in such a way that it
does not absorb the vibrations and impacts suffered during transport, it will be able
to be transported by the different existing means.
➢ Failure to comply with the above recommendations may exempt the equipment
supplier from any liability for the resulting damage, as well as the loss of warranty
on the damaged equipment or part.
The installation and/or commissioning of the equipment may be carried out at:
SUBJECT OF THE page – At the edges of each page the reader can have a quick
reference of the main subject being addressed in it, without having to resort to the
indexes to locate the desired information, just to flip through the manual.
Reference to titles and subtitles – References made to titles and subtitles, used in the
course of the text to refer the reader to another more detailed topic on the subject
or where the reader can obtain the desired information contained in the manual, are
written in italic type. Words or expressions in a language other than the current
language will also be written in italic type.
SUMMARY
INTRODUCTION ....................................................................................................................................8
TECHNICAL CHARACTERISTICS .........................................................................................................9
BLOCK DIAGRAM ................................................................................................................................ 10
CONTROL DIAGRAM ........................................................................................................................... 10
OPERATION U/f ................................................................................................................................... 11
INTERNAL LINK DIAGRAM .................................................................................................................. 12
PRE-EXCITATION ................................................................................................................................ 12
TRIMPOT'S AND LED'S FUNCTION .................................................................................................... 13
IDENTIFICATION ................................................................................................................................. 13
IDENTIFICATION LABEL ................................................................................................................ 13
ADHESIVE MEMBRANES ............................................................................................................... 14
DESCRIPTION OF GENERATOR CONNECTION TERMINALS ...................................................... 14
CONNECTION TO GENERATOR ......................................................................................................... 15
CONNECTION TO GENERATOR WITHOUT AUXILIARY COIL ...................................................... 16
VOLTAGE CONNECTION BETWEEN 170 TO 300 VCA ............................................................ 16
VOLTAGE CONNECTION BETWEEN 320 TO 600 VCA ............................................................ 17
CONNECTION TO GENERATOR WITH AUXILIARY COIL .............................................................. 18
VOLTAGE CONNECTION BETWEEN 170 TO 300 VCA ............................................................ 18
VOLTAGE CONNECTION BETWEEN 320 TO 600 VCA ............................................................ 19
FIRST INSTALLATION OF THE VOLTAGE REGULATOR.................................................................... 20
STEPS FOR CONNECTION ............................................................................................................ 20
DISCONNECTION........................................................................................................................... 20
CONNECTION DIAGRAM FOR BENCH TEST ................................................................................ 20
DIMENSIONAL ..................................................................................................................................... 22
SYMBOLOGY OF SERIGRAPHY ......................................................................................................... 23
FIRST USE ........................................................................................................................................... 23
DISCONNECTION ................................................................................................................................ 24
PREVENTIVE MAINTENANCE............................................................................................................. 25
RISK REDUCTION ............................................................................................................................... 26
NOTES TO THE PERSON RESPONSIBLE FOR MAINTENANCE AND INSTALLATION SERVICE ..... 27
WARRANTY TERM .............................................................................................................................. 28
PROBLEMS, CAUSES AND SOLUTIONS ............................................................................................ 29
INTRODUCTION
The GRTA-2D voltage regulator is a compact equipment with 30 years of experience with
modern control technologies, increasing the reliability and protections of synchronous
machine. It is applied in brushless generators (without brushes) with auxiliary coil or
without auxiliary coil (shunt).
Its design aims at operation inside the generator connection box. The aluminum base is
made of material with excellent creep resistance and has excellent dimensional stability
under low load. Variations in aluminum properties under temperature variation are low
as well as the coefficient of thermal expansion. And most importantly, its characteristics
are not affected by electrical variations.
The equipment is configurable via pot of adjustments for reinforcement voltage reference,
PI stability and D stability and has voltage adjustments via analog input either ±3V, ±5V
or ±10V. There are jumpers for selecting the operating frequency and type of analog input
used.
The equipment has a robust control circuit with protections of lack of feedback and
overflow (U/f) providing excellent operation.
TECHNICAL CHARACTERISTICS
The following table indicates the main technical characteristics of the equipment.
Protections
Underfrequency (U/f)
1
Note that α is the shooting angle of the thyristor that can range from 0 to π, in case the maximum gain is when the maximum firing angle that is
π(180º) occurs, i.e. the maximum gain of this rectifier is (0.4513).
BLOCK DIAGRAM
CONTROL DIAGRAM
The control block that is presented in the figure below demonstrates in which the GRTA-
2D was built, based on the ST1A, presented by IEEE, applied to systems where the
rectifier is fed from the generator output (Type ST – Static Excitation Systems), either
directly by auxiliary coils or Shunt.
OPERATION U/F
The figure below shows the graph of variation of the voltage of the generator as a function
of the frequency variation. For rated operating frequency, U/f is disabled. In case of
reduced rotation (e.g. shutdown), the excitation decreases, reducing the output voltage
of the generator.
The operation mode is determined by the HZ jumper and associated components. The
HZ jumper determines the operating frequency, which follows the following logic: HZ =
60Hz jumper between position 1 and 2 closed, HZ = 50Hz jumper between position 2
and 3 closed. The U/f protection frequency setting is factory preset at 54Hz when the
machine is specified to 60Hz. For 50Hz machines the preset is done at 45Hz. Voltage
drop given by Volts/Hertz ratio and preset is done at approximately 7.5V/Hz.
➢ The frequency limited by U/f is the frequency of the waveform that is in the
circuit power supply and not the feedback (generator output voltage).
Terminal 3 of the power supply is directly connected to terminal F+ and terminal E3/4
connecting through the thyristor to terminal F-.
PRE-EXCITATION
If a pre-excitation is required in the field, it is recommended to use an isolated DC source
or that is isolated from the regulator terminals. Optionally an insulation transformer
(excitation transformer) can be inserted between terminals 3 and E3/4 with the generator
phases through short protection.
It is also recommended to insert a diode in series with the + of the source being used to
generate pre-excitation avoiding the firing of the regulator when it comes to control the
excitation voltage, see the example below.
Figure 5 Pre-Excitation
Note: The stability adjustment is made with the generator operating empty (without load)
with the StbPI trimpot all clockwise, turning slowly counterclockwise until the output
voltage of the generator begins to become unstable turn a little clockwise until the voltage
stabilizes and leave at this point as it will be the best dynamic response that can be
obtained.
IDENTIFICATION
IDENTIFICATION LABEL
The equipment identification label is found on the bottom side of the base and follows
the model of the figure. The label should be observed before the equipment is connected.
ADHESIVE MEMBRANES
Adhesive membranes are used to identify the components in the stress regulator and
they can be seen in the figure below.
The connection of the regulator to the generator is made through connectors such as
faston 2.5 mm insulated female which is ideal for connecting your terminals.
The cables to be used must be respected the temperature to which the equipment will
be subjected. It is recommended to use the temperature class above 200 ºC. The
insulation class should be greater than or equal to 750 V and the diameter is
recommended to be 1mm².
The table below shows the list of terminals and their function.
Connector Function
4/3 Common reference for feeding and feedback
3 Power supply
E1 Voltage feedback (170 to 300 Vca)
E2 Voltage feedback (320 to 600 Vca)
F- Negative field connection terminal
F+ Positive field connection terminal
Hz Jumper Hz (1 and 2 = 60Hz, 2 and 3 = 50Hz)
A+, A- Analog Input ()
Aux ±3 V or ±5 V or ±10 V (Selected by Jumper)
14 FigureCommercial
- Identification of connection
Contact: terminals
[email protected]
MGEN[07-00053]REV05 GRTA-2D
CONNECTION TO GENERATOR
Carefully observe the type of connection of your generator to connect this equipment.
If the equipment is connected incorrectly or differently from that specified in the diagrams
below the equipment may be permanently damaged, as well as the generator in which it
will be connected, and the generator and voltage regulator may burn, compromising the
protections of the equipment, increasing the safety risks (shocks, voltaic arcs, high
temperatures).
ATTENTION
➢ Before connecting the regulator to the generator, check the standard rated
voltage in the installation manual;
➢ The supply voltage must not exceed the specified maximum voltage;
➢ If the reference voltage is not equal to the output voltage of the generator, do
not make the connections without first consulting the technical assistance;
➢ Peripheral items are not provided by G-MEYER;
➢ 10A/250Vca circuit breaker (curve C) to turn the regulator on and off (interrupt
device);
➢ Generator line voltages must conform to the feedback class and the regulator's
power voltage level, depending on the technical characteristics.
DISCONNECTION
With the U/F limiter set correctly, the generator shutdown is done with engine
shutdown. The voltage will gradually decrease as the frequency is protecting the
generator.
DIMENSIONAL
DIMENSIONAL VOLTAGE REGULATOR (mm)
Side view
Front view
SYMBOLOGY OF SERIGRAPHY
The GRTA-2D voltage regulator has some symbology in its terminals to meet the
international standard IEC61010-1 in its 5.1.2 clause with symbols which mean the
following:
Alternated Current
Continuous Current
Care!
Risk of Shock!
Don't Touch It!
Care!
Tension!
Don't Touch It!
Care!
Hot Surface!
Don't Touch It!
FIRST USE
The GRT7-TH4E/PE voltage regulator must be handled by a trained technician. Before
starting the connection make sure that the regulator is suitable for use with the generator
checking the feature label. Also make sure that existing protections.
DISCONNECTION
With the U/F protection set correctly, the generator shutdown is done by shutting down
the primary machine.
To turn off only the equipment without turning off the primary machine just turn off the
circuit breaker item 3 of the connection diagrams because terminal 3 is the power supply,
without it the regulator will not excite the excitation field of the generator, causing the
output voltage of the generator to decrease until it reaches its current voltage due to the
residual magnetism of the generator. Do not perform any disconnection procedure
without turning off the primary machine until the generator rotation is 0 rpm.
This equipment has no control over the primary machine, so it has no device for shutting
down the machine. To perform any access to the equipment turn off the generator so
that there is no residual voltage present in the equipment terminals, thus allowing
possible access to the voltage regulator. The label below is provided in printed form in
adhesive form together with the equipment when it is purchased. This label should be
glued to the access door or cover of the place where the voltage regulator will be
installed.
PREVENTIVE MAINTENANCE
Periodic inspections of the equipment must be carried out to ensure that it is clean and
free from the accumulation of dust and other debris. The top of the equipment should be
checked to determine whether it is clean or dirty. It is important that all terminals and wire
connections are kept corrosion-free.
Only persons properly trained and authorized by the manufacturer are authorized to
maintain this equipment because improper intervention by an unqualified person may
cause damage to the equipment and generator.
To perform equipment cleaning, disconnect the equipment from the generator in
accordance with the safety standards described in this manual.
The equipment can be cleaned with a dry flannel, or a brush until it removes all dust and
accumulated debris.
Any damage that occurs to the equipment that makes it impossible to operate the voltage
regulator to our technical assistance to which it will evaluate and analyze it.
Do not perform any kind of repair or repair on this equipment, as only our technical
assistance is responsible for this type of maintenance.
As shown in the 1st paragraph, maintenance may be carried out by qualified personnel
in the voltage regulator and cleaning the equipment, as set out above.
RISK REDUCTION
To reduce electrical hazards and burn hazards due to the high temperature present in
some components of the equipment, and the operator is able to freely access the
equipment should be disconnected from the primary machine (which drives the
generator) and the regulator power is disconnected, so the electrical hazards are taken
to zero because there will be no voltage reaching the equipment terminals, the only risk
it still has is the high temperature present in some components of the circuit and can be
attenuated if you wait a few minutes until the surface of the equipment cools and the
trained professional can access the equipment immediately after.
The protection provided by the equipment may be impaired if it is not used in accordance
with the one specified in the manual.
➢ Risk of electric shock burns due to heated surfaces of the equipment, incorrect
connections, use of the regulator in a system or application not described in the
manual.
In order for you to obtain more security and do not run any of these risks measured
above, protective measures must be taken for such risks. Check the previous chapter
to learn how to reduce these risks.
Check the safety status of the equipment after repair, such as:
➢ Check after maintenance procedures that all connections have been made
properly and are secure.
➢ Check that the location where the equipment is installed has been properly
closed, so that it can only be accessed again with the use of a tool.
➢ Check that the cables and connectors are meeting the specifications mentioned
in the manual.
➢ Check that the equipment is operating within the nominal conditions set out in
the manual.
WARRANTY TERM
1. Warranty time: 12 months.
2. For the granting of a guarantee, all requirements below must be observed and satisfied:
2.1. The transport, handling and storage of the equipment shall be appropriate;
2.2. The installation must be done correctly and within the specified environmental conditions,
without the presence of unforeseen aggressive agents;
2.3. The condition of the network on which the equipment was installed must be within the
specified limits;
2.4. There shall be evidence of periodic carrying out of appropriate preventive maintenance;
2.5. The equipment must not have undergone atmospheric discharges, overvoltages or
overcurrents above the specified limits;
2.6. Repairs and/or modifications to the equipment, if carried out, must be carried out by
persons/professionals formally authorized by G-MEYER COMPONENTS, who must have
technical qualification for the desideratum;
2.7. The buyer shall immediately notify G-MEYER COMPONENTS of defects in the
equipment and make it available for analysis in order to identify whether the anomalies are
manufacturing defects.
2.8. Any and all adaptations to be performed in the application software, when provided, shall
be previously reviewed and authorized in writing by G-MEYER COMPONENTS, under penalty
of loss of warranty. G-MEYER COMPONENTS is exempt from any liability for system
malfunction altered by unauthorized persons.
3. The judgment of the requirements for the granting of warranty shall be the responsibility of
the engineering and commercial departments of G-MEYER COMPONENTS, based on the
information obtained from the customer and analysis of the equipment.
4. Not included in the Warranty:
4.1. Disassembly services at the buyer's premises;
4.2. Transportation costs, transportation, lodging and food services for the technicians of the
G-MEYER COMPONENTS;
4.3. Components whose useful life, in normal use, is shorter than the warranty period;
4.4. The following components are also excluded: FUSES, LAMPS, TIRISTORES,
POWER TRANSITORs, POWER DIODES AND VARISTORES;
5. Repair and/or replacement of parts or products, at G-MEYER COMPONENTS' discretion,
during the warranty period, does not extend the original warranty period;
6. This warranty is limited to the product supplied, and G-MEYER COMPONENTS is not
responsible for damage to persons, third parties, other equipment, facilities and profits;
7. Removal of the identification label and/or serial number will result in the loss of the warranty.
G-MEYER COMPONENTS reserves the right to change the technical characteristics of its
products, as well as information, without notice.
Feedback voltage
Exchange it for another model
incompatible with the
that meets the application.
regulator.
(*) For generator panel battery where the generator neutral is grounded, independent battery
should always be used.