BRITISH STANDARD |

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755-8:1998
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Aluminium and aluminium |
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alloys Ð Extruded rod/bar, |
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tube and profiles Ð |
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Part 8: Porthole tubes, tolerances on |
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dimensions and form |
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The European Standard EN 755-8:1998 has the status of a |
British Standard |
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ICS 23.040.15; 77.150.10 |
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NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW
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 BS EN 755-8:1998
Licensed Copy: Brighton ATHENS, The University of Brighton, 04/03/2009 13:25, Uncontrolled Copy, (c) BSI

National foreword
This British Standard is the English language version of EN 755-8:1998.
This part of BS EN 755 is published together with:
BS EN 755, Aluminium and aluminium alloys Ð Extruded rod/bar, tube and profiles Ð
Part 7: Seamless tubes, tolerances on dimensions and form.
BS EN 754, Aluminium and aluminium alloys Ð Cold drawn rod/bar and tube Ð Part 7: Seamless
tubes, tolerances on dimensions and form.
BS EN 754, Aluminium and aluminium alloys Ð Cold drawn rod/bar and tube Ð Part 8: Porthole
tubes, tolerances on dimensions and form.

NOTE The table gives the full list of published European Standards which partially supersede the
British Standards.

British Standards partially superseded by this standard and other European Standards
BS 1474:1987 BS 4300-4:1973 BS 4300-12:1969 BS 4300-15:1973
EN 515 EN 515 EN 515 EN 515
EN 573-3 EN 573-3 EN 573-3 EN 573-3
EN 573-4 EN 573-4 EN 573-4 EN 573-4
EN 755-1 EN 755-1 EN 755-1 EN 755-1
EN 755-2 EN 755-2 EN 755-2 EN 755-2
EN 755-3 EN 755-3 EN 755-3 EN 755-3
EN 755-4 EN 755-4 EN 755-4 EN 755-4
EN 755-5 EN 755-5 EN 755-5 EN 755-5
EN 755-6 EN 755-6 EN 755-6 EN 755-6
EN 755-7 EN 755-7 EN 755-7
EN 755-8 EN 755-8 EN 755-8

In addition, the British Standards in the table will be withdrawn when the following European
Standards are published:
EN 755, Aluminium and aluminium alloys Ð Extruded rod/bar, tube and profiles Ð
Part 9: Profiles, tolerances on dimensions and form.
EN 12020, Aluminium and aluminium alloys Ð Extruded precision profiles in alloys
EN AW 6060/EN AW 6063 Ð Part 1: Technical conditions for inspection and delivery.
EN 12020, Aluminium and aluminium alloys Ð Extruded precision profiles in alloys
EN AW 6060/EN AW 6063 Ð Part 2: Tolerances on dimensions and form.
The UK participation in its preparation was entrusted by Technical Committee NFE/35, Light metals
and their alloys, to Subcommittee NFE/35/5, Wrought aluminium and aluminium alloys, which has the
responsibility to:

Ð aid enquirers to understand the text;

Ð present to the responsible European committee any enquiries on the interpretation, or
proposals for change, and keep the UK interests informed;
Ð monitor related international and European developments and promulgate them in the UK.

A list of organizations represented on this subcommittee can be obtained on request to its secretary.
Cross-references
The British Standards which implement international or European publications referred to in this
document may be found in the BSI Standards Catalogue under the section entitled ªInternational
Standards Correspondence Indexº, or by using the ªFindº facility of the BSI Standards Electronic
Catalogue.
A British Standard does not purport to include all the necessary provisions of a contract. Users of
British Standards are responsible for their correct application.
This British Standard, having
been prepared under the Compliance with a British Standard does not of itself confer immunity from legal
direction of the Engineering obligations.
Sector Committee, was published Summary of pages
under the authority of the
Standards Committee and comes This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 10, an
into effect on 15 December 1998 inside back cover and a back cover.

Amendments issued since publication

 BSI 1998
Amd. No. Date Text affected

ISBN 0 580 30339 X

 EUROPEAN STANDARD EN 755-8
Licensed Copy: Brighton ATHENS, The University of Brighton, 04/03/2009 13:25, Uncontrolled Copy, (c) BSI

NORME EUROPEÂENNE
EUROPAÈISCHE NORM July 1998

ICS 77.150.10

Descriptors: aluminium, aluminium alloys, extruded products, aluminium tubes, tolerances on dimension, tolerances on form

English version

Aluminium and aluminium alloys Ð Extruded rod/bar,

tube and profiles Ð Part 8: Porthole tubes, tolerances
on dimensions and form

Aluminium et alliages d'aluminium Ð Aluminium und Aluminiumlegierungen Ð

Barres, tubes et profileÂs fileÂs Ð Stanggepreûte Stangen, Rohre und Profile Ð
Partie 8: Tubes fileÂs aÁ pont, toleÂrances sur Teil 8: Mit Kammerwerkzeug stanggepreûte Rohre,
dimensions et forme Grenzabmaûe und Formtoleranzen

This European Standard was approved by CEN on 1 July 1998.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a
national standard without any alteration. Up-to-date lists and bibliographical
references concerning such national standards may be obtained on application to
the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German).
A version in any other language made by translation under the responsibility of a
CEN member into its own language and notified to the Central Secretariat has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and
United Kingdom.

CEN
European Committee for Standardization
Comite EuropeÂen de Normalisation
EuropaÈisches Komitee fuÈr Normung

Central Secretariat: rue de Stassart 36, B-1050 Brussels

 1998 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national
Members.
Ref. No. EN 755-8:1998 E
 Page 2
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EN 755-8:1998

Foreword Contents
This European Standard has been prepared by Page
Technical Committee CEN/TC 132, Aluminium and
aluminium alloys, the Secretariat of which is held by Foreword 2
AFNOR. 1 Scope 3
This European Standard shall be given the status of a 2 Tolerances on dimensions 3
national standard, either by publication of an identical 2.1 General 3
text or by endorsement, at the latest by January 1999,
and conflicting national standards shall be withdrawn 2.2 Diameter Ð round tube 3
at the latest by January 1999. 2.3 Width, depth or width across flats Ð
According to the CEN/CENELEC Internal Regulations, squares, rectangles, hexagons,
the national standards organizations of the following octagons 3
countries are bound to implement this European 2.4 Wall thickness 5
Standard: Austria, Belgium, Czech Republic, Denmark,
2.5 Length 6
Finland, France, Germany, Greece, Iceland, Ireland,
Italy, Luxembourg, Netherlands, Norway, Portugal, 2.6 Squareness of cut ends 6
Spain, Sweden, Switzerland and the United Kingdom. 3 Tolerances on form 7
This standard is part of a series of nine standards. 3.1 General 7
The other standards deal with:
3.2 Straightness 7
EN 755-1, Aluminium and aluminium alloys Ð
Extruded rod/bar, tube and profiles Ð Part 1: 3.3 Convexity±concavity 7
Technical conditions for inspection and delivery. 3.4 Twist 8
EN 755-2, Aluminium and aluminium alloys Ð 3.5 Angularity 9
Extruded rod/bar, tube and profiles Ð Part 2:
Mechanical properties. 3.6 Corner and fillet radii 10
EN 755-3, Aluminium and aluminium alloys Ð 3.7 Depth of dents for round tube 10
Extruded rod/bar, tube and profiles Ð Part 3: Round
bars, tolerances on dimensions and form.
EN 755-4, Aluminium and aluminium alloys Ð
Extruded rod/bar, tube and profiles Ð Part 4: Square
bars, tolerances on dimensions and form.
EN 755-5, Aluminium and aluminium alloys Ð
Extruded rod/bar, tube and profiles Ð Part 5:
Rectangular bars, tolerances on dimensions and form.
EN 755-6, Aluminium and aluminium alloys Ð
Extruded rod/bar, tube and profiles Ð Part 6:
Hexagonal bars, tolerances on dimensions and form.
EN 755-7, Aluminium and aluminium alloys Ð
Extruded rod/bar, tube and profiles Ð Part 7:
Seamless tubes, tolerances on dimensions and form.
EN 755-9, Aluminium and aluminium alloys Ð
Extruded rod/bar, tube and profiles Ð Part 9: Profiles,
tolerances on dimensions and form.

 BSI 1998
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EN 755-8:1998

1 Scope
This part of EN 755 specifies the tolerances on
dimensions and form for aluminium and aluminium
alloy extruded porthole tubes with an outside diameter
(OD) from 8 mm to 450 mm (round tube, see Figure 1)
or with a cross section contained within a
circumscribing circle (CD) from 10 mm to 350 mm
(other than round tube, see Figure 2), supplied in
straight lengths.
This standard applies only to extruded porthole tube
for general engineering applications made in the
following alloys:
EN AW-1050A, EN AW-1200, EN AW-1350
EN AW-3003, EN AW-3103
Figure 2 Ð Circumscribing circle for other
EN AW-5005, EN AW-5005A, EN AW-5051A, EN AW-5251,
than round tube
EN AW-5052
EN AW-6101A, EN AW-6101B, EN AW-6005,
EN AW-6005A, EN AW-6012, EN AW-6018
EN AW-6351, EN AW-6060, EN AW-6061, EN AW-6261, 2 Tolerances on dimensions
EN AW-6262 2.1 General
EN AW-6063, EN AW-6063A, EN AW-6463, EN AW-6081, When outside diameter OD, inside diameter ID, and
EN AW-6082 wall thickness t (or their equivalent dimensions in
EN AW-7003, EN AW-7005, EN AW-7020 other than round tube) are all specified, standard
This standard applies only to tube produced by the tolerances shall apply to any two of these dimensions,
tube porthole/bridge method. This standard does not but not to all three. As a result, the purchaser shall
apply to extruded tube produced by the seamless, state only two nominal dimensions on any given order.
die/mandrel method or coiled tube. 2.2 Diameter Ð round tube
Mean diameter is defined as the average of two
diameter measurements taken at right angles to each
other at any point along the length.
The tolerances on diameter are specified in Table 1.
2.3 Width, depth or width across flats Ð
squares, rectangles, hexagons, octagons
The tolerances on width, depth or width across flats
are specified in Table 2.

Figure 1 Ð Round tube

 BSI 1998
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EN 755-8:1998

Table 1 Ð Tolerances on diameter for round tube

Dimensions in millimetres
Diameter (OD or ID) Tolerance on diameter
Maximum allowable deviation of Maximum allowable deviation of diameter at any point from
mean diameter from specified specified diameter1)
Over Up to and diameter6) Non-annealed and Heat treated tube3) Annealed tube4)
including non heat treated
tube2)
$8 18 ±0,255) ±0,405) ±0,605) ±1,55)
18 30 ±0,30 ±0,50 ±0,70 ±1,8
30 50 ±0,35 ±0,60 ±0,90 ±2,2
50 80 ±0,40 ±0,70 ±1,1 ±2,6
80 120 ±0,60 ±0,90 ±1,4 ±3,6
120 200 ±0,90 ±1,4 ±2,0 ±5,0
200 350 ±1,4 ±1,9 ±3,0 ±7,6
350 450 ±1,9 ±2,8 ±4,0 ±10,0
1)Not applicable to tubes having a wall thickness less than 2,5 % of the specified outside diameter. The tolerance for tubes with wall
thickness less than 2,5 % of the specified outside diameter shall be determined by multiplying the applicable tolerance as follows:
Ð wall thickness over 2,0 % up to and including 2,5 % of outside diameter: 1,5 3 tolerance;
Ð wall thickness over 1,5 % up to and including 2,0 % of outside diameter: 2,0 3 tolerance;
Ð wall thickness over 1,0 % up to and including 1,5 % of outside diameter: 3,0 3 tolerance;
Ð wall thickness over 0,5 % up to and including 1,0 % of outside diameter: 4,0 3 tolerance.
2) Applies to all alloys in F or H112 tempers.
3) Applies to all alloys in T4, T5, T6, T64, T66 and Tx511 tempers.
4) Applies to all alloys in O, H111 and Tx510 tempers.
5)This tolerance applies for outside diameter only, i.e. tube in this size range can only be specified as ªOutside Diameter 3 Wall
Thicknessº.
6) Not applicable to Tx510 or Tx511 tempers.

 BSI 1998
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EN 755-8:1998

Table 2 Ð Tolerances on width, depth or width across flats

Dimensions in millimetres
Width, depth or width Tolerances on width, depth or width across flats1)2)
across flats
CD # 100 100 < CD # 200 200 < CD # 300 300 < CD # 350
Over Up to and Column Column Column Column Column Column Column Column
including I3) II4) I3) II4) I3) II4) I3) II4)
Ð 10 ±0,25 ±0,40 ±0,30 ±0,50 ±0,35 ±0,55 ±0,40 ±0,60
10 25 ±0,30 ±0,50 ±0,40 ±0,70 ±0,50 ±0,80 ±0,60 ±0,90
25 50 ±0,50 ±0,80 ±0,60 ±0,90 ±0,80 ±1,0 ±0,90 ±1,2
50 100 ±0,70 ±1,0 ±0,90 ±1,2 ±1,1 ±1,3 ±1,3 ±1,6
100 150 Ð Ð ±1,1 ±1,5 ±1,3 ±1,7 ±1,5 ±1,8
150 200 Ð Ð ±1,3 ±1,9 ±1,5 ±2,2 ±1,8 ±2,4
200 300 Ð Ð Ð Ð ±1,7 ±2,5 ±2,1 ±2,8
300 350 Ð Ð Ð Ð Ð Ð ±2,8 ±3,5
1)
Not applicable to tubes having a wall thickness less than 2,5 % of the specified outside width, depth or width across flats. The
tolerance for tubes with wall thickness less than 2,5 % of the specified width, depth or width across flats shall be determined by
multiplying the applicable tolerance as follows:
Ð wall thickness over 2,0 % up to and including 2,5 % of outside parameter: 1,5 3 tolerance;
Ð wall thickness over 1,5 % up to and including 2,0 % of outside parameter: 2,0 3 tolerance;
Ð wall thickness over 1,0 % up to and including 1,5 % of outside parameter: 3,0 3 tolerance;
Ð wall thickness over 0,5 % up to and including 1,0 % of outside parameter: 4,0 3 tolerance.
2) These tolerances do not apply to tempers O and Tx510. For these tempers the tolerances shall be subject to agreement between the
supplier and the purchaser.
3) Column I is applicable to alloys mentioned in clause 1 with the exception of the alloys indicated in footnote4) of the table.
4) Column II is applicable to the following alloys: EN AW-5051A, EN AW-5251, EN AW-5052, EN AW-6012, EN AW-6018, EN AW-6351,
EN AW-6061, EN AW-6262, EN AW-6081, EN AW-6082, EN AW-7003, EN AW-7005, EN AW-7020.

2.4 Wall thickness

The tolerances on wall thickness are specified in
Table 3 for round tubes and in Table 4 for other than
round tubes.

Table 3 Ð Tolerances on wall thickness for

round tubes
Nominal wall thickness Maximum allowable
t deviation of wall thickness
at any point from the
specified value
mm
Over Up to and %
including
$ 0,5 2 ±7
2 3 ±6
3 Ð ±5

 BSI 1998
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EN 755-8:1998

Table 4 Ð Tolerances on wall thickness for other than round tubes

Dimensions in millimetres
Nominal wall thickness Tolerances on wall thickness for circumscribing circle CD
t
CD # 100 100 < CD # 300 300 < CD # 350
Over Up to and Column I1) Column II2) Column I1) Column II2) Column I1) Column II2)
including
$ 0,5 1,5 ±0,20 ±0,30 ±0,30 ±0,40 Ð Ð
1,5 3 ±0,25 ±0,35 ±0,40 ±0,50 ±0,60 ±0,70
3 6 ±0,40 ±0,55 ±0,60 ±0,70 ±0,80 ±0,90
6 10 ±0,60 ±0,75 ±0,80 ±1,0 ±1,0 ±1,2
10 15 ±0,80 ±1,0 ±1,0 ±1,3 ±1,2 ±1,5
15 20 ±1,2 ±1,5 ±1,5 ±1,8 ±1,7 ±2,0
20 30 ±1,5 ±1,8 ±1,8 ±2,2 ±2,0 ±2,5
30 40 Ð Ð ±2,0 ±2,5 ±2,0 ±3,0
1) Column I is applicable to alloys mentioned under clause 1 with the exception of the alloys indicated in footnote 2) of the table.
2)
Column II is applicable to the following alloys: EN AW-5051A, EN AW-5251, EN AW-5052; EN AW-6012, EN AW-6018, EN AW-6351;
EN AW-6061, EN AW-6262, EN AW-6081, EN AW-6082; EN AW-7003, EN AW-7005, EN AW-7020.

Table 5 Ð Tolerances on fixed length

Dimensions in millimetres
Outside diameter or diameter of Tolerances on fixed length L
circumscribing circle
Over Up to and L # 2 000 2 000 5 000 10 000 15 000
including < L # 5 000 < L # 10 000 < L # 15 000 < L # 25 000
$8 100 +5 +7 +10 +16 +22
0 0 0 0 0

100 200 +7 +9 +12 +18 +24

0 0 0 0 0
200 450 +8 +11 +14 +20 +28
0 0 0 0 0

2.5 Length 2.6 Squareness of cut ends

If fixed lengths are to be supplied, this shall be stated The squareness of cut ends shall be within half of the
in the order. The fixed length tolerances are specified fixed-length tolerance range specified in Table 5 for
in Table 5. both fixed and random length, e.g. for a fixed length
If no fixed length is specified in the order, porthole tolerance of +10
0 mm, the squareness of cut ends shall
tubes may be delivered in random lengths. The length be within 5 mm.
range and the tolerances on the random lengths shall
be subject to agreement between purchaser and
supplier.

 BSI 1998
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EN 755-8:1998

Figure 3 Ð Measurement of the deviation from straightness

3 Tolerances on form Table 6 Ð Straightness tolerances of round

tubes
3.1 General
Dimensions in millimetres
Tolerances on form for O and Tx510 tempers shall be
Outside diameter Maximum Maximum
subject to agreement between purchaser and supplier. deviation from localized kink in
3.2 Straightness straightness any 300 mm
ht portion
Deviations from straightness, hs and ht, shall be hs
measured as shown in Figure 3 with the tube placed on Over Up to and mm/m
a horizontal baseplate so that its mass decreases the including
deviation.
$8 150 1,5 0,8
The straightness tolerances of round tubes are
specified in Table 6. 150 250 2,5 1,3
The straightness tolerance ht of other than round tubes 250 450 3,5 1,8
shall not exceed 1,5 mm/m length. Local deviations hs
from straightness shall not exceed 0,6 mm/300 mm The straightness tolerance for tube having a wall
length. thickness less than 1,5 % of the specified outside
diameter shall be subject to agreement between
purchaser and supplier.
3.3 Convexity±concavity
The convexity±concavity of other than round tubes
shall be measured as shown in Figure 4. The
convexity±concavity tolerances are specified in Table 7.

 BSI 1998
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EN 755-8:1998

Figure 4 Ð Measurement of convexity Ð concavity

Table 7 Ð Convexity Ð concavity tolerances

Dimensions in millimetres
Width W Maximum allowable deviation f
Over Up to and Wall thickness Wall thickness
including #5 >5
Ð 30 0,30 0,20
30 60 0,40 0,30
60 100 0,60 0,40
100 150 0,90 0,60
150 200 1,2 0,80
200 350 1,8 1,2

3.4 Twist
The twist measurement shall be carried out as shown
in Figure 5 with the tube resting under its mass on a
flat base plate.
The twist tolerances are specified in Table 8 as a
function of the width W and the length L of the tube.

 BSI 1998
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EN 755-8:1998

3.5 Angularity
The deviation from square of square tubes and
rectangular tubes shall be measured as shown in
Figure 6. The maximum allowable deviation from
square is specified in Table 9 as a function of tube
depth b. In the case of rectangular tubes, the tolerance
on squareness shall apply to the shorter side of the
tube.
The maximum allowable deviation in an angle other
than a right angle (hexagonal tubes, octagonal tubes)
shall be included within the width across flats
tolerances, see Table 2.

Figure 5 Ð Measurement of twist

Table 8 Ð Twist tolerances

Dimensions in millimetres
Width W Twist tolerance T on total tube
length L Figure 6 Ð Measurement of deviation from
Over Up to and Per Up to and Over 6 000 square
including 1 000 mm including
of length 1) 6 000
$10 30 1,2 2,5 3,0 Table 9 Ð Squareness tolerances for square
30 50 1,5 3,0 4,0 and rectangular tubes
Dimensions in millimetres
50 100 2,0 3,5 5,0
Depth b Maximum allowable
100 200 2,5 5,0 7,0 deviation z from square
200 350 2,5 6,0 8,0 Over Up to and
including
1) Twist tolerances for lengths less than 1 000 mm shall be
subject to agreement between purchaser and supplier. Ð 30 0,4
30 50 0,7
50 80 1,0
80 120 1,4
120 180 2,0
180 240 2,6
240 350 3,1

 BSI 1998
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EN 755-8:1998

3.6 Corner and fillet radii

Sharp corners and fillet radii may be slightly rounded
unless otherwise indicated on the drawing. The
maximum allowable radii are specified in Table 10.
When a corner or fillet radius is specified the
maximum allowable deviation from the specified
radius is specified in Table 11.

Table 10 Ð Maximum allowable corner and

fillet radii
Dimensions in millimetres
Wall Maximum allowable corner and fillet radii
thickness
#5 0,8
>5 1,5

Table 11 Ð Maximum allowable deviation

from specified corner and fillet radii
Specified Maximum allowable deviation from
radius specified radius
mm

#5 ±0,5 mm
>5 ±10 %

3.7 Depth of dents for round tube

It is recognised in certain applications that the depth
of surface dents can be an important factor,
particularly for tube with large diameter to wall
thickness ratios. In such cases the maximum allowable
depth of dents shall be subject to agreement between
purchaser and supplier.

 BSI 1998
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blank
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