Manual de Usuario de Banco de Baterías de Litio

REVO
Product user manual
Date Prepared By Checked By Approved By
2021.05.10 Ben Alan Neil
SHENZHEN CENTER POWER TECH CO., LTD

Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
Tel: 0755-66851118 Fax: 0755-66850678 Email: [email protected]
Green Our Earth Power Your Vision 1
Term Definition
The following acronyms meaning used in this manual
BMS Battery Management System
SOC State Of Charge
SOH State Of Health
UPS Uninterruptible Power Supply
OT Over temperature
OV Over voltage
UV Under voltage
HMI Human Machine Interface
Charge OC Charge over current
Discharge OC Discharge over current
Cell OV Cell over voltage
Pack OV Pack over voltage
LFP LiFePO4
CBMS Cabinet battery management system
GBMS Group battery management system
TP 10 OR 15min backup time solution for three phase UPS
TPH 5min backup time solution for three phase UPS
TPL ＞1 hour backup time solution for three phase UPS

Contents
Term Definition........................................................................................................................................ 2
Contents..................................................................................................................................................... 3
1 Overview................................................................................................................................................. 6
Range of application.................................................................................................................................... 6
For the reader............................................................................................................................................... 6
User manual..................................................................................................................................................6
2 Product description............................................................................................................................. 7
2.1Brief introduction ....................................................................................................................................7
2.2Solution introduction...............................................................................................................................7
2.3Product functions and advantages...................................................................................................... 7
3 Safety instruction................................................................................................................................. 8
3.1 Label Description...................................................................................................................................8
3.2 Installation tools..................................................................................................................................... 9
3.3Attention Items...................................................................................................................................... 10
4 Module................................................................................................................................................... 13
4.1 Module Description............................................................................................................................. 13
4.2 Module Specification...........................................................................................................................14
5 Cabinet BMS........................................................................................................................................ 15
5.1 CBMS description................................................................................................................................15
5.2 CBMS Specification............................................................................................................................ 16
5.3 CBMS MODEL.....................................................................................................................................17
5.4 CBMS FUNCTION PANEL................................................................................................................ 18
5.5LED Indicator Status and Definition.................................................................................................. 20
5.6 Breaker..................................................................................................................................................21
6 Group BMS........................................................................................................................................... 23

6.1 GBMS Description...............................................................................................................................23
6.2 GBMS Specification............................................................................................................................ 23
6.3GBMS Function Panel and Definition............................................................................................... 24
7 Cabinet.................................................................................................................................................. 25
7.1 Cabinet Description.............................................................................................................................25
7.2 Cabinets Specification........................................................................................................................ 25
8 Communication...................................................................................................................................27
8.1 Communication with UPS.................................................................................................................. 27
8.2 Ethernet communication..................................................................................................................28
9 Junction Box (Optional)....................................................................................................................29
9.1 Junction box overview........................................................................................................................ 29
10 System Installation.......................................................................................................................... 30
10.1 Unpacking and Inspection............................................................................................................... 30
10.2 BOOM List.......................................................................................................................................... 31
10.3 Mechanical Installation.....................................................................................................................33
11 Cable Connection.............................................................................................................................36
11.1 Connection overview........................................................................................................................ 36
11.2 Terminal introduction........................................................................................................................ 36
11.3 Rack Connection procedure............................................................................................................37
11.4 UPS Parameter Setting....................................................................................................................50
12 Test Running..................................................................................................................................... 51
12.1 Starting up checking......................................................................................................................... 51
12.2 Start up steps.....................................................................................................................................51
12.2Troubleshooting.................................................................................................................................. 56
13 System Monitoring...........................................................................................................................62
13.1 Vision APP Software download and installation.......................................................................... 62

13.2 Monitor software................................................................................................................................63
13.3 HMI monitoring............................................................................................................................... 67
14 Firmware Upgrade............................................................................................................................73
14.1 Prepare before Upgrade............................................................................................................... 73
14.2 Upgrade Steps................................................................................................................................73
14.3 Trouble Shooting............................................................................................................................ 75
15 Service................................................................................................................................................ 76
15.1 Spare part list.....................................................................................................................................76
15.2 spare part replacement.................................................................................................................... 77
16 Appendix............................................................................................................................................ 88
16.1 Factory Warranty...............................................................................................................................88
16.2 Limitation of Liability......................................................................................................................... 89
16.3About VISION......................................................................................................................................90
16.4About storage......................................................................................................................................91
16.5Maintenance........................................................................................................................................92
16.6 Packing list of Modules.................................................................................................................... 93
16.7 Packing list of CBMS........................................................................................................................ 94
16.8 Packing list of GBMS........................................................................................................................96
16.9Packing list of Cabinet.......................................................................................................................97
16.10 Spare Part List.................................................................................................................................98

1 Overview
Range of application
This manual introduces VISION REVO series product information, operation and
maintenance and others .VISION REVO system developed by SHENZHEN CENTER
POWER TECH.CO.,LTD. is suitable for high-voltage lithium battery system, which is
widely used in UPS backup Power, large energy storage and other applications.
For the reader

This manual is suitable for Lithium battery professional technicians of installation,
operation and maintenance, as well as for relevant end users who may need view technical
information .
This product manual is suitable for the installation of all lithium batteries cabinet for the TP,
TPH and TPL series of REVO.
User manual
The user manual should be carefully checked before using the product, and the manual
should be properly stored and placed at an accessible place;All the information in the user
manual, including the pictures and symbols used, are owned by SHENZHEN CENTER
POWER TECH.CO.,LTD.Non-internal personnel of SHENZHEN CENTER POWER
TECH.CO.,LTD. shall not use part or all of the content without authorization;
The contents of this manual will be constantly updated and revised, and the user shall refer

to the products purchased;More information,please browse http://www.vision-batt.com/ or
through the sales channel for the latest user manual .
2 Product description
2.1Brief introduction
REVO series lithium battery system is developed by SHENZHEN CENTER POWER
TECH.CO.,LTD. which is suitable for high-voltage lithium battery system. It is mainly
used in UPS backup Power field or energy storage field.High precision multi - string (16S)
cell voltage and temperature acquisition.The module adopts passive equalization, and the
maximum equalization current reaches 300mA.The external communication interface
adopts isolated CAN bus to realize the cascade communication of up to 15 BMU.This
manual describes the type and size, performance, technical characteristics, warnings and
precautions of REVO series lithium battery system.This specification only applies to
backup battery products provided by SHENZHEN CENTER POWER TECH.CO.,LTD.
2.2Solution introduction
REVO series uses VISION high-rate LFP batteries and self-developed BMS system,
integrated remote cloud management system and intelligent fire protection module, with
high reliability, good stability, long service life and excellent safety performance.
2.3Product functions and advantages

REVO series has four levels of safety protection to ensure the safety and reliability of the
system throughout the life cycle; adopts a three-level management architecture design to
accurately monitor the status of each component in the system to ensure stable system
performance and ensure the safety of user load power supply .

2.4 Boom List
Item Reference Docs
Modules Apendix 16.6
CBMS Apendix 16.7
GBMS Apendix 16.8
Cabinet Apendix 16.9
3 Safety instruction
3.1 Label Description
In order to ensure the users personal safety when using this product, the manual provides
relevant identification information and uses appropriate symbols to remind users.
Please read carefully the following list of symbols used in this manual.
Table 3.1 safety symbols
Low potential danger, if not avoided, that may result in mild or moderate injury .
Indicates that there is a high risk of serious injury or death if not avoided.
Indicates there is high voltage inside the cabinet, touch may lead to electric shock
danger.

Wear safety goggles all time during installation or maintenance
Service by properly trained and qualified personnel only.

Disconnect charger and verify no voltage present before maintenance.
Turn Off the battery system and lock-out/tag-out before maintenance.
Please recycle your lithium-ion battery,don't discard.
Indicates that in order to protect the grounding terminal (PE), it is necessary to

firmly grounding to ensure the safety of operators
To emphasize and supplement the content, there is a quick way for you to quickly
master this step, saving you time.
3.2 Installation tools

Table 3.2 tools
Tools prepared before installation as follow:
Items Tools
Multi-meter Protective gloves Insulated shoes
Tools
Protection suit
Safety goggles
ESD wrist strap

Electric screwdriver Cross screwdriver Socket spanner
slot type screwdriver wire stripper
Installation tools
Clamp meter Laptop
Test tools
3.3Attention Items
3.3.1 Manual custody
This manual contains important information about REVO series Lithium battery. Reading
this manual carefully before the operation of REVO series products will help you get
familiar with this product.
 This manual should be placed in good storage, to ensure that maintenance
personnel and other personnel easy to access at any time.
 Please operate REVO series products strictly according to the description,
otherwise, it may cause equipment damaged, casualties, property loss and so
on.
3.3.2 Identity protection

 The warning labels on the REVO series contains important and safe

protection information of the product. Tear and damage are strictly prohibited
 REVO series back panels and front doors are equipped with nameplates that
contain product important information .Tear and damage are strictly
prohibited
3.3.3 Safety warning label

In the process of installation, daily maintenance, overhaul and other operations of REVO
series products, in order to prevent irrelevant personnel misoperation ,be near or
accidents ,the following agreements shall be observed:
 The front and rear switches of REVO products should be clearly marked to
prevent accidents caused by false switching.
 Set up warning signs or safety warning belts near the operation area to prevent
irrelevant personnel from approaching.
 After maintenance and overhaul, be sure to pull out the cabinet door key and
keep it properly
3.3.4 Personnel requirement

 Only qualified personnel can carry out various operations on the product
 Operators should be fully familiar with the entire REVO series of product
system composition and working principle
 The operator shall be fully familiar with the user manual of this product.
3.3.5 Battery protection

There is a deadly high voltage between the energy storage backup
battery and the positive and negative poles of the battery system!
During installation or maintenance, make sure that the connection
between the battery pack and the UPS is completely disconnected
3.3.6 Electric measurement

After the installation of the energy storage backup battery, there is a
high voltage, and accidental contacting with the positive and
negative poles may lead to deadly injury. Therefore, please pay
attention when you need to measure the power
 Be prepared for insulation protection (e.g. wearing insulating
gloves, etc.)
 Must be accompanied to ensure personal safety
3.3.7 Measuring instrument

In order to ensure that the electrical parameters meet the requirements, relevant electrical
measuring equipment should be used during the electrical connection and trial operation of
the REVO system .
The measuring equipment with appropriate measuring range and in

line with the field working conditions
 Ensure the electrical connection of the instrument is correct,
standard and avoid the risk of arcing
3.3.8 Maintenance and repair

After the energy storage battery cabinet and UPS are disconnected, be
sure to confirm that they are disconnected before opening the front door
to maintenance or overhauling .
In the maintenance and overhauling operation, the following items should be concerned:
 Ensure the energy storage battery cabinet is not accidentally recharged
 Use a multimeter to ensure that the energy storage battery cabinet is without
electricity.
 Use insulation material to insulate the likely electric part of REVO.Use
insulating tape to insulate the bare metal part of the operating tool and the ±

terminal of the battery module
 Necessary ground connection
It is strictly prohibited to carry out maintenance or repair when the

equipment is electric. At least two persons must be on site during
maintenance or overhaul of the equipment. The maintenance operation
cannot be carried out until the equipment cut off and the charging or
discharging has been completed .
4 Module
4.1 Module Description
VISION REVO TP series back up batteries adopt the industry high capacity, high safety
LFP battery pack integration. Modules are divided into TP series,TPH series,TPL series.

Integrated high-precision BMU units within the module, real-time monitoring and
acquisition module voltage and temperature. Realize intelligent temperature control at
electric core level and intelligent balance function of battery cell. Thus improving system
efficiency and battery cycle life. The module is designed by filling the inside of the
cold-rolled sheet metal shell. Achieve high safety, high reliability requirements. At the
same time, the module is designed with high stability and disturbance immunity to ensure
the safe and reliable operation of the battery cluster after it is integrated into the system.
4.2 Module Specification

Figure 4.1 Module overview
TP20 -51.2V100Ah
Weight:74KG
Table 10.1.1 junction BOX specification
Item TPH-20 TP-10 TP-20
Nominal capacity 51.2V40Ah 51.2V50Ah 51.2V100Ah
Series-parallel 16S2P 16S1P 16S2P

Size(W*D*H) 442*600*127mm 442*690*108mm 442*800*150mm
Weight 40kg 36kg 72kg
Constant discharging 400A 200A 400A
current
Rated charging current 20A 25A 50A
charging 0-50℃ 0-50℃ 0-50℃
Working temperature
-20-60℃ -20-60℃ -20-60℃
discharging
5 Cabinet BMS
5.1 CBMS description
BMS system consists of three levels of architecture. The cabinet-level management
system is Cabinet BMS,hereinafter referred to as CBMS. CBMS is responsible for
battery current detection, data collection and analysis, alarm and protection control,

communication with upper and lower levels, etc. CBMS consists of main circuit circuit
breaker, charging and discharging dual-circuit control switch circuit, high-voltage isolation
detection circuit, parallel processing circuit, high-voltage power supply and DC starting
circuit, LCD display screen, CBMS chassis and related wiring harness. CBMS state
management and action protection of over charge, over discharge, over current, short
circuit and insulation detection are realized for the whole system to ensure the safety and
reliability of the frame.
5.2 CBMS Specification

Table 5.2.1 Specification of CBMS models
Type Rated power（KW） Rated dc voltage（V）
LUF16S10D250A-D-7 93
512
LUF16S10D630A-D-7 186
LUF16S14D250A-D-7 130 716
Table 5.2.2 CBMS type
Type Size （mm） Weight(KG)

LUF16S10D630A-D-7 650*442*222 38
LUF16S10D250A-D-7 26
600*440*178.5
LUF16S14D250A-D-7 26
Picture 5.2.3 CBMS appearance

LUF16S10D630A-D-7 CBMS
Picture 5.2.4 CBMS Size
5.3 CBMS MODEL

Picture 5.3.1 CBMS CODE READING

Table 5.3.2 CBMS CODE READING
LX S:ESS U:UPS
X Batteries Type:F (LFP)
XX Series cells in a module
S Fixed Series
XX Modules Number
X S:Without Neutral Point D:With neutral point
XXX Rate Current
A Current Value
X A:Single system, Protocol
B:Single system, Without Protocol
C:Parallel without GBMS
D:Parallel with GBMS
X 0:without LCD
3:3.5 Inch LCD
7:7.7 Inch LCD
5.4 CBMS FUNCTION PANEL

This picture is for reference only, the specific appearance is subject to the actual object.
The panel specification is illustrated with the example of LUF16S10D250A-D-7：
Picture 5.4.1 CBMS Define mark
Table 5.4.2 CBMS Panel Function Definition &Description
Item Name Description Remark
1 Dial switch Set up CBMS ID address Address field 0-16)
update BMS firmware

2 LAN LAN interface
and monitor software
COM1 COM2 interface with GBMS (Parallel

3 COM CAN communication
use)/ UPS(Not Parallel use) communication
Charge and discharge,
4 Indicator light Indicates the current working status of CBMS static, fault state

AC power supply for
5 AC 220V CBMS AC power supply interface
public electricity
6 DC Switch DC start switch Start up press 1-3s
BMU
Interface for communication with battery CAN Communication
7 Communication
modules interface
interface
24VDC output and
8 24V 24V DC output for GBMS power supply used for GBMS power
supply
Shunt trip, short circuit
9 Breaker Used to control dc output shutdown protection function
5.5LED Indicator Status and Definition

As a human-computer interface, LED indicator indicates the current working status of
lithium battery system. The explanation is as follows:
Table 5.3 LED Indicator status
Normal/protection/ Breaker Status
Status warning Mark

● ●
Power off Dormant ● ● OFF
Normal ● ● Normal
Standby
Warning ● ●

Normal
Normal ● ●
Charge charging
Warning or Protect ● ●
Normal
Normal ● ●
Discharge discharge
Warning or Protect ● ●
Stop
Failure ● ● charging and
discharging
● Black out，●A red light is always on，●A green light is always on
●Red light flashing ●Green light flashing
5.6 Breaker
Each CBMS models are equipped with a circuit breaker to control the DC terminal
(P+/P-/N) output . The circuit breaker switch can safely disconnect electrical connections
with UPS. ON：Normally close circuit breaker: rotate clockwise to blue position
Picture 5.6.1 MCB ON

Picture 5.6.2 MCB Reset
RESET：After tripping, MCB rotates counterclockwise to the reset position,turn the breaker
to be normal,as follow：
In order to prevent the circuit breaker from being damaged, it is forbidden

to switch on again within 5 minutes after the circuit breaker trip

6 Group BMS
6.1 GBMS Description
GBMS is the top layer BMS of lithium battery system and it is integrated display for the all
system. It is responsible for the information collection and processing of lower CBMS,
real-time analysis of CBMS operation status, display the system operation status to the
display screen in the control cabinet level, and information interaction with UPS through
CAN/RS485/ dry contact point to ensure the system reliable and safe operation in the
whole life cycle.
6.2 GBMS Specification

Type Size （mm） Weight(KG)
LUF16S10D630A-D-7 650*442*222 2
Picture 6.2.1 GBMS description :mm

6.3GBMS Function Panel and Definition
Picture 6.2.2 GBMS description
In order to unify the manual, this manual is written according to the GBMS version with
cloud box, but it is an optional product by default.
Table 6.2.2 GBMS Panel Function Definition &Description
Item Designation Description Remarks
1 CBMS The connector port with CBMS
interface
2 LAN LAN interface Updating GBMS
program
3 Dial switch Reserved function
4 DC24V-IN Supply power port to GBMS Supplied by CBMS
5 CAN Communicate port with UPS CAN2.0

6 RS485 Communicate port with UPS Mod bus RTU protocol
7 Dry contact Input dry contact I1，Output dry contact
D1~3
8 HMI update Update the HMI interface
9 ON/OFF GBMS DC power supply switch
10 Indicator GBMS running indicate
11 SD card GBMS running data store
If the power supply of the GBMS is powered off, it will only affect the functional part of
the GBMS. Because The dry contact output of the GBMS is normally open. The closing is
controlled by the program. If GBMS have the power failure ,and it will become normally
open, but it will not affect all battery cabinets. it only will affect external communications
to UPS.
7 Cabinet
7.1 Cabinet Description
REVO series Li-ion battery system cabinet is complied to the IP21 Standard ,design with
high strength framework; Internal with the batteries cabinet , REVO designed the
Galvanized trail ,connected with the bus bar , used together with galvanized batteries
module support the whole cabinet Grounding;also the size is compatible to the 19 inches
standard designed .
7.2 Cabinets Specification

Type Size （mm） N.W(KG)
WJ.PJL.045-S02 600*1000*2000 130
WJ.PJL.045-S02 600*1000*2300 140
Picture 7.2.1 Cabinet description

8 Communication
8.1 Communication with UPS
REVO series Li-ion battery system through the top integrated GBMS communication with
UPS, which transfers all the lithium battery working status information (overcharge,
discharge, over current, short circuit, over temperature, etc.) to UPS . UPS system,
according to lithium battery system running state of alarm or protection status , provide the
whole system running safety, communications with CAN and RS485 communication type.
RS485 protocol can support the MODBUS RTU MODBUS/TCP protocol, the
communication signal of REVO I lithium electricity system is as the following figure:
Currently, 3L/3M/3S have no communication and no dry contact with the battery cabinet
Figure 6.1 GBMS description

8.2 Ethernet communication
REVO series lithium battery system can support Ethernet communication mode. Single or
multiple lithium battery systems can directly connect the RJ45 interface on GBMS LAN
port through network cable. Real-time monitoring schematic diagram is conducted by PC
monitoring software.
Figure 7.1 Ethernet connect

PC/Laptop
LAN
9 Junction Box (Optional)

9.1 Junction box overview
DC COMBINER BOX used for UPS power back up system ensure the system is easy to
cut off the electrical connection during the installation or maintenance, ensure the
personnel safety, and at the same time reduce the connecting line between lithium batteries
and UPS, reduce the problems point, and it is convenient for maintenance, improve
reliability.In general big system ,it need a combiner box in the lithium battery system

between UPS and it will ensure the DC bus orderly connected with UPS, reduce the
difficulty of cable line and ensure electrical safety.
Refer to 630A/1000VDC, see specifications as below
Schematic diagram Items Specifications
Rated voltage U ＜1000V DC
Rated current(A) 1300A
Input Numbers More than 3 roads
Output Numbers 1 Road
Weight 100KG
Size(mm) 550*600*2000
Waterproofing grade IP54
Protection Function Under voltage protection, short circuit protection,
10 System Installation
10.1 Unpacking and Inspection
REVO lithium battery system has passed test and quality control strictly and completely
before leaving the factory. Please make a detailed inspection of the products before signing
the receipt. If anything is damaged, please contact with Vision and provide details of the
damage .
The inspection items are as follows:

 Please Check whether the package material is intact or damaged .
 Please check the quantity of the goods and type on packing list
 Please check the internal equipment (including modules, CBMS, GBMS, etc.) for any
damage.The cabinet and battery module are shipped separately.
Item TPH-20 TP-10 TP-20
Nominal capacity 51.2V40Ah 51.2V50Ah 51.2V100Ah
Series-parallel 16S2P 16S1P 16S2P
Size(W*D*H) 442*600*127mm 442*690*108mm 442*800*150mm
Weight 40kg 36kg 72kg
Constant discharging 400A 200A 400A
current
Rated charging current 20A 25A 50A
charging 0-50℃ 0-50℃ 0-50℃
Working temperature
-20-60℃ -20-60℃ -20-60℃
discharging
10.2 BOOM List

Take the TP200(512V100Ah) module with GBMS (display screen) as an example. The

other modules shall be subject to the material list actually attached to the cabinet:
Table 10.2.1 Loading list
Item Name Description unit（PCS）
1 Cabinet 600*1000*2000mm，As shown in the drawings 1
2 Battery Module 51.2V100Ah，442*800*149mm 10
3 CBMS LUF16S10D630AD0，CBMS 1
4 GBMS Assembly Integrated display, GBMS+ display 1
5 GBMS Supply lines Wire Length 1.5mm, both ends with terminal 1
Six class line ,length 3m with adding gold-plated crystal heads at both
6 Network cable 1
ends
7 Terminal resistance CAN Terminal resistance of communication line 1
8 Copper nose SC95-10 3
9 Power cable 1 95x91x8， Module connection， Red and blue yarn 11
10 Power cable 2 95x120x8，connect with B- ，Blue and blue yarn 1
11 Power cable 3 95x1550x8,connect with B+，Red and red yarn 1
12 Power cable 4 95x1000x8，connect with neutral，with SC95-8，Blue yarn 1
13 Power output cable 1 95mm2 Blue insulator cap，Blue insulator cap 2
14 Power output cable 2 95mm2 Red insulator cap，Red insulator cap 1
15 Communication cable Doubling piece with connector ,Length：180mm 11
Stainless steel cross pan head bolt spring washer flat washer
16 Module fixed screw 66
assembly :M6*12
Stainless steel cross groove recessed hexagon head bolt spring gasket flat
17 Bolt 34
gasket assembly M8*20 GB9074.13
recommend storage and operation
Working temperature Working humidity Storage temperature Storage humidity

--10 to 50°C 35 to 90% 20 to 35°C 10 to 90%
10.3 Mechanical Installation
10.3.1 Installation Place
The installation location of lithium battery plays a key role in its safety,service life time
and performance.It is recommended to install the lithium battery in a air-conditioned room.
The system should be in a place where wiring is convenient and easy to maintain and
operation
10.3.2 Installation requirements
Picture10.3.2.1 cabinet installation

 In order to ensure the effective ventilation and heat dissipation of the lithium battery
system, the REVO series heat dissipation adopts forced air cooling, and the heat
dissipation channel is the return air. The REVO series can be installed against the wall.
Picture 10.3.2.2 cabinet installation
Picture 10.3.2.2 Fixed foot installation

10.3.3 Module Handling
After determining the position of the cabinet, it is necessary to move the module to the
position of the installation point. It is recommended that two people carry the module and
wear anti-smash shoes and anti-slip gloves. Manual or machine handling can be decided
according to the site situation
Caution: Pay attention to the weight of the module. It is recommended to

carry at least two people to avoid personal safety caused by improper
handling. At the same time, wear anti-smashing shoes and anti-slip
gloves.

11 Cable Connection
11.1 Connection overview
The system is electrically connected to the UPS, including the lithium system to the bus
cabinet, and the communication cable connection is shown below,take TP200 as example.
Figure 10.1 connection overview
Cable connection overview includes power cable, communication cable, BMS

ID dial code, etc.
11.2 Terminal introduction
11.2.1 Power terminal
The TP20 battery module terminal figure as below：

Figure 10.2 terminal overview

11.3 Rack Connection procedure
11.3.1 Electrical connection
 Step 1:Install the main control CBMS and 10pcs TP20 battery modules from bottom to
top on the specified cabinet, and fix modules on the cabinet with cross head bolts, as
shown below
Picture 11.3.1 install overview

 Step 2： power cables connection for 3 wires
Use the provided power cable to connect as shown in the figure. Wear insulation gloves when
connecting and use insulated torque wrench to tighten the bolts. The standard torque is 35 N•m.
Picture 11.3.2 power cable connection overview

Note the connection position of the neutral point, as shown in the blue
cable above(neutral power cable)
 Step 3：Module communication cable connection
The double twisted shielded wire communication cable is shown in the figure below：
Picture 11.3.3 communication cable overview
Connect to CBMS from bottom to top according to the communication line connection as

shown below, and pay attention to the order of COM1\COM2.
Picture 11.3.4 communication cable connect
 In order to reduce the signal reflection of communication cables,

ensure that the impedance matching continuously in the process of
communication, enhance communication stability, in module #10
COM2 connected to 120 Ω terminal resistance.
 When multiple cabinets are used in parallel, the battery cabinets
should be connected separately, and after the self-checking is
successful, confirm that each battery cabinet is normal, then connect
to the UPS.

 Step 4.output cables connect for parallels(battery-busbar-UPS)
Picture 11.3.5 power cable connect for parallels
 Step 5. GBMS 24V power connection
Integrated GBMS has been introduced in section 6.2.

The GBMS power supply cable is connected from CBMS(dc24v-out) to GBMS (dc24v-in) .
Pay attention to the sequence of 24V positive and negative poles to avoid the risk of
burning GBMS, and make sure to tighten the wire with Slotted screwdriver.
 The 24V power supply of GBMS is controlled by an isolating switch

with fuse.

Picture 11.3.6 DC24V connect for parallels
 Step 6.CBMS parallel communication connect

CBMS parallel communication adopts RJ45 physical interface, which is realized by
COM1/COM2 of CBMS.Refer to section 5.3 for an introduction to the CBMS
interface.The figure below is the schematic diagram of REVO series for parallels. The
system realizes communication connection in the form of communication Daisy chain. For
non-IPC(Industrial Personal Computer) version, the parallel number shall be ≤15 cabinets

Picture 11.3.7 CBMS parallels communication connection(For 3 cabinet)
When multiple cabinets are in parallel, the above method has been
deduced by analogy, pay attention to enable the CAN/RS485 terminal
resistance of CBMS and GBMS is ON

 Step 7.AC power connection
The CBMS main control unit of REVO series system adopts DC and AC double safety
power supply mode. When the mains power is normal, the mains power will be supplied by
AC first. The specification is 85~264VAC (±5% variation range), and the frequency is
47~63Hz.
AC connection source can be from UPS output or other mains AC
 Step 8: set the dial switch
In order to ensure the overall stability of the system, the parallel communication of lithium
battery system adopts CANBUS mode. In order to distinguish the address access of its
equipment for communication during the parallel state, it is necessary to set reasonable
addresses of different equipment through the dial code switch on the CBMS panel to
ensure the communication quality so as to facilitate the differential access of GBMS/ upper
computer, as shown in the figure.
The dialing address of CBMS and GBMS should start from 1, because 0 is used as the
broadcast address

Picture 11.3.10 DIP switch overview
Picture 11.3.11 DIP dial code
The dial-code switch is DIP switch, which is effective when
dialed to ON side, indicating that the switch is ON, The four
ID dial code keys are independent, for 0/1 binary encoding,
4 ID dial code a total of 16 encoding definition address.
ID：0 ID：1 ID：2 ID：3
ID：4 ID：5 ID：6 ID：7
ID：8 ID：9 ID：10 ID：11

ID：12 ID：13 ID：14 ID：15
In general, the dial code of the lithium battery system connected to GBMS is 1, and the
addresses of other cabinets are increased successively according to the above table.
The system of the last address should enable can-r / 485-r functions, as shown in the
figure below
Dial the code switch to the ON direction effectively, at the same time pay
attention to address the system through dial code CAN-R /485 - R 120Ω
terminal resistance enable.Re-dial code under power supply, need to
restart CBMS

 Step 9 ground connection
In a lithium-ion power system, all non-current-carrying metal components and equipment

casings should be connected to the ground and nearby.In each device with protective
connection, the main grounding terminal shall be configured. In the case of multi-system
parallel operation, the main grounding terminal of each device shall be connected to the
conductor.The grounding conductor shall be copper conductor, the minimum section of
protective ground wire (PE) shall be no less than 6mm2, copper terminal must be installed,
and must be firmly pressed.
Picture 11.3.13 Ground(PE) connect

Step 10：CAN/RS485 with UPS
REVO series lithium battery system provides a variety of communication methods to meet
the needs of users :CAN/RS485. The communication interface is unified and integrated on
the integrated GBMS. GBMS is responsible for communicating with external equipment to
realize information sharing.
Picture 11.3.14 Ground(PE) connect
The specification of CAN/RS485 communication cable shall be A shielded twisted

pair, and the communication terminals are at the bottom of GBMS, respectively
printed with B A/H L. Please select according to the actual communication
requirements. If you have any questions about the communication protocol
provided by our company, please contact our technical personnel in time.
 Step 11：dry contact connection

In order to provide or accept quick response fault/danger protection actions, our REVO system
provides 1 input dry contact I1 and 3 output dry contact D1 D2 D3.Its fault input and output dry
contacts are shown in the figure below
Picture 11.3.15 dry contact define
DO dry contact is passive dry contact, normally open in normal state. I1 dry contact can be
defined as EPO, and dry contact fault is defined as factory mode by default. Please refer to
relevant documents of our company.If you have special needs, please contact us.

Table 11.3.16 Dry Contact definition
Item Definition Description
The battery is fully charged or the number of primary protection cabinets in the battery
D1 Charger shutdown signal
system exceeds the redundant number,D1 is valid to normally close.
When discharging, the number of battery cabinets with primary protection or failure
D2 Discharge prohibited signal
exceeds the redundant number,D2 is valid to normally close.
D3 Secondary protection signal If any CBMS circuit breaker is open or trip, D3 is valid to normally close.
After this signal input is valid, the circuit breakers of all battery cabinets will be opened to
I1 EPO(input)
cut off the output, usually used as an EPO signal
The cross-sectional area of dry contact cable should be between 1mm2 and
1.5mm2
11.4 UPS Parameter Setting
Item Value Recommend
1 Battery Block per 40 40

string
2 Battery block 100Ah 100

capacity
3 Maximum charge 0.15 0.15

current
4 Float voltage(V) 2.27 2.27
5 Boost voltage(V) 2.3 2.3

12 Test Running
12.1 Starting up checking
12.1.1 Starting up checking
 After installation or maintenance, the lithium battery system needs be started up. Before
starting up, please check the following notes carefully to ensure that there is no error.
 All electrical connections must be performed in accordance with the manual electrical
diagram
 The DC combiner box must be open status
 Reasonable distribution of cables, no mechanical damage and correct connection and
fastening
 The internal protection device in the junction box must be firmly installed
 No extraneous parts or conductive materials remain in each cabinet
 The bus cable of combiner box output line is properly connected to the UPS terminal
12.2 Start up steps

When lithium battery system is in normal operation, it is controlled
by BMS intelligently without manual interference or control.When
the lithium battery cabinet is in normal operation, the cabinet door
should be locked tightly and the key of the cabinet door should be
pulled out.
According to different on-site installation conditions, please refer to the

following flowchart when starting up
Flow Chart 12.1.2.

Flow Chart 12.1.2.2

Flow Chart 12.1.2.3

Flow Chart 12.1.2.4

12.2Troubleshooting
12.2.1 LED Display Fault
Table 12.1 .1 LED fault
LED status Remarks
If the light is off, it means that the breaker has been off or disconnected, and the CBMS has not
received high voltage power supply, please check whether there is any abnormality in the
Breaker on the indicator light is off
electrical connection of the system, and try to restore the system DC voltage . If the light is still not
on, please contact our after-sales service.
The light is yellow in normal static state, red in fault protection state, yellow flashing when
charging and red flashing when discharging. If it is off that means CBMS has failed to power the
Status indicator light is off
indicator light. Try to power on again. If it doesn't turn on, we need to open the box for inspection
and contact our after-sales department .
12.2.2 Troubleshooting
The following table shows the possible fault types and troubleshooting methods of our
company in the series of products
Table 12.2.1 Troubleshooting list
fault type Cause Process mode
1、Check whether the charging voltage of the UPS terminal is reasonable. If
the charging voltage of UPS is higher than the setting value, please contact
The system DC voltage is higher
System over voltage the UPS manufacturer for solution
than the maximum setting value
2、Check the maximum setting voltage of battery terminal, and check the
setting of protection parameters through LCD or VISION APP

The system DC voltage is below the Check the minimum set voltage of the whole set of battery terminal, and
System under voltage
minimum setting voltage check the protection parameter setting through LCD or VISION APP
1. Check whether the charging current of the UPS terminal is reasonable. If
The system charging current is the charging current of UPS is higher than the setting value, please contact
Charging over current higher than the maximum setting the UPS manufacturer for solution.
current 2. Check the maximum charging current set at the battery end, and check the
protection parameter setting through LCD or VISION APP.
1. Check whether the output power of UPS terminal is overloaded or not, and
whether the actual value conforms to the design power. If the output power of
The main control CBMS has short
UPS is higher than the setting value, please contact UPS manufacturer to
Discharge over current circuit or internal components are
solve it with Vision.
damaged
2、Check whether there is any problem with the internal control circuit of the
main control CBMS, and please contact our company
Check whether the indoor environment temperature is reasonable. If
reasonable, check the minimum charging temperature parameter set by the
Low Temperature Module temperature is below the system, and check the protection parameter setting through LCD or VISION
Charging minimum charging temperature APP. When the temperature rises to the reasonable range , the battery is
recharged. After setting, if repeated, such as the system completely power
off, then the battery module need be checked
Check whether the indoor environment temperature is reasonable. If
reasonable, check the minimum allowable discharge temperature parameter
Discharge low The module temperature is below set by the system, and check the protection parameter setting through LCD or
temperature the minimum discharge temperature VISION APP. When the temperature rises to the reasonable range of lithium
battery system, re-charge and discharge. After setting, if repeated, such as
the system completely power off, maintenance module
Cell over voltage The cell voltage is higher than the 1、Please check the charging voltage of the UPS terminal and whether the

set cell maximum voltage setting value is reasonable. If the charging voltage of UPS is indeed higher
than the set value, please contact the UPS manufacturer for solution
2、Please check the maximum setting cell voltage of the battery, and check
the protection parameter setting through LCD or VISION APP
After the above conditions are checked, the charging voltage can be reduced
appropriately to alleviate this phenomenon. There is a certain of the battery
difference, cell over pressure is a normal phenomenon .
Please check the minimum setting cell protection voltage, and check the
The cell voltage is lower than the protection parameter setting through LCD or VISION APP; If it is confirmed
minimum voltage set value that the setting parameters are reasonable and the single undervoltage
Cell under voltage
protection fault occurs prematurely, please contact with Vision .
Please check whether the charging time of the system is reasonable after the
Charging high Module temperature is higher than
discharge; If reasonable, after the system is completely cut off, overhaul the
temperature the maximum charging temperature
module and overhaul the cooling fan
Please check whether the maximum set discharge protection temperature of

The module temperature is higher
Discharge of high the battery are reasonable and check the setting of protection parameters
than the maximum discharge
temperature through LCD or VISION APP. If reasonable, after the system is completely cut
temperature
off, overhaul the module and overhaul the cooling fan
Please check whether the network cable connected by CBMS is loose or
CBMS Fault Parallel communication fault correctly connected. If the connection is normal and communication is still
abnormal, please contact Vision
Power on system
Failure of communication between modules, maintenance of modules after
Self-checking failure Internal communication failure
complete power cut off
self-check failed
Fan error 1、Please check whether the system is in normal operation and whether there
Fan block or failure
is blockage near fans. If so, remove the foreign body .If it cannot operate still

after removing the foreign body. Replace the fan after the system is
completely cut off
1、Please Check whether the insulation impedance protection parameter
setting is normal through LCD or VISION APP;
2、Please check the impedance of the module and the DC cable to the
ground, and confirm whether there is voltage to the ground or the insulation
impedance is less than the specified alarm value
Insulation impedance Due to poor ground insulation or 3、Please check the BMS insulation impedance to the ground , and confirm
alarm damp environment whether there is voltage to the ground or the insulation impedance is less
than the specified alarm value
4、Confirm whether there is short circuit or mechanical damage of cable
insulation skin
5、If the cable is normal, the insulation fault occurs in wet weather. Please
confirm again when the weather is good .
The power supply line of the display Please check whether all wiring is normal or firmly connected (power supply
The LCD screen cannot
screen is loose, the communication line and communication line), confirm whether the A/B line is connected in
start up or displays
cable is connected in reverse or reverse. If all above are normal, please replace the LCD display screen or
abnormal
loose contact with Vision
Dynamic dropout Loose copper strip of battery 1、Determine the position of the defective cell module, unpack and inspect the
voltage : single cell connection or weak welding of nickel welding place of the battery connection copper strip or nickel strip, and tighten
dropout voltage is much strip; The self-discharge of cell is the bolts there
different when over discharge, and the capacity of 2、Charge and discharge the battery or replace the module.
discharging other cells is different.

12.2.3 Routine maintenance
Table 12.2.3.1 maintenance
Maintenance
Maintain Items Check methods and standards
period
 Please check whether there is mechanical damage to the power cable, whether there
is the phenomenon that the insulation wrapping of the terminal is falling off, if there is,
it must be repaired or replaced Once every six

Power cable connection
 Please check the connection is loose, whether it is loose or not, please screw it again months
with standard torque
 Please check whether there is screw loose or color change in wiring copper bar
 Check whether the parallel communication network cable is loose, please use a
Communication terminal screwdriver to tighten it again

Once every year
connection  Check whether the communication cable peeling or color change, if so, it must be
replaced
 Please check whether there is noisy, fan clog or fan blade physical defect during
Fan Once every year
operation for fans. If yes, replace the fan
 Please check whether the front and back door of the cabinet and modules are
Every six months
System clean attached with dust. Please clean the dust at the outlet in time and check and clean the
to one year
CBMS panel
 Check the monitor LCD panel for any abnormal faults
 Check whether all parameters are normal when the system is running (total voltage,
insulation, etc.) Every six months

System running state
 Check whether the main components of the system are normal or not, including the once time
circuit breaker switch whether the mechanical closure is good;Whether the contactor
is in good mechanical condition (including auxiliary switch)

 Check whether the ventilation duct of the system inlet and outlet is abnormal and
clean it in time
 Check whether the parameters in the software Settings are reasonable or have been
Software maintenance and artificially changed

1 times a month
data preservation  Read LCD software operation data and save the operation data (including various
parameters and Japanese files).
 Check whether SOC and SOH status of lithium battery system are normal, with light
Charge and discharge load and shallow discharge and charge, it is recommended to shallow discharge
Every six months
maintenance DOD: 10%, and observe whether charging and discharging current and voltage
collected by the system are consistent with operation
 Take good protective measures during maintenance, wear insulating

gloves and insulate metal tools
 At the end of maintenance, be sure to return the objects that need to
be removed to their original state and ensure that all screws are
fastened in place

13 System Monitoring
13.1 Vision APP Software download and installation
13.1.1 App brief introduction
VISION APP is an APP specially developed by Vision for intelligent management of

REVO series of systems. It can establish connection with REVO system through GPRS
signal, and users can conduct information query, alarm protection status query, parameter
setting and other operations on all running states of the system by using VISION APP .
13.1.2 Download and installation
Method 1:
VISION APP can be downloaded and installed through the application market of each
operator
 App treasure (android user)
 App store (ISO user)
Method 2:
Scan the below QR code for download and installation
Note:regarding the APP ,EMEA is not available now

13.2 Monitor software
13.2.1 monitor software connection
The monitor software is a battery monitoring system running on the PC, please refer to the
following steps , that means click here.
Step 1: Set the IP address of the laptop, set as follows:
IP address 192.168.0.110
Subnet mask 255.255.255.0
Default gateway 192.168.0.1
Preferred DNS server 192.168.0.1
Step 2: connect the laptop with the router with the network cable, refer to the figure in
section 7.2.
Step 3: open the monitor software
Step 4: click the top left corner of the software to find the device, and the IP address of
the device appears in the device list. After selecting the IP address, click the start
monitoring button to implement monitoring.

13.2.2 monitor software
home page: BMS real-time monitoring

1
5
3
4 6
Table 13.2.2.1 monitor software overview
item Designation Description
1 Navigation area Display monitoring software different monitoring Settings functional area
2 Overall monitoring area of the system Displays the current running state of the system
3 Module information area Display the system module state, temperature voltage state
4 Device information Display product model, software version, etc
5 Warning /Protection status Displays current warning and protection status information
6 MCB, contactor status Displays the current system's self-check status, circuit breaker and
contactor on and off status
7 Module status area Display module voltage, temperature, communication status information

13.2.3 BMS parameter setting
Click BMS parameter Settings in the software navigation area ,the system
parameter ,battery parameter ,single cells parameter and temperature .
3 2

Table 13.2.3.1 BMS parameter overview
Item Designation description
1 System parameter Used for setting system information, including rated capacity, number of modules, etc
2 Battery module parameters Used to set the overall protection value of the system, charging and discharging current
value
3 Single cells parameters It is used to set over voltage and under voltage protection value and equalization
parameters of single battery
4 temperature parameter Used for setting the protection value of charging and discharging at high temperature
and low temperature
5 Others Used for setting fan control parameters, parallel voltage parameters, etc
When the product leaves the factory, the parameters are set by
default to ensure the system safe operation of the system. If you need
to modify, please contact our technical staff for assistance
13.3 HMI monitoring
13.3.1 Product specifications
Table 13.2.3.2 BMS parameter overview

13.3.2 Performance
Table 13.2.4.1 GBMS performance specification
Item Designation description
1 Communication interface with CBMS CAN/RS485
2 Communication interface with UPS CAN/RS485
3 Support IAP upgrade Y
4 Support HMI display and parameter setting Y
5 Dry contact output 3 output (0.5A@125VAC;1A@24VDC)
6 Dry contact input 1 input
7 Number of CBMS supported for management ≤15
8 powered by 24VDC(18~28V)
9 Power consumption 15W MAX.4.8W Normal
10 Dimensions 66*280*170mm
13.3.3 Homepage
Picture 13.3.3.1 GBMS homepage preview

After the HMI starts, the home page will be displayed, and the content of the home page is
as follows:
Table 13.3.3.2 HMI interface overview
Item Description
check System self-check status, self-check failure is red cross, pass is green tick
Status Display real-time charge and discharge status
Power Display real-time power
Current Display real-time system current
Voltage Display real-time system voltage
Click to display the system monitoring page

Monitor
Click to view the system cell data

Cell Data
Click to view the alarm status of the system and each CBMS
Warning
Click to set system related parameters

Setting
13.3.4 Real-time monitoring
Click the icon on the homepage to enter the real-time monitoring page.
Picture 13.3.4.1 GBMS homepage preview

Table 13.3.4.1 HMI homepage overview
Item Description
Voltage System voltage
Current System current
Cell_Max Maximum cell voltage
Cell_Min Minimum cell voltage
Temp_Max Maximum cell temperature
Temp_Min Minimum cell temperature
RACK CBMS number of Maximum value
Num......... Module number of Maximum value
13.3.5 Cell data
After clicking the icon on the home page, enter the cabinet selection page, you can
click "+" or "-" to select the cabinet, or you can directly enter the cabinet number, click the
"View" button to enter the single battery data page, each page displays 4 modules For
group single battery data, you can click "Page Down" to view the data of the next 4
modules, and click "Page Up" to view the data of the last 4 modules. Each module has up
to 16 voltages and 8 temperatures. If the actual number of battery cells in the module is less
than 16, the unconnected battery is displayed as empty. The unconnected temperature
displays 200.

Picture 13.3.5.1 Cell data preview
13.3.6 Alarm/protection page
Click the icon on the homepage to enter the alarm protection page.
Figure 13.3.6.1 Alarm/protection preview

13.3.7 Parameter setting page
After clicking the icon on the homepage, enter the password: 8888 in the pop-up
login box to enter the parameter setting page. Currently, it only supports setting the
parameters of GBMS itself,GBMS needs to set the rated capacity of the system, the
number of modules in a single cabinet, the number of battery strings in the module, the
number of temperatures in the module, and the number of CBMS that need to be managed
Table 13.3.7.1 GBMS parameter setting overview
Item Name Description
1 Rated capacity The total parallel capacity of the entire system
2 Module Num.. Number of modules connected in series
3 Cell In Module Number of batteries in series in the module
4 Temp sensor in Module Number of temperature sensors in the module
5 CBMS Num.. CBMS parallel number of the system
6 Redundant Num.. Number of battery rack redundancy
7 Intermittent Charging System recharge time, the default is 28 days, usually shown as reset D1 dry contact

14 Firmware Upgrade
14.1 Prepare before Upgrade
Table 13.1 GBMS parameter setting overview
Item Name Description
1 Laptop or PC Windows 7 and above version system
2 Upgrade software BMS_Upgrade_Tool.exe
3 Ethernet cable connect BMS LAN port and computer/laptop
14.2 Upgrade Steps

 Step 1
Close the anti-virus software of the security guard on the computer, close the firewall of the
computer itself, and prevent the upgrade program from being intercepted by mistake
 Step 2
The upgraded CBMS/GBMS will be booted, and connect the LAN port on the CBMS/GBMS
panel and the computer's network interface by the Ethernet cable.
Picture 14.2.1 Connect LAN between BMS and laptop

 Step 3
The IP address of the Laptop/computer's wired network card is set as follows:

Table 14.2.2 IP address of the Laptop setting
IP address 192.168.0.110
Subnet mask 255.255.255.0
Default gateway 192.168.0.1
Preferred DNS server 192.168.0.1
 Step 4
Disable the computer's wireless network card (if it's a laptop). Open BMS_Upgrade_Tool.exe.
As shown in the figure below, confirm that the server IP is the IP of the wired network card. Then
click the 1"Start Service" and 2"Find Device" buttons in turn, and click the 3"Select File" button to
select the firmware to be upgraded (suffix is.bin).
Picture 14.2.3 Connect LAN between BMS and laptop
1 2
 Step 5

When the device is connected, it will be displayed in the list of online devices on the left. At
this time,check the device,then click the "Start Upgrade" button to start the upgrade.
Picture 14.2.4 upgrade firmware steps
2 upgrade
1 Select IP
 Step 6
After waiting a few seconds, the communication process will be displayed in the upgrade
progress log of the upgrade software, and the upgrade result will be displayed above after the
upgrade.
14.3 Trouble Shooting

Table 13.3 Fault when upgrade firmware
Item Fault Analysis of causes
1 BMS could not connect to the 1．Is the Wire Connection Normal?
Laptop/computer. 2．Is the BMS power on?
3．Is the IP setting correct?
4．Is Antivirus Software Mistakenly Intercepted?
2 BMS can be connected, but the 1．Is the ethernet cable loose during upgrade?
upgrade display failed 2．Is the equipment shutdown during upgrade?

15 Service
15.1 Spare part list
Spare parts are the main material basis for system repair, and timely supply of spare parts can
shorten repair time, reduce system losses, and improve equipment reliability
Table 15.1.1 spare part overview
No. Parts specification Pictures
1 Fan 48VDC,60×60×25mm (L:100mm)
16SBMU Communication switching

2 Communications plug
harness
50mm2 Battery connector, module signal

3 power cable
connector terminal wire harness
4 Network cable Super Category 6 wire, shielded，L:3m
5 Screw M6*12mm,Stainless steel ,cross
6 CBMS LUF16S10D630AD0
7 Module LFP51.2V module,442mm width
8 GBMS Display GBMS integrated

15.2 spare part replacement
15.2.1 Module replacement
When the battery module has a cell failure or abnormal voltage/temperature/communication

collection, we need to repair or replace the module.
When replacing a new module, we must pay special attention to the SOC of the new module.
Generally speaking, it is necessary to recharge the new module to make the same SOC level with the
older modules. When replacing the old module, please refer to the following steps.
 Step 1
Confirm whether all the modules in the old battery cabinet are fully charged? If not, you need
to start the UPS to recharge the old battery cabinet.Judge whether it is full through SOC, cabinet
overall voltage or average cell voltage parameters
Recommend: UPS start boost charge (CC/CV mode), boost charge voltage:
544V (3.4V/cell), charge current 0.5C, cut-off current 0.1C
 Step 2
Confirm whether everything is normal for the new module, simply check the module voltage
with a multimeter.Normal module voltage range is 52.8~54.08V.if okay,charge the new module with
the Charger.
Picture 15.2.1.1 charge the New module

Recommend: start the charger (CC/CV mode), charge voltage: 54.4V
(3.4V/cell), charge current 0.2C, cut-off current 0.1C
 Step 3
Disconnect the MCB of the cabinet CBMS where the abnormal module is located to ensure that
we can remove the faulty module in the case of power off.
Picture 15.2.1.2MCB OFF
 Step 4
Disconnect the power cable and fixing screws of the faulty module, remove the faulty module,
pay attention to the weight of the module, it is recommended to use a lift truck to unload and
transport the module.

Picture 15.2.1.3 Module replacement
 Step 5
Reconnect the power and communication cable, power-on CBMS to self-check, check whether
the system has returned to normal after replacement

Noted: Check whether all the states of the new module are restored to normal,
including battery cell voltage, temperature, and communication status, which can
be viewed through LCD or monitoring software
15.2.2 Fan replacement
The battery module is cooled by air, and the cooling fan is located behind the module, which is
easy to disassemble and maintain.
 Step 1
Remove the fixing plate screws of the fan module

Picture 15.2.2.1 remove FAN fixing plate screws
 Step 2
Take out the fan module and disconnect the fan power plug
 Step 3
Loosen the fan fixing screws

Picture 15.2.2.2 remove FAN fixing screws
 Step 4
Replace the FAN and fix it back again on the module plate
Picture 15.2.2.3 replace the FAN

15.2.3 GBMS replacement
During system running, GBMS needs to be replaced when it cannot communicate or the display
cannot work or other hardware problems. GBMS replacement is easy and will not affect the battery
to supply power to the load online.Please check the following steps
 Step 1
Turn off the GBMS power supply

Picture 15.2.3.1 turn off GBMS
 Step 2
disconnect the GBMS 24Vdc plug

Picture 15.2.3.2 disconnect GBMS power plug
 Step 3
Loosen the GBMS fixing screw and remove it to replace.

Picture 15.2.3.3replace GBMS

15.2.4 CBMS replacement
When the CBMS has a communication failure, the contactor cannot be closed due to the failure
of the self-check, and the circuit breaker fails to close, etc., check if it is a hardware problem,
consider replacing the CBMS.
 Step 1
All the MCB of the CBMS must be disconnected, CBMS DC bus voltage must be cut off for
safety operation.
Picture 15.2.4.1 MCB OFF
 Step 2
If there is a junction cabinet between the UPS and the battery cabinet, you need to disconnect
the junction cabinet switch between the UPS and the battery cabinet,make sure that the connection
between the battery pack and the UPS DC bus must be cut off.

Picture 15.2.4.2 disconnect the junction box
If there is no junction cabinet between the UPS and the battery cabinet, you need to turn the
UPS to the bypass mode to make sure that no high DC Voltage output from the UPS DC side.
 Step 3
Disconnect the battery output DC cable.At the same time, pay attention to the insulation of the
exposed output wire terminals

Picture 15.2.4.3 disconnect all the CBMS cable
 Step 4
Picture 15.2.4.4 Remove all fixing screws of CBMS

 Step 5
Move out of CBMS, pay attention to the weight of CBMS.

Picture 15.2.4.5 move out of CBMS
Noted:
1)The tools used by installation and commissioning personnel must have insulation
protection.
2) During installation, debugging and maintenance, you must wear insulated rubber
gloves, goggles and insulated rubber boots as appropriate to avoid safety accidents as
much as possible.
3) When maintenance is required, the main circuit breaker of the CBMS must be
disconnected, and the connection between the battery pack and the PCS/UPS DC bus
must be cut off.

16 Appendix
16.1 Factory Warranty

16.2 Limitation of Liability
Liability exemption：
 Under the following cases, our company has the right not to provide quality assurance
 Customers does not install, use or modify properly accordance with following this manual
 Product damaged in transit
 Product failure caused by installation, replacement or unloading by non-relevant technical
personnel or our company
 Product failure and damage caused by operating environment beyond manual specification or
abnormal natural environment,Such as floods, typhoons, earthquakes, etc.
 Product failure or damage caused by failure to operate or install in accordance with relevant
standards
 The products exceed the warranty period
In case of product failure or damage caused by the above reasons, if the customer requires
replacement or maintenance services, we can provide corresponding paid replacement and
maintenance services after our after-sales service confirm and evaluate the degree of product
damaged .

16.3About VISION
If you have any questions in the process of using or installing the product, please contact the
relevant personnel of Vision in time. Our company will arrange relevant after-sales service in time.
Contact information is as follows
Shenzhen Center Power Tech Co.,Ltd.

CenterPower technology park, tongfu industrial zone, dapeng town, dapeng new district,
shenzhen city
Tel: +86-755-66851118 Fax: +86-755-66850678
Email: [email protected]
Web: www.senry-batt.com www.vision-batt.com

16.4About storage
a. Short-term lithium storage：When the lithium battery is not used for a short period of
time(≤6 months), the battery shall be store in a cool and dry environment.
b. the storage temperature range: 20℃~35℃, the relative humidity range is 35%~85%.
c. Long-term lithium storage: Lithium battery is not used for a long time(≥6 months), shall be
charge to 50%-70% of the power, stored in a cool and dry environment,and charge once every 3
months, in order to avoid storage time is too long, the battery due to self-discharge caused by low
power, resulting in irreversible capacity loss.

16.5Maintenance
Step 1、Set Load equipment parameters
Connect the charger with the mains power, start up and adjust the parameter to CC/CV
mode(constant current 0.2C/constant voltage 55.2V);
Step 2、Connect Load equipment to battery module

The positive and negative poles of the battery to be charged shall be correctly connected to the
input terminal of the charger, and the wire terminal must be tightened, otherwise the terminal
resistance is too large to cause overheating.
+ - 100Ah Module
48V Charger
Step 3、Turn on the charger

Start charging until charging is stopped automatically, it can be regarded as charging completed,
and turn off charger equipment.

16.6 Packing list of Modules
序单数
产品代码产品名称规格型号确认
号位量
（Code）（Item）（Specification）（verify）
（NO）（Unit）（Qty）
51.2V100AH 模块 51.2V100AH
1 DC.051.100-039 PCS 1
51.2V100Ah MODULE 51.2V100Ah
电池连接线 95x143x10.5 红蓝帽线
2 DZ.DCL.301-WSD PCS 1
95mm2x143x10.5(Red and Blue
Battery Interlinks
Cover)
模组信号连接器端子线束双边带插头,长度： 180mm,详见图纸
3 DZ.DCL.167-LLG PCS 1
Communication Cable Both ends with plug,L： 180mm
外六角组合螺丝 :GB/T
螺丝组合
9074.17-1988_M10*25
4 WJ.LSP.170-FYG PCS 2
Power Cable fixing screws M10*25 Screws
不锈钢十字槽凹穴六角头螺栓弹垫平垫
螺丝
组件有效距离 M6*12 GB9074.13
5 WJ.LSP.014-FYG PCS 4
Module fixing screws M6*12 Screws

16.7 Packing list of CBMS
序数
产品代码产品名称规格型号单位
号量
（Code）（Item）（Specification）（Unit）
（NO）（Qty）
DZ.BMS.151-LL CBMS 主控箱 LUF16S10D630AD0（(三线)）

1 PCS 1
G CBMS LUF16S10D630AD0
DZ.DCL.425-W 电池连接线 95x115x10.5 双蓝帽线

2 PCS 1
SD battery Interlinks 95x115x10.5 (Two blue covers)
WJ.DZL.229-W 端子 SC95-10 镀锡
3 PCS 3
SD Copper Lug SC-95-10
SJ.BHG.107-RH 端子保护套红色 185mm2

4 PCS 1
D Terminal Covers Red185mm2
SJ.BHG.108-RH 端子保护套黑色 185mm2

5 PCS 2
D Terminal Covers Black185mm2
不锈钢十字槽凹穴六角头螺栓弹垫平垫组件有效
WJ.LSP.014-FY 螺丝
6 距离 M6*12 GB9074.13 PCS 4
G
Screws M6*12 Screws
螺丝组合外六角组合螺丝:GB/T 9074.17-1988_M10*25

WJ.LSP.170-FY
7 PCS 6
Power Cable fixing
G
M10*25 Screws
screws
WJ.LJP.463-LH 连接铜板接地铜排 L60x60x2

8 PCS 1
G Copper Connector L60x60x2 Grounding copper connector
DZ.DCL.390-W 线束 512V100Ah 机柜接地线

9 PCS 1
SD Calbes 512V100Ah Grounding Cable

DZ.DYX.076-AH CBMS 供电线两端母头 500mm（白色）
10 PCS 1
D CBMS Power Cable bothe ends female:500mm（white）
DZ.DYX.077-AH CBMS 供电线三通 185mm，出线 500mm（白色）

11 PCS 1
D CBMS Power Cable Tee Cable:185mm，outgoing500mm（white）
DZ.DYX.072-AH GBMS 供电线两端母头 500mm

12 PCS 1
D GBMS Power Cable bothe ends female:500mm（black）
DZ.DYX.073-AH GBMS 供电线三通 185mm

13 PCS 1
D GBMS Power Cable Tee Cable:185mm，outgoing800mm（black）
网线超六类线，线长 3m，两端加镀金水晶头
DZ.SJX.039-WS
14 PCS 1
Super CAT6，length:3M，with gold plated crystal
D
Network Cable
heads
DZ.DCL.382-W 电池连接线 95x2380x10.5 双红帽线

15 PCS 1
SD battery Interlinks 95x2380x10.5 (Two Red covers)
DZ.DCL.383-W 电池连接线 95x1360x10.5 蓝帽线

16 PCS 1
SD battery Interlinks 95*1360*10.5
DZ.DCL.402-W 电池连接线 95x143x10.5 红蓝帽线（带缺口）

17 PCS 1
SD battery Interlinks 95*143*10.5

16.8 Packing list of GBMS
序号数量确认
产品代码产品名称规格型号单位
（ NO （ Qty （ verify
（Code）（Item）（Specification）（Unit）
）））
GBMS 总控箱体式主控+显示屏

DZ.BMS.200-LL
1 PCS 1
G
GBMS Integrated GBMS with LCD display
网线超六类线，线长 2m，两端加镀金水晶头
DZ.SJX.080-W
2 PCS 1
super CAT6，length:2M，with gold plated crystal
SD
Network Cable
heads
GBMS 供电线一端母头 1500mm

DZ.DYX.074-A
3 PCS 1
GBMS Power
HD
single end female:1500mm（black）
Cable
CBMS 供电线一端母头 1200mm（白色）

DZ.DYX.075-A
4 PCS 1
HD
CBMS Power Cable single end female:1200mm（white）
60.5*45.5*29mm/084.008.90001/DRTB8-NR-02
端子
WJ.DZL.234-KN
C4/M5/黑色/带盖子/带标识条
5 PCS 1
T
Terminal DRTB8-NR-02

16.9Packing list of Cabinet
序号产品代码产品名称规格型号单位数量确认
（NO）（Code）（Item）（Specification）（Unit）（Qty）（verify）
机柜组件 2300H100AH 带屏幕 PCS
1 WJ.PJL.045-S02 1
Cabinet 600mm*1000mm*2300mm PCS

16.10 Spare Part List
Item Spare Part code Spare Part Description
1 DC.051.050-039C TP10 51.2V50Ah module
2 DC.051.100-PT039A TP20 51.2V100Ah module
3 DZ.BMS.624-LLG 750V250A CBMS（cabinet BMS）
4 DZ.BMS.628-LLG 750V630A CBMS（cabinet BMS）
5 DZ.BMS.525-LLG Integrated GBMS with LCD display（group BMS）
6 WJ.LSP.014-FYG 120Ω terminal resistance
7 DZ.FSL.003-CHS Fan,48VDC,60×60×25mm （L:100mm)
8 DZ.DCL.599-WSD Module communication cable ,180mm
9 DZ.SJX.039-WSD Network Cable,super CAT6，length:3M，with gold plated crystal heads
10 DZ.DCL.637-WSD Power cable,50x91x9(Red and Blue Cover)
11 DZ.DCL.635-WSD Power cable,50x91x9 (Blue and Blue Cover)
12 DZ.DCL.634-WSD Power cable,50x1950x9(Red and Red Cover)
13 DZ.DCL.633-WSD Power cable,50x1220x9 (Gray Cover with neutral point)
14 DZ.DCL.636-WSD Power cable,50x91x9(Red and Blue Cover with neutral point)
15 DZ.DCL.641-WSD Power cable,95x143x10.5 红(Red and Blue Cover)
16 DZ.DCL.694-WSD Power cable,95x121x10.5 (Blue and Blue Cover)
17 DZ.DCL.640-WSD Power cable,95x2380x10.5 (Red and Red Cover)
18 DZ.DCL.638-WSD Power cable,95mm2x1360x10.5 (Gray Cover with neutral point)
19 DZ.DCL.642-WSD Power cable,95mm2x143x10.5 (Red and Blue Cover with neutral point)
20 DZ.DYX.076-AHD CBMS Power Cable, both ends:500mm（white）

21 DZ.DYX.077-AHD CBMS Power Cable, Tee Cable:185mm，outgoing500mm（white）
22 DZ.DYX.072-AHD GBMS Power Cable,bothe ends:500mm
23 DZ.DYX.073-AHD GBMS Power Cable,Tee Cable:185mm


Manual de Usuario de Banco de Baterías de Litio

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Product user manual

Date Prepared By Checked By Approved By

2021.05.10 Ben Alan Neil

SHENZHEN CENTER POWER TECH CO., LTD

BMS Battery Management System

SOC State Of Charge

SOH State Of Health

UPS Uninterruptible Power Supply

HMI Human Machine Interface

Charge OC Charge over current

Discharge OC Discharge over current

Cell OV Cell over voltage

Pack OV Pack over voltage

CBMS Cabinet battery management system

GBMS Group battery management system

TP 10 OR 15min backup time solution for three phase UPS

TPH 5min backup time solution for three phase UPS

TPL ＞1 hour backup time solution for three phase UPS

SHENZHEN CENTER POWER TECH CO., LTD

For the reader............................................................................................................................................... 6

2.1Brief introduction ....................................................................................................................................7

2.3Product functions and advantages...................................................................................................... 7

3.1 Label Description...................................................................................................................................8

3.2 Installation tools..................................................................................................................................... 9

4.1 Module Description............................................................................................................................. 13

4.2 Module Specification...........................................................................................................................14

5.1 CBMS description................................................................................................................................15

5.2 CBMS Specification............................................................................................................................ 16

5.3 CBMS MODEL.....................................................................................................................................17

5.4 CBMS FUNCTION PANEL................................................................................................................ 18

5.5LED Indicator Status and Definition.................................................................................................. 20

SHENZHEN CENTER POWER TECH CO., LTD

6.2 GBMS Specification............................................................................................................................ 23

6.3GBMS Function Panel and Definition............................................................................................... 24

7.1 Cabinet Description.............................................................................................................................25

7.2 Cabinets Specification........................................................................................................................ 25

8.1 Communication with UPS.................................................................................................................. 27

8.2 Ethernet communication..................................................................................................................28

9 Junction Box (Optional)....................................................................................................................29

9.1 Junction box overview........................................................................................................................ 29

10.1 Unpacking and Inspection............................................................................................................... 30

10.2 BOOM List.......................................................................................................................................... 31

10.3 Mechanical Installation.....................................................................................................................33

11.1 Connection overview........................................................................................................................ 36

11.2 Terminal introduction........................................................................................................................ 36

11.3 Rack Connection procedure............................................................................................................37

11.4 UPS Parameter Setting....................................................................................................................50

12.1 Starting up checking......................................................................................................................... 51

12.2 Start up steps.....................................................................................................................................51

13.1 Vision APP Software download and installation.......................................................................... 62

SHENZHEN CENTER POWER TECH CO., LTD

13.3 HMI monitoring............................................................................................................................... 67

14.1 Prepare before Upgrade............................................................................................................... 73

14.2 Upgrade Steps................................................................................................................................73

14.3 Trouble Shooting............................................................................................................................ 75

15.1 Spare part list.....................................................................................................................................76

15.2 spare part replacement.................................................................................................................... 77