Chapter7 ENG - Mecahnical Properties
Chapter7 ENG - Mecahnical Properties
Chapter7 ENG - Mecahnical Properties
CHAPTER 7:
.
PROPERTIES
1
Main issues
Mechanical properties 2
Elastic deformation
bonds
stretch
return to
initial
d
F
F Linear-
elastic
Elastic means reversible! Non-Linear-
elastic
d
Mechanical properties 3
Plastic Deformation (Metals)
dplastic
delastic + plastic
F
F
Plastic means permanent! linear linear
elastic elastic
d
dplastic
Machenical properties 4
Engineering Stress
Area, A Area, A Fs
Fs
Ft
Fs Ft
Ft lb f N t= F
s= = 2 or 2
Ao
Ao in m
original area Stress has units:
before loading N/m2
Mechanical properties 5
Common States of Stress
M Fs Ao
Ac
Fs
t =
Ao
M
2R Note: t = M/AcR here.
Mechanical properties 6
Other common stress state
Simple compression:
Ao
F
s=
Note: compressive
Balanced Rock, Arches structure member
National Park
(photo courtesy P.M. Anderson)
Ao (s < 0 here).
Mechanical properties 7
Other common stress state
sz > 0 sh< 0
Mechanical properties 8
Engineering strain
• Tensile strain: • Lateral strain:
d/2
-d
e = d eL = L
Lo Lo wo
wo
dL /2
• Shear strain:
q
x g = x/y = tan q
y 90º - q
Strain is always
90º dimensionless.
Adapted from Fig. 6.1 (a) and (c), Callister 7e.
Mechanical properties 9
Stress- strain testing
Typical tensile test Typical tensile
machine specimen
Adapted from
extensometer specimen Fig. 6.2,
Callister 7e.
gauge
length
Adapted from Fig. 6.3, Callister 7e. (Fig. 6.3 is taken from H.W.
Hayden, W.G. Moffatt, and J. Wulff, The Structure and Properties of
Materials, Vol. III, Mechanical Behavior, p. 2, John Wiley and Sons,
New York, 1965.)
Mechanical properties 10
Linear Elastic properties
Modulus of Elasticity, E:
(also known as Young's modulus)
Hooke's Law:
s=Ee s F
E
e
Linear-
elastic F
simple
tension
test
Mechanical properties 11
Poisson’s ratio ()
eL
• Poisson's ratio, :
eL
=- e
e
metals: ~ 0.33 -
ceramics: ~ 0.25
polymers: ~ 0.40
Mechanical properties 12
Young’s moduli: comparison
Graphite
Metals Composites
Ceramics Polymers
Alloys /fibers
Semicond
1200
1000 Diamond
800
600
Si carbide
400 Tungsten Al oxide Carbon fibers only
Molybdenum Si nitride
E(GPa) 200
Steel, Ni
Tantalum <111>
CFRE(|| fibers)*
Platinum Si crystal
Cu alloys <100> Aramid fibers only
100 Zinc, Ti
80 Silver, Gold
Glass -soda AFRE(|| fibers)* Based on data in Table B2,
Aluminum Glass fibers only
60
Magnesium,
Tin GFRE(|| fibers)* Callister 7e.
40
Concrete Composite data based on
109 Pa 20 GFRE*
CFRE*
reinforced epoxy with 60 vol%
of aligned
Graphite GFRE( fibers)*
10 carbon (CFRE),
8 CFRE( fibers) *
6 AFRE( fibers) *
aramid (AFRE), or
Polyester glass (GFRE)
4 PET
PS fibers.
PC Epoxy only
2
PP
1 HDPE
0.8
0.6 Wood( grain)
PTFE
0.4
0.2 LDPE
Mechanical properties 14
Useful linear elastic relationship
• Simple tension: • Simple torsion:
2ML o
d = FL o d = - Fw o a=
L
EA o EA o p r o4 G
F M = moment
d/2 a = angle of twist
Ao
Lo Lo
wo
2ro
dL /2
• Material, geometric, and loading parameters all
contribute to deflection.
• Larger elastic moduli minimize elastic deflection.
Mechanical properties 15
Plastic (permanent) deformation
(at lower temperatures, i.e. T < Tmelt/3)
Elastic
initially
permanent (plastic)
after load is removed
ep engineering strain, e
Mechanical properties 16
Yield Strength, sy
• Stress at which noticeable plastic deformation has
occurred.
when ep = 0.002
tensile stress, s
sy = yield strength
sy
engineering strain, e
ep = 0.002 Adapted from Fig. 6.10 (a),
Callister 7e.
Mechanical properties 17
Yield strength of materials: comparison
Graphite/
Metals/ Composites/
Ceramics/ Polymers
Alloys fibers
Semicond
2000
Steel (4140) qt
1000
Yield strength, sy (MPa)
Ti (5Al-2.5Sn) a
Hard to measure,
Al (6061) ag
200 Steel (1020) hr
¨
Ti (pure) a
Ta (pure)
Cu (71500) hr Based on data in Table B4,
Callister 7e.
100 a = annealed
dry
70 PC
hr = hot rolled
60 Al (6061) a Nylon 6,6 ag = aged
50 PET
cd = cold drawn
40 PVC humid
cw = cold worked
PP
30 HDPE qt = quenched & tempered
20
LDPE
Tin (pure)
10
Mechanical properties 18
Tensile strength, TS
• Maximum stress on engineering stress-strain curve.
Adapted from Fig. 6.11,
Callister 7e.
TS
F = fracture or
sy
ultimate
engineering
strength
stress
Mechanical properties 21
Toughness
Energy to break a unit volume of material
Approximate by the area under the stress-strain curve.
Mechanical properties 22
Elastic strain recovery
Mechanical properties 23
Hardness
Smaller indents
D d mean larger
hardness.
increasing hardness
Mechanical Properties 24
Hardness measurement
Mechanical properties 25
Variability in materials properties
– Standard Deviation s=
n -1
where n is the number of data points
Mechanical properties 26
Design of safety factors
• Design uncertainties mean we do not push the limit.
• Factor of safety, N Often N is
sy between
sworking = 1.2 and 4
N
• Example: Calculate a diameter, d, to ensure that yield does
not occur in the 1045 carbon steel rod below. Use a
factor of safety of 5.
d
sy
sworking = 1045 plain
carbon steel:
N sy = 310 MPa Lo
220,000N 5 TS = 565 MPa
p d2 / 4
F = 220,000N
d = 0.067 m = 6.7 cm
Mechanical properties 27
Summary
Mechanical properties 28