Erreur Alarme Climatiseur Rtec RV5+Compact+Service+Manual
Erreur Alarme Climatiseur Rtec RV5+Compact+Service+Manual
Erreur Alarme Climatiseur Rtec RV5+Compact+Service+Manual
SERVICE MANUAL
T1/R410A/50/60Hz
CONTENTS
PRODUCT ................................................................................................................. 2
1 PRODUCT LIST .............................................................................................................................. 2
2 PRODUCT FEATURES .................................................................................................................... 2
3 SPECIFICATIONS............................................................................................................................ 4
4 PRODUCT CAPACITY CORRECTION ............................................................................................... 5
5 PRINCIPLE OF OPERATION............................................................................................................ 7
CONTROL ............................................................................................................... 10
1 UNITS CONTROL ......................................................................................................................... 10
2 WIRED CONTROLLER .................................................................................................................. 17
3 REMOTE CONTROLLER ............................................................................................................... 43
INSTALLATION ........................................................................................................ 48
1 TOOLS AND EQUIPMENT FOR INSTALLATION AND MAINTENANCE .......................................... 48
2 INSTALLATION KEY POINTS AND IMPORTANCE ......................................................................... 50
3 INSTALLATION MATERIALS SELECTION ....................................................................................... 52
4 INSTALLATION OF OUTDOOR UNIT............................................................................................ 55
5 INSTALLATION OF INDOOR UNIT ............................................................................................... 59
6 EXCURSUS .................................................................................................................................. 64
MAINTENANCE ...................................................................................................... 67
1 TROUBLE TABLE .......................................................................................................................... 67
2 FLOW CHART OF TROUBLE SHOOTING ...................................................................................... 71
3 POWER DISTRIBUTION ............................................................................................................... 86
4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS .................................................... 90
5 COMMON MAINTENANCE ....................................................................................................... 108
6 EXPLODED VIEW OF UNIT AND PARTS LIST .............................................................................. 113
RV5 COMPACT MULTI VRF UNIT
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PRODUCT
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PRODUCT
1 PRODUCT LIST
1.1 Outdoor unit
Cooling Heating
Model Product Code Refrigerant Appearance
Capacity(kW) Capacity(kW)
RV5-S280DO/Y-C XM850D0190 28 30
2 PRODUCT FEATURES
RTEC RV5 Compact series All DC Inverter VRF outdoor units (R410A) are based on RTEC DC Inverter
compressor technology and special designed for the residential apartments, commercial offices and super markets.
And the capacity range of RV5 Compact series outdoor units is 22.4 kW, 25 kW and 28 kW.
DC Inverter technology
Selects the superior high-pressure chamber two-spod compressor, independent research and development new
generation ―G-MATRIK‖ perfect DC inverter drive technology, special custom dual-core DSP chip, single chip and
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dual-frequency intergrated drive technology, and parallel processing ability increase 100%. By using G-MATRIK
technology, the harmonic wave of drive current is less, the torque ripple is small, and the efficiency is high and
vibration noise is low. Adopts independent R&D high frequency and weak magnetic technology to make the
inverter compressor run in wide frequency of 15~120Hz and wied voltage of 240~450V and it has good speed
regulation performance, wide speed range and is more comfortable.
The bionic super-quiet fan blade
Adopting aerodymamics and the theory of bionics research achivements, the unique pits on the leading edge of
the blade effectively destroy the formation of the leading edge vortex and prevent it from falling off. The pits and
the separation vertex on the leading edge are broken into small ones, which reduces 2dB of broadband noise and
improves sound quality. At the same time it reduces the load of the fan motor, which makes the fan run more
efficiently.
New generation CAN bus communication
Due to the latest communication method—CAN Bus Communication, system’s anti-interference capability is
stronger and the control on indoor units is more accurate, with higher reliability. When a single indoor unit or
outdoor unit quit the communication automatically, there is no impact on the network. Multiple means of
communication, sataus information of the units in the network can be feed back immediately. The use rate of CAN
bus is improved 10 times of 485 communication. The communication between indoor and outdoor unit is up to
20Kbps, which has increased by 100% and date exchange is faster. Multi-group network, it is easy to extend to the
new device (any equipment conforms to CAN protocol) and realize the non-polarity installation. The
communication distance is up to 1500 m.
New oil return technology
RTEC active balancing oil return technology provides a new method for controlling the oil level of
parallel which makes the oil level automatically adjust near the hole for balancing oil when the compressor is
compressor,
runnig to prevent the compressor from running in short of oil for long time and avoid the damage. At the same time
it can avoid oil hammer for the oil level is too high.
Long distance refrigerant pipe
The longest piping length is up to 100 m, the longest equivalent length is up to 125 m. The drop between
indoor units is up to 15 m. When the outdoor unit is above the indoor unit, the biggest drop is up to 50 m. When the
outdoor unit is under the indoor unit, the drop is up to 40 m.
Free design and easy installaiton
With four-way airflow design, humanized base, simple piping and wiring system, sideward airflow design,the
installation of the unit can be against the wall and more easy and convenience, which greatly reduce the cost of
transporation and installation.
Perfect malfunction protection
The function for malfunction protection is perfect, which includes over current protection, high pressure
protection, low pressure protection, exhaust temperature protection, phase lacking protection, voltage protection,
communication malfunction, temperature sensor malfunction to ensure the reliable operation for the unit.
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3 SPECIFICATIONS
3.1 Specifications
Model RV5-S224DO/Y-C RV5-S250DO/Y-C RV5-S280DO/Y-C
Heating Capacity KW 25 28 30
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Liquid
mm 9.52 9.52 9.52
Pipe
Connection
Brazing Connection Brazing Connection Brazing Connection
Method
Net Weight kg 175 185 185
Note:
① The technical parameters are changed along with the products’improvement; please refer to the nameplate
of the unit for actual data.
② Noise is tested in the semi-anechoic room, so it should be slightly higher in the actual operation due to
environmental change.
③ Rated conditions:
Cooling: Indoor air temperature27℃(81℉)DB/19℃(66.6℉)WB
Outdoor air temperature35℃(95.4℉)DB/24℃(75.6℉)WB
Heating: Indoor air temperature20℃(68℉)DB/15℃(59℉)WB
Outdoor air temperature7℃(44.6℉)DB/6℃(42.8℉)WB
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0.85
0.90
0.92
25
0.95
20
0.97
Hp(m)
1.0
10
10 20 30 40 50 60 70 80 90 100
L(m)
10
Hm(m)
20
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0.97
0.92
0.9
1.0
25
20
Hp(m)
10
10 20 30 40 50 60 70 80 90 100
L(m)
10
Hm(m)
20
Under heating operation, it may frost when there is snow on the outdoor heat exchangers or the outdoor
temperature is below 6℃, which will reduce the heating capability of the unit.
5 PRINCIPLE OF OPERATION
5.1 System Flowchart
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Heating
Cooling
Electronic expansion valve
Heat exchanger
4-way vavle
Gas-liquid separator
Outdoor side
Oil balance
Oil separato
Compressor1
Compressor2
Oil balance
Oil return vavle
valve
Stop
Heat
exchangeer
Indoor side
Heat
exchangeer
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CONTROL
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CONTROL
1 UNITS CONTROL
1.1 Mentality of Units’ control
1.1.1 Schematic diagram of units’ control
Air conditioning units can be divided into indoor unit and outdoor unit. A maximum of 16 sets of indoor units
can be connected to an outdoor unit. 2-core (3-core pin header) communication cable is used for the connection
between indoor unit and outdoor unit. Indoor unit is connected to display board via 4-core communication cable. In
engineering installation, address dial-up of the display board and the mainboard of indoor unit shall be dialed. The
address dial-up of the mainboard of indoor unit must be identical with that of the display board of the same indoor
unit. Address dial-up of different indoor unit must vary. Multi VRF indoor unit is applicable to all digital or inverter
outdoor units.
Controller of outdoor unit falls into two categories in terms of its function, i.e. main control system and
inverter drive control system
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temperature sensors, operation state and protection of unit shall be performed to ensure normal and stable operation
of the whole system. Protection codes of outdoor unit shall be displayed on the LED on the main control board
when failure occurs. When drive is at fault, E5 shall be displayed on the display board of indoor unit, and specific
failure type shall be indicated on the LED on the main control board of outdoor unit.
B. Input and output controlled variables
Sensors include ambient temp. sensor, tube-inlet temp. sensor, tube-middle temp. sensor, tube-outlet temp.
sensor, compressor exhaust temp. sensor, compressor casing top temp. sensor, high pressure sensor and low
pressure sensor.
Switch protection: high pressure protection, over-current protection
Output control objects: fan frequency, compressor heat tape (controlled by drive board), compressor AC
contactor (3-phase, controlled by drive board), gas bypass valve, 4-way valve, solenoid valve A, oil equilibrium
valve, liquid bypass valve and capillary solenoid valve.
C. 485 communication interface: indoor unit communication network and adaptor board CN1 shall be
connected to the mainboard of indoor unit through 2-core (3-core pin header) communication cable; drive
communication network and the mainboards CN11~CN14 of outdoor unit shall be connected to the drive board
through 2-core (3-core pin header) communication cable.
(2)Drive control system
Three-phase power unit:
M
Reactor
Communication
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Stop
Start/Stop Display The Last Setting s Of Air
Start
No
Yes
Is The Start Indicating Press The Start / Stop Switch
No
Start Indicating Light ON Air
Volume Setting Display
Displaying Air Supply Direction
Setting Display Displaying Start Display : OFF Abnormal
Temperature Setting Display Mode Display
Displaying
Cooling Or Heatig?
Cooling Heating
Cooling Heating Air Supply
Operation Operation Air Operation
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◆ Cooling Operation
Cooling Operation
There Is Not
Guide Louver
There Is
Guide Louvers Swing
No
No
Temperature Adjustment?
No
Guide Louver
Yes
Guide louver is swaying
Electronic expansion
valve: controlled in air
supply mode
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◆ Heating Operation
Heating Operation
There Is Not
Guide Louver
There Is
Guide Louvers Swing
No
No
No
Temperature Adjustment ?
No
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◆Dry Operation
Drying running
No
Guide Louver
Yes
Guide louver is swaying
Yes
Is restart being avoided?(3 minutes)
No
No
Temperature regulation?
Yes
Fan: stop
Electronic expansion valve: Electronic expansion
capacity control valve: stop
◆ Cooling Operation
Cooling running
Yes
Is startup being initialized?
No
No
4-way valve: stop 4-way valve: stop 4-way valve: stop
Outdoor fan: cooling control Outdoor fan: cooling control
Outdoor fan: protection control
mode mode
Outdoor electronic expansion Outdoor electronic expansion Outdoor electronic expansion
valve fully open: valve:stop valve:fully open
Compressor: capacity control Compressor: protection control Compressor: initialized
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Temperature regulation
Yes
Is restart being avoided? (3 minutes)
No
No
No Abnormality indicator of
outdoor unit: bright
Cooling Heating
Cooling or heating? 4-way valve: On while
heating Off while cooling and
air supply
Outdoor fan: stop
Cooling running Heating running
Outdoor electronic expansion
valve: stop
Compressor: stop
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◆Heating Operation
Heating running
Yes
Is startup being initialized?
No
Yes
Is defrost running?
No
Yes
Is compressor being
protected?
No
4-way valve: open 4-way valve: open 4-way valve: reverse 4-way valve: open
Outdoor fan:heating control Outdoor fan:protection Outdoor fan:heating control
control mode Outdoor fan:defrost control
mode mode
Compressor:protection Compressor:initial defrost
Compressor:capacity control control control Compressor:initialized
Electronic expansion valve of Electronic expansion valve of Electronic expansion valve Electronic expansion valve of
outdoor unit:capacity control outdoor unit:capacity control of outdoor unit:fully open outdoor unit:capacity control
2 WIRED CONTROLLER
2.1 Control panel
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It's valid under Save mode and displays during setting process.Temperature lower
limit for Cooling: Limit the minimum temperature value under Cooling or Dry
3
mode.Temperature upper limit for Heating: Limit the maximum temperature value
under Heating, Space Heating or 3D Heating mode.
Auto mode (Under Auto mode, the indoor units will automatically select their
4 operating mode as per the temperature change so as to make the ambient
comfortable.)
It shows the setting temperature value(In case the wired controller is controlling a
5 Fresh Air Indoor Unit, then the
temperature zone will display FAP)
6 Cooling mode
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7 Dry mode.
8 Fan mode
9 Heat mode
10 When inquiring or setting project number of indoor unit, it displays "NO." icon
Floor Heating mode (When Heating and Floor Heating simultaneously shows up, it
11
indicates 3D Heating is activated.)
Outdoor unit operates under Save mode/upper limit of system capacitor less
15
100%/remote Save status
16 Sleep status
Current set fan speed (including auto, low speed, medium-low speed, medium
17
speed, medium-high speed, high speed and turbo seven status)
18 Air status
23 X-fan function
24 Health function
26 Out function
28 Gate-control function
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29 Shielding status
It indicates the current wired controller is the slave wired controller (address of
33
wired controller is 02)
Memory status (The indoor unit resumes the original setting state after power
34
failure and then power recovery
35 Invalid operation
Note: When wired controller is connected with different indoor units, some functions will be different
2)Bّّutton Graphics
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2+5 Simultaneously press ― ‖ and ― ‖ for 5s to enter or cancel the Child Lock function
Units: mm
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No 1 2 3
Panel of Wired
Name Screw M4X25 Base plate of Wired Controller
Controller
Quantity 1 3 1
Sectional area
Material Standard Length L(m) Remarks
d(mm²)
0.5 ≤d<0.75 L≤170 Recommended you
RVV TY/G 5023.5-2008 using the communication
0.75≤d≤1.0 L≤250 wire that dia is 0.75mm²
Note:
① If the units were placed at a place with stronger electromagnetism, the communication wire between
indoor unit and wire controller should use screen wire for shielding the electromagnetism, and the
communication wire between indoor unit and outdoor (or indoor) unit should use STP for shielding the
electromagnetism.
② Choose the material of communication according to the instruction .It is banned for selecting the wire
that is not satisfy the requirement of the instruction.
Installation Requirement
(1). Prohibit installing the wired controller at the humid place or the place with direct sunlight.
(2). Prohibit installing the wired controller at the the place with direct sunlight.
(3). Prohibit installing the wired controller at the place near high temperature objects or water-splashing places.
(4). Prohibit installing the wired controller at the place where faces forward to the window, to avoid interference of
another remote controller from neighborhood
Connection requirement
There are 4 ways to connect wired controller with indoor units’ network:
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ODU
ODU
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ODU ODU
Wiring instructions:
(1) When one wired controller controls multiple indoor units simultaneously, the wired controller can connect
to any one indoor unit, but the connected indoor unit must be the same series indoor unit. The total quantity of
indoor unit controlled by wired controller can't exceed 16 sets, and the connected indoor unit must be within the
same indoor unit's network.
(2) When two wired controllers control one indoor unit, the addresses of those two wired controllers should be
different. Please refer to parameter setting.
(3) When two wired controllers control multiple indoor units, wired controller can connected to any one
indoor unit, while the connected indoor unit should be the same series indoor unit. The addresses of those two
wired controllers should be different. Please refer to parameter setting. The total quantity of indoor unit controlled
by wired controller can't be more than 16 sets and all connected indoor units must be within the same indoor unit
network.
(4) When one (or two) wired controller(s) control(s) multiple indoor units at the same time, the controlled
indoor unit's setting should be the same.
(5) Wiring of wired controller and indoor unit network must be according to one of the four wiring method. As
for the connection method shown in fig 2 and 4, there should be only one master wired controller (address is 01)
and one slave wired controller (address 02). The quantity of wired controller can't exceed two.
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Above is a simple installation method of wired controller. Please pay attention to the following:
1) Before installation, disconnect power of the indoor unit. Do not operate when power is connected.
2) 2-core twisted pair cable from the installation hole on the wall and lead it through the shape hole on
the back plate of wired controller.
3) Place the wired controller on wall and secure its back plate on wall with screw M4X25.
4) Connect the 2-core twisted pair cable to terminal H1 and terminal H2. Tighten up the screws.
5) Set two-core into the groove at left side of wiring column, and then bundle panel and soleplate of wired
controller together.
Note: If the wire size of the selected communication line is too large, you can peel some sheath layer of
communication wire to satisfy installation requirements
2.2.3 Removal method
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Display mode:
Temperature area: displays project number of current IDU
Timer area: displays the temperature value of the
environment temperature sensor after replenishment.
Prompt time query for Timer area:displays the prompt time query for air filter
C08 4-416:days
air filter cleaning cleaning
Wired controller Timer area: displays the adrsess of the current wired
C09 01,02
address query controller
Indoor unit quantity
Timer area: displays the number of IDUs controlled by the
C11 query in one-to-many 1-16
wired controller
mode
Outdoor environment Timer area: displays the temperature value of the
C12 -
temperature query environment temperature sensor of the master ODU.
Note:
a. In parameter query status, FAN, TIMER, SLEEP, and SWING are invalid. By pressing the‖ON/OFF‖button,
users can return to the main interface but not power on/off the unit.
b. In parameter query status, signals of the remote controller are invalid.
3)User Parameter Settings
Engineering Parameters can be set in power-on of power-off status.
(1) Press and hold the ―FUNCTION‖ button for five seconds to enter the user parameter query interface. The
temperature area displays ―C00‖. Press and hold the ―FUNCTION‖button for another five seconds to entert the
wired controller parameter setting interface.The temperature area displays ―P00‖.
(2) Select a parameter code by pressing―∧‖or―∨‖.Press the ―MODE‖button to switch to parameter value
setting.The parameter value blinks.Adjust the parameter value by pressing ―∧‖or―∨‖ and the press the
―ENTER/CANCEL‖to complete settings.
(3) Press‖ENTER/CANCEL‖botton ro return to the upper-level menu till quitting parameter settings.
The user parameter setting list is as follows:
Parameter Default
Parameter Name Parameter Range Remark
Code Value
00:does not change the After the IDU connected with the
master/slave status of the current wired controller is
Master IDU
P10 current IDU. 00 successfully set to master
settings
01:sets the current IDU to IDU, ‖MASTER‖ on the wired
master IDU controller is on.
This setting can only be enabled
Infrared through the master wired
connection 00:disabled controller.When the infrared remote
P11 01
settings of wired 01:enabled receiving function of wired controller
controller is disabled, neither the master nor
slave wired controller can receive
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2)Mode Setting
Under On status, pressing MODE button can set mode circularly as:
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Note:
①There will be different mode with different model of the uint.The wired controller will select the range of setting
mode according to the model of indoor unit
② Only in master indoor unit that AUTO mode can be set.
③ Under the AUTO mode,when the indoor unit is cooling,― ‖and― ‖will be on; when the indoor unit is
3)Temprature Setting
Pressing―∧or∨‖button in On status increases or decreases set temperature by 1°C; holding ―∧or∨‖button
increases or decreases set temperature by 1°C every 0.3s.
In Cooling, Fan, Heating, Floor Heating, 3D Heating or Space Heating mode, temperature setting range is
16°C~30°C.
In Dry mode, the temperature setting range is 12°C, 16°C~30°C. In Dry mode, when temperature is 16°C,
continuously press ―∨‖button twice to decrease temperature to 12°C (when Save function is activated, the
temperature in Dry mode can’t be adjusted to 12°C and the setting range is ―lowest temperature in Save mode‖ ~
30°C).
Note:
① Under Auto mode or Out function is activated, the setting temperature can not be adjusted by pressing
―∧‖or―∨‖
② When the wired controller is connected with a Fresh Air Indoor Unit, setting temperature won’t be
displayed and can’t be adjusted via ―∧‖or―∨‖button. The air outlet temperature in cooling or heating can only be
set in the parameter setting status.
4)Fan Speed Setting
Under On status, pressing FAN button can set fan speed circularly as:
Note: Under the DRY mode, the fan will be kept running at the low speed and the fan speed isn't adjustable
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5)Timer setting
The wired controller is equipped with two kinds of timer: general timer and clock timer. General timer is
factory defaulted setting. Please refer to parameter setting
a. General Timer
Unit On/Off after a desired hour can be set through general timer.
Set Timer: when timer is not set, press TIMER button to enter timer setting and ―HOUR‖ icon is blinking. Press
―∧‖or―∨‖ button to adjust timer time. Press TIMER button to save the setting and then exit setting.
Cancel Timer: when timer is set, press TIMER button to cancel it.
Timer setting range: 0.5~24h. Pressing ―∧‖or―∨‖ button increases or decreases timer time by 0.5h; holding
―∧‖or―∨‖ button increases or decreases timer time by 0.5h every 0.3s.
In unit On status, timer Off setting is shown as follow:
b. Clock Setting Clock display: when the timer setting way is clock timer, timer zone displays system clock in
unit On and Off status. icon is bright and the clock can be set at this time.
Clock setting: long press TIMER button for 5s to enter clock setting and icon is blinking. Pressing
“∧”or“∨” button increases or decreases clock time by 1min; holding “∧”or“∨” button for 5s increases or
decreases clock time by 10min; Press ENTER/CANCEL button or TIMER button to save the setting and then exit
setting.
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c. Clock Timer
Unit On/Off at a certain time can be set through clock timer.
Set Timer:
(1) Press TIMER button to enter timer on setting and the ―ON‖ icon is blinking;
(2) Press “∧”or“∨” button to adjust unit On time. Press ENTER/CANCEL button to finish setting;
(3) Before pressing ENTER/CANCEL button, pressing TIMER button can save unit On time and then switch to
unit Off time setting with ―OFF‖ icon blinking;
(4) Press “∧”or“∨”button to adjust unit Off time. Press ENTER/CANCEL button to finish setting;
Cancel Timer:
Press TIMER button to enter timer setting; press TIMER button again to switch to the setting of unit ON time or
unit Off time; press ENTER/CANCEL button to cancel timer.
Pressing “∧”or“∨” button increases or decreases timer time by 1min; holding “∧”or“∨” button for 5s
increases or decreases timer time by 10min.
Clock Timer setting is shown as follow:
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6) Swing Setting In unit on status, up & down swing function and left & right swing function can be set.
(1) Up & down swing function
Up & down swing function has two modes: simple swing mode and fixed-angle swing mode. In unit off status,
press ―SWING‖ button and ▲ button together for 5 seconds to switch between simple swing mode and fixed-angle
swing mode. Up & down swing icon will blink during switching.
a. When simple swing mode is set in unit on status, press ―SWING‖ button to start or stop up & down swing.
b. When fixed-angle swing mode is set in unit on status, press ―SWING‖ button to adjust swing angle circularly
as below:
with left & right swing icon blinking, and then press ―ENTER/CANCLE‖ button to start left & right swing.
When left & right swing is activated, left & right swing icon will be bright.
Cancel left & right swing: When left & right swing is activated, press ―FUNCTION‖ button to switch to left &
right swing with left & right swing icon blinking, and then press ―ENTER/ CANCLE‖ button to cancel left &
right swing.
7) Quiet Setting
Quiet Function: decrease the noise of indoor unit and achieve the quiet effect. Quiet function has two modes:
Quiet mode and Auto Quiet mode. It is available only in Auto, Cooling, Dry, Fan, Heating, 3D heating, Space
heating mode.
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Turn on Quiet Function: press FUNCTION button to turn to Quiet function and then Quiet icon or auto
quiet icon is blinking. At this moment, press ―∧‖or―∨‖ button to switch between quiet and auto quiet,
and then press ENTER/CANCEL button to tactivate.
Turn off Quiet Function: press FUNCTION button to turn to Quiet function and then press ENTER/CANCEL
button to cancel Quiet function.
The setting of Quiet function is shown as follow:
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8) Sleep Setting
Sleep Function: in this mode, the unit will operate according to the preset sleep curve to provide comfortable
sleep environment.
Turn on/off Sleep Function: in unit On status, press SLEEP button to tactivate or cancel Sleep function.
When Sleep function is activated, icon is bright and quiet or auto quiet mode is also activated.
When Sleep function is closed, if quiet function is activated before starting Sleep function, only sleep function
is closed while quiet function is still activated;
Under Auto,Fan or Floor Heating mode, this Sleep function is not available.
9) Air Setting
Air Function: Adjust the amount of indoor fresh air to improve air quality and keep indoor air fresh.
Turn on Air Function: When unit is on or off, press FUNCTION button and select Air. icon will blink
and the unit enters into Air setting. Temperature zone shows the level of Air setting, which can be adjusted by
pressing ―∧‖or―∨‖button. The adjustment range is 1~10. Press ENTER/ CANCEL button to turn on Air function.
Turn off Air Function: When Air function is on, press FUNCTION button to select Air, then press
ENTER/CANCEL button to cancel this setting.
The setting of Air function function is shown as follow:
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Turn on the Light: When unit is on or off, press FUNCTION button to select Light function. icon will
Save function. icon will blink and MIN icon lit up. Press―∧‖or―∨‖ button to adjust to the minimum
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Save Setting for Heating: When unit is on and under Heating, 3D Heating and Space Heating modes, press
FUNCTION button to select Save function. icon will blink and MAX icon lit up. Press ―∧‖or―∨‖ button
to adjust the MAXIMUM temperature. Press ENTER/CANCEL button to turn on this function.
Turn off Save Function: Press FUNCTION button and select Save function. icon blinks. Then press
ENTER/CANCEL button to cancel this setting.
12) Filter Clean Reminder Setting
Filter Clean Reminder Function: Unit will remember its own operating time. When the setting time is up, this
function will remind you to clean the filer. A dirty filter will result in bad heating and cooling performance,
abnormal protection, bacteria gathering, etc.
Turn on Filter Clean Reminder Function: When unit is on, press FUNCTION button and select Filter Clean
Reminder. icon will blink. Press―∧‖or―∨‖ button to adjust the cleaning level, of which the range is 00,
10-39. Press ENTER/CANCEL to turn on this function.
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Turn off Filter Clean Reminder Function: When unit is on and this function has been turned on, press
FUNCTION button and select Clean. Then icon will blink. Set the cleaning level as 00 and press
ENTER/CANCEL function to cancel this setting.
When Filter Clean Reminder time is up, con will light up to remind you to clean the filer. Press
FUNCTION button to turn to Filter Clean Reminder Function, then press SWING/ ENTER to cancel reminding,
and it will retime according to the original cleaning level. The clean reminding can be cancel only when you didn’t
reset the cleaning level under the setting of Filter Clean Reminder Function.
The setting of Filter Clean Reminder function is shown as follow:
Note:
Description on cleaning level: When setting the Filter Clean Reminder Function, timer zone will display 2
digits, of which the former indicates the pollution degree of operating place and the latter indicates the operating
time of indoor unit. There are 4 types of situations:
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icon will blink. Then press ENTER/CANCEL button to turn on this function.
Turn off X-fan: When X-fan function is on, press FUNCTION button to select X-fan. icon will blink.
Then press ENTER/CANCEL button to turn off this function.
14) Out Setting
Out Function: This is used to maintain indoor temperature so that unit can realize fast heating after it is turned
on. This function can only be used under Heating mode.
Turn on Out Function: Under Heating mode, press FUNCTION button to select Out. icon will blink.
Turn off Out Function: When this function is on, press FUNCTION button to select Out. ― icon will
blink. Then press ENTER/CANCEL button to turn off this function
15) Remote Shield Function
Remote Shield Function: Remote monitor or central controller can disable the relevant functions of wired
controller so as to realize the function of remote control.
Remote Shield Function includes all shield and partial shield. When All Shield function is on, all controls of
the wired controller are disabled. When Partial Shield function is on, those controls that are shielded will be
disabled.
When the remote monitor or central controller activates Remote Shield on the wired controller,
icon will show. If user wants to control through the wired controller, icon will blink to remind that
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Child Lock function. will show on the display. Pressing ―∧‖or―∨‖ together again for 5 seconds to turn off
this function.
All the other buttons will be disabled when Child Lock function is on.
17) Gate-control Function
When there is Gate-control System, user can insert a card to turn on the unit or pull off a card to turn off the
unit. When the card is re-inserted, the unit will recover the operation as state in memory. When the card is pulled
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Maflunction of
Low-temperature Abnormal current
E2 FL b3 defrosting temperature
protection for dicharge sensor for compressor3
sensor 2
Malfunction of liquid
Compressor low pressure Abnormal current
E3 FE b4 temperature sensor for
protection sensor for compressor4
subcooler
Compressor high Malfunction of gas
Abnormal current
E4 discharge temperature FF b5 temperature sensor for
sensor for compressor5
protection subcooler
Loose protection for
Abnormal current Malfunction of suction
EC discharge temperature FJ b6
sensor for compressor6 temperature sensor1
sensor for compressor 1
Loose protection for Malfunction of casing
Malfunction of suction
EL discharge temperature FU top temperature sensor b7
temperature sensor2
sensor for compressor 2 for compressor1
Loose protection for Malfunction of casing
Malfunction for outdoor
EE discharge temperature Fb top temperature sensor b8
ambient humidity sensor
sensor for compressor 3 for compressor2
Loose protection for Overcurrent Malfunction of gas exit
EF discharge temperature J1 protection for b9 temperature sensor for
sensor for compressor 4 compressor 1 heat exchanger
Loose protection for
Overcurrent protection Malfunction of oil return
EJ discharge temperature J2 bA
for compressor 2 temperature sensor
sensor for compressor 5
Loose protection for
Overcurrent protection Abnormal clock of
EP discharge temperature J3 bH
for compressor 3 system
sensor for compressor 6
Loose protection for
Poor main board of Overcurrent protection
F0 J4 bC casing top temperature
outdoor unit for compressor 4
sensor for compressor 1
Loose protection for
Malfunction of high Overcurrent protection
F1 J5 bL casing top temperature
pressure sensor for compressor6
sensor for compressor 2
Malfunction of low Overcurrent protection Malfunction driven
F3 J6 P0
pressure sensor for compressor 6 board for compressor
Malfunction of discharge Air-mixing Driven board of
F5 temperature sensor of J7 protection for 4-way P1 compressor works
compressor 1 valve abnormally
Malfunction of discharge Power voltage protection
High pressure ratio
F6 temperature sensor of J8 P2 for the driven board of
protection of system
compressor 2 compressor
Malfunction of discharge Reset protection for the
Low pressure ratio
F7 temperature sensor of J9 P3 driven module of
protection of system
compressor 3 compressor
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Wrong code-dialing
Phase-lacking protection of
U3 UL during emergency CL Low rated capacity
power
operation
Communication
malfunction for indoor
Insufficient refrigerant Malfunction of main
U4 C0 unit, outdoor unit and CF
protection control unit
wired controller of indoor
unit
Driven communication
Wrong address for the malfunction between
U5 C2 CJ Address shock of syste
driven board of compressor main board and inverter
compressor
Driven communication
Alarm due to abnormal malfunction between Much master wired
U6 C3 CP
valve main board and inverter controller malfunction
compressor
Communication
Malfunction of pipeline for Malfunction of indoor malfunction between
U8 C4 CU
indoor unit unit-lacking indoor unit receiving
lamp board
Alarming due to
Malfunction of pipeline for Distribution overflow of
U9 C5 engineering series number Cb
outdoor unit Ip address
shock of indoor unit
Setting for indoor unit and Alarming due to wrong
UC C6
oudoor unit is succeeded quanity of outdoor unit
3 REMOTE CONTROLLER
3.1 Remote controller YAD1F
3.1.1 User Notes
1) Make sure that there is no obstruction between the remote control and the signal receptor.
2) The remote control should be used in the receivable range (the reception range is 10m)
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3) The remote control should be placed about 1m or more from the TV set or any other electric
appliances.
4) When the remote controll is sending signal the symbol will blink for about 1 second.The master
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3.2 TIBE1O1
3.2.1 User Notes
1) Make sure that there is no obstruction between the remote control and the signal receptor.
2) Don’t drop or throw the remote control.
3) Don’t put the remote control directly under the sunlight or any place where is very hot.
4) The remote control signal can be received at the distance of up to about 10m.
5) Don’t let any liquid flow into the remote control.
● For duct type of indoor unit,the wired controller is coptional parts.
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INSTALLATION
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INSTALLATION
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Fig.1
Fig.6
Fig.5 Fig.4
Fig.2
Fig.7
Fig.8
Fig..3
Fig.22
Fig.14
Fig.12 Fig.13
Fig.15
Fig.16
Fig.23
Fig.17 Fig.18
Fig.24
Fig.19 Fig.20 Fig.21
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Refrigerant pipe exceeds the The loss in pipe is considerable and the unit energy efficiency
7
limit. decreases, which are harmful for long-term running of the system.
The system cannot correctly control the flow allocation; the
Incorrect amount of refrigerant
8 compressor may be operating under over-heating environment or
is filled.
running when the refrigerant flows back to the compressor
Insufficient refrigerant circulating in the system decreases the cooling
performance of the air conditioner. Long-term operation under such
9 The refrigerant pipe leaks
circumstance may cause an overheating compressor or even damage
the compressor.
Water drainage from the
Residual water in IDUs can affect the normal operation of the system.
10 condensate water pipe is not
The possible water leakage can damage the IDU's decoration.
smooth
The ratio of slop for
condensate water pipe is
Reverse slop or inconsistent connection of condensate water pipe can
11 insufficient or the condensate
hinder the smooth drainage and cause leakage of the IDU.
water pipe is incorrectly
connected
The air channel is improperly The air channel will deform; vibration and noise occur during unit
12
fixed. operating.
The guide vane of air channel is Uneven air quantity allocation reduces the overall performance of the
13
not reasonably manufactured. air conditioner
The refrigerant pipe or Water can easily condensate and drip to damage the indoor
14 condensate water pipe does not decoration, or even trigger the protection mode of system due to
meet the insulation requirement. overheating operation
The installation space for IDU is Since there is a lack of space for maintenance and checking, indoor
15
insufficient. decoration might need to be damaged during such operation
The IDU or the location of
The air outlet or return air inlet may be short-circuited, thus affecting
16 the air outlet or return air inlet is
the air conditioning performance
not designed reasonably.
The ODU is difficult to be maintained; unit exhaust is not smooth,
The ODU is improperly which reduces the heat exchanging performance or even prevent the
17
installed system from normal operation; in addition, the cold and hot air for
heat exchange and the noise may annoy people in surrounding areas
Power cables are incorrectly Unit components may be damaged and potential safety hazard may
18
provided occur
Control communication
The normal communication in the system fails or the control over
19 cables are incorrectly provided
IDUs and ODUs turn in a mess
or improperly connected.
Control communication
The communication cables are short-circuited or disconnected, and the
20 cables are not properly
unit cannot be started up due to communication failure
protected.
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(6) After the inner part of the copper pipe is cleaned and dried, the inlet and outlet must be sealed tightly by
using pipe caps, plugs or adhesive tapes.
3.2 Condensate water pipe
(1) Pipes that can be used for air conditioner drainage include: water supplying UPVC pipe, PP-R pipe, PP-C pipe,
and HDG steel pipe;
(2) All relevant certificates and quality test reports are provided.
(3) Requirements for specifications and wall thickness
Water supplying UPVC pipe: Φ 32mm×2mm,Φ40mm×2mm,Φ50mm×2.5mm;
HDG steel pipe: Φ 25mm×3.25mm,Φ32mm×3.25mm,Φ40mm×3.5mm,Φ50mm×3.5mm.
3.3 Insulation material
(1) Rubber foam insulation material;
(2) Flame retardancy level: B1 or higher; Refractoriness: at least 120oC.
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Note: The following table shows the length (L) of the communication wire between indoor unit and wire
controller.
② The communication wire between indoor unit and outdoor (or indoor) unit.
Sectional area
Material Length L(m) standard Remarks
(mm2)
If the diameter increases to 2×1mm2, the
RVV L≤1000 ≥2×0.75 TY/G 5023.3-2008 length (L) should enlarge. But the length
(L) should be less than 1500m.
Note: The following table shows the length (L) of the communication wire between indoor unit and outdoor (or
indoor) unit, the sectional area of communication wire.L=L1+L2+ +Ln.﹒﹒﹒
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L1 L2 Ln
② Breaker capacity and power cord specification for every indoor unit.
Indoor unit models (with auxiliary Capacity of circuit Min. sectional area of Min. sectional area of
electric heater) breaker(A) grounding wire(mm2) power cord (mm2)
22、25、28、32、36 duct type unit 6 1.0 1.0
40、45、50 duct type unit 10 1.0 1.0
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maintenance;
Tّhّ e installation site must be well ventilated to ensure sufficient air intake and discharge. Make sure there is no
obstacle at the air
inlet and air outlet. If there is any obstacle, please remove it;
Tّhّ e installation site shall be able to withstand the weight of outdoor unit and capable for soundproof and
vibration. The air outlet
and noise of unit will not affect neighbors;
Tّhّ e hanging of outdoor unit must use appointed hanging hole. Pay attention to protect the unit during hanging
and installation.
Prohibit hitting the sheet metal to avoid rust in the future.
Aّvّ oid direct sunlight;
Tّhّ e rain and condensation water can be drained out smoothly;
Tّhّ e outdoor unit will not be embedded by the snow and not affected by garbage and oil smog;
Tّhّ e installation of outdoor unit shall adopt rubber damping pad or spring damper to reduce noise and
vibration;
Tّhّ e installation dimension shall accord with the installation requirement of this manual and the outdoor unit
must be fixed at the installation site;
Tّhّ e installation shall be done by professional technicians
4.5 Fixing and damping of unit
The outdoor unit shall be fixed with 4 M12 bolts and closely contacted with the foundation. Otherwise, big
vibration and noise will be caused.
The outdoor unit shall be fixed firmly. The rubber board with thickness over 20mm or corrugated rubber
damping pad shall be applied between the unit and foundation.
4.6 Physical Dimension of the Outdoor Unit and Mounting Hole
RV5-S224DO/Y-C, RV5-S250DO/Y-C, RV5-S280DO/Y-C,
1) Outdoor unit physical dimension
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Model A B C
RV5-S224DO/Y-C 1098 427 1584
RV5-S250DO/Y-C 1098 427 1584
RV5-S280DO/Y-C 1098 427 1584
2) Mounting hole physical dimension
3)Use M12 bolt to fix up the chassis of the units when installing units.
4)A space is needed to install outdoor unit to insure unit operate normally.
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Note:
⑴ Be sure that L is less than H, and H is the height of the unit and its chassis;
⑵ The value of A must meet the following standard:
L A
0 < L < 1/2H ≥600
1/2H < L < H ≥1400
5)Outdoor unit should be installed on the beton chassis of 10cm thickness.
C(indoor unit)
B(ceiling opening)
A(decoration panel)
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C eiling
> 20
H
W a ll
W a ll
1500
Flo o r
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C eiling
N ut w ith w as her
N ut s pring pad
W all
W all
>300 >150
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6 EXCURSUS
6.1 Schedule of refrigerant characteristic
Refrigerant
R410A R407C R22
Characteristic
ODP 0 0 0.055
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Design Disclosure
Material purchasing
Communication
Power Cord Drain Pipe
Cables Weld Weld Power Cord Connection
Connection Installation
Connection
Heat insulation
Connecting the indoor unit and outdoor Connecting the indoor unit and outdoor
Vacuum pumping
Air volume and Nosie check
Refrigerant charging
Unit commissioning
As-built Drawing
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Maintenance
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MAINTENANCE
1 TROUBLE TABLE
1.1 Trouble Display of Outdoor Unit
1.1.1 Error code of protection
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Vacuumization A8
Test module SS Only the outdoor unit displays the code
Note: Last ten protection shutdown and protection limited frequency reduction can be searched through the
debugging controller.
1.1.4 The meaning of indicator light flicker for mainboard and drive board.
Flicker Tmies Yellow Red Green
Outdoor unit is always at
1 Compressor1 ON Drive board
ON status
2 Compressor2 ON Reservation Debug board
3 Overcurrent for IPM1 Oil return Testing online
4 Overcurrent for IPM1 Defrosting PC monitor
Limited frequency reduction
5 IPM1 protection for IPM temperature Indoor unit 1
protection
Limited frequency reduction
6 IPM2 protection for pfc temperature Indoor unit 2
protection
Limited frequency reduction
7 PFC overcurrent Indoor unit 3
for AC current protection
Limited frequency reduction
8 PFC protection Indoor unit 4
for power protection
Limited frequency reduction
9 Low voltage protection for discharge temperature Indoor unit 5
protection
Limited frequency reduction
10 High voltage protection Indoor unit 6
for low pressure protection
System low pressure Limited frequency reduction
11 Indoor unit 7
protection for high pressure protection
Malfunction of discharge
System high pressure
12 temperature sensor of Indoor unit 8
protection
compressor 1
High-pressure switch Malfunction of outdoor
13 Indoor unit 9
protection ambient temperature sensor
Drive charging circuit Malfunction of outdoor tube
14 Indoor unit 10
malfunction of compressor temperature sensor
Malfunction of suction
15 AC current protection Indoor unit 11
temperature sensor
Malfunction of EEPROM Malfunction of indoor coil
16 Indoor unit 12
chip inlet temperature sensor
Demagnetization protection Malfunction of temperature
17 Indoor unit 13
for compressor1 sensor for subcooler
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Check if the main control board and the compressor drive board NO Check if the power cords of the main control board and the
are powered on compressor drive board are in good condition.
YES
YES
Check if the communication line between the main control board and Make the connection of the communication line in good condition
the compressor drive board is connected well and see if the error is eliminated
NO
NO
Replace the main control board and see if the error is
eliminated
NO
It is finished
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High-pressure protection
Yes
NO
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
NO
Focus on checking the inlet and outlet of the connection between indoor units and main pipe.
The system pipe is blocked Also focus on checking the electronic expansion valve of indoor unit and outdoor unit. Replace
the electronic expansion valve, drying filter and other parts
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Low-pressure protection
YES
NO
Check if the operation mode of indoor unit is NO Refer to the Instruction Manual for Indoor
set properly? Unit
YES
YES
YES
YES
NO
YES
Check if the capacity output of outdoor unit NO Refer to the dial-up of indoor and outdoor
is equal to the capacity demand of indoor
unit
units?
YES
YES
NO
Focus on checking the inlet and outlet of the connection between indoor units and
The system pipe is blocked main pipe. Also focus on checking the electronic expansion valve of indoor unit and
outdoor unit. Replace the electronic expansion valve, drying filter and other parts
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NO
NO
Measure if the exhaust temperature of compressor Measure if the resistance of temperature sensor is
reaches 118 correct?
YES
YES
YES
NO
When the exhaust temperature of compressor is higher NO
than 102 , Whether the openness of corresponding Check if the electronic expansion valve is correct
indoor unit electronic expansion valve is increased?
YES
NO
When the exhaust temperature of compressor is higher
Change the mainboard chip of the outdoor units
than 110 , Whether compressor reduces its capacity?
YES
NO
Check if the capacity output of outdoor unit is equal to
Refer to the dial-up of indoor and outdoor unit
the capacity demand of indoor units?
YES
Notes: (1) The AC frequency conversion machine includes air-out senor and shell top sensor.
Repair the leakage of system pipe and add refrigerant
(2) The temperature protection point in different machines are different.
according to the required volume
(3) There is no liquid refrigerant by-pass in frequency conversion machine
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NO
NO
Measure if the exhaust temperature of Measure if the resistance of temperature Replace the corresponding exhaust
compressor Is normal sensor is correct? temperature sensor
NO
NO
Use pressure gauge to measure if the pressure
Measure if the pressure switch is normal? Replace the high pressure sensor
is really high?
NO
Check if the air inlet and outlet of the indoor
Remove the obstructions
and outdoor exchanger is smooth?
YES
Check if the indoor and outdoor fans run NO Measure the fan motor and signal
normally? input
YES
Check if the capacity output of outdoor unit is NO Refer to the dial-up of indoor and
equal to the capacity demand of indoor units? outdoor unit
YES
YES
Check if the refrigerant in the system is too NO Add refrigerant according to the
Normal? nominal refrigerant volume
YES
Focus on checking the inlet and outlet of the connection between indoor units and main pipe. Also
The system pipe is blocked focus on checking the electronic expansion valve of indoor unit and outdoor unit. Replace the
electronic expansion valve, drying filter and other parts
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Communication error
YES
NO
Check if the communication line of indoor unit is
Check the orientation of plug and socket
connected?
YES
NO
YES
NO
Check if the communication line of indoor and
Check the orientation of plug and socket
outdoor unit is connected c orrectly?
YES
NO
Check if the two ends of communication line are
Please mount the included magnetic ring
mounted with magnetic ring?
YES
NO
Check if the outdoor unit is electrically powered? Please supply power to the outdoor unit
YES
NO
If the address codes of indoor units in the same
Change the repeated address codes
system are repeated?
YES
NO
If the address code of wired controller complies with
Change the address code of wired controller
the address code of the connected indoor unit?
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Fault display
NO NO
If the voltage of liquid level switch
Check if the water overflows? Replace the mainboard of indoor unit
terminal is correct?
YES
YES Check the liquid level switch
NO
NO If the voltage of drainage pump
If the drainage pump is running? Replace the mainboard of indoor unit
terminal is correct?
YES
YES
Check the wiring of drainage pump
YES
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NO
If the plug on temperature sensor is correctly connected to
Check the orientation of plug and socket
the socket on mainboard?
YES
NO
Remove the temperature and measure if its resistance is
Replace the temperature sensor
within normal range?
YES
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NO
Check if the plug of high pressure sensor is
Check the orientation of plug and socket
correctly connected to the socket?
YES
NO
Measure if the output value (DC voltage) of the
Replace the high pressure sensor
outdoor mainboard socket is normal?
YES
Work normally
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NO
Is power supply of wiring board L and N
Is power supply of wiring board normal?
220V?
YES
NO
Is air switch turned ON? Turn air switch to ON
YES
NO
Is input of filter board energizing? Air switch is damaged or loose
YES
NO
Is output of filter board energizing? Replace filter board
YES
Replace mainboard
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YES
Check if the error arises once the power is on? Replace the compressor drive board
NO
It is finished
YES
Adjust the voltage to 380V and then see if the error
Check if the input voltage is larger than 460V?
is eliminated
NO
NO
Replace the compressor drive board
It is finished
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YES
Check if the input voltage is lower than Adjust the voltage to 380V and then see if the
320V? error is eliminated?
NO
NO
Replace the compressor drive board
It is finished
Open Phase
NO
Check if the power cord of the compressor Connect the power cord properly and see if the error is
is connected properly eliminated
YES
NO
Replace the compressor drive board
It is finished
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NO
Check if the power cord is connected Connect the power cord properly and see if the
properly error is eliminated
YES
NO
Replace the mian board
It is finished
Whether the sequence of wire for Adjust the sequence of wire for
compressor is correct? compressor
YES
YES
Whether the wiring terminal for
Connect the wires of compressor tightly
compressor is loose?
NO
YES
Replace the main board
Work normally
NO
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NO
Check whether the jumper is connected? Connect the jumper
YES
NO
Check whether the code of jumper is
Connect the correct jumper
correct?
YES
YES
YES
Replace the main board Work normally
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YES NO
Check if the compressor runs or not before
the IPM module comes into protection
NO
YES
NO
Replace the compressor drive board and see
if it will still come into protection
YES
It is finished
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3 POWER DISTRIBUTION
3.1 Diagram of power distribution
Power Supply
Commutated bridge
Main board
Drive board
Indoor Unit
Compressor Fan
Compressor
Note: The thick line represents power line while thin line represents the control line.)
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SERVICE MANUAL
RV5-S280DO/Y-C、RV5-S250DO/Y-C、RV5-S224DO/Y-C
Outdoor unit
YV7
YV6
YV5
YV2
YV1
4YV
Power
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3、Loose nuts
Twist off the nuts for
fixing the foot of
compressor with wrench
compressor Twist off
the nuts
for
compres
sor with
wrench
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When
connecting the
power cord,
make marks for Loose screws fixing the
different color
power cords and power cord with screw-
corresponding driver
wiring terminals
conenct the power cord
7、 Connect the
well again
power cord of
Note: When connecting the
compressor well
power cord, make marks
for different color power
cords and corresponding
wiring terminals
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Remove the
Weld those 4
connection
spots on 4-way Weld those 4 connection
2、Disconnect the valve spots on 4-way valve, and
4-way valve and then pull out the
connection connection pipe
pipeline Note: During welding
process, do not let the flae
burn out other parts
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Weld the
connection
position
Weld the connection
between
position between 4-way
4、Replace 4-way 4-way valve
valve and pipeline
valve and pipeline
Note: During welding
process, do not let flame
burn out other parts
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Loose 3 screws
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Tighten the
screws fixing the
oil separator
with
screwdriver
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拆掉控制器盒,
和模块散热片
Weld those
two
connection
spots
Remove the
reactor
Weld the
connection pipe
Remove the gas-liquid
for gas-liquid
separator at first
separator
Weld the connection pipe
3、Disconnet the
for gas-liquid separator,
gas-liquid
and then pull out the
separator and the
connection pipe
conneting pipe
Note : During welding
process,do not let flame
burn out other parts
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Loose the
screws
fixing the
gas-liquid
separator
4、Remove the with Loose the screws fixing
gas-liquid screwdrive the gas-liquid separator
separator r with screwdriver
5、Replace the
Replace the gas-liquid
gas-liquid
separator
separator
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Tighten the
Installation
supporting
frame
9、Install the
Install the electric box assy
electric box assy
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5 COMMON MAINTENANCE
5.1 System leak hunting
When refrigerant piping is to be installed, pressure maintaining and leak hunting is required for the piping.
After refrigerant piping is in connection with indoor unit and outdoor unit, pressure maintaining and leak hunting is
also required. The purpose of the test is to check whether any leak is existent at threaded connection of indoor unit
and outdoor unit and at new welded points.
Steps:
A. Fill the system pipeline with 20.0kgf/cm2 Nitrogen
B. Check the main connections with soapy water, and mark it immediately if any leak.
C. After the detection is completed, fill the pipeline with 0.5±0.1kgf/cm2(relative pressure)Nitrogen. Repair
welding shall be performed immediately
D. After repair welding, Nitrogen is charged to reach 25.0kgf/cm2 and remains at the pressure for 48h. After that,
check the reading of pressure gauge and the pressure drop calculated according to the following formula should not
be more than 1% of the test pressure. Otherwise, find out the reason and clear the leakage until eligibility is
reached.
ΔP=P1-P2(273+T1)/(273+T2)
The fomula:ΔP——Pressure drop(MPa);
P1,P2——Pressure of nitrogen at the beginning and the end of experiment(MPa);
T1,T2——Temperature of nitrogen at the beginning and the end of experiment(℃)。
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1) Operation procedure
a. Before vacuum-pumping, please confirm that the cut-off valve for gas pipe and liquid pipe is at off status;
b. Use charging conduct pipe to connect the governing value and vacuum heat pump to the detection joint of
gas valve and liquid valve;
c. After vacuum-pumping for 4h, check whether the vacuum degree is reached to -0.1MPa or above; If not,
there may be gas leakage. Please perform the leakage inspection again. If there’s no gas leakage, please vacuum
pump for another 2h.
d. If the required vaccum degree can’t be satisfied after vacuum-pumping for two times, there are water inside
the pipeline. Please drain out the water by the method of vaccum damage. The detailed method: charge 0.05MPa
nitrogen into the pipeline, vacuum pump for 2h and then keep the cacuum for 1h. If -0.1 MPa vaccum degree still
can’t be reached, repeat this operation unitl the water is drained out completely.
e. After evacuation, close the regulating valve, and 1 hour later check if its pressure goes up or not.
2)Notices:
a. Vacuum pump for the gas pipe and liquid valve at the same time
b. When turn off the vacuum pump to stop vacuum-pumping, please turn off the valve at first and then
de-energize the vacuum pump
c. .Keep the vacuum pumping for 2h and confirm that the pressure of vacuum meter hasn’t been increased.
5.3 Airtightness test
5.3.1 Importance of airtightness test
The airtightness of VRF system is the leak tightness of the pipeline for refrigerant, which the guarantee for
safe and reliable operation.The leakage of refrigerant may affect the operation of air conditioner seriously, or even
damage compressor and then lead to breakdown of system. Therefore, it needs to perform the airtightness test. If
the there’s gas leakage after the system is installed completely, because the indoor ceiling decoration are all
finished, it’s will be very difficult to find out the leakage point. Thus, the airtightness test of the system must be
finished before finishing indoor decoration.
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5.3.3 Cautions
a. The test manometer range for R410A should be 4.5MPa above (3.5MPa above for R22 refrigerant system);
b. Record the data on manometerk, ambient temperature and test time at the same time;
c. Pressure modification: when temperature changes 1oC, the temperature will change 0.01MPa
correspondingly.
d. Pressure should be kept the same.
e. If it needs to keep pressure for a long time, decrease the pressire lower than 0.55MPa pr below. Long-time
high pressure can lead to leakage at the welding position, which may cause riskl.
f. Before the airtightness for the pipeline of refrigerant is finished, do not allow to insulate and bundle the
welding positions and connection position of bellmouth of indoor unit.
Note: Before airtightness test, all welding lines can’t be insulated and bundled.
5.4 Fill and charge refrigerant
5.4.1 Filling procedure of regrigerant
a. Calculate the additional volume of refrigerant
Additional volume of refrigerant R=LA×54 g
LA=L-50 m
L= (12.7 length of liquid pipe) × 2+ (9.52 length of liquid pipe) ×1+ (6.4 length of liquid pipe) ×0.4
When L is less than 50m, no need to add refrigerant
Examples:
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室外机
Outdoor unit
A
B C D
a b c d
Indoor 室内机
unit
① ② ③ ④
Indoor Unit:
No. Model
Indoor Unit① Cassette type Ens.RV5-MW71UIG/Z-G
Indoor Unit② Wall-mounted type RV5-M36UIT/Z3Z-P
Indoor Unit③ Duct type RV5-MW50UIKOH/Z-G
Indoor Unit④ Duct type RV5-MW25UIKOH/Z-G
Liquid Pipe:
No. A B C D
Diameter
φ 9.52 φ 9.52 φ 9.52 φ 6.35
of pipe
Length 20m 10m 5m 5m
No. a b c d
Diameter
φ 9.52 φ 6.35 φ 6.35 φ 6.35
of pipe
Length 10m 10m 10m 10m
Length of Liquid Pine:
φ 9.52:A+B+C+a=20+10+5+10=45m
φ 6.35:D+b+c+d=5+10+10+10=35m
L= (φ9.52Length of liquid pipe)×1+(φ6.4 Length of liquid pipe) ×0.4
= 45×1+35×0.4=59m
LA=L-50=59-50=9 m
Additional volume of refrigerant R=LA×54 =9×54=486 g
b. Operation procedure for adding refrigerant
b1. Put the charging tank on the weightometer, record the reading and then calculate the data after charging
refrigerant;
b2. Use charging conduct pipe to connect the double-ended manometer with governing valve and liquid-charging
tank to the detection head of gas valve and liquid valve. Before connection, please release some refrigerant and
then drain out the air inside the charging conduct pipe;
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b3. Confirm that the gas valve and liquid valve for outdoor unit is at off status;
b4. When the unit hasn’t been turned on, open the governing valve for the liquid-charging tank and then charge
refrigerant from gas pipe and liquid pipe at the same time.
b5. Obeserve the data weightometer, close the valve after it is reached to requirement and then close the valve for
liquid-charging tank;
b6. If the refrigerant can’t be added completely, add it when turning on the unit. Charge refrigerant from the
detection joint of cooling gas pipe or detection joint of gas vavle.
c. Notice for filling refrigerant
c1. Calculate the section and length of cooling liquid pipe preciously for the precision refrigerant-charing
volume.
c2. Measure the additional refrigerant volume preciously;
c3. R410AInvert to charge the R410A for ensuting the liquid-charging;
c4. When the temperature is low, heat the liquid-storage tank with hot water or hot wind for helping
refrigerant-charging. However, prohibit use flame to heat the liquid-storage tank directly. Otherwise, it may cuase
personal injury or property damage due to explosion
5.5 Connection Pipe Size
If L≥90m and H≥15m, then :
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Outdoor unit
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2) Model:RV5-S250DO/Y-C,RV5-S280DO/Y-C
Exploded view and parts list of outdoor uint:
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RTEC-Man-0030816