V VCB Manual Eng
V VCB Manual Eng
V VCB Manual Eng
2009 · BA 159-EN
V
V-VCB 20 | 25
V-Serie
V-Series
Drehschieber
Rotary Vane
Table of contents
Table of contents
1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Supplier documentation and accompanying documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Directives, standards, laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Symbols and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Technical terms and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Warning instruction markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Unacceptable operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Personal qualifications and training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Safety-conscious work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Safety notes for the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.8 Safety instructions for installing, commissioning and maintenance . . . . . . . . . . . . . . . . . . . . . . 9
2.9 Guarantee conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Connecting pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Filling with lubricating oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5 Connecting the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1 Foreword
1.1 Principles
1.4 Abbreviations
Fig. Figure
V-VCB Vacuum pump
m3/h Pumping capacity
mbar (abs.) Final vacuum, operating vacuum
Symbol Explanation
Condition, pre-requisite
#### Instructions, action
a), b),... Instructions in several steps
Results
[-> 14] Cross reference with page number
Information, note
Safety symbol
Warns of potential risk of injury
Obey all the safety instructions with this symbol in order to avoid injury
and death.
Term Explanation
Machines Pump and motor combination ready to be connected
Motor Pump drive motor
Vacuum pump Machine to create a vacuum
Rotary vane Machine’s design or active principle
Vacuum pump volume flow related to the condition in the suction con-
Pumping capacity
nection
Final pressure (abs.) The maximum vacuum that a pump reaches when the suction opening is
closed. Given as absolute pressure.
Permanent vacuum The vacuum or the suction range at which the pump operates perma-
nently.
The permanent vacuum or intake pressure is ≥ than the final vacuum and
< than the atmospheric pressure.
The noise emitted at a specific loading given as a figure, sound pressure
Noise emission
level dB(A) as per EN ISO 3744..
1.8 Copyright
2 Safety
The manufacturer is not responsible for damage if
you do not follow all of this documentation.
2.2 General
WARNING
WARNING
1 Transport shackle
2 Fixing screw
3.2 Storage
NOTICE
3.3 Disposal
WARNING
P P1 H M N O Q D
K I Q Q
Q
F
E
E
E F
F
4.2 Description
The V-VCB has a fine micro filter on the suction side and on the outlet side an oil and oil mist separator to
return the oil to the oil circulation system. A fan between the pump housing and the motor provides intensive
air cooling. The fan is located in a fan cover that guards against it being touched.
An integral non-return valve prevents the evacuated system from being ventilated after the pump has stopped.
If the machine has been idle for more than two minutes the connected pipe should be ventilated to atmospheric
pressure.
A gas ballast valve ((U)➝ version (07)) prevents water vapour condensation from getting into the inside of the
pump when it is sucking in small amounts of steam and the pump is at operating temperature.The pump is
driven by a standard flanged single-phase or three-phase motor using a coupling.
These oil-flooded rotary vane vacuum pumps V-VCB 20 and V-VCB 25 are suitable h for producing vacu-
ums. The suction power with unrestricted suction is 20 and 22.5 m3/h at 50 Hz. Data sheet D 159.
These types are suitable for the evacuation of closed systems or for a continuous vacuum within the follow-
ing intake pressure ranges:
50 Hz ➝ 2 - 200 mbars (abs.) • 60 Hz➝ 2 - 150 mbars (abs.)
If the machine is operated continuously outside these ranges there is the risk of oil leaking through the outlet
opening. When evacuating closed systems the volume to be evacuated must be no more than 2% of the
nominal pumping capacity of the vacuum pump.
If the unit is switched on more frequently (at regular intervals of about 10 times an hour) or at
higher ambient temperatures and intake temperatures, the excess temperature limit of the motor
winding and the bearings may be exceeded.Please contact the manufacturer should the unit be
used under such conditions.
If it is installed in the open air the unit must be protected from environmental influences, (e.g. by a
protective roof).
5 Installation
5.1 Preparing for installation
The oil filling pointFig. 2/H), oil sight glassFig. 2/I) and oil outletFig. 2/K) must be easily accessible.
The cooling air inlets (Fig. 2/E) and the cooling air outlets (Fig. 2/F) must be at least 15 cm away
from adjacent walls. Discharged cooling air must not be sucked in again.For maintenance work
there must be a space of at least 30 cm around the machine.
5.2 Installation
NOTICE
It is possible to install the machine on a firm base without anchoring. When installing on a substruc-
ture we recommend fixing with flexible buffers
NOTICE
DANGER
NOTICE
Power supply
The conditions at the installation location must
match the information on the motor data plate.
Without derating the following is permissible:
• ± 5% Voltage deviation
• ± 2% Frequency deviation
WARNING
Improper use
May lead to severe or fatal injuries. Therefore be
sure to obey the safety instructions.
CAUTION
Hot surfaces
When the machine is at operating temperature
the surface temperatures on the components (Fig.
1/Q) may go above 70°C.
You must avoid touching the hot surfaces (mar-
ked with warning plates).
CAUTION
Noise emission
The highest noise pressure levels measured as
per EN ISO 3744 are given in Section 9.
When spending a long time in the vicinity of the
running machine use ear protectors to avoid per-
manent damage to your hearing
CAUTION
NOTICE
DANGER
WARNING
Regular maintenance work must be carried out in order to ensure operational safety.
Maintenance intervals also depend on the operational demands on the machine.
With any work observe the safety instructions described in Section 2.8 “Safety notes for installation, com-
missioning and maintenance”.
The whole unit should always be kept in a clean condition.
f1 D
h s2 s1
s1 Screws
s2 Screws
The micro filter (Fig. 4/f1) must be cleaned by rinsing
out or purging or replaced more or less often de-
pending on how dirty the discharged medium is.
Also check the non-return valve (Fig. 4/h) for con-
tamination.
Remove the filter housing (Fig. 4/D) after undoing
the screws (Fig. 4/s1). Remove the non-return valve
(Fig. 4/h) from the suction flange after undoing the
screws (Fig. 4/s2).
Re-assemble in reverse order.
7.2.2 Coupling
The coupling rubbers (Fig. 5/k) are subject to wear
and und must be checked regularly (at least once a
m
year).. You can tell when the coupling rubbers are
worn by a knocking noise when the pump starts up.
q
s4 CAUTION
v Fan
Re-assemble in reverse order.
v1 Fan cover
w Nut
7.2.3 Lubrication
H M NOTICE
t1
L T
L1 s3
NOTICE
NOTICE
NOTICE
Machine is switched Mains voltage/ Frequency Check by qualified electrician Section 5.5
off by the motor pro- does not correspond with the
tection switch motor data
Connection to motor terminal
board is not correct
Motor protection switch is not
set correctly
Motor protection switch is Use a motor protection switch
triggered too quickly with an overload-dependent
delayed switch off that takes
into consideration the short
term excess current at start
up (version with short circuit
and overload trigger as per
VDE 0660 Part 2 orIEC 947-4)
Vacuum pump or its oil is too Note the ambient temperature Section 2.3
cold and the intake temperature
The lubricating oil is too vis- The oil viscosity must comply Section 7.2.3
cous with ISO VG 46 as per DIN
51519
The oil separator element is Change the oil separator ele- Section 7.2.4
dirty. ment
The back pressure is too high Check the hose or the pipe Section 5.3
when the exhaust air is being
discharged.
Pumping capacity is The suction pipe is too long or Check the hose or the pipe Section 5.3
insufficient too narrow
Leak on the suction side of Check the pipework and Section 7.2
the vacuum pump or in the screw connections for leaks
system and to ensure that they are
firmly seated.
The intake filter is dirty Clean or replace the intake Section 7.2.1
filter
Final pressure (max. Leak on the suction side of Check the pipework and Section 7.2
vacuum) is not the vacuum pump or in the screw connections for leaks
reached system and to ensure that they are
firmly seated.
Incorrect oil viscosity The oil viscosity must comply Section 7.2.3
with ISO VG 46 as per DIN
51519
Machine gets too hot Ambient or intake temperature Ensure it is being used prop- Section 2.3
is too high erly
Cooling air supply is ob- Check environmental condi- Section 5.1
structed tions
Clean ventilation slots Section 7.2
The lubricating oil is too vis- The oil viscosity must comply Section 7.2.3
cous with ISO VG 46 as per DIN
51519
The oil separator element is Change the oil separator ele- Section 7.2.4
dirty. ment
The back pressure is too high Check the hose or the pipe Section 5.3
when the exhaust air is being
discharged.
Exhaust air contains The oil separator element is Check that it is correctly Section 7.2.4
visible oil mist not inserted correctly or the O seated
ring is missing
Unsuitable oil is being used Use suitable types Section 7.2.3
The oil separator element is Change the oil separator ele- Section 7.2.4
dirty. ment
The back pressure is too high Check the hose or the pipe Section 5.3
when the exhaust air is being
discharged.
Ambient or intake temperature Ensure it is being used prop- Section 2.3
is too high erly
Cooling air supply is ob- Check environmental condi- Section 5.1
structed tions
Clean ventilation slots Section 7.2
The vacuum pump The coupling rubbers are Replace coupling rubbers Section 7.2.2
produces a abnormal worn
noise
The pump housing is worn Repair by manufacturer or Elmo Rietschle
(The blades making (chatter marks) authorised workshop Service
a hammering noise
when starting from Blades are damaged Repair by manufacturer or Elmo Rietschle
cold is normal if it authorised workshop Service
disappears within Vacuum pump or its oil is too Note the ambient temperature Section 2.3
two minutes as the cold and the intake temperature
operating tempera-
ture increases) The lubricating oil is too vis- The oil viscosity must comply Section 7.2.3
cous with ISO VG 46 as per DIN
51519
Water in lubricating Pump sucks in water Install water interceptor up-
—
oil stream of the pump
The pump sucks in more wa- Contact the manufacturer for
ter vapour than is suitable for increased gas ballast —
its water vapour compatibility
Pump only works for a short Let the pump continue to run
time and therefore does not with a closed suction side
reach its normal operating after extracting the water —
temperature vapour until the water has
evaporated from the oil
Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated.
9 Technical Data
V-VCB 20 25
Weight* kg 23
Length* mm 410
Width mm 236
Height mm 168
* The length and the weight may differ from the information listed here depending on the motor design.
abweichen.
NOTICE
Gardner Denver
Schopfheim GmbH
Roggenbachstraße 58
79650 Schopfheim · Deutschland
Tel. +49 7622 392-0
Fax +49 7622 392-300
The following harmonized and national standards and specifications are applied:
EN 1012-1:2010 Compressors and vacuum pumps — Safety requirements — Part 1:
Compressors
EN 1012-2:1996+A1:2009 Compressors and vacuum pumps — Safety requirements — Part 2:
Vacuum pumps
These declarations of conformity are invalid when the machine has been modified without prior ap-
proval by us and the approval has been documented in writing.
*) Microbiological, explosive or radioactively contaminated vacuum pumps/ components will only be accepted
with proof that they have been cleaned properly.
Type of toxic substance or process-related, dangerous reaction products with which the vacuum pumps/
components came into contact:
Trade name, manufacturer's Chemical Hazard Action to be taken if toxic First aid in the event of
product name name class substances are released accidents
1
2
3
4
Personal protection measures:
Company:
Street: Post code/ Town:
Phone: Fax:
Name (in capitals) Position: