Erreur Alarme Climatiseur Rtec RV5+Compact+Service+Manual

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RV5 SLIM MULTI VRF UNIT

SERVICE MANUAL
T1/R410A/50/60Hz
CONTENTS

PRODUCT ................................................................................................................. 2
1 PRODUCT LIST .............................................................................................................................. 2
2 PRODUCT FEATURES .................................................................................................................... 2
3 SPECIFICATIONS............................................................................................................................ 4
4 PRODUCT CAPACITY CORRECTION ............................................................................................... 5
5 PRINCIPLE OF OPERATION............................................................................................................ 7
CONTROL ............................................................................................................... 10
1 UNITS CONTROL ......................................................................................................................... 10
2 WIRED CONTROLLER .................................................................................................................. 17
3 REMOTE CONTROLLER ............................................................................................................... 43
INSTALLATION ........................................................................................................ 48
1 TOOLS AND EQUIPMENT FOR INSTALLATION AND MAINTENANCE .......................................... 48
2 INSTALLATION KEY POINTS AND IMPORTANCE ......................................................................... 50
3 INSTALLATION MATERIALS SELECTION ....................................................................................... 52
4 INSTALLATION OF OUTDOOR UNIT............................................................................................ 55
5 INSTALLATION OF INDOOR UNIT ............................................................................................... 59
6 EXCURSUS .................................................................................................................................. 64
MAINTENANCE ...................................................................................................... 67
1 TROUBLE TABLE .......................................................................................................................... 67
2 FLOW CHART OF TROUBLE SHOOTING ...................................................................................... 71
3 POWER DISTRIBUTION ............................................................................................................... 86
4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS .................................................... 90
5 COMMON MAINTENANCE ....................................................................................................... 108
6 EXPLODED VIEW OF UNIT AND PARTS LIST .............................................................................. 113
RV5 COMPACT MULTI VRF UNIT
SERVICE MANUAL

PRODUCT

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PRODUCT

1 PRODUCT LIST
1.1 Outdoor unit
Cooling Heating
Model Product Code Refrigerant Appearance
Capacity(kW) Capacity(kW)

RV5-S224DO/Y-C XM850D0200 22.4 25

RV5-S250DO/Y-C XM850D0210 25 28 R410A

RV5-S280DO/Y-C XM850D0190 28 30

2 PRODUCT FEATURES
RTEC RV5 Compact series All DC Inverter VRF outdoor units (R410A) are based on RTEC DC Inverter
compressor technology and special designed for the residential apartments, commercial offices and super markets.
And the capacity range of RV5 Compact series outdoor units is 22.4 kW, 25 kW and 28 kW.
 DC Inverter technology
Selects the superior high-pressure chamber two-spod compressor, independent research and development new
generation ―G-MATRIK‖ perfect DC inverter drive technology, special custom dual-core DSP chip, single chip and

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dual-frequency intergrated drive technology, and parallel processing ability increase 100%. By using G-MATRIK
technology, the harmonic wave of drive current is less, the torque ripple is small, and the efficiency is high and
vibration noise is low. Adopts independent R&D high frequency and weak magnetic technology to make the
inverter compressor run in wide frequency of 15~120Hz and wied voltage of 240~450V and it has good speed
regulation performance, wide speed range and is more comfortable.
 The bionic super-quiet fan blade
Adopting aerodymamics and the theory of bionics research achivements, the unique pits on the leading edge of
the blade effectively destroy the formation of the leading edge vortex and prevent it from falling off. The pits and
the separation vertex on the leading edge are broken into small ones, which reduces 2dB of broadband noise and
improves sound quality. At the same time it reduces the load of the fan motor, which makes the fan run more
efficiently.
 New generation CAN bus communication
Due to the latest communication method—CAN Bus Communication, system’s anti-interference capability is
stronger and the control on indoor units is more accurate, with higher reliability. When a single indoor unit or
outdoor unit quit the communication automatically, there is no impact on the network. Multiple means of
communication, sataus information of the units in the network can be feed back immediately. The use rate of CAN
bus is improved 10 times of 485 communication. The communication between indoor and outdoor unit is up to
20Kbps, which has increased by 100% and date exchange is faster. Multi-group network, it is easy to extend to the
new device (any equipment conforms to CAN protocol) and realize the non-polarity installation. The
communication distance is up to 1500 m.
 New oil return technology
RTEC active balancing oil return technology provides a new method for controlling the oil level of
parallel which makes the oil level automatically adjust near the hole for balancing oil when the compressor is
compressor,
runnig to prevent the compressor from running in short of oil for long time and avoid the damage. At the same time
it can avoid oil hammer for the oil level is too high.
 Long distance refrigerant pipe
The longest piping length is up to 100 m, the longest equivalent length is up to 125 m. The drop between
indoor units is up to 15 m. When the outdoor unit is above the indoor unit, the biggest drop is up to 50 m. When the
outdoor unit is under the indoor unit, the drop is up to 40 m.
 Free design and easy installaiton
With four-way airflow design, humanized base, simple piping and wiring system, sideward airflow design,the
installation of the unit can be against the wall and more easy and convenience, which greatly reduce the cost of
transporation and installation.
 Perfect malfunction protection
The function for malfunction protection is perfect, which includes over current protection, high pressure
protection, low pressure protection, exhaust temperature protection, phase lacking protection, voltage protection,
communication malfunction, temperature sensor malfunction to ensure the reliable operation for the unit.

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 Abundant indoor units


One outdoor unit of RV5 Compact multi VRF matches different kinds and different capacity of indoor units.
Acording to the use and decoration features of the room, the types of units can be chose includes high static
pressure duct, super slim duct, four-way cassette, one-way cassette, wall-mounted and so on. The units can be
widely used in different size and different uses of the modern household, commercial offices as well as upscale
villas, apartments, penthouse and so on.

3 SPECIFICATIONS
3.1 Specifications
Model RV5-S224DO/Y-C RV5-S250DO/Y-C RV5-S280DO/Y-C

Product Code XM850D0200 XM850D0210 XM850D0190

Cooling Capacity KW 22.4 25 28

Heating Capacity KW 25 28 30

Air Flow Volume m3/h 9000 9000 9000


Sound Pressure
dB(A) 60 61 61
Level
R410A
kg 7.2 7.6 7.6
Filling Amount
EER W/W 3.34 3.38 3.37
COP W/W 3.82 3.81 3.68
Phases - 3 3 3
Rated Voltage V 380V 380V 380V

Rated Frequency Hz 50/60 50/60 50/60


Cooling Power
kW 6.70 7.40 8.30
Input
Heating Power
kW 6.54 7.35 8.15
Input
Rated Power Input kW 8.50 11.30 12.10
Demensions of Unit(mm)
1098×399×1584 1098×399×1584 1098×399×1584
(Width×Depth×Height)
Demensions of Package(mm)
1183×505×1785 1183×505×1785 1183×505×1785
(Width×Depth×Height)
LCZH- LCZH- LCZH-
Compressor
W32aC050×2 U428aC050B×2 U428aC050B×2
Moisture Protection RKC4 RKC4 RKC4
Climate Type T1 T1 T1
Connecting Gas
mm 22 22 22
pipe Pipe

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Liquid
mm 9.52 9.52 9.52
Pipe
Connection
Brazing Connection Brazing Connection Brazing Connection
Method
Net Weight kg 175 185 185
Note:
① The technical parameters are changed along with the products’improvement; please refer to the nameplate
of the unit for actual data.
② Noise is tested in the semi-anechoic room, so it should be slightly higher in the actual operation due to
environmental change.
③ Rated conditions:
Cooling: Indoor air temperature27℃(81℉)DB/19℃(66.6℉)WB
Outdoor air temperature35℃(95.4℉)DB/24℃(75.6℉)WB
Heating: Indoor air temperature20℃(68℉)DB/15℃(59℉)WB
Outdoor air temperature7℃(44.6℉)DB/6℃(42.8℉)WB

3.2 Operating range


Cooling Operation Outdoor Ambient Temperature: 10℃~52℃
Heating Operation Outdoor Ambient Temperature: -20℃~27℃

4 PRODUCT CAPACITY CORRECTION


4.1 Correction factor of indoor and outdoor temperature
a. Correction factor of cooling capacity

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b. Correction factor of heating capacity

4.2 Correction factor of pipe length and height difference


(1) Symbol description:
Hp: Height difference in case indoor unit is below outdoor unit (m);
Hm: Height difference in case indoor unit is above outdoor unit (m);
L: Length of one-way equivalent pipe.
(2) Below table shows the capacity variance ratio for 100% full load in standard working condition (thermostat
setting is 16℃ for cooling and 30℃ for heating).
a. Variance ratio of cooling capacity
0.87

0.85
0.90
0.92

25
0.95

20
0.97

Hp(m)
1.0

10
10 20 30 40 50 60 70 80 90 100
L(m)

10
Hm(m)

20

b Variance ratio of heating capacity

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0.97

0.92

0.9
1.0
25
20
Hp(m)
10
10 20 30 40 50 60 70 80 90 100
L(m)

10
Hm(m)

20

Under heating operation, it may frost when there is snow on the outdoor heat exchangers or the outdoor
temperature is below 6℃, which will reduce the heating capability of the unit.

5 PRINCIPLE OF OPERATION
5.1 System Flowchart

As the following system flowchart, princilple of operation is:


Conneting to power supply, the uint stars to work.In cooling, the low-temperature and low-pressure refrigerant
gas from each indoor heat exchanger will be merged and inhaled by the compressor and then become
high-temperature and high-pressure gas, which will later be discharged into outdoor heat exchangers. By
exchanging heat with outdoor air, refrigerant will turn to liquid and flow to each indoor unit via Y-type branch or
manifold. Pressure and temperature of the refrigerant will then be lowered by throttle elements before it flows into
indoor heat exchangers. After exchanging heat with indoor air, refrigerant wil become low-temperature and
low-pressure gas again and repeat the circulation so as to realize the cooling effect. In heating, 4-way valve will be
energized to make refrigerant circulate in a reverse direction of cooling. Refrigerant will release heat in indoor heat
exchangers (electric heating elements will also work under certain circumstance and release heat) and absorb heat
in outdoor heat exchangers circularly so as to realize the heating effect.

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Heating
Cooling
Electronic expansion valve
Heat exchanger

4-way vavle
Gas-liquid separator
Outdoor side

Oil balance

Oil separato
Compressor1
Compressor2
Oil balance
Oil return vavle
valve
Stop

Indoor electronic expansion valve

Heat
exchangeer
Indoor side

Indoor electronic expansion valve

Heat
exchangeer

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CONTROL

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CONTROL

1 UNITS CONTROL
1.1 Mentality of Units’ control
1.1.1 Schematic diagram of units’ control

Air conditioning units can be divided into indoor unit and outdoor unit. A maximum of 16 sets of indoor units
can be connected to an outdoor unit. 2-core (3-core pin header) communication cable is used for the connection
between indoor unit and outdoor unit. Indoor unit is connected to display board via 4-core communication cable. In
engineering installation, address dial-up of the display board and the mainboard of indoor unit shall be dialed. The
address dial-up of the mainboard of indoor unit must be identical with that of the display board of the same indoor
unit. Address dial-up of different indoor unit must vary. Multi VRF indoor unit is applicable to all digital or inverter
outdoor units.
Controller of outdoor unit falls into two categories in terms of its function, i.e. main control system and
inverter drive control system

1.1.2 Interpretation on the schematic diagram


(1)Main control system
A. Functions: main control system shall be connected to indoor unit through 2-core (3-core pin header)
communication cable in order to receive start or stop commands, mode, setting temperature and ambient
temperature from indoor unit, determine operation mode of outdoor unit, and through calculation based on capacity,
decide proper running frequency which shall be sent to the drive control system through 2-core (3-core pin header)
communication cable. Fan speed shall be regulated according to system pressure. Real-time monitoring of

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temperature sensors, operation state and protection of unit shall be performed to ensure normal and stable operation
of the whole system. Protection codes of outdoor unit shall be displayed on the LED on the main control board
when failure occurs. When drive is at fault, E5 shall be displayed on the display board of indoor unit, and specific
failure type shall be indicated on the LED on the main control board of outdoor unit.
B. Input and output controlled variables
Sensors include ambient temp. sensor, tube-inlet temp. sensor, tube-middle temp. sensor, tube-outlet temp.
sensor, compressor exhaust temp. sensor, compressor casing top temp. sensor, high pressure sensor and low
pressure sensor.
Switch protection: high pressure protection, over-current protection
Output control objects: fan frequency, compressor heat tape (controlled by drive board), compressor AC
contactor (3-phase, controlled by drive board), gas bypass valve, 4-way valve, solenoid valve A, oil equilibrium
valve, liquid bypass valve and capillary solenoid valve.
C. 485 communication interface: indoor unit communication network and adaptor board CN1 shall be
connected to the mainboard of indoor unit through 2-core (3-core pin header) communication cable; drive
communication network and the mainboards CN11~CN14 of outdoor unit shall be connected to the drive board
through 2-core (3-core pin header) communication cable.
(2)Drive control system
Three-phase power unit:
M
Reactor
Communication

L1, L2, L3, N


Provide DC

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Functions of various modules:


A Filter plate: one of the two key functions is to filter and eliminate power interferences and ensure
anti-interference capability of the unit even in a rugged power supply environment; the other one is to suppress
interferences from power supply in order to prevent the operation of the unit from affecting other appliances such
as TV. Because inverter unit works in a special way that is relatively sensitive to interferences, filter plate is
normally arranged. Because 3-phase power supply is used for the unit, 3-phase filter plate that uses 3-stage filtering
mode shall be employed. Input terminals of 3-phase filter plate are respectively AC-L1, AC-L2, AC-L3 and N, and
corresponding output terminals are respectively L1-OUT, L2-OUT, L3-OUT and N-OUT.
B Drive board is a key part of control system. Receiving commands from the main control board, the drive
board can transform 380V, 50Hz, 3-phase commercial power into AC power with adjustable amplitude and
frequency, capable to drive compressor.
1.2 Operation Flowchart of the unit
1.2.1 Operation Flowchart of the Indoor Unit

Connecting To Power Supply

Initialization Of electronic Expansion Valve

Start Indicating Light Is ON Volume:Air Supply Direction


Start Indicating Light OFF

Stop
Start/Stop Display The Last Setting s Of Air

Start

Yes Start Display:Flickering


Is The Protecting
Abnormality Code Display

No

Yes
Is The Start Indicating Press The Start / Stop Switch

No
Start Indicating Light ON Air
Volume Setting Display
Displaying Air Supply Direction
Setting Display Displaying Start Display : OFF Abnormal
Temperature Setting Display Mode Display
Displaying

Air Supply Blower : Stop


Air Supply
Air Supply Or Temperature
Electronic Expansion
Temperature Guide Louve r : Stop
Adjustment

Cooling Or Heatig?

Cooling Heating
Cooling Heating Air Supply
Operation Operation Air Operation

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◆ Cooling Operation

Cooling Operation

There Is Not
Guide Louver

There Is
Guide Louvers Swing

Fan Motor :Operation


No

In The Process Of Preventing Restart Yes


Operation? (3 Minut es)

No
No
Temperature Adjustment?

Yes Fan Motor : Stop


Electronic Expansion Valve Electronic Expansion
Capacity Control Valve : Close

◆ Air Supply Operation

Air supply running

No
Guide Louver

Yes
Guide louver is swaying

Fan: running at set speed

Electronic expansion
valve: controlled in air
supply mode

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◆ Heating Operation

Heating Operation

There Is Not
Guide Louver

There Is
Guide Louvers Swing

In The Operation Of Yes


Defrosting ?

No

In The Process Of Preventing Restart Yes


Operation? (3 Minut es)

No
No
Temperature Adjustment ?

No

In The Process Of Yes


Preventing Cold Air?

Fan Motor : As Per Set Air Fan Motor :


Supply Speed Stop Fan Motor : Stop Fan Motor : Stop

Electronic Expansion Valve Electronic Expansion Electronic Expansion Valve


: Capacity C ontrol Valve :Close :Close Defrosting Control

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◆Dry Operation

Drying running

No
Guide Louver

Yes
Guide louver is swaying

Fan:running at low speed


No

Yes
Is restart being avoided?(3 minutes)

No
No
Temperature regulation?

Yes
Fan: stop
Electronic expansion valve: Electronic expansion
capacity control valve: stop

◆ Cooling Operation

Cooling running

Yes
Is startup being initialized?

No

Is compressor being Yes


protected?

No
4-way valve: stop 4-way valve: stop 4-way valve: stop
Outdoor fan: cooling control Outdoor fan: cooling control
Outdoor fan: protection control
mode mode
Outdoor electronic expansion Outdoor electronic expansion Outdoor electronic expansion
valve fully open: valve:stop valve:fully open
Compressor: capacity control Compressor: protection control Compressor: initialized

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1.2.2 Operation Flowchart of the Outdoor Unit

The unit is powered on

The electronic expansion valve:


initialized

Air supply or temperature Air supply


regulation?

Temperature regulation

Yes
Is restart being avoided? (3 minutes)

No

Is protection device Yes Abnormality indicator of


operating? outdoor unit: bright

No

Is abnormality Indicator of outdoor Yes


Press the run/stop switch
unit is bright?

No Abnormality indicator of
outdoor unit: bright
Cooling Heating
Cooling or heating? 4-way valve: On while
heating Off while cooling and
air supply
Outdoor fan: stop
Cooling running Heating running
Outdoor electronic expansion
valve: stop
Compressor: stop

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◆Heating Operation

Heating running

Yes
Is startup being initialized?

No
Yes
Is defrost running?

No
Yes
Is compressor being
protected?

No

4-way valve: open 4-way valve: open 4-way valve: reverse 4-way valve: open
Outdoor fan:heating control Outdoor fan:protection Outdoor fan:heating control
control mode Outdoor fan:defrost control
mode mode
Compressor:protection Compressor:initial defrost
Compressor:capacity control control control Compressor:initialized
Electronic expansion valve of Electronic expansion valve of Electronic expansion valve Electronic expansion valve of
outdoor unit:capacity control outdoor unit:capacity control of outdoor unit:fully open outdoor unit:capacity control

2 WIRED CONTROLLER
2.1 Control panel

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1) LCD Display Instruction

NO. Symbols Instructions

1 Up and down swing function

2 Left and right swing function

It's valid under Save mode and displays during setting process.Temperature lower
limit for Cooling: Limit the minimum temperature value under Cooling or Dry
3
mode.Temperature upper limit for Heating: Limit the maximum temperature value
under Heating, Space Heating or 3D Heating mode.

Auto mode (Under Auto mode, the indoor units will automatically select their
4 operating mode as per the temperature change so as to make the ambient
comfortable.)
It shows the setting temperature value(In case the wired controller is controlling a
5 Fresh Air Indoor Unit, then the
temperature zone will display FAP)

6 Cooling mode

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7 Dry mode.

8 Fan mode

9 Heat mode

10 When inquiring or setting project number of indoor unit, it displays "NO." icon

Floor Heating mode (When Heating and Floor Heating simultaneously shows up, it
11
indicates 3D Heating is activated.)

12 Display "SET" icon under parameter setting interface

13 Space Heating mode

14 Display "CHECK" icon under parameter view interface

Outdoor unit operates under Save mode/upper limit of system capacitor less
15
100%/remote Save status

16 Sleep status

Current set fan speed (including auto, low speed, medium-low speed, medium
17
speed, medium-high speed, high speed and turbo seven status)

18 Air status

19 Remind to clean the filter

20 Quiet status (including Quiet and Auto Quiet two status)

21 Allow auxiliary electric heating On icon

22 Light On/Off function

23 X-fan function

24 Health function

25 Fresh air status

26 Out function

27 Outdoor unit defrosting status

28 Gate-control function

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29 Shielding status

30 Child Lock status

31 One wired controller controls multiple indoor units

32 Save status of indoor unit

It indicates the current wired controller is the slave wired controller (address of
33
wired controller is 02)
Memory status (The indoor unit resumes the original setting state after power
34
failure and then power recovery

35 Invalid operation

36 Current wired controller connects master indoor unit

37 Timer zone:Display system clock and timer status

Note: When wired controller is connected with different indoor units, some functions will be different

2)Bّّutton Graphics

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Instruction to functions of buttons


No. Name Function

1 Enter/Cancel Select and cancel function


(1) Set operating temperature of indoor unit
2
(2) Set Timer
(3) Switch Quiet mode, Air grade, Clean grade, set upper and lower temperature
5 limit under Save mode
(4) Set and inquiry parameter
3 Sleep Set sleep mode
Switch among auto, low speed, low-medium speed, medium speed, medium-high speed,
4 Fan
high speed and turbo status
Switch Auto, Cooling, Dry, Fan, Heating, Floor Heating, 3D Heating and Space Heating
6 Mode modes for indoor unit. (Note: The Floor Heating, 3D Heating and Space Heating function
icon will show up when the unit has those functions.)
7 Function Switch among Air, Quiet, Light, Health, Out, Save, Clean, E-heater and X-fan functions

8 Timer Timer setting

9 Swing Set up and down swing status

10 On/Off Indoor unit On/Off

2+5 Simultaneously press ― ‖ and ― ‖ for 5s to enter or cancel the Child Lock function

2.2 Installation and removal of wired controller


2.2.1 Installation dimensions

Units: mm

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No 1 2 3
Panel of Wired
Name Screw M4X25 Base plate of Wired Controller
Controller
Quantity 1 3 1

 Selection requirement of Communication wire

Sectional area
Material Standard Length L(m) Remarks
d(mm²)
0.5 ≤d<0.75 L≤170 Recommended you
RVV TY/G 5023.5-2008 using the communication
0.75≤d≤1.0 L≤250 wire that dia is 0.75mm²

Note:
① If the units were placed at a place with stronger electromagnetism, the communication wire between
indoor unit and wire controller should use screen wire for shielding the electromagnetism, and the
communication wire between indoor unit and outdoor (or indoor) unit should use STP for shielding the
electromagnetism.
② Choose the material of communication according to the instruction .It is banned for selecting the wire
that is not satisfy the requirement of the instruction.

 Installation Requirement
(1). Prohibit installing the wired controller at the humid place or the place with direct sunlight.
(2). Prohibit installing the wired controller at the the place with direct sunlight.
(3). Prohibit installing the wired controller at the place near high temperature objects or water-splashing places.
(4). Prohibit installing the wired controller at the place where faces forward to the window, to avoid interference of
another remote controller from neighborhood

 Connection requirement
There are 4 ways to connect wired controller with indoor units’ network:

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ODU

Fig.1 One wired controller controls multiple indoor units simultaneously

ODU

Fig.2 Two wired controllers control multiple indoor units simultaneously

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ODU ODU

Fig.3 One wired controller


controls one indoor unit Fig.4 Two wired controllers control one indoor unit

Wiring instructions:
(1) When one wired controller controls multiple indoor units simultaneously, the wired controller can connect
to any one indoor unit, but the connected indoor unit must be the same series indoor unit. The total quantity of
indoor unit controlled by wired controller can't exceed 16 sets, and the connected indoor unit must be within the
same indoor unit's network.
(2) When two wired controllers control one indoor unit, the addresses of those two wired controllers should be
different. Please refer to parameter setting.
(3) When two wired controllers control multiple indoor units, wired controller can connected to any one
indoor unit, while the connected indoor unit should be the same series indoor unit. The addresses of those two
wired controllers should be different. Please refer to parameter setting. The total quantity of indoor unit controlled
by wired controller can't be more than 16 sets and all connected indoor units must be within the same indoor unit
network.
(4) When one (or two) wired controller(s) control(s) multiple indoor units at the same time, the controlled
indoor unit's setting should be the same.
(5) Wiring of wired controller and indoor unit network must be according to one of the four wiring method. As
for the connection method shown in fig 2 and 4, there should be only one master wired controller (address is 01)
and one slave wired controller (address 02). The quantity of wired controller can't exceed two.

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2.2.2 Installation method

Above is a simple installation method of wired controller. Please pay attention to the following:
1) Before installation, disconnect power of the indoor unit. Do not operate when power is connected.

2) 2-core twisted pair cable from the installation hole on the wall and lead it through the shape hole on
the back plate of wired controller.
3) Place the wired controller on wall and secure its back plate on wall with screw M4X25.
4) Connect the 2-core twisted pair cable to terminal H1 and terminal H2. Tighten up the screws.
5) Set two-core into the groove at left side of wiring column, and then bundle panel and soleplate of wired
controller together.
Note: If the wire size of the selected communication line is too large, you can peel some sheath layer of
communication wire to satisfy installation requirements
2.2.3 Removal method

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2.3 Engineering Test


1)Mater IDU Settings
In power-off status, press and hold the ―MODE‖ button for five seconds to set the IDU connected with the
current wired controller to master IDU.If the setting is successful, MASTER icon will be on.
2)User Parameter Query
Engineering Parameters can be queried in power-on of power-off status.
(1) Press and hold the ―FUNCTION‖ button for five seconds to enter the user parameter query interface. The
temperature area display ―C00‖ and ―CHECK‖ is on.
(2) Select a parameter code by pressing―∧‖or―∨‖
(3) Press‖ENTER/CANCEL‖botton ro return to the upper-level menu till quitting parameter query.
The user parameter query list is as follows:
Paremeter Parameter
Parameter Name View Method
Code Range
Parameter setting
C00 - -
ingress
Operation method:
In‖C01‖status,press ―MODE‖button to enter project
number query of IDU.Press―∧‖or―∨‖to switch the IDU
SN.
Display mode:
Project number query 1-255:Project
Temperature area:displays the fault of current IDU
C01 of IDU and fautly number of
Timer area:displays project number of current IDU
IDU loaciton online IDU
Special operations:
After users press the ―MODE‖button to enter project
number query, the buzzer of the IDU operated by the
wired controller will ring till users quit ―C01‖query or
switch to the next IDU
Indoor unit quantity
Timer area: displays the number of IDUs in the system
C03 query in the system 1-80
network.
network
Operation method:
In‖C06‖status,press ―MODE‖button to enter Preferential
00:Common operation query interface.Press―∧‖or―∨‖to switch the
Preferential operation operation IDU SN.
C06
query 01:Preferential Display mode:
operation Temperature area: displays project number of current IDU
Timer area:displays the preferential operation setting
value of the current IDU
Operation method:
Indoor environment In‖C07‖status,press ―MODE‖button to enter the indoor
C07 -
temperature query environment temperature query interface.
Press―∧‖or―∨‖to switch the IDU SN.

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Display mode:
Temperature area: displays project number of current IDU
Timer area: displays the temperature value of the
environment temperature sensor after replenishment.
Prompt time query for Timer area:displays the prompt time query for air filter
C08 4-416:days
air filter cleaning cleaning
Wired controller Timer area: displays the adrsess of the current wired
C09 01,02
address query controller
Indoor unit quantity
Timer area: displays the number of IDUs controlled by the
C11 query in one-to-many 1-16
wired controller
mode
Outdoor environment Timer area: displays the temperature value of the
C12 -
temperature query environment temperature sensor of the master ODU.

Note:
a. In parameter query status, FAN, TIMER, SLEEP, and SWING are invalid. By pressing the‖ON/OFF‖button,
users can return to the main interface but not power on/off the unit.
b. In parameter query status, signals of the remote controller are invalid.
3)User Parameter Settings
Engineering Parameters can be set in power-on of power-off status.
(1) Press and hold the ―FUNCTION‖ button for five seconds to enter the user parameter query interface. The
temperature area displays ―C00‖. Press and hold the ―FUNCTION‖button for another five seconds to entert the
wired controller parameter setting interface.The temperature area displays ―P00‖.
(2) Select a parameter code by pressing―∧‖or―∨‖.Press the ―MODE‖button to switch to parameter value
setting.The parameter value blinks.Adjust the parameter value by pressing ―∧‖or―∨‖ and the press the
―ENTER/CANCEL‖to complete settings.
(3) Press‖ENTER/CANCEL‖botton ro return to the upper-level menu till quitting parameter settings.
The user parameter setting list is as follows:
Parameter Default
Parameter Name Parameter Range Remark
Code Value
00:does not change the After the IDU connected with the
master/slave status of the current wired controller is
Master IDU
P10 current IDU. 00 successfully set to master
settings
01:sets the current IDU to IDU, ‖MASTER‖ on the wired
master IDU controller is on.
This setting can only be enabled
Infrared through the master wired
connection 00:disabled controller.When the infrared remote
P11 01
settings of wired 01:enabled receiving function of wired controller
controller is disabled, neither the master nor
slave wired controller can receive

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remote signals.The wired controller


can only be operated by pressing.
When two wired controllers
simultaneously control one or more
IDUs, the two controllers should use
Wired controller 01:Master wired controller
P13 01 different addresses.The slave wired
address settings 02:Slave wired controller
controller (address:02) does not have
the unit parameter setting function
except its own address settings.
This value is set based on the number
Group-controlled 00:disabled of connected IDUs.If the current value
P14 IDU quantity 01-16:number of indoor 01 is inconsistent with the actual number
settings units of grou-controlled IDUs, an‖L9‖fault
may occur.
After identifying the IDU type, the
wired controller only displays the
available static pressure levels.
1. The static pressure levels fall into
five levels and nile levels for VRF
IDUs.The wired controller only
displays the static pressure levels
matched with the identified IDU type.
2. When the HBS network consists of
Static pressure Type 1: 03.04.05.06.07 IDUs with both five and nice static
P30 settings for Type 2: 05 pressure levels according to the
indoor fan 01.02.03.04.05.06.07.08.09 maximum control principle.If the
static pressure lelvls received by the
IDU from wired controller,remote
controller,or remote monitoring
system exceed the setting range,the
limit value prevails.
3. During power-on and synchro-
nization the setting value of static
pressure leverls is determined by
setting of the IDU.
00:standard-ceiling
Hign-ceiling installation height
P31 00
installation 01:high-ceiling installation
height
Timer function 00:common timing
P33 00
settings 01:time-point timing
Repeating 00:single timing This setting is valid only when the
P34 00
validity for 01:repeated everyday timer function is set to time-point

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time-point timing timing.


Cooling setting
P37 temperature in 17℃~30℃ 25℃ Cooling setting temperature – heating
automatic mode setting temperature ≥1℃.
Heating setting Note: The two settings are still valid
P38 temperature in 16℃~29℃ 20℃ in remote shielding status.
automatic mode
When power supply is insufficient,
users are allowed to power on/off the
Preferential 00:common operation IDU set with preferential operation
P43 00
operation settings 01:preferential operation and other IDUs are forcibly powered
off.A fault code is displayed on the
IDU that is forcibly powered off.
Accumulated
00:not cleared
P46 time clearing for 00
01:cleared
air filter cleaning
Note:
a. In parameter query status, FAN, TIMER, SLEEP, and SWING are invalid. By pressing the‖ON/OFF‖button,
users can return to the main interface but not power on/off the unit.
b. In parameter query status, signals of the remote controller are invalid.
2.4 Operation Instructions
1) On/Off
Press ON/OFF button to turn on the unit.
Press ON/OFF button again to turn off the unit.
The interfaces of On/Off status are shown as follow:

2)Mode Setting
Under On status, pressing MODE button can set mode circularly as:

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Note:
①There will be different mode with different model of the uint.The wired controller will select the range of setting
mode according to the model of indoor unit
② Only in master indoor unit that AUTO mode can be set.

③ Under the AUTO mode,when the indoor unit is cooling,― ‖and― ‖will be on; when the indoor unit is

heating ,―‖and― ‖will be on.

3)Temprature Setting
Pressing―∧or∨‖button in On status increases or decreases set temperature by 1°C; holding ―∧or∨‖button
increases or decreases set temperature by 1°C every 0.3s.
In Cooling, Fan, Heating, Floor Heating, 3D Heating or Space Heating mode, temperature setting range is
16°C~30°C.
In Dry mode, the temperature setting range is 12°C, 16°C~30°C. In Dry mode, when temperature is 16°C,
continuously press ―∨‖button twice to decrease temperature to 12°C (when Save function is activated, the
temperature in Dry mode can’t be adjusted to 12°C and the setting range is ―lowest temperature in Save mode‖ ~
30°C).
Note:
① Under Auto mode or Out function is activated, the setting temperature can not be adjusted by pressing
―∧‖or―∨‖
② When the wired controller is connected with a Fresh Air Indoor Unit, setting temperature won’t be
displayed and can’t be adjusted via ―∧‖or―∨‖button. The air outlet temperature in cooling or heating can only be
set in the parameter setting status.
4)Fan Speed Setting
Under On status, pressing FAN button can set fan speed circularly as:

Note: Under the DRY mode, the fan will be kept running at the low speed and the fan speed isn't adjustable

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5)Timer setting
The wired controller is equipped with two kinds of timer: general timer and clock timer. General timer is
factory defaulted setting. Please refer to parameter setting
a. General Timer
Unit On/Off after a desired hour can be set through general timer.
Set Timer: when timer is not set, press TIMER button to enter timer setting and ―HOUR‖ icon is blinking. Press
―∧‖or―∨‖ button to adjust timer time. Press TIMER button to save the setting and then exit setting.
Cancel Timer: when timer is set, press TIMER button to cancel it.
Timer setting range: 0.5~24h. Pressing ―∧‖or―∨‖ button increases or decreases timer time by 0.5h; holding
―∧‖or―∨‖ button increases or decreases timer time by 0.5h every 0.3s.
In unit On status, timer Off setting is shown as follow:

b. Clock Setting Clock display: when the timer setting way is clock timer, timer zone displays system clock in
unit On and Off status. icon is bright and the clock can be set at this time.
Clock setting: long press TIMER button for 5s to enter clock setting and icon is blinking. Pressing
“∧”or“∨” button increases or decreases clock time by 1min; holding “∧”or“∨” button for 5s increases or
decreases clock time by 10min; Press ENTER/CANCEL button or TIMER button to save the setting and then exit
setting.

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c. Clock Timer
Unit On/Off at a certain time can be set through clock timer.
Set Timer:
(1) Press TIMER button to enter timer on setting and the ―ON‖ icon is blinking;
(2) Press “∧”or“∨” button to adjust unit On time. Press ENTER/CANCEL button to finish setting;
(3) Before pressing ENTER/CANCEL button, pressing TIMER button can save unit On time and then switch to
unit Off time setting with ―OFF‖ icon blinking;
(4) Press “∧”or“∨”button to adjust unit Off time. Press ENTER/CANCEL button to finish setting;
Cancel Timer:
Press TIMER button to enter timer setting; press TIMER button again to switch to the setting of unit ON time or
unit Off time; press ENTER/CANCEL button to cancel timer.
Pressing “∧”or“∨” button increases or decreases timer time by 1min; holding “∧”or“∨” button for 5s
increases or decreases timer time by 10min.
Clock Timer setting is shown as follow:

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6) Swing Setting In unit on status, up & down swing function and left & right swing function can be set.
(1) Up & down swing function
Up & down swing function has two modes: simple swing mode and fixed-angle swing mode. In unit off status,
press ―SWING‖ button and ▲ button together for 5 seconds to switch between simple swing mode and fixed-angle

swing mode. Up & down swing icon will blink during switching.

a. When simple swing mode is set in unit on status, press ―SWING‖ button to start or stop up & down swing.
b. When fixed-angle swing mode is set in unit on status, press ―SWING‖ button to adjust swing angle circularly
as below:

(2) Left & right swing function


Start left & right swing: In unit on status, press ―FUNCTION‖ button to switch to left & right swing function

with left & right swing icon blinking, and then press ―ENTER/CANCLE‖ button to start left & right swing.

When left & right swing is activated, left & right swing icon will be bright.

Cancel left & right swing: When left & right swing is activated, press ―FUNCTION‖ button to switch to left &

right swing with left & right swing icon blinking, and then press ―ENTER/ CANCLE‖ button to cancel left &

right swing.
7) Quiet Setting
Quiet Function: decrease the noise of indoor unit and achieve the quiet effect. Quiet function has two modes:
Quiet mode and Auto Quiet mode. It is available only in Auto, Cooling, Dry, Fan, Heating, 3D heating, Space
heating mode.

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Turn on Quiet Function: press FUNCTION button to turn to Quiet function and then Quiet icon or auto

quiet icon is blinking. At this moment, press ―∧‖or―∨‖ button to switch between quiet and auto quiet,
and then press ENTER/CANCEL button to tactivate.
Turn off Quiet Function: press FUNCTION button to turn to Quiet function and then press ENTER/CANCEL
button to cancel Quiet function.
The setting of Quiet function is shown as follow:

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8) Sleep Setting
Sleep Function: in this mode, the unit will operate according to the preset sleep curve to provide comfortable
sleep environment.
Turn on/off Sleep Function: in unit On status, press SLEEP button to tactivate or cancel Sleep function.

When Sleep function is activated, icon is bright and quiet or auto quiet mode is also activated.

When Sleep function is closed, if quiet function is activated before starting Sleep function, only sleep function
is closed while quiet function is still activated;
Under Auto,Fan or Floor Heating mode, this Sleep function is not available.
9) Air Setting
Air Function: Adjust the amount of indoor fresh air to improve air quality and keep indoor air fresh.

Turn on Air Function: When unit is on or off, press FUNCTION button and select Air. icon will blink
and the unit enters into Air setting. Temperature zone shows the level of Air setting, which can be adjusted by
pressing ―∧‖or―∨‖button. The adjustment range is 1~10. Press ENTER/ CANCEL button to turn on Air function.
Turn off Air Function: When Air function is on, press FUNCTION button to select Air, then press
ENTER/CANCEL button to cancel this setting.
The setting of Air function function is shown as follow:

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10) Light On/Off Setting


Light On/Off Function: Light of indoor unit can be turned on or off.

Turn on the Light: When unit is on or off, press FUNCTION button to select Light function. icon will

blink. Press ENTER/CANCEL to turn on the light.


Turn off the Light: When light of indoor unit is on, press FUNCTION button to select Light. Then press
ENTER/CANCEL to turn off the light.
Note:
When there is no button operation on the wired controller or no remote control signal is received for 20s
continuously:
① If Light function is activated, the back light of LCD will turn to half bright.
② If Light function is off, the back light of LCD will be off.
11) Save Setting
Save Function: Air conditioner can be operated in small temperature range by setting the minimum
temperature under Cooling and Dry modes and setting maximum temperature under Heating, 3D Heating and
Space Heating modes. Thus, energy saving can be realized.
Save Setting:
Save Setting for Cooling: When unit is on and under Cooling or Dry mode, press FUNCTION button to select

Save function. icon will blink and MIN icon lit up. Press―∧‖or―∨‖ button to adjust to the minimum

temperature. Press ENTER/CANCEL button to activate this function.


The setting of Save function is shown as follow:

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Save Setting for Heating: When unit is on and under Heating, 3D Heating and Space Heating modes, press

FUNCTION button to select Save function. icon will blink and MAX icon lit up. Press ―∧‖or―∨‖ button
to adjust the MAXIMUM temperature. Press ENTER/CANCEL button to turn on this function.

Turn off Save Function: Press FUNCTION button and select Save function. icon blinks. Then press
ENTER/CANCEL button to cancel this setting.
12) Filter Clean Reminder Setting
Filter Clean Reminder Function: Unit will remember its own operating time. When the setting time is up, this
function will remind you to clean the filer. A dirty filter will result in bad heating and cooling performance,
abnormal protection, bacteria gathering, etc.
Turn on Filter Clean Reminder Function: When unit is on, press FUNCTION button and select Filter Clean

Reminder. icon will blink. Press―∧‖or―∨‖ button to adjust the cleaning level, of which the range is 00,
10-39. Press ENTER/CANCEL to turn on this function.

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Turn off Filter Clean Reminder Function: When unit is on and this function has been turned on, press

FUNCTION button and select Clean. Then icon will blink. Set the cleaning level as 00 and press
ENTER/CANCEL function to cancel this setting.

When Filter Clean Reminder time is up, con will light up to remind you to clean the filer. Press
FUNCTION button to turn to Filter Clean Reminder Function, then press SWING/ ENTER to cancel reminding,
and it will retime according to the original cleaning level. The clean reminding can be cancel only when you didn’t
reset the cleaning level under the setting of Filter Clean Reminder Function.
The setting of Filter Clean Reminder function is shown as follow:

Note:
Description on cleaning level: When setting the Filter Clean Reminder Function, timer zone will display 2
digits, of which the former indicates the pollution degree of operating place and the latter indicates the operating
time of indoor unit. There are 4 types of situations:

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Cleaning Level Description of Levels


Turn off Clean
Timer zone shows 00
Reminder
The former digit shows 1 while the latter one shows 0, which indicates the accumulating
Slight
operating time is 5500 hours. Each time the latter digit increases 1, the operating time increases
Pollution
500 hours. When it reaches 9, it means the operating time is 10000 hours
The former digit shows 2 while the latter one shows 0, which indicates the accumulating
Medium
operating time is 1400 hours. Each time the latter digit increases 1, the operating time increases
Pollution
400 hours. When it reaches 9, it means the operating time is 5000 hours
The former digit shows 3 while the latter one shows 0, which indicates the accumulating
Heavy
operating time is 100 hours. Each time the latter digit increases 1, the operating time increases
Pollution
100 hours. When it reaches 9, it means the operating time is 1000 hours.

13) X-fan Setting


X-fan Function: If unit is turned off under Cooling or Dry mode, the evaporator of indoor unit will be dried off
automatically to prevent bacteria and mould from gathering.
Turn on X-fan: When unit is on or under Cooling or Dry mode, press FUNCTION button to select X-fan.

icon will blink. Then press ENTER/CANCEL button to turn on this function.

Turn off X-fan: When X-fan function is on, press FUNCTION button to select X-fan. icon will blink.
Then press ENTER/CANCEL button to turn off this function.
14) Out Setting
Out Function: This is used to maintain indoor temperature so that unit can realize fast heating after it is turned
on. This function can only be used under Heating mode.

Turn on Out Function: Under Heating mode, press FUNCTION button to select Out. icon will blink.

Then press ENTER/CANCEL button to turn on this function.

Turn off Out Function: When this function is on, press FUNCTION button to select Out. ― icon will
blink. Then press ENTER/CANCEL button to turn off this function
15) Remote Shield Function
Remote Shield Function: Remote monitor or central controller can disable the relevant functions of wired
controller so as to realize the function of remote control.
Remote Shield Function includes all shield and partial shield. When All Shield function is on, all controls of
the wired controller are disabled. When Partial Shield function is on, those controls that are shielded will be
disabled.

When the remote monitor or central controller activates Remote Shield on the wired controller,

icon will show. If user wants to control through the wired controller, icon will blink to remind that

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these controls are disabled.


16) Child Lock Function
When unit is turned on normally or turned off, pressing―∧‖or―∨‖ button together for 5 seconds will turn on

Child Lock function. will show on the display. Pressing ―∧‖or―∨‖ together again for 5 seconds to turn off
this function.
All the other buttons will be disabled when Child Lock function is on.
17) Gate-control Function
When there is Gate-control System, user can insert a card to turn on the unit or pull off a card to turn off the
unit. When the card is re-inserted, the unit will recover the operation as state in memory. When the card is pulled

off (or improperly inserted), icon will show.


2.5 Error display
When there occurs any error during operation, the temperature display zone on the wired controller will show
error codes. If several errors happen at the same time, error codes will show on the display repeatedly.
Note: If error occurs, please turn off the unit and send for professionals to repair.
The display of Outdoor Unit High Pressure Protection when unit is on is shown as follow:

2.5.1 Table of Error Codes for Outdoor Unit

Display Display Display


Content Content Content
Code Code Code
Malfunction for outdoor
Malfunction of outdoor Abnormal current
E0 FH b1 ambient temperature
unit sensor for compressor1
sensor
Maflunction of
Compressor high pressure Abnormal current
E1 FC b2 defrosting temperature
protection sensor for compressor2
sensor 1

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Maflunction of
Low-temperature Abnormal current
E2 FL b3 defrosting temperature
protection for dicharge sensor for compressor3
sensor 2
Malfunction of liquid
Compressor low pressure Abnormal current
E3 FE b4 temperature sensor for
protection sensor for compressor4
subcooler
Compressor high Malfunction of gas
Abnormal current
E4 discharge temperature FF b5 temperature sensor for
sensor for compressor5
protection subcooler
Loose protection for
Abnormal current Malfunction of suction
EC discharge temperature FJ b6
sensor for compressor6 temperature sensor1
sensor for compressor 1
Loose protection for Malfunction of casing
Malfunction of suction
EL discharge temperature FU top temperature sensor b7
temperature sensor2
sensor for compressor 2 for compressor1
Loose protection for Malfunction of casing
Malfunction for outdoor
EE discharge temperature Fb top temperature sensor b8
ambient humidity sensor
sensor for compressor 3 for compressor2
Loose protection for Overcurrent Malfunction of gas exit
EF discharge temperature J1 protection for b9 temperature sensor for
sensor for compressor 4 compressor 1 heat exchanger
Loose protection for
Overcurrent protection Malfunction of oil return
EJ discharge temperature J2 bA
for compressor 2 temperature sensor
sensor for compressor 5
Loose protection for
Overcurrent protection Abnormal clock of
EP discharge temperature J3 bH
for compressor 3 system
sensor for compressor 6
Loose protection for
Poor main board of Overcurrent protection
F0 J4 bC casing top temperature
outdoor unit for compressor 4
sensor for compressor 1
Loose protection for
Malfunction of high Overcurrent protection
F1 J5 bL casing top temperature
pressure sensor for compressor6
sensor for compressor 2
Malfunction of low Overcurrent protection Malfunction driven
F3 J6 P0
pressure sensor for compressor 6 board for compressor
Malfunction of discharge Air-mixing Driven board of
F5 temperature sensor of J7 protection for 4-way P1 compressor works
compressor 1 valve abnormally
Malfunction of discharge Power voltage protection
High pressure ratio
F6 temperature sensor of J8 P2 for the driven board of
protection of system
compressor 2 compressor
Malfunction of discharge Reset protection for the
Low pressure ratio
F7 temperature sensor of J9 P3 driven module of
protection of system
compressor 3 compressor

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Malfunction of discharge Malfunction driven


Abnormal pressure
F8 temperature sensor of JA H0 board for fan
protection
compressor 4
Malfunction of discharge
Waterflow switch Driven board of fan
F9 temperature sensor of JC H1
protection works abnormally
compressor 5
Malfunction of discharge Power supply voltage
High pressure is too
FA temperature sensor of JL H2 protection of fan motor
low
compressor 6 drive board

2.5.2 Table of Error Codes for Indoor Unit


Display Display Display
Content Content Content
Code Code Code
Malfunction of Wrong series for Malfunction of
L0 LA d9
indoor unit one-to-more indoor unit jumper cap
Indoor fan Alarming due to bad air Abnormal address for
L1 LH dA
protection quality indoor unit
The indoor unit model
Abnormal PCB for
L2 E-heater protection LC can’t match with outdoor dH
wired controller
unit model
Abnormal
Water overflow
L3 d1 Poor indoor PCB dC code-dialing setting
protection
of capacity
Malfunction of air
Overcurrent Malfunction of ambient
L4 d3 dL exhause temperature
protection temperature sensor
sensor
Freeze prevention Malfunction of entry tube Malfunction of
L5 d4 dE
protection temperature sensor indoor C02 sensor
Special code:
Malfunction of exit tube
L7 No main indoor unit d6 db engineering
temperature sensor
debugging code
Insufficient power Malfunction of humidity
L8 d7
supply sensor
Wrong number of
indoor unit for Malfunction of water
L9 d8
one-to-more indoor temperature sensor
unit

2.5.3 Table of Debugging Codes


Display Display Display
Content Content Content
Code Code Code
Capacity code of outdoor
Refrigerant-charging is
U2 unit/wrong setting of UE CH High rated capacity
invalid
jumper cap

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Wrong code-dialing
Phase-lacking protection of
U3 UL during emergency CL Low rated capacity
power
operation
Communication
malfunction for indoor
Insufficient refrigerant Malfunction of main
U4 C0 unit, outdoor unit and CF
protection control unit
wired controller of indoor
unit
Driven communication
Wrong address for the malfunction between
U5 C2 CJ Address shock of syste
driven board of compressor main board and inverter
compressor
Driven communication
Alarm due to abnormal malfunction between Much master wired
U6 C3 CP
valve main board and inverter controller malfunction
compressor
Communication
Malfunction of pipeline for Malfunction of indoor malfunction between
U8 C4 CU
indoor unit unit-lacking indoor unit receiving
lamp board
Alarming due to
Malfunction of pipeline for Distribution overflow of
U9 C5 engineering series number Cb
outdoor unit Ip address
shock of indoor unit
Setting for indoor unit and Alarming due to wrong
UC C6
oudoor unit is succeeded quanity of outdoor unit

2.5.4 Table of Status Codes

Display Code Content Display Code Content

A0 Debugging for unit A8 Vacuum pump mode

A1 parameter inquiry of compressor AJ Cleaning alarm for filter

A2 Refrigerant recovery AU Long-distance emergency stop


A3 Defrosting Ab Emergency stop

A5 On-line test Ad Limit opereation

3 REMOTE CONTROLLER
3.1 Remote controller YAD1F
3.1.1 User Notes

1) Make sure that there is no obstruction between the remote control and the signal receptor.
2) The remote control should be used in the receivable range (the reception range is 10m)

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3) The remote control should be placed about 1m or more from the TV set or any other electric
appliances.

4) When the remote controll is sending signal the symbol will blink for about 1 second.The master

unit will ring out when it receive the valid signal.


5) Don’t drop or throw the remote control.
6) Don’t let any liquid flow into the remote control.
7) Don’t put the remote control directly under the sunlight or any place where is very hot.
8) Different unit may have different function, for more details function please refer to the instruction of the unit.

3.1.2 Button name and function introduction

1) Button name and function introduction (outside)


No. Button name Function
1 ON/OFF Turn on or turn off the unit
2 FAN Set fan speed
3 ▲/▼ Set temperature and time
4 COOL Set cooling function
5 HEAT Set heating function
6 SWING Set swing status
7 TURBO Set turbo function
2) Button name and function introduction (inside)
No. Button name Function
1 MODE Set operation mode

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2 TIMER ON Set timer on function


3 TIMER OFF Set timer off function
4 LIGHT Set light function
5 I FEEL Set I FEEL function
6 X-FAN Set X-FAN function
7 TEMP Switch temperature displaying type on the unit’s display
8 HEALTH Set health function
9 CLOCK Set clock of the system
10 SLEEP Set sleep function

3.2 TIBE1O1
3.2.1 User Notes

1) Make sure that there is no obstruction between the remote control and the signal receptor.
2) Don’t drop or throw the remote control.
3) Don’t put the remote control directly under the sunlight or any place where is very hot.
4) The remote control signal can be received at the distance of up to about 10m.
5) Don’t let any liquid flow into the remote control.
● For duct type of indoor unit,the wired controller is coptional parts.

3.2.2 Button name and function introduction

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No. Button Name Function


1 ON/OFF Turn on or turn off the unit
2 FAN Set fan speed
3 ▲/▼ Set temperature and time
4 MODE Set operation mode

5 Set quiet function

6 Set health function and air function

7 Set left&right swing status

8 Set up&down swing status

9 X-FAN Set X-FAN function


10 TIMER ON Set timer on function
11 TIMER OFF Set timer off function
12 SAVE Set energy-saving function
13 SLEEP Set sleep function
14 LIGHT Set light function
15 CLOCK Set clock of the system
16 I FEEL Set I FEEL function
17 TEMP Switch temperature displaying type on the unit’s display

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SERVICE MANUAL

INSTALLATION

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INSTALLATION

1 TOOLS AND EQUIPMENT FOR INSTALLATION AND MAINTENANCE


◆Triple distribution box------------------------------- ------------------ --------------- ----- --------- ---- -------- Fig.1
◆Multi-function meter-------------------------------------------------- ------------------ --- ------ - -------- ------ Fig.2
◆Control valvle-------------------------------------------------- ----------------------------------------- ---- -- --- - Fig.3
It can avoid refrigerant overflow when moving the refrigerant, it can make the liquid tube and liquid filling
port opening are closing in an instant.
◆Filling safty equipment (Gas Liquid Seperator) ---------------------------------------------------- ------ --- --Fig.4
In general, the refrigentrant must be converted to liquid, because refrigerant R410A is a mixed system,
if the combined ratio changes there will be a certain risk. In order to avoid the refrigerant return to
compressor in liquid, you can use this device to make refrigerant safely entering the compressor.
◆Eletronic balance---------------------------------------------------------- ---------------------------------- -------- Fig.5
The recommended equipment for filling R410A
◆Refrigerant storage tank----------------------------------------------- ------------------------------- --------- ---- Fig.6
It must confirm the type of refrigerant before filling, liquid refrigerant is filled usually.
◆Thermistor vacuum gauge-------------------------------------------- ---------------------------------- -------- --- Fig.7
In ordet to completely remove Refrigerant vapor, take appropriate vacuum is necessary. You can use
this device to determine whether the system is a vacuum environment.
◆Vacuum pump----------------------------------------------------------------- ------------------------------- ------- Fig.8
◆Welding tools---------------------------------------------------------------- --- ------------------------------- ------Fig.9
◆Tube bender-------------------------------------------------------------------- ---- ----------------------------- ---- Fig.10
◆Tube expander-------------------------------------------------------------------- --- ------------------- ----- --- ---Fig.11
In order to adapt to high pressure characteristics of R410A, the shape of the tube expander is different from
the conventional expander
◆Nitrogen tank----------------------------------------------------------------------- --- ------------------------------ Fig.12
◆Phillips/slotted screwdriver--------------------------------------------------------- --- ------------- -------------- Fig.13
◆Pliers--------------------------------------------------------------------------------------- --- ------------------------ Fig.14
◆Monkey wrench8/12---------------------------------------------------------------------------- --- ----------------- Fig.15
◆Torque wrench ------------------------------------------------------------------------------------------ --- --------- Fig.16
◆Double pressure gauge------------------------------------------------------------------------------------------- --- Fig.17
◆Level------------------------------------------------------------------------------------------------------- ------------ Fig.18
◆Impact electric hammer-------------------------------------------------------------------------------- --------------Fig.19
◆Electric drill----------------------------------------- ------------------------------------------------------------------ Fig.20
◆Oxygen pressure reducing valve, Nitrogen pressure reducing valve, Acetylene pressure reducing valve, Back
valve--------------- --------- ----------------------------------------------------------------------------------------------Fig.21
◆Gas leak detector ----------------------------------------------------------------------------------------------------- Fig.22

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◆Refrigerant cleaner---------------------------------------------------------------------- ---------------------------- Fig.23


◆Refrigerant recovery equipment (Collector) -------------------------------------- ------------------------------ Fig.24

Fig.1

Fig.6
Fig.5 Fig.4

Fig.2

Fig.7
Fig.8

Fig..3

Fig.9 Fig.10 Fig.11

Fig.22

Fig.14
Fig.12 Fig.13

Fig.15

Fig.16

Fig.23

Fig.17 Fig.18

Fig.24
Fig.19 Fig.20 Fig.21

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2 INSTALLATION KEY POINTS AND IMPORTANCE


2.1 Installation notice
Personnel and property safety are highly concerned during the entire installation process. Installation
implementation must abide by relevant national safety regulations to ensure personnel and property safety.All
personnel involved in the installation must attend safety education courses and pass corresponding safety
examinations before installation. Only qualified personnel can attend the installation. Relevant personnel must be
held responsible for any violation of the regulation.
2.2 Installtion key points and importance
VRF air conditioning systems use refrigerant, instead of other agent, to directly evaporate to carry out the
system heat. High level of pipe cleanness and dryness is required in the system. Since various pipes need to be
prepared and laid out onsite, carelessness or maloperation during installation may leave impurities, water, or dust
inside refrigerant pipes. If the design fails to meet the requirement,various problems may occur in the system or
even lead to system breakdown.

Problems that usually occur during installation are as follows:

No. Installation problem Possible Consequence


Pipes are more likely to be blocked; air conditioning performance is
Dust or impurities enter into the
1 reduced; compressor wear is increased or even hinder the normal
refrigeration system
operation of the system and burn the compressor.
Nitrogen is not filled into the
Pipes are more likely to be blocked; air conditioning performance is
refrigerant pipe or insufficient
2 reduced;compressor wear is increased or even hinder the normal
Nitrogen is filled before
operation of the system and burn the compressor
welding.
The refrigeration performance is reduced. The system fails to keep
The vacuum degree in the normal operation due to frequent protection measures. When the
3
refrigerant pipe is insufficient problem getting serious, compressor and other major components can
be damaged.
Copper plating may appear on the compressor and reduce the
Water enters into the
4 compressor efficiency with abnormal noise generated; failures may
refrigeration system
occur in the system due to ice plug
Smaller configuration specifications can increase the system pipe
The refrigerant pipe
resistance and affect the cooling performance; larger configuration
5 specifications do not meet the
specifications are waste of materials and can also reduce the cooling
configuration requirements
performance
The cooling performance is reduced; in certain cases, it may cause
long-term compressor operating under overheat conditions; the
6 Refrigerant pipe is blocked.
lubricating effect can be affected and the compressor may be burnt if
impurities were mixed with the lubricating oil

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Refrigerant pipe exceeds the The loss in pipe is considerable and the unit energy efficiency
7
limit. decreases, which are harmful for long-term running of the system.
The system cannot correctly control the flow allocation; the
Incorrect amount of refrigerant
8 compressor may be operating under over-heating environment or
is filled.
running when the refrigerant flows back to the compressor
Insufficient refrigerant circulating in the system decreases the cooling
performance of the air conditioner. Long-term operation under such
9 The refrigerant pipe leaks
circumstance may cause an overheating compressor or even damage
the compressor.
Water drainage from the
Residual water in IDUs can affect the normal operation of the system.
10 condensate water pipe is not
The possible water leakage can damage the IDU's decoration.
smooth
The ratio of slop for
condensate water pipe is
Reverse slop or inconsistent connection of condensate water pipe can
11 insufficient or the condensate
hinder the smooth drainage and cause leakage of the IDU.
water pipe is incorrectly
connected
The air channel is improperly The air channel will deform; vibration and noise occur during unit
12
fixed. operating.
The guide vane of air channel is Uneven air quantity allocation reduces the overall performance of the
13
not reasonably manufactured. air conditioner
The refrigerant pipe or Water can easily condensate and drip to damage the indoor
14 condensate water pipe does not decoration, or even trigger the protection mode of system due to
meet the insulation requirement. overheating operation
The installation space for IDU is Since there is a lack of space for maintenance and checking, indoor
15
insufficient. decoration might need to be damaged during such operation
The IDU or the location of
The air outlet or return air inlet may be short-circuited, thus affecting
16 the air outlet or return air inlet is
the air conditioning performance
not designed reasonably.
The ODU is difficult to be maintained; unit exhaust is not smooth,
The ODU is improperly which reduces the heat exchanging performance or even prevent the
17
installed system from normal operation; in addition, the cold and hot air for
heat exchange and the noise may annoy people in surrounding areas
Power cables are incorrectly Unit components may be damaged and potential safety hazard may
18
provided occur
Control communication
The normal communication in the system fails or the control over
19 cables are incorrectly provided
IDUs and ODUs turn in a mess
or improperly connected.
Control communication
The communication cables are short-circuited or disconnected, and the
20 cables are not properly
unit cannot be started up due to communication failure
protected.

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3 INSTALLATION MATERIALS SELECTION


The materials, equipment and instruments used during air conditioning engineering construction must have
certifications and test reports. Products with fireproof requirements must be provided with fireproof inspection
certificates and must meet national and relevant compulsory standards. If environmentally-friendly materials are to
be used as required by customers, all such materials must meet national environmental protection requirement and
be provided with relevant certificates.
3.1 Refrigerant piping
(1) Material requirement: Dephosphorization drawing copper pipe for air conditioners;
(2) Appearance requirement: The inner and outer surface of pipe should be smooth without pinhole, crack,
peeling, blister, inclusion, copper powder, carbon deposition, rust, dirt or severe oxide film, and without obvious
scratch, pit, spot and other defects.
(3) Test report: Certifications and quality test reports must be provided.
(4) The tensile strength must be at least 240 kgf/mm².
(5) Specifications requirement
Wall Thickness
OD(mm) Refrigerant Model
(mm)
6.35 R410A 0.8 0

9.52 R410A 0.8 0

12.7 R410A 0.8 0

15.88 R410A 1.0 0


0
19.05 R410A 1.0
1/2H
22.2 R410A 1.5 1/2H

(6) After the inner part of the copper pipe is cleaned and dried, the inlet and outlet must be sealed tightly by
using pipe caps, plugs or adhesive tapes.
3.2 Condensate water pipe
(1) Pipes that can be used for air conditioner drainage include: water supplying UPVC pipe, PP-R pipe, PP-C pipe,
and HDG steel pipe;
(2) All relevant certificates and quality test reports are provided.
(3) Requirements for specifications and wall thickness
Water supplying UPVC pipe: Φ 32mm×2mm,Φ40mm×2mm,Φ50mm×2.5mm;
HDG steel pipe: Φ 25mm×3.25mm,Φ32mm×3.25mm,Φ40mm×3.5mm,Φ50mm×3.5mm.
3.3 Insulation material
(1) Rubber foam insulation material;
(2) Flame retardancy level: B1 or higher; Refractoriness: at least 120oC.

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(3) The insulation thickness of condensate water pipe: at least 10 mm;


(4) When the diameter of copper pipe is equal to or greater than Φ15.9 mm, the thickness of insulation material
should be at least 20mm; when the diameter of copper pipe is less than 15.9 mm, the thickness of insulation
material should be at least 15 mm.
3.4 Communication cable and control cable
Note:
For air conditioning units installed in places with strong electromagnetic interference, shielded wire must be
used as the communication cables of the IDU and wired controller, and shielded twisted pairs must be used as the
communication cables between IDUs and between the IDU and ODU.
① The communication wire between indoor unit and wire controller
Material Length L(m) Sectional area (mm2) standard Remarks

RVV L≤250 ≥2×0.75 TY/G 5023.3-2008 L≤250m

Note: The following table shows the length (L) of the communication wire between indoor unit and wire
controller.

② The communication wire between indoor unit and outdoor (or indoor) unit.
Sectional area
Material Length L(m) standard Remarks
(mm2)
If the diameter increases to 2×1mm2, the
RVV L≤1000 ≥2×0.75 TY/G 5023.3-2008 length (L) should enlarge. But the length
(L) should be less than 1500m.

Note: The following table shows the length (L) of the communication wire between indoor unit and outdoor (or
indoor) unit, the sectional area of communication wire.L=L1+L2+ +Ln.﹒﹒﹒

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L1 L2 Ln

IDU No.1 IDU No.2 IDU No.n

3.5 Power cable


Only copper conductors can be used as power cables. The copper conductors must meet relevant national
standard and satisfy the carrying capacity of unit
① Air switch and power supply

Min. sectional area recommendable wire


Air switch capacity
Model Power supply of grounding wire (sectional area mm2 ×
(A)
(mm2) number)
RV5-S224DO/Y-C 380V 3N~50/60Hz 20 4.0 4.0×5
RV5-S250DO/Y-C 380V 3N~50/60Hz 25 4.0 4.0×5
RV5-S280DO/Y-C 380V 3N~50/60Hz 25 4.0 4.0×5

② Breaker capacity and power cord specification for every indoor unit.

Capacity of circuit Min. sectional area of Min. sectional area of


Indoor unit
breaker(A) grounding wire(mm2) power cord (mm2)
Wall-mounted type 6 1.0 1.0
Duct type unit (heat pump) 6 1.0 1.0
Cassette type unit (heat pump) 6 1.0 1.0
One-way cassette type unit 6 1.0 1.0
If indoor unit is equipped with auxiliary electric heater, select capacity of circuit breaker as per auxiliary
electric heater, which requires special setting.

Indoor unit models (with auxiliary Capacity of circuit Min. sectional area of Min. sectional area of
electric heater) breaker(A) grounding wire(mm2) power cord (mm2)
22、25、28、32、36 duct type unit 6 1.0 1.0
40、45、50 duct type unit 10 1.0 1.0

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56、63、71、80 duct type unit 16 1.5 1.5


90、100、112、125、140duct type unit 10 1.0 1.0
28、36、45、50 cassette type unit 6 1.0 1.0
56、63、71 cassette type unit 10 1.0 1.0
80、90、112、125、140 cassette type unit 10 1.0 1.0

3.6 Hanger rod and support


(1) Hanger rod: M8 or M10;
(2) U-steel: 14# or above;
(3) Angle steel: 30mm×30mm×3mm or above;
(4) Round steel: Φ10mm or above

4 INSTALLATION OF OUTDOOR UNIT


4.1 Check before installation
(1) Before installation, please check the power cord if it complies with the power supply requirement on the
nameplate. Make sure the power supply is safe.
(2) This air conditioner must be properly grounded through the receptacle to avoid electric shock. The ground
wire shouldn’t be connected with gas pipe, water pipe, lightning arrester or telephone line.
(3) Maintain good air circulation to avoid lacking oxygen.
(4) Read this manual carefully before installation.
4.2 Selection of installation site
(1) Select a location which is strong enough to hold unit’s weight so that unit can stand still and erect.
(2) Make sure the unit is not exposed to sun and rain. And the location can resist dust, typhoon and
earthquake.
(3) Please keep the unit away from inflammable, explosive and corrosive gas or waste gas.
(4) Make sure the location has space for heat exchange and maintenance so that unit can operate reliably with
good ventilation.
(5) ODU and IDU should stay as close as possible to shorten the length of refrigerant pipe and reduce bend
angles.
(6) Select a location which is out of children’s reach. Keep the unit away from children.
4.3 Carrying and installing outdoor unit
When carrying the outdoor unit, hang the unit in four directions with two sufficient ropes. In order to avoid
excursion from the center, the angel of ropes must be smaller than 40ºduring hanging and moving.
4.4 Installation notices
 Iّّn order to ensure proper operation, the selection of installation site must conform to the following principle:
 Tّhّ e discharged air of outdoor unit will not flow back and there is sufficient space around the unit for

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maintenance;
 Tّhّ e installation site must be well ventilated to ensure sufficient air intake and discharge. Make sure there is no
obstacle at the air
 inlet and air outlet. If there is any obstacle, please remove it;
 Tّhّ e installation site shall be able to withstand the weight of outdoor unit and capable for soundproof and
vibration. The air outlet
 and noise of unit will not affect neighbors;
 Tّhّ e hanging of outdoor unit must use appointed hanging hole. Pay attention to protect the unit during hanging
and installation.
 Prohibit hitting the sheet metal to avoid rust in the future.
 Aّvّ oid direct sunlight;
 Tّhّ e rain and condensation water can be drained out smoothly;
 Tّhّ e outdoor unit will not be embedded by the snow and not affected by garbage and oil smog;
 Tّhّ e installation of outdoor unit shall adopt rubber damping pad or spring damper to reduce noise and
vibration;
 Tّhّ e installation dimension shall accord with the installation requirement of this manual and the outdoor unit
must be fixed at the installation site;
 Tّhّ e installation shall be done by professional technicians
4.5 Fixing and damping of unit
The outdoor unit shall be fixed with 4 M12 bolts and closely contacted with the foundation. Otherwise, big
vibration and noise will be caused.
The outdoor unit shall be fixed firmly. The rubber board with thickness over 20mm or corrugated rubber
damping pad shall be applied between the unit and foundation.
4.6 Physical Dimension of the Outdoor Unit and Mounting Hole
RV5-S224DO/Y-C, RV5-S250DO/Y-C, RV5-S280DO/Y-C,
1) Outdoor unit physical dimension

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Model A B C
RV5-S224DO/Y-C 1098 427 1584
RV5-S250DO/Y-C 1098 427 1584
RV5-S280DO/Y-C 1098 427 1584
2) Mounting hole physical dimension

3)Use M12 bolt to fix up the chassis of the units when installing units.
4)A space is needed to install outdoor unit to insure unit operate normally.

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ⅰ Obstructions in the air inlet


No obstructions above the unit Obstructions above the unit

ii Obstructions in the air outlet

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Note:
⑴ Be sure that L is less than H, and H is the height of the unit and its chassis;
⑵ The value of A must meet the following standard:
L A
0 < L < 1/2H ≥600
1/2H < L < H ≥1400
5)Outdoor unit should be installed on the beton chassis of 10cm thickness.

5 INSTALLATION OF INDOOR UNIT


5.1 Installation of cassette type indoor unit
5.1.1 Outline and installation dimension
E(suspension bolt pitch)
A(decoration panel)
B(ceiling opening)
C (indoor unit)

D(suspension bolt pitch)

C(indoor unit)
B(ceiling opening)
A(decoration panel)

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C eiling

> 20

H
W a ll
W a ll

1500

Flo o r

RV5-MW28UIG/Z-G, RV5-MW36UIG/Z-G, RV5-MW45UIG/Z-G, RV5-MW50UIG/Z-G (mm)


A B C D E G H
950 890 840 680 780 65 210
RV5-MW56UIG/Z-G, RV5-MW63UIG/Z-G, RV5-MW71UIG/Z-G, RV5-MW80UIG/Z-G (mm)
A B C D E G H
950 890 840 680 780 65 260
RV5-MW90UIG/Z-G, RV5-MW100UIG/Z-G, RV5-MW112UIG/Z-G, RV5-MW125UIG/Z-G, RV5-MW140UIG/Z-G(mm)
A B C D E G H
950 890 840 680 780 65 340

5.1.2 Installation notice


(1) Installation dimension (refer to the outline dimension in the figure).
(2) Make sure the top hanging rod, ceiling and building structure have sufficient strength to withstand the weight of
unit.
(3) Keep the unit from fire, flammable objects, corrosive gap or exhaust gas;
Please reserve ventilation space;
Please reserve sufficient space for maintenance;
Please take proper measures to reduce noise and vibration.
(4) Electrical installation of unit.
All electrical installation must be done by professionals according to national and local laws and regulations.
The unit must be grounded reliably. Please connect wire according to the wiring diagram on the unit.

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5.2 Installation of duct type indoor unit


5.2.1 Outline and installation dimension

RV5-MW22UIKOH/Z-G, RV5-MW25UIKOH/Z-G, RV5-MW28UIKOH/Z-G, RV5-MW32UIKOH/Z-G,


RV5-MW36UIKOH/Z-G (mm)
A B C D E F G H I
742 491 700 615 200 121 528 161 580

RV5-MW40UIKOH/Z-G, RV5-MW45UIKOH/Z-G, RV5-MW50UIKOH/Z-G (mm)


A B C D E F G H I
942 491 900 615 200 121 728 161 780

RV5-MW56UIKOH/Z-G, RV5-MW63UIKOH/Z-G (mm)


A B C D E F G H I
1142 491 1100 615 200 121 928 161 980

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RV5-MW71UIKOH/Z-G, RV5-MW80UIKOH/Z-G (mm)


A B C D E F G H I J
1236 565 1200 655 260 222 1016 220 1050 695

RV5-MW90UIKOH/Z-G, RV5-MW100UIKOH/Z-G, RV5-MW112UIKOH/Z-G, RV5-MW125UIKOH/Z-G,


RV5-MW140UIKOH/Z-G (mm)
A B C D E F G H I J
1379 565 1340 655 260 207 1153 220 1188 716

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5.2.2 Installation space

C eiling

N ut w ith w as her
N ut s pring pad

W all
W all

>300 >150

5.3 Installation of wall-mounted indoor unit


5.3.1 Outline and installation dimension

RV5-M22UIT/Z3Z-P, RV5-M28UIT/Z3Z-P (mm)


W H D
843 275 180

RV5-M36UIT/Z3Z-P, RV5-M45UIT/Z3Z-P, RV5-M50UIT/Z3Z-P (mm)


W H D
940 298 200

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RV5-M56UIT/Z3Z-P, RV5-M63UIT/Z3Z-P, RV5-M71UIT/Z3Z-P (mm)


W H D
1008 319 221

5.3.2 Installation space

6 EXCURSUS
6.1 Schedule of refrigerant characteristic

Refrigerant
R410A R407C R22
Characteristic

Components percentage(wt%) R32/R125(50/50) R32/R125/R134a(23/25/52) R22(100)

Boiling point(℃) -51.4 -43.6 -40.8

State Approximate Azeotrope Azeotrope -


Pressure at 54.5℃(kpa) 3406 2262 2151
Temp.Excursion(℃) 0.11 5.4 0

ODP 0 0 0.055

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6.2 Installation flowchart

Design Disclosure

Material purchasing

Review of onsite installation


places

Indoor Unit Installation Coconnecting Pipe Installation Outdoor Unit Installation

Communication
Power Cord Drain Pipe
Cables Weld Weld Power Cord Connection
Connection Installation
Connection

Purging,pressure maintaining and leak


Heat insulation
detection

Heat insulation

Connecting the indoor unit and outdoor Connecting the indoor unit and outdoor

Pressure maintaining and leak


detection
Pilot run check on indoor unit

Vacuum pumping
Air volume and Nosie check

Refrigerant charging

Open the valve

Unit commissioning

As-built Drawing

User manual delivery

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Maintenance

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MAINTENANCE

1 TROUBLE TABLE
1.1 Trouble Display of Outdoor Unit
1.1.1 Error code of protection

Indoor Unit Outdoor Unit


Error Item Code
Display Display
Indoor fan protection L1 L1 L1
Water overflow protection L3 L3 L3
Anti-freeze protection L5 L5 L5
Mode conflict L6 L6 L6
Malfunction of indoor ambient temperature sensor d3 d3 d3
Malfunction of indoor coil inlet temperature sensor d4 d4 d4
Malfunction of indoor mid-coil temperature sensor d5 d5 d5
Malfunction of indoor coil outlet temperature sensor d6 d6 d6
Malfunction of indoor humidity sensor d7 d7 d7
Malfunction of jumper d9 d9 d9
Malfunction of outdoor ambient temperature sensor b1 b1 b1
Malfunction of defrosting temperature sensor b3 b3 b3
Malfunction of outdoor condenser temperature sensor b5 b5 b5
Malfunction of suction temperature sensor b6 b6 b6
No master IDU L7 L7
High pressure protection E1 E1 E1
Low pressure protection E3 E3 E3
Discharge protection E4 E4 E4
Refrigerant-lacking protection Ed E0 Ed
Power protection of compressor EN E0 EN
Malfunction of EEPROM chip F0 F0 F0
Malfunction of high pressure sensor F1 F1 F1
Malfunction of low pressure sensor F3 F3 F3
Malfunction of discharge temperature sensor of
F5 F5 F5
compressor 1
Malfunction of discharge temperature sensor of
F6 F6 F6
compressor 2

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Malfunction of high-pressure switch Fd E0 Fd


AC current protection P5 P0 P5
IPM protection P6 P0 P6
Drive IPM module protection of compressor P7 P0 P7
Drive IPM module overheating protection of compressor P8 P0 P8
Desynchronizing protection of inverter compressor P9 P0 P9
High voltage protection of compressor’s drive DC busbar PH P0 PH
Drive current detection circuit malfunction of compressor PC P0 PC
Low voltage protection of compressor’s drive DC busbar PL P0 PL
Phase-lacking of inverter compressor PE P0 PE
Drive charging circuit malfunction of compressor PF P0 PF
Demagnetization protection PU P0 PU
Communication malfunction between indoor and outdoor
C0 C0 C0
units, indoor unit’s wired controller
Communication malfunction between main controller and
C2 C2 C2
inverter compressor driver
Phase-lacking protection of power U3 E0 U3
Malfunction of fan H0 H0 H0

1.1.2 Error code of limiting frequency reduction protection

Error Item Code Display


Limited frequency reduction for high pressure protection FA
Limited frequency reduction for low pressure protection FH
Limited frequency reduction for discharge temperature protection F9 Only the outdoor unit displays
Limited frequency reduction for AC current protection F8 the code
Limited frequency reduction for power protection FC
Limited frequency reduction for IPM temperature protection FL

1.1.3 Operation code

Operation Code Display


Trail run A0
Fluorine recycle A2
Defrosting A3 Both units display the code
Oil return A4
Testing online A5

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Vacuumization A8
Test module SS Only the outdoor unit displays the code
Note: Last ten protection shutdown and protection limited frequency reduction can be searched through the
debugging controller.

1.1.4 The meaning of indicator light flicker for mainboard and drive board.
Flicker Tmies Yellow Red Green
Outdoor unit is always at
1 Compressor1 ON Drive board
ON status
2 Compressor2 ON Reservation Debug board
3 Overcurrent for IPM1 Oil return Testing online
4 Overcurrent for IPM1 Defrosting PC monitor
Limited frequency reduction
5 IPM1 protection for IPM temperature Indoor unit 1
protection
Limited frequency reduction
6 IPM2 protection for pfc temperature Indoor unit 2
protection
Limited frequency reduction
7 PFC overcurrent Indoor unit 3
for AC current protection
Limited frequency reduction
8 PFC protection Indoor unit 4
for power protection
Limited frequency reduction
9 Low voltage protection for discharge temperature Indoor unit 5
protection
Limited frequency reduction
10 High voltage protection Indoor unit 6
for low pressure protection
System low pressure Limited frequency reduction
11 Indoor unit 7
protection for high pressure protection
Malfunction of discharge
System high pressure
12 temperature sensor of Indoor unit 8
protection
compressor 1
High-pressure switch Malfunction of outdoor
13 Indoor unit 9
protection ambient temperature sensor
Drive charging circuit Malfunction of outdoor tube
14 Indoor unit 10
malfunction of compressor temperature sensor
Malfunction of suction
15 AC current protection Indoor unit 11
temperature sensor
Malfunction of EEPROM Malfunction of indoor coil
16 Indoor unit 12
chip inlet temperature sensor
Demagnetization protection Malfunction of temperature
17 Indoor unit 13
for compressor1 sensor for subcooler

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Desynchronizing protection Malfunction of low-pressure


18 Indoor unit 14
of inverter compressor1 sensor
Phase-lacking of inverter Malfunction of
19 Indoor unit 15
compressor1 high-pressure sensor
Malfunction of phase current
20 Fan protection Indoor unit 16
testing for compressor1
Malfunction of discharge
Power protection of
21 temperature sensor of Indoor unit 17
compressor1
compressor 2
Over loading for
22 Indoor unit 18
compressor2
Discharge protection for
23 Indoor unit 19
compressor1
Demagnetization protection
24 Indoor unit 20
for compressor2
Desynchronizing protection
25
of inverter compressor2
Phase-lacking of inverter
26
compressor2
Malfunction of phase current
27
testing for compressor1
Power protection of
28
compressor1
Over loading for
29
compressor2
Discharge protection for
30
compressor2
Refrigerant-lacking
31
protection
Note: The flicker times of driveboard are equal to that of mainboard, and its malfunction is also the same.

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SERVICE MANUAL

2 FLOW CHART OF TROUBLE SHOOTING


2.1 Communication Error between the Compressor Drive Board and the Main Control Board

Communication error between the compressor drive board and the


main control board.

Check if the main control board and the compressor drive board NO Check if the power cords of the main control board and the
are powered on compressor drive board are in good condition.

YES

YES

Check if the communication line between the main control board and Make the connection of the communication line in good condition
the compressor drive board is connected well and see if the error is eliminated

NO

NO
Replace the main control board and see if the error is
eliminated

NO

Replace the compressor drive board and see if the error is


eliminated.

It is finished

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2.2 High-Pressure Protection

High-pressure protection

Yes

Use pressure gauge to measure if NO Measure if the pressure switch is


Replace the mainboard of outdoor unit
the pressure is really high? normal?

NO
Yes

Check if the operation mode of NO


Refer to the Instruction Manual for Indoor Unit Replace the pressure switch
indoor unit is set properly?

Yes

Check if the gas valve and liquid NO


Fully open the valve
valve are fully open?

Yes

Check if the front panel of outdoor NO


Cover up the front panel properly
unit is covered tightly?

Yes

Check if the air inlet and outlet of NO


the indoor and outdoor exchanger Remove the obstructions
is smooth?

Yes

Check if the indoor and outdoor NO


Measure the fan motor and signal input
fans run normally?

Yes

Check if the indoor swing louver is NO


Measure the swing motor and signal input
fully open?

Yes

Check if the capacity output of NO


outdoor unit is equal to the Refer to the dial-up of indoor and outdoor unit
capacity demand of indoor units?

Yes

Check if the indoor electronic NO


expansion valve can work Engage the valve body with the coil
normally

Yes

Check if the indoor / outdoor filters Yes


or radiating fins are dirty or Refer to the Repair and Maintenance
blocked?

NO

Focus on checking the inlet and outlet of the connection between indoor units and main pipe.
The system pipe is blocked Also focus on checking the electronic expansion valve of indoor unit and outdoor unit. Replace
the electronic expansion valve, drying filter and other parts

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2.3 Low-Pressure Protection

Low-pressure protection

Use pressure gauge to measure if the pressure NO


Refer to low pressure sensor error
is really low?

YES

YES Add refrigerant according to the nominal


Check if the refrigerant in the system is too
refrigerant volume on nameplate and the
low?
calculated charge volume

NO

Check if the operation mode of indoor unit is NO Refer to the Instruction Manual for Indoor
set properly? Unit

YES

Check if the gas valve and liquid valve of NO


Fully open the valve
outdoor unit are fully open?

YES

Check if the front panel of outdoor unit is NO


Cover up the front panel properly
covered tightly?

YES

Check if the air inlet and outlet of the indoor NO


Remove the obstructions
and outdoor exchanger is smooth?

YES

Check if the indoor and outdoor fans run YES


Measure the fan motor and signal input
normally?

NO

Check if the indoor swing louver is fully NO


Measure the swing motor and signal input
open?

YES

Check if the capacity output of outdoor unit NO Refer to the dial-up of indoor and outdoor
is equal to the capacity demand of indoor
unit
units?

YES

Check if the indoor electronic expansion NO


Engage the valve body with the coil
valve can work normally

YES

Check if the indoor / outdoor filters or NO


Refer to the Repair and Maintenance
radiating fins are dirty or blocked?

NO

Focus on checking the inlet and outlet of the connection between indoor units and
The system pipe is blocked main pipe. Also focus on checking the electronic expansion valve of indoor unit and
outdoor unit. Replace the electronic expansion valve, drying filter and other parts

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2.4 Exhuast Temperature Protection

Exhaust Temperature Protection

NO
NO
Measure if the exhaust temperature of compressor Measure if the resistance of temperature sensor is
reaches 118 correct?

YES

When the exhaust temperature of compressor is higher NO


Replace the corresponding exhaust temperature
than 107 , check if the corresponding liquid bypass plug Replace the mainboard of outdoor unit
sensor
is connected through?

YES

Check if the corresponding liquid bypass sub-assembly is NO


in good condition, e.g. if the solenoid valve is in good Replace the liquid bypass sub-assembly
condition and if the capillary pipe is blocked?

YES

NO
When the exhaust temperature of compressor is higher NO
than 102 , Whether the openness of corresponding Check if the electronic expansion valve is correct
indoor unit electronic expansion valve is increased?

YES

Change corresponding electronic expansion


Change the outdoor unit mainboard
YES valve Sub-Assy

NO
When the exhaust temperature of compressor is higher
Change the mainboard chip of the outdoor units
than 110 , Whether compressor reduces its capacity?

YES

NO
Check if the capacity output of outdoor unit is equal to
Refer to the dial-up of indoor and outdoor unit
the capacity demand of indoor units?

YES

Notes: (1) The AC frequency conversion machine includes air-out senor and shell top sensor.
Repair the leakage of system pipe and add refrigerant
(2) The temperature protection point in different machines are different.
according to the required volume
(3) There is no liquid refrigerant by-pass in frequency conversion machine

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2.5 Refrigerant Protection

Over refrigerant protection

NO
NO
Measure if the exhaust temperature of Measure if the resistance of temperature Replace the corresponding exhaust
compressor Is normal sensor is correct? temperature sensor

Replace the mainboard of outdoor


YES unit
YES

NO
NO
Use pressure gauge to measure if the pressure
Measure if the pressure switch is normal? Replace the high pressure sensor
is really high?

Replace the mainboard of outdoor


YES
unit
YES

NO
Check if the air inlet and outlet of the indoor
Remove the obstructions
and outdoor exchanger is smooth?

YES

Check if the indoor and outdoor fans run NO Measure the fan motor and signal
normally? input

YES

Check if the capacity output of outdoor unit is NO Refer to the dial-up of indoor and
equal to the capacity demand of indoor units? outdoor unit

YES

Check if the indoor electronic expansion valve NO


Engage the valve body with the coil
can work normally

YES

Check if the refrigerant in the system is too NO Add refrigerant according to the
Normal? nominal refrigerant volume

YES

Focus on checking the inlet and outlet of the connection between indoor units and main pipe. Also
The system pipe is blocked focus on checking the electronic expansion valve of indoor unit and outdoor unit. Replace the
electronic expansion valve, drying filter and other parts

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2.6 Communication malfunction

Communication error

YES

NO
Check if the communication line of indoor unit is
Check the orientation of plug and socket
connected?

YES

NO

Measure if the communication line is through? Replace the communication line

YES

NO
Check if the communication line of indoor and
Check the orientation of plug and socket
outdoor unit is connected c orrectly?

YES

NO
Check if the two ends of communication line are
Please mount the included magnetic ring
mounted with magnetic ring?

YES

NO
Check if the outdoor unit is electrically powered? Please supply power to the outdoor unit

YES

NO
If the address codes of indoor units in the same
Change the repeated address codes
system are repeated?

YES

NO
If the address code of wired controller complies with
Change the address code of wired controller
the address code of the connected indoor unit?

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2.7 Water-full Protection

Fault display

NO NO
If the voltage of liquid level switch
Check if the water overflows? Replace the mainboard of indoor unit
terminal is correct?

YES
YES Check the liquid level switch

NO
NO If the voltage of drainage pump
If the drainage pump is running? Replace the mainboard of indoor unit
terminal is correct?

YES

YES
Check the wiring of drainage pump

If the drainage pipe is unblocked NO


Adjust the drainage pipe
and if the water flow is smooth?

YES

Check the drainage pump

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2.8 Temperature Sensor Error

Temperature sensor error

NO
If the plug on temperature sensor is correctly connected to
Check the orientation of plug and socket
the socket on mainboard?

YES

NO
Remove the temperature and measure if its resistance is
Replace the temperature sensor
within normal range?

YES

Replace the mainboard of indoor unit

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2.9 High/Low-Pressure Sensor Error

Pressure sensor error

NO
Check if the plug of high pressure sensor is
Check the orientation of plug and socket
correctly connected to the socket?

YES

NO
Measure if the output value (DC voltage) of the
Replace the high pressure sensor
outdoor mainboard socket is normal?

YES

Replace the mainboard of outdoor unit

2.10 IPM temperature sensor error

Indoor unit displays PO

Outdoor unit displays P7,PF,P6

Replace the mainboard

Work normally

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2.11 No energization to the unit and mainboard

Deenergizing of unit and mainboard

NO
Is power supply of wiring board L and N
Is power supply of wiring board normal?
220V?

YES

NO
Is air switch turned ON? Turn air switch to ON

YES

NO
Is input of filter board energizing? Air switch is damaged or loose

YES

NO
Is output of filter board energizing? Replace filter board

YES

Replace mainboard

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2.12 IPM High Temperature Protection

IPM Module High Temperature Protection

YES
Check if the error arises once the power is on? Replace the compressor drive board

NO

Check if the screws have been fastened and if the


coolant have been applied to the IPM module?

It is finished

2.13 DC Bus High Voltage Protection

DC Bus High Voltage Protection

YES
Adjust the voltage to 380V and then see if the error
Check if the input voltage is larger than 460V?
is eliminated

NO

NO
Replace the compressor drive board

It is finished

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2.14 DC Bus Low Voltage Protection

DC Bus Low Voltage Protection

YES
Check if the input voltage is lower than Adjust the voltage to 380V and then see if the
320V? error is eliminated?

NO

NO
Replace the compressor drive board

It is finished

2.15 Open Phase Protection

Open Phase

NO
Check if the power cord of the compressor Connect the power cord properly and see if the error is
is connected properly eliminated

YES

NO
Replace the compressor drive board

It is finished

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2.16 Phase-lacking protection of power

Phase-lacking protection of power

NO
Check if the power cord is connected Connect the power cord properly and see if the
properly error is eliminated

YES

NO
Replace the mian board

It is finished

2.17 Desynchronizing protection of inverter compressor


NO

Whether the sequence of wire for Adjust the sequence of wire for
compressor is correct? compressor

YES

YES
Whether the wiring terminal for
Connect the wires of compressor tightly
compressor is loose?

NO

YES
Replace the main board
Work normally

NO

Replace the compressor Work normally

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2.18 Malfunction of jumper

NO
Check whether the jumper is connected? Connect the jumper

YES

NO
Check whether the code of jumper is
Connect the correct jumper
correct?

YES

Check whether the jumper is inserted NO


Insert the jumper tightly
tightly?

YES

YES
Replace the main board Work normally

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2.19 IPM Module Protection Error

Compressor Drive Board and IPM


Module Protection

YES NO
Check if the compressor runs or not before
the IPM module comes into protection

When the compressor comes into YES YES


Check if the connection of the power
protection after running for a period of
cards of the main board and the drive
time, then check if the screws of the
board is in good condition
IPM module are tightened.

NO

If the screws of the IPM module are


already tightened, power the unit on
again and see if it will still come into
protection

YES
NO
Replace the compressor drive board and see
if it will still come into protection

YES

Replace the broken-down compressor

It is finished

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3 POWER DISTRIBUTION
3.1 Diagram of power distribution

Power Supply

Control signal of temperature sensor,


electronic expansion valve, high and low
Filter Plate pressure switch ect.

Commutated bridge

Main board

Drive board

Indoor Unit
Compressor Fan
Compressor

Note: The thick line represents power line while thin line represents the control line.)

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3.2 Introduction of main electric parts of inverter system

Name Photo Introduction

It is mainly used for filtering the


intererence of the power supply and
prevent the unit from interfering the
Filter plate
power supply so that the operation
of the unit will not affect the other
electric appliances such as TV.

Drive board is the control board


of DC inverter compressor, which
Drive Board provides the control signal of
changeable voltage, current,
frequency for compressor.

It is used to control the entire unit


Main Board
with the control logic.

IPM module is integrated with 3 pair


complementary IGBT tube, whose
connection and disconnection are
controlled through PWM so that DC
IPM Module bus voltage is imposed to the
winding of compressor. The
magnetic field will enable the rotor
to rotate for running of the
compressor

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It is used to transform the


Commutated bridge three-phase AC input power into DC
power

It is used to reduce the current


Reactor harmonics and effectiviely restrain
the interference on the network.

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3.3 Wiring diagram


Note: This drawing is just for reference; please always refer to the electric wiring stuck to the unit for actual wiring.

RV5-S280DO/Y-C、RV5-S250DO/Y-C、RV5-S224DO/Y-C

Outdoor unit
YV7

YV6

YV5

YV2

YV1

4YV
Power

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4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS


4.1 Introduction of key parts

Photo Name Function

Core part of air conditioning system.


It sucks low temperature and low
Compressor pressure gas, compress it to high
temperature and high pressure gas,
and then discharge it.

Used for heat exchange between


Heat Exchanger
refrigenrant and flow air

It changes the flow direction of


4-way Valve refrigerant for switching between
cooling and heating

Throttling device. It transforms high


Electric
pressure refrigerant liquid into low
Expansion Valve
pressure steam

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Control to the high-voltage current:


Solenoid valve open upon power on; close upon
power off

Detects the high pressure value in


High-pressure the system in real time mode for
Sensor compressor protection and other
control functions

It stays between discharge outlet of


compressor and inlet of condenser. It
used for separating the lubricant
Oil Separator oil of compressor when the high
temperature and high pressure
refrigerant gas is discharged from
the compressor

It stays between outlet of evaporator


Gas-liquid and suction ouitlet of compressor. It
Separator used for separating low temperature
and low pressure refrigerant

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Fan Motor Strengthens heat exchanging

One-way vavle Controls refrigenrant flow direction

It used for connecting indoor


Cut-off Vavle unitand outdoor unit, and used for
maintenance and installation

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RV5 COMPACT MULTI VRF UNIT
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4.2 Removal of key parts


Removal operation for panel
Remark: Before removing the panel, please make sure that the unit is disconected with the power
Process Photo Operation Instruction

 Loose the screws fixing the


top cover with screwdriver
1、Remove top
 Hold the top cover
cover
upwards and then put it on
the floor flatly

 Loose the screw fixing the


front side plate with
2、Remove front screwdriver
side plate sub-assy  Hold the front side plate
upwards and then put it on
the floor flatly

 Loose the screws fixing the


front panel and grille with
3、Remove front
screwdriver
panel and grille
 Put the front panel and
grille on the floor flatly

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 Loose screws fixing left


4、Remove left
side plate and rear side
side plate and rear
plate with screwdriver
side plate
 Remove the rear side plate

Removal operation for blade


Remark: Before removing the motor, please make sure that the unit is disconnected with the power.

Process Photo Operation Instruction

 Loose screws fixing the


panel with screwdriver
1、Remove grille
 Then remove the grille

 Loose the screw fixing the


front side plate with
2、Remove front screwdriver
side plate sub-assy  Hold the front side plate
upwards and then put it on
the floor flatly

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RV5 COMPACT MULTI VRF UNIT
SERVICE MANUAL

 Loosen nuts fixing the


blade with wrench
3、Remove blade  Then remove the blade and
put it on the floor flatly

 Loose screws fixing the


motor with screwdriver
 Then remove the power
4、Remove motor
cord of motor
 Take out the damaged
motor

 Replace the motor, tighten


screws with screwdriver
5、Install motor and then connect teh
power cord of motor

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 Assemble the unit in the


6、Assemble unit
the converse sequence

Removal operation of compressor


Remark: Before removing the compressor,make sure that there is no refrigerant inside the pipe system and that the
power has been cut off.

Process Photo Operation Instruction

 Loose screws fiixng the


When removing the compressor with screw-
power cord, make
marks for different driver
color of power cords  Then pull out the power
and
1、Remove wiring cord
corresponding
cover of  Note:When removing the
compressor power cord, make marks
for different color power
cords and corresponding
wiring terminals for wrong
terminal

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RV5 COMPACT MULTI VRF UNIT
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 Weld suction pipe and


discharge pipe of
compressor
2 、 Disconnet the  Then pull out the
compressor and connection pipe from the
the conneting pipe compressor
 Note: During welding
process, do not let the
flame burn out other parts

3、Loose nuts
 Twist off the nuts for
fixing the foot of
compressor with wrench
compressor Twist off
the nuts
for
compres
sor with
wrench

 Take out the compressor


and replace it
4、Remove the
 Note: When replacing the
chassis from
compressor, do not damage
compressor
nearby pipelines and other
parts

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5、Fix the new  After replacing the


compressor on the Tighten the compresor, fix the nuts at
base nuts for the bottom of compressor
compressor
with wrench

6、Connect suction  Weld the connection pipe


pipe and discharge of compressor,connect the
pipe of pipeline and compressor
compressor and  Note: During welding
pipeline of system process, do not let flame
again burn out other parts

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When
connecting the
power cord,
make marks for  Loose screws fixing the
different color
power cords and power cord with screw-
corresponding driver
wiring terminals
 conenct the power cord
7、 Connect the
well again
power cord of
 Note: When connecting the
compressor well
power cord, make marks
for different color power
cords and corresponding
wiring terminals

 Check whether the pipeline


is connected well
 Check whetehr all parts
8、Check and open
and connection wires are
the upper cover
connected well
plate
 If there’s no problem after
checking, install front and
rear cover plates.

Removal operation for 4-way valve


Remark: Before removing the 4-way valve, make sure that there is no refrigerant inside the pipe system and that
the power has been cut off.
Process Photo Operation Instruction

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Remove the

1、Disconnect the coil of 4-way

coil of 4-way valve at first  Remove the coil of 4-way


valve from the valve at first
4-way valve

Weld those 4
connection
spots on 4-way  Weld those 4 connection
2、Disconnect the valve spots on 4-way valve, and
4-way valve and then pull out the
connection connection pipe
pipeline  Note: During welding
process, do not let the flae
burn out other parts

 Replace 4-way valve


3、Replace 4-way
 Note: During welding
valve
process, do not let the
flame burn out other parts

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Weld the
connection
position
 Weld the connection
between
position between 4-way
4、Replace 4-way 4-way valve
valve and pipeline
valve and pipeline
 Note: During welding
process, do not let flame
burn out other parts

Removal operation for eletronic expansion valve


Remark: Before removing the electronic expansion valve, make sure that there is no refrigerant inside the pipe
system and that the power has been cut off.

Process Photo Operation Instruction

 Remove the coil of


electroc expansion valve at
first
1、Disconnet the
 Weld the connection pipe
electronic
for expansion valve, and
expansion valve
then pull out the
and the conneting
connection pipe
pipe
 Note : During welding
Weld the connection pipe process, do not let flame
for expansion valve burn out other parts

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2. Take out the  Take out the electronic


electronic expansion valve and
expansion valve replace it
and replace it

 Weld the connection pipe


of electronic expansion
valve
3、Replace the
 Inistall the coil of
electronic
electronic expansion valve
expansion valve
 Note : During welding
process, do not let the
flame burn out other parts
Weld the connection pipe of
electronic expansion valve

Removal operation Oil Separator


Remark: Before removing the oil separator, make sure that there is no refrigerant inside the pipe system and that
the power has been cut off.

Process Photo Operation Instruction

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 Remove the oil separator


at first
 Weld the connection pipe
for oil separator, and then
1、Disconnet the
pull out the connection
oil separator and
pipe
the conneting pipe
 Note : During welding
process, do not let flame
Weld the connection
burn out other parts
pipe for oil separator

 Loose the screws fixing


2、Remove the oil
the oil separator with
separator
screwdriver

Loose 3 screws

3、Replace the oil


 Replace the oil separator
separator

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4、Mount the new  Tighten the screws fixing


oil separator the oil separator with
screwdriver

Tighten the
screws fixing the
oil separator
with
screwdriver

 Weld the connection


position between oil
separator and pipeline
5、Replace oil
 Note: During welding
separator
process, do not let flame
burn out other parts

Weld the connection


position between oil
separator and pipeline

Removal operation of gas liquid separator


Remark: Before removing the Gas-liquid Separator, make sure that there is no refrigerant inside the pipe system
and that the power has been cut off.

Proecess Photo Operation Instruction

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拆掉控制器盒,
和模块散热片

Weld those
two
connection
spots

1、Remove the  Remove the electric box


electric box assy assy

Remove the
reactor

 Remove the reactor


2、Remove the
 Dismantle the installation
reactor
supporting frame

Weld the
connection pipe
 Remove the gas-liquid
for gas-liquid
separator at first
separator
 Weld the connection pipe
3、Disconnet the
for gas-liquid separator,
gas-liquid
and then pull out the
separator and the
connection pipe
conneting pipe
 Note : During welding
process,do not let flame
burn out other parts

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Loose the
screws
fixing the
gas-liquid
separator
4、Remove the with  Loose the screws fixing
gas-liquid screwdrive the gas-liquid separator
separator r with screwdriver

5、Replace the
 Replace the gas-liquid
gas-liquid
separator
separator

Tighten the screws


fixing the gas-liquid
separator with
screwdriver
6、Mount the
 Tighten the screws fixing
gas-liquid
the gas-liquid separator
separator
with screwdriver

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Weld the connection


position between
gas-liquid separator  Weld the connection
7、Weld the and pipeline position between gas liquid
connection pipe separator and pipeline
for gas-liquid  Note: During welding
separator process, do not let flame
burn out other parts

Tighten the
Installation
supporting
frame

 Tighten the Installation


8、Install the
supporting frame
reactor
 Install the reactor

Install the electric


box assy

9、Install the
 Install the electric box assy
electric box assy

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5 COMMON MAINTENANCE
5.1 System leak hunting
When refrigerant piping is to be installed, pressure maintaining and leak hunting is required for the piping.
After refrigerant piping is in connection with indoor unit and outdoor unit, pressure maintaining and leak hunting is
also required. The purpose of the test is to check whether any leak is existent at threaded connection of indoor unit
and outdoor unit and at new welded points.
Steps:
A. Fill the system pipeline with 20.0kgf/cm2 Nitrogen
B. Check the main connections with soapy water, and mark it immediately if any leak.
C. After the detection is completed, fill the pipeline with 0.5±0.1kgf/cm2(relative pressure)Nitrogen. Repair
welding shall be performed immediately
D. After repair welding, Nitrogen is charged to reach 25.0kgf/cm2 and remains at the pressure for 48h. After that,
check the reading of pressure gauge and the pressure drop calculated according to the following formula should not
be more than 1% of the test pressure. Otherwise, find out the reason and clear the leakage until eligibility is
reached.
ΔP=P1-P2(273+T1)/(273+T2)
The fomula:ΔP——Pressure drop(MPa);
P1,P2——Pressure of nitrogen at the beginning and the end of experiment(MPa);
T1,T2——Temperature of nitrogen at the beginning and the end of experiment(℃)。

5.2 Vacuum drying for the system


5.2Vacuum drying for the system

5.2.1 Selection requirement for the vaccum pump


Do not use different vacuum pump for vaccum-pumping for different refrigerant system;
The final vacuum for the vacuum pump should reach -0.1Mpa;
The air discharge volume for the vacuum pump should reach 4L/S above;
The precision of vacuum pup should reach 0.02mmHg above;
The system vacuum pump for R410A must be with check valve

5.2.2 Operation procedure and notices for Vacuum drying

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1) Operation procedure
a. Before vacuum-pumping, please confirm that the cut-off valve for gas pipe and liquid pipe is at off status;
b. Use charging conduct pipe to connect the governing value and vacuum heat pump to the detection joint of
gas valve and liquid valve;
c. After vacuum-pumping for 4h, check whether the vacuum degree is reached to -0.1MPa or above; If not,
there may be gas leakage. Please perform the leakage inspection again. If there’s no gas leakage, please vacuum
pump for another 2h.
d. If the required vaccum degree can’t be satisfied after vacuum-pumping for two times, there are water inside
the pipeline. Please drain out the water by the method of vaccum damage. The detailed method: charge 0.05MPa
nitrogen into the pipeline, vacuum pump for 2h and then keep the cacuum for 1h. If -0.1 MPa vaccum degree still
can’t be reached, repeat this operation unitl the water is drained out completely.
e. After evacuation, close the regulating valve, and 1 hour later check if its pressure goes up or not.
2)Notices:
a. Vacuum pump for the gas pipe and liquid valve at the same time
b. When turn off the vacuum pump to stop vacuum-pumping, please turn off the valve at first and then
de-energize the vacuum pump
c. .Keep the vacuum pumping for 2h and confirm that the pressure of vacuum meter hasn’t been increased.
5.3 Airtightness test
5.3.1 Importance of airtightness test
The airtightness of VRF system is the leak tightness of the pipeline for refrigerant, which the guarantee for
safe and reliable operation.The leakage of refrigerant may affect the operation of air conditioner seriously, or even
damage compressor and then lead to breakdown of system. Therefore, it needs to perform the airtightness test. If
the there’s gas leakage after the system is installed completely, because the indoor ceiling decoration are all
finished, it’s will be very difficult to find out the leakage point. Thus, the airtightness test of the system must be
finished before finishing indoor decoration.

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5.3.2 Operation procedure for the airtightness test


Before ex-factory, cut-off valve for gas pipe and liquid pipe of outdoor unit is turned off. Please confirm that
before operation.
Before test please smear a little corresponding lubricant oil at Blanking plug.and pipe terminal, and use two
wrenches for fixing Blanking plug.
Do not allow to connect the pipeline of outdoor unit for test during airtightness test.
The system test pressure for R410A is 4.15MPa (3.0MPa for R22 refrigerant system). Nitrogen must be used
as the medium for the airtightness test and the nitrogen should be dry. Increase pressure slowly for three steps:
Step 1: Increase pressure slowly to 0.5MPa, stop for 5min and then check the gas leakage. Big leakage may be
found out;
Step 2: Increase pressure slowly to 1.5MPa, stop for 5min to check the airtightness. Small leakage may be
found out;
Step 3: Increase pressure slowly to 4.15MPa for R410A slowly (3.0MPa for R22 refrigerant system), stop for
5min and perform the strength test. Minor leakage or sand hole may be found. Increase pressure to test pressurem,
keep it for 24h and observe whether the pressure is decreasing. If not, the pressure is qualified.

5.3.3 Cautions
a. The test manometer range for R410A should be 4.5MPa above (3.5MPa above for R22 refrigerant system);
b. Record the data on manometerk, ambient temperature and test time at the same time;
c. Pressure modification: when temperature changes 1oC, the temperature will change 0.01MPa
correspondingly.
d. Pressure should be kept the same.
e. If it needs to keep pressure for a long time, decrease the pressire lower than 0.55MPa pr below. Long-time
high pressure can lead to leakage at the welding position, which may cause riskl.
f. Before the airtightness for the pipeline of refrigerant is finished, do not allow to insulate and bundle the
welding positions and connection position of bellmouth of indoor unit.

Note: Before airtightness test, all welding lines can’t be insulated and bundled.
5.4 Fill and charge refrigerant
5.4.1 Filling procedure of regrigerant
a. Calculate the additional volume of refrigerant
Additional volume of refrigerant R=LA×54 g
LA=L-50 m
L= (12.7 length of liquid pipe) × 2+ (9.52 length of liquid pipe) ×1+ (6.4 length of liquid pipe) ×0.4
When L is less than 50m, no need to add refrigerant
Examples:

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RV5 COMPACT MULTI VRF UNIT
SERVICE MANUAL

室外机
Outdoor unit

A
B C D

a b c d

Indoor 室内机
unit
① ② ③ ④

Indoor Unit:
No. Model
Indoor Unit① Cassette type Ens.RV5-MW71UIG/Z-G
Indoor Unit② Wall-mounted type RV5-M36UIT/Z3Z-P
Indoor Unit③ Duct type RV5-MW50UIKOH/Z-G
Indoor Unit④ Duct type RV5-MW25UIKOH/Z-G
Liquid Pipe:
No. A B C D
Diameter
φ 9.52 φ 9.52 φ 9.52 φ 6.35
of pipe
Length 20m 10m 5m 5m
No. a b c d
Diameter
φ 9.52 φ 6.35 φ 6.35 φ 6.35
of pipe
Length 10m 10m 10m 10m
Length of Liquid Pine:
φ 9.52:A+B+C+a=20+10+5+10=45m
φ 6.35:D+b+c+d=5+10+10+10=35m
L= (φ9.52Length of liquid pipe)×1+(φ6.4 Length of liquid pipe) ×0.4
= 45×1+35×0.4=59m
LA=L-50=59-50=9 m
Additional volume of refrigerant R=LA×54 =9×54=486 g
b. Operation procedure for adding refrigerant
b1. Put the charging tank on the weightometer, record the reading and then calculate the data after charging
refrigerant;
b2. Use charging conduct pipe to connect the double-ended manometer with governing valve and liquid-charging
tank to the detection head of gas valve and liquid valve. Before connection, please release some refrigerant and
then drain out the air inside the charging conduct pipe;

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b3. Confirm that the gas valve and liquid valve for outdoor unit is at off status;
b4. When the unit hasn’t been turned on, open the governing valve for the liquid-charging tank and then charge
refrigerant from gas pipe and liquid pipe at the same time.
b5. Obeserve the data weightometer, close the valve after it is reached to requirement and then close the valve for
liquid-charging tank;
b6. If the refrigerant can’t be added completely, add it when turning on the unit. Charge refrigerant from the
detection joint of cooling gas pipe or detection joint of gas vavle.
c. Notice for filling refrigerant
c1. Calculate the section and length of cooling liquid pipe preciously for the precision refrigerant-charing
volume.
c2. Measure the additional refrigerant volume preciously;
c3. R410AInvert to charge the R410A for ensuting the liquid-charging;
c4. When the temperature is low, heat the liquid-storage tank with hot water or hot wind for helping
refrigerant-charging. However, prohibit use flame to heat the liquid-storage tank directly. Otherwise, it may cuase
personal injury or property damage due to explosion
5.5 Connection Pipe Size
If L≥90m and H≥15m, then :

Equivalent length L,Height difference between outdoor and indoor unit: H


Model L< 90m and L< 90m and L≥90m and L≥90m and
H< 15m H≥15m H< 15m H≥15m
L1Gas pipe φ 22.2 φ 22.2 φ 22.2 φ 28.6
RV5-S280DO/Y-C
L1Liquid pipe φ 9.52 φ 9.52 φ 9.52 φ 12.7
L1Gas pipe φ 22.2 φ 22.2 φ 22.2 φ 28.6
RV5-S250DO/Y-C
L1 Liquid pipe φ 9.52 φ 9.52 φ 9.52 φ 12.7
L1 Gas pipe φ 22.2 φ 22.2 φ 22.2 φ 22.2
RV5-S224DO/Y-C
L1 Liquid pipe φ 9.52 φ 9.52 φ 9.52 φ 12.7

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Outdoor unit

Notice: Equivalent length=Length of farthest fitting pipe+Equivalent length of brance(0.5m)

6 EXPLODED VIEW OF UNIT AND PARTS LIST


1) Model: RV5-S224DO/Y-C
Exploded view and parts list of outdoor uint:

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0MAINTENANCE001140
RV5 COMPACT MULTI VRF UNIT
SERVICE MANUAL

No. Name of part Quantity Product code


1 Coping 1
2 Main Board AIXW 1 69775899998
3 Filter Board AOYXW 1 69775899997
4 Radiator GO-002 15C11 1 50989747
5 Main Board DAXW3Y 1 69776999992
6 Electric Box Assy RV5-S280DO/Y-C 1 986058999930
Filter Board
7 1 53989391
60A/800V(WU60YZ80)(Three-phase)
8 Terminal Board(2bit) 1 57988845
9 Terminal Board (4bit) T480C 1 57988946
10 Magnetic Ring RE 38C13C19) 3 50989890
11 Left Side Plate 1 98685899975K
12 Front Grill 2 98425899993
13 Cabinet 1 98485899996K
14 Front Side Plate 1 98685899973K
15 Handle(apricot gray) 3 73764746
16 Axial Flow Fan (primary color) 2 89664989
17 Electromagnetic Valve 5 56999945
18 Magnet Coil 1 5699959967
19 Current Divider(Y-pipe) 1 96589898
20 Electrical Heater(Compressor) 2 234847876
21 Cut-off Valve 3/8(R410A) 1 92669999997
22 Cut-off Valve 3/4(R410A) 1 92669999998
23 Installation Plate Assy (valve) 1 98675899982
24 Compressor Gasket AV8.639.601 6 23289752
25 Rear Side Plate 1 98685899974K
26 Balancing Oil Tube Assy 1 95775899796
Compressor and fittings
27 2 99795899994
ICZH-W32aC050
Pressure Protect Switch(with out going
28 1 5397998464
line)
29 Electric Expand Valve Fitting 1 56955899940
30 Discharge Charge Valve 1 92665899997
Electronic Expansion Valve
31 1 92665609
FPE-32W178

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SERVICE MANUAL

32 Electric Expand Valve Fitting FPE 1 5695586780


33 Magnet Coil 1 56959995
34 Nozzle for Adding Freon (R407C) 1 93879987
35 Conderser Assy 1 98875899902
36 Rear Grill 1 73095899921
4-way Valve
37 1 56999661
(HSU-20A-46/WHU-20-R410A)
38 Sensor(Hign Pressure) 1 677898967
39 Oil Separator 1 92575899972
40 Gas Luquid Separator 1 92575899969
41 Sensor(Low Pressure) 1 677898997
42 Cable Cross Loop 1 23484797
43 Strainer(Bidirection Strainer) 1 92779980
44 Fan Motor HDZ150Y 2 8429719798
45 One Way Valve 1 92869898
46 Tube Clip 1 978599945
47 Current Divider(Y-Pipe) 1 96589898
Note: Above data is subject to change without notice,please refer the SP in global service
website.

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RV5 COMPACT MULTI VRF UNIT
SERVICE MANUAL

2) Model:RV5-S250DO/Y-C,RV5-S280DO/Y-C
Exploded view and parts list of outdoor uint:

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SERVICE MANUAL

No. Name of part Quantity Product code


1 Coping 1
2 Main Board AIXW 1 69775899998
3 Filter Board AOYXW 1 69775899997
4 Radiator GO-002 15C11 1 50989747
5 Main Board DAXW3Y 1 69776999992
6 Electric Box Assy RV5-S280DO/Y-C 1 986058999930
Filter Board
7 1 53989391
60A/800V(WU60YZ80)(Three-phase)
8 Terminal Board(2bit) 1 57988845
9 Terminal Board (4bit) T480C 1 57988946
10 Magnetic Ring RE 38C13C19) 3 50989890
11 Left Side Plate 1 98685899975K
12 Front Grill 2 98425899993
13 Cabinet 1 98485899996K
14 Front Side Plate 1 98685899973K
15 Handle(apricot gray) 3 73764746
16 Axial Flow Fan (primary color) 2 89664989
17 Electromagnetic Valve 5 56999945
18 Magnet Coil 1 5699959967
19 Current Divider(Y-pipe) 1 96589898
20 Electrical Heater(Compressor) 2 234847876
21 Cut-off Valve 3/8(R410A) 1 92669999997
22 Cut-off Valve 3/4(R410A) 1 92669999998
23 Installation Plate Assy (valve) 1 98675899982
24 Compressor Gasket AV8.639.601 6 23289752
25 Rear Side Plate 1 98685899974K
26 Balancing Oil Tube Assy 1 95775899796
Compressor and fittings
27 2 99795899994
ICZH-W32aC050
Pressure Protect Switch(with out going
28 1 5397998464
line)
29 Electric Expand Valve Fitting 1 56955899940
30 Discharge Charge Valve 1 92665899997
Electronic Expansion Valve
31 1 92665609
FPE-32W178

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RV5 COMPACT MULTI VRF UNIT
SERVICE MANUAL

32 Electric Expand Valve Fitting FPE 1 5695586780


33 Magnet Coil 1 56959995
34 Nozzle for Adding Freon (R407C) 1 93879987
35 Conderser Assy 1 98875899902
36 Rear Grill 1 73095899921
4-way Valve
37 1 56999661
(HSU-20A-46/WHU-20-R410A)
38 Sensor(Hign Pressure) 1 677898967
39 Oil Separator 1 92575899972
40 Gas Luquid Separator 1 92575899969
41 Sensor(Low Pressure) 1 677898997
42 Cable Cross Loop 1 23484797
43 Strainer(Bidirection Strainer) 1 92779980
44 Fan Motor HDZ150Y 2 8429719798
45 One Way Valve 1 92869898
46 Tube Clip 1 978599945
47 Current Divider(Y-Pipe) 1 96589898
Note: Above data is subject to change without notice,please refer the SP in global service
website.

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RTEC-Man-0030816

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