L Bal F055D GB
L Bal F055D GB
L Bal F055D GB
ECblue
Motor size B (IP54)
Content
1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Structure of the assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Explanations of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6 Work on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7 Modifications / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.8 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.9 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Area of application / Notes on use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Temperature management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Note on the ErP directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 Transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Connecting lead, position terminal compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3 Assembly in a humid atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4 Motorheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.5 Installation of axial fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.5.1 Fans design A, D, K, S and W (without nozzles) . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.5.2 ZAplus fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.6 Mounting of centrifugal fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.6.1 Mounting of centrifugal fans design RE, RH, RZ . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.6.2 Mounting of centrifugal fans design RG.. / RD.. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.6.3 Erecting the equipment: Design ER.. / GR.. / WR.. . . . . . . . . . . . . . . . . . . . . . . . . 13
4.6.4 Optimal installation distances according to for RH../ ER../ GR.. fans . . . . . . . . . . . . 14
4.7 Mounting the motor ................................................... 14
5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Version with connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.3 Version without connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4 EMC-compatible installation of control lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.5 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.5.1 Line voltage . . . . . . . . . . . . . . . ........... . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.5.2 Required quality attributes for the mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.5.3 Line protection fuse . . . . . . . . . ........... . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.5.4 Operating in IT-System . . . . . . . ........... . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.6 Residual-current-operated protective device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.7 Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.8 Analog input “E1” for setting speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1 Prerequisites for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9 Diagnostics / Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.1 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.2 Status Out with flash code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.3 Brake function and behaviour in rotation by air current . . . . . . . . . . . . . . . . . . . . . . . . 44
10 Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.1 Repairs / maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.3 EC Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11.4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11.5 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
11.6 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1 General notes
Compliance with the following instructions is mandatory to ensure the functionality and safety of the
product. If the following instructions given especially but not limited for general safety, transport,
storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recy-
cling are not observed, the product may not operate safely and may cause a hazard to the life and
limb of users and third parties.
Deviations from the following requirements may therefore lead both to the loss of the statutory material
defect liability rights and to the liability of the buyer for the product that has become unsafe due to the
deviation from the specifications.
1.1 Validity
This document is valid for motors and fans of the ECblue series.
Motor size: B (90), protection class of motor IP54.
The used motor size is recognisable from the type designation ( rating plate).
In the case of fans with the quality mark (see rating plate), please note the related specifications
depending on the application location!
1.5 Copyright
These assembly instructions contain copyright protected information. The assembly instructions may
be neither completely nor partially photocopied, reproduced, translated or put on data medium without
previous explicit consent from ZIEHL-ABEGG SE. Infringements are liable for damages. All rights
reserved, including those that arise through patent issue or registration on a utility model.
2 Safety instructions
This chapter contains instructions to prevent personal injury and property damage. These instructions
do not lay claim to completeness. In case of questions and problems, please consult our company
technicians.
Attention!
• The fans are only intended for the conveyance of air or mixtures similar to air.
• Any other use above and beyond this is considered not for the intended purpose unless agreed
otherwise by contract. The manufacturer will not be liable for any damage resulting from this. The
individual or company using it bears the sole risk.
• Built-in fans with VDE approval (see rating plate) are designed to be installed inside devices and are
not suitable for the direct mains connection.
• Reading these document and complying with all contained instructions -especially the safety
notifications contained therein -are considered part of intended use.
• To consider is also the documentation of attached components.
Information
Important additional information and advice for user.
• Even after disconnecting the mains voltage, life-threatening charges can appear between the
protective ground “PE” and the mains connection.
• The protective earth is conducting high discharge currents (dependent on the switching frequency,
current-source voltage and motor capacity). Earthing in compliance with EN specifications shall
therefore be observed even for testing and trial conditions (EN 50 178, Art. 5.2.11). Without
earthing, dangerous voltages can be present on the motor housing.
• Maintenance work may only be carried out by suitably qualified personnel.
Attention, automatic restart!
• The motor may switch on and off automatically for functional reasons.
• Automatically restart after a power failure or mains disconnection!
• Wait for the motor to come to a complete standstill before approaching it!
• The exterior rotor turns during operation of the external rotor motor!
Danger of being sucked in!
Do not wear loose or hanging clothing, jewellery, etc., tie together long hair and cover it.
Attention!
For reasons of safety, no unauthorized interventions or modifications may be made on the device. All
planned modifications must be authorized by the manufacturer in writing.
Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th-
ese parts were specifically designed for the device. There is no guarantee that parts from non-original
sources are designed and manufactured in correspondence with load and safety requirements.
Parts and optional equipment not supplied by ZIEHL-ABEGG are not approved by ZIEHL-ABEGG for
use.
3 Product overview
3.1 Area of application / Notes on use
The fans / motors are not ready-for-use products, but conceived as components for ventilation
systems (type designation see rating plate).
The fans may not be operated until they are installed in line with their intended use. The supplied and
certified guard grille of ZIEHL-ABEGG SE fans is designed in accordance with DIN EN ISO 13857
Table 4 (from the age of 14 up). In the event of deviations, further structural protective measures must
be taken for safe operation.
• Any use below -10 °C is dependent on not being subjected to unusual, sudden or mechanical loads
or stresses on the material (see minimal permissible ambient temperature).
• Corrosion is possible at the cutting edges on sendzimir galvanised parts.
3.2 Functional description
ECblue stands for EC fans and motors with maximum efficiency. Highly efficient, electronically
commutated motors with permanent magnets are used the speed of which is controlled by the
integrated controller.
The devices are constructed in accordance with the general requirement in EN 61800-2 for adjustable
speed electrical power systems and is intended for one-quadrant drives.
Attention!
• Observe the weight specifications (see rating plate) and the permissible carrying loads of the means
of transport.
• Wear safety clothing / shoes and cut-resistant safety gloves when handling.
• Do not transport the fan by the connecting cable!
• Avoid shocks and impacts to the device during the transport.
• Avoid extreme humidity, heat or exposure to cold (see technical data).
• Watch out for possible damage to the packaging or fan.
• Fix pallets during transport.
• Do not stack pallets.
• Only handle with suitable hoisting gear.
• Position the lifting beam transversely to the motor axis. Pay attention to adequate width of the lifting
beam.
• Never stand underneath the suspended fan because defective transport equipment could cause
death.
• Store the fan / motor in the original packaging in a dry area protected from the weather and protect
it from dirt and weather until final installation.
• Avoid prolonged storage; we recommend a maximum of one year (consult the manufacturer before
starting if stored for longer).
• Inspect the bearing for proper operation prior to installation.
– Recommendation: Turn the impeller evenly by hand to avoid jamming and damaging the
bearing.
• Transport the fan(s) either in the original packaging or, in the case of larger fans, on the dedicated
transportation fixtures.
– axial fans: holes drilled in support arms, wall ring plates and motor block
– centrifugal fans depending on type: holes drilled in the housing flange, motor block, fastening
brackets and support plates,
• Radial impellers, fans with scroll RG.., RD.. or built-in fans type ER../GR.., WR.. are generally
delivered on europallets, and can be transported using lift trucks.
• Design RG.. / RD.. / ER.. / GR../WR.. : Fan unit may only be lifted and transported when using a
suitable hoisting device (load spreader). Ensure sufficient cable or chain length.
• Design FV.. / DN.. : The fan must be fastened to 4 points during transport so the flanges do not
warp.
• Design WR: maximum permissible number for lifting fan units mounted on top of one another
4 Mounting
4.1 General notes
Attention!
• Mounting is only to be undertaken by trained service personnel. The system manufacturer or the
machine builder and/or the user is responsible that the inherent installation and security information
are harmonized with the valid standard and guidelines (EN ISO12100 / 13857).
• Check the fan for damage, e.g. cracks, dents or damage to the electric cables, before assembly.
Start-up is not allowed in the case of transport damage!
• Wear safety clothing / shoes and cut-resistant safety gloves when handling.
• At a weight greater than 25 kg for men / 10 kg for women, the fan should be lifted out by two persons
(according to REFA). The values may differ from country to country.
• Lift the fan out of the packaging with a lifting gear (lifting beam). Attachment points are solely the
holes on the housing flange, motor bed, support plate, motor suspensions, fastening brackets and
any crane eyes of the fan (depending on the design of the fan).
• The chain/rope may not touch the impeller and the possibly mounted frequency inverter when lifting
with the lifting beam, otherwise damage is possible.
• The custom designs must suit the prevailing conditions.
• Take into account easy access for cleaning and maintaining the fan.
• Before installing the fan, make sure the safety distances are maintained compliant with EN ISO
13857 or in household equipment according to EN 60335.
– If the mounting height (danger area) above the reference plane is greater than or equal to
2700 mm and is not reduced by auxiliary means such as chairs, ladders, working platforms or
floor space on vehicles, a guard grille is not necessary on the fan.
– If people are located in the fan danger area, then the manufacturer or operator of the complete
system shall ensure that hazards are prevented by appropriate protective constructions which
meet the requirements to EN ISO 13857.
• Protective measures must be taken against falling parts when mounting with a hanging rotor.
• Tighten the fastenings with the specified torques.
• Drilling chips, screws and other foreign bodies must not be located inside the device! Before the first
switch-on, remove any items that may be present (drilling chips, screws and other foreign objects)
from the intake area - risk of injury from any objects that may fly out!
4.4 Motorheating
A continuous power supply is required for safe operation down to the minimum permitted ambient
temperature (see technical data).
If the motor is not switched on with an existing power supply (no setting signal, switch off by enable),
the motorheating switches back off automatically at a controller inside temperature of -19 °C and
heating up to -15 °C.
Heating takes place via the motor winding whereby a current is induced which cannot cause rotation.
When using screws with different friction values or strength classes, different tightening torques may
be necessary.
Information
• Pay attention to a sufficient screw-in length in the motor flange.
• An excess screw length of max. 3 mm is permissible.
• Every screwing case is different. The tightening torque adapted to it must be determined by the
appropriate screw tests.
• In the case of a vertical motor axis, the respective lower condensation drain hole must be open.
• Secure fan connection cable with cable fasteners or cable clips.
Attention!
Avoid structural damage or stress with installation. Make sure the surface is flat and even.
Recommended tightening torques MA when using flat fastening discs according to EN ISO 7089 or DIN125
ZAplus size ((tye: ZC.., ZN.., ZF..) 040 045 - 063 > 071
Thread size M8 M10 M12
Property class 8.8, friction coefcient µges = 0.12 12 Nm 24 Nm 40 Nm
When using screws with different friction values or strength classes, different tightening torques may
be necessary.
Attention!
• Avoid structural damage or stress with installation. Flange and mounting bracket must be fixed flat
on a level surface.
• The fan must be securely mounted, with vibration dampers if necessary.
Attention!
• Avoid structural damage or stress with installation. Flange and mounting bracket must be fixed flat
on a level surface.
• Provide screwed connections with suitable screw locking.
The optimizer can be removed temporarily for better accessibility (e.g. for
laying of cables or cleaning).
1 Optimizer
Attention!
The optimizer is only engaged. External mechanical stress (e.g. securing or fastening of installation
elements) is prohibited.
4.6.4 Optimal installation distances according to for RH../ ER../ GR.. fans
Motors design MK
Fastening to fixed motor flange (assembly of axial fans / fans of design A, D ..) and (assembly of
radial fans of design RH).
• If the motor is used to drive fan impellers or other components, please note the maximum
permissible speeds of the impeller or the component to be driven.
• The max. permissible mass of the impeller ort he component to be driven must be inquired from
and confirmed in writing by ZIEHL-ABEGG.
Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans:
• During assembly of the fan impellers or other components, no inadmissible force may be applied to
the motor bearing.
• Centre the fan impeller accurately and mount without tension on the rotor flange, the fan wheel
must lie flat.
• Use suitable screws for fastening the fan impeller on the rotor flange and fit as suitable screw lock.
• Every screwing case must be tested for suitability.
• The permissible area pressing of the rotor flange may never be exceeded (depending on the
contact surface).
• Too great a screw overhang is not permitted and can lead to scraping or blocking of the rotor on the
fixed motor flange.
• Motors are not balanced as standard, a complete balancing with mounted fan impeller is necessary.
The balancing must be done on the fan impeller. The pertinent regulations must be observed.
5 Electrical installation
5.1 Safety precautions
Danger due to electric current
• Work on electric components may only be carried out by trained electricians or by persons
instructed in electricity under the supervision of an electrician in accordance with electrical
engineering regulations.
• The 5 electrical safety rules must be observed!
• It is forbidden to carry out work on electrically live parts! Even after disconnection, the dc-link is still
live. Always wait at least 3 minutes.
• Cover neighbouring electrical equipment during installation work.
• Cable glands made out of metal are not allowed in plastic terminal boxes due to lack of potential
equalisation.
• Other measures may be necessary to achieve safe electrical isolation.
• Connect fan only to electrical circuits that can be disconnected with an all-pole isolating switch.
• Operating the device with the housing cover removed is prohibited because energized, exposed
parts are present inside the device. Disregarding this regulation can lead to severe personal injury.
• The final application must ensure that the fundamental health and safety requirements are met.
• The device owner is responsible for the EMC of the entire plant according to the locally applicable
standards.
• Electrical equipment must be checked regularly: Loose connections are to be re-tightened and
damaged lines or cables must be replaced immediately.
i_1360-402
28.08.2013
The bands around the cables show national colour codes which may be
available on the field side.
For line and relay: hose cable 5 x 1.0 mm2 (18 AWG) comparable LiYY-JB
BN brown L1
BU
blue N Line
GNYE
WH
green-yellow PE
WH white 11 Relay
length approx. 0.6 m * white 14 K1
For control: hose cable 7 x 0.34 mm2 (22 AWG) comparable LiYY-OB
BN brown B (D-) MODBUS (RS-485)
BK
black A (D+) MODBUS (RS-485)
WH
white A1 OC Out Status (Tacho)
GN
YE
green D1 Digital In 1
BU yellow E1 Analog In 1
RD blue GND
length approx. 0.6 m * red 10V DC Out
2
6
4 5
3
29.08.2013
v_anchluss_ecblue_B.vsd
Procedure:
1. Remove the cover from the terminal compartment for the connection.
2. Both cable entry points are in a sealed condition at delivery.
– Turn in cable gland until seal breaks.
– Unused entry points must be sealed!
3. Insert and connect cables properly and ensure tightness of the cable glands.
4. Attach connection cover again carefully in correct position before start-up.
Information
The seal of the end cap can adopt the contour of the housing in time.
Therefore mount the cover on the same motor that it was removed from to achieve maximum
tightness.
Attention!
• Temperatures up to 80 °C can be present on the controller housing.
• To connect, always use heat resistant wires or, as an alternative, silicon tubes.
• Only use lines which can guarantee a permanent seal around the cable glands (pressure-resistant,
dimensionally-stable, round-centred jacket; e.g. by means of gusset filling)! Lines with filling fleece
are not permissible because moisture can penetrate due to the capillary effect!
• Two lines may only be fed through one cable screw-type gland with the sealing insert for two lines.
• When using the seal insert for two cables it is not permissible to use the corresponding cable gland
with only one cable.
• Make absolutely sure that different connections do not come into contact (e.g. by splaying or loose
connecting wires).
• Remants from installation and foreign object may not remain on the inside!
Push-In Terminals
Rigid conductors and conductors with wire end ferrules can be plugged directly into
the terminal without tools.
-1
* Recommended tightening speed maximum 400 min
10V GND E1
10V GND E1
E1
10 V
GND
10 kΩ
f = 1...10 kHz
E1
GND
- +
15...28 V
The motor always starts with at least 6 % of the rated speed and stops below 4.5 % of the rated speed
(providing that the “Min. Speed” setting is “0”).
With the settings “E1 min.” and “E1 max.” it is possible to adapt the setting signal / speed character-
istic, e.g. for setting signal: 0...5 V, 2...10 V.
nM
100 %
%
0
10
.=
ax
m
3
1
,E
%
0
.=
in
m
E1
%
2
50
x. =
ma
E1
50 % 1
%,
=0.
min
%
E1
0
10
.=
ax
m
1
,E
%
5
.=
in
m
E1
6%
4.5 %
0.5 V
Si
5 % PWM
0 1 2 3 4 5 6 7 8 9 10 0 – 10 V
0 10 20 30 40 50 60 70 80 90 100 0 – 100 % PWM
21.07.2015
v_ecblue_nmotor_at_0_10v_pwm.vsd
nM Motor speed
100 % Nominal speed
6 % Height of start speed
4.5 % Height of stop speed
0.5 V / 5 % PWM Value start analog input (factory setting)
Si Speed setting signal 0...10 V / 0...100 % PWM
ECblue
A B
GND
(D+) (D-) A-G-247NW
13.05.2013
v_a-g-247nw_at_ecblue.vsd
5.13 Communication
The data line must be connected from one device to the next. No other type of wiring is allowed!
Always use only two wires of one lead (twisted pair) for the connection.
MODBUS
26.02.2007
v_modbus_verbindung.vsd
Shielding
The use of shielded cables is normally not needed but offers high protection against electromagnetic
interferences, especially high frequencies. However, the effectiveness of the shield depends on care-
ful installation of the line.
If shielded cables are used, the shield should be placed at “PE” on at least one side (preferably on the
master connection). The occurrence of compensating currents may have to be considered if the shield
is contacted on both sides.
Information
If any matters are unclear, please contact our V-STE support department for control systems -
ventilation technology. The information sheet "Network structure of MODBUS" R-TIL08_01 contains
detailed information about "MODBUS".
The frequency (duty cycle 50 : 50) that can be measured by a pull-up resistor at
the output “A1” corresponds to the motor speed.
10V GND A1
Example: 10 Hz x 60 = 600 rpm
Pull Up
5 kΩ
Hz
n = f x 60
06.11.2013
i_ecblue_a1_tacho_oc.eps
6 Start-up
6.1 Prerequisites for commissioning
Attention!
• During commissioning, unexpected and hazardous conditions can arise in the entire installation due
to defective adjustments, defective components or incorrect electrical connections. Remove all
persons and objects from the hazardous area.
• Do not start the fan until all safety instructions (DIN EN 50110, IEC 364) have been checked, the fan
is out of range (DIN EN ISO 13857) and danger can be ruled out.
• A-rated sound power levels of over 80 dB(A) are possible, see product catalogue.
Before first-time start-up, check the following:
1. Installation and electrical connection have been properly completed?
2. Has any leftover installation material and other foreign material been removed from the fan area?
3. That safety devices -if necessary- are mounted (EN ISO 13857)?
4. The impeller is out of reach?
5. Are the condensation water drains holes (as far as available) open or respectively closed
according to the suitable installation position?
6. Connection data complies with the specifications on the rating plate?
" Switch over between actual value* and “Start” with |Esc | arrow key.
" Switch over between “Start” and actual value* with |i | key.
* Actual value depending on device type: "Speed" / rpm, "Frequency" / Hz, "Modulation" / %
" By pushing the P- key one reaches the menu item “Start”.
P↓
" Return to the menu group “Start” using arrow key |Esc | .
▲▼ " One moves up and down within the menu group using the arrow keys.
▲ ▲ ▲ ▲
▼ ▼ ▼ ▼
↑ ↑ ↑ ↑ ↑
|Esc | P |Esc | P |Esc | P |Esc | P |Esc | P
↓ ↓ ↓ ↓ ↓
▲▼ ▲▼ ▲▼ ▲▼
Selection of the menu group (e.g. “Setting”) to the right through the ▼-key, to the left through the ▲-key.
You can go to the menu items in the menu groups (e.g. “Set Intern1”) by using the P-key. Use the arrow keys to move up and
down within the menu group.
The menu groups consist of one area for the user (user menu) and one area for installation (service). The service area can be
protected against unauthorized access by using a PIN.
To make adjustments, press the P-key after selecting the menu item. If the previously set value starts to flash, it can be adjusted
with the ▼ + ▲ keys and then saved with the P-key. To exit the menu without making any changes, use the “Esc” key, i.e., the
originally set values remain.
Setting
Set Internal1
Setting only in Controlmode |4 | active ( Controller Setup).
Via the inputs “D1” / “E1” it is possible to switch to “Default Internal2” or “Default
Internal3” ( IO Setup).
Setting range manual speed setting: 0...100 % (Rated speed)
Factory setting*: 100 % (Rated speed)
Set Internal2
Setting only in control mode |5 | active only in control mode |4 | , if activated via inputs
“D1” / “E1” ( Controller Setup / IO Setup).
Setting range manual speed setting: 0...100 % (Rated speed)
Factory setting*: 100 % (Rated speed)
Set Internal3
Setting only in control mode |6 | active only in control mode |4 | , if activated via inputs
“D1” / “E1” ( Controller Setup / IO Setup).
Setting range manual speed setting: 0...100 % (Rated speed)
Factory setting*: 100 % (Rated speed)
Min. Speed
The basic speed is active in every control mode.
Setting range: 0...100 % (Rated speed)
Factory setting*: 0 %
Max. Speed
The speed limiting is active in every control mode.
Setting range: 100 % (Rated speed)... “Min.Speed”
Factory setting*: 100 % (Rated speed)
* Specifications not binding, these values can differe depending on the software version and customer-specific pre-setting.
100 %
n-min 40 % n-max. = 100 %
90
n-min 40 % n-max. = 90 %
80
70
60
50
40
20
10
Analog In 1
0 1 2 3 4 5 6 7 8 9 10 0...10 V
0 10 20 30 40 50 60 70 80 90 100 0...100 % PWM
25.03.2014
v_ecblue_set_min_max.vsd
PIN input
The service menu for the installation can be protected against unintentional changes
by a pin code. With further pin codes putting back to pre-setting is possible.
PIN 0010
Release of the service settings with programmed PIN-Accesslevel |0 | ( “Controller
Setup”).
Menu groups Service: “Controller Setup”, “IO Setup”, “Motor Setup”
PIN 1234
Freischalten Menu group “Setting”.
Release of the menu group for the user “setting” with programmed PIN-Accesslevel |0 |
( “Controller Setup”).
PIN 3698
Communications parameters take-over.
PIN 9095
Loading the factory settings.
Only the parameters which are released by the currently set PIN-Accesslevel are
loaded.
Reset
Complete re-start of the device
Software version
Parameter sets can be saved by the module in the terminal type A-G-247NW and
transferred to other devices ( Operating Instructions Terminal Type A-G-247NW).
Name parameterset with the keys ▼, ▲ + P and load in the terminal with the P-key.
Speed
Motor speed
Motor current
Display of internal motor current (metering precision approx. +/-10 %)
Control
Display of modulation 0...100 % (metering precision approx. +/- 10 %)
Information
The following factory settings specifications are not binding, these values can differ depending on the
software version and customer-specific pre-setting.
8.5.1 Controlmode
Factory setting
Control by external signal (0 - 10 V / PWM) at the input “E1”.
0
Switching to fixed speed “Default Internal2” or “Default Internal3” via digital input
possible ( IO Setup).
1 no function
2 no function
3 no function
constant speed “Set Internal1”.
4 Switching to fixed speed “Default Internal2” or “Default Internal3” via digital input
possible ( IO Setup).
5 Fixed speed “Default Internal2” (without switching possibility to other default).
6 Fixed speed “Default Internal3” (without switching possibility to other default).
8.5.2 Limits
“Limit value” = max. possible modulation (e.g. Limit (idealized principle diagram)
speed reduction during night operation by n [%]
e. no limit. L
50
Min.
Si [%]
0 50 100
07.10.2010
v_limit_101_rpm.vsd
LED Mode
Only for versions with integrated status LED!
Setting Function
Status LED in ECblue active i.e. operating conditions are indicated by flash code
ON (factory setting).
OFF Status LED not active, i.e. always OFF.
8.5.4 PIN-Accesslevel
PIN-Accesslevel
The PIN-Accesslevel determines for which setting ranges a PIN must be entered.
Setting Function
Factory setting
2 All menu groups are visible, settings are possible without a PIN.
• The menu group “Setting” is free, i.e. changes are possible without a PIN.
1 • PIN 0010: for changes in the menu groups: “Controller Setup”, “IO Setup” and
“Motor Setup” (these menu groups are not visible without a PIN).
All settings are only possible after entering a PIN.
0
• PIN 1234 for changes in the menu group: “Setting”
• PIN 0010: for changes in the menu groups: “Controller Setup”, “IO Setup” and
“Motor Setup” (these menu groups are not visible without a PIN).
Information
Changes for the PIN protection which effect a reduced access right only become active after switching
off the device or executing the “Reset” ( Start menu group) function.
Tacho out
See the function description Electrical installation / Open-Collector output “A1”
Setting Function
OFF A1 = Status output
ON A1 = Tacho output (n = f x 60)
Fanbad Speed
Speed deviation
Factory setting: 0 rpm
Setting range: 0 - 255 rpm
Fanbad Time
Time delay
Factory setting: 0 sec
Setting range: 0 - 255 sec.
Information
The following factory settings specifications are not binding, these values can differ depending on the
software version and customer-specific pre-setting.
D1 Function
Different functions can be assigned to the digital inputs “D1” and “E1”*.
Activation via floating contacts (a low voltage of approx. 10 V DC is connected).
“D1” is programmed for the “Enable” function at the factory.
D1 Inverting
For inverting switch to “ON”.
The input inversion is set at the factory to “OFF” (when a function is programming).
* If the analogue input “E1” is not required for specifying the fan speed, this can be used as a digital input ( E1 function).
The same functions can be assigned for “E1” as for “D1”.
Attention!
Never apply line voltage to the digital input!
Function Designation
OFF No function
1D Enable ON / OFF (factory setting)
Remote ON/OFF (electronic switch-off) by potential-free contact. The power unit is
switched off electronically, the device can still be operated in the switched-off state
after pressing the “Esc” key combination. Signal inputs and outputs remain active.
A programmed alarm relay (factory set “K1 function” = |2K | ) does not report the
switch-off.
Attention!
No disconnection (no potential isolation in accordance with VBG4 §6) in remote control
of the device!
3D Limit ON / OFF
Controller Setup / Limit
5D Set Internal2
Fixed speed “Default Internal2” active. Function with selected “control mode”: 0, 1, 2 , 3
( “Controller Setup”).
With simultaneous activation of “Default Internal3” with function |6D | , |5D | has prior-
ity).
6D Set Internal3
Constant speed “Set Internal3”, also with selected “control mode”: 0 ( “Controller
Setup”).
13D Switch over direction of rotation
Switch over between direction of rotation “RIGHT” = |CW | and direction of rotation
“LEFT” |CCW | .
When“switching”over via a digital input, the device works with the opposite direction of
rotation than the one set in Motor Setup.
If the rotary direction is reversed with an available modulation, it is initially reduced to
“0” (disconnected) and subsequently increased back to the default value.
Attention!
The device and its internal components are no longer protected against overtemper-
ature when this function is activated (this affects the life installation instructions
ECblue).
Function K1
Various functions can be allocated to the relay outputs “K1”.
This is preset at the factory for fault indication.
K1 Inverting
For switching inversion to “ON” (switching behaviour dependent on assigned function).
The relays can only pull up basically when the voltage supply of the electronics is
working. Three-phase current devices must have at least 2 line phases!
The relay inversion “K1” is set at the factory to “OFF” (when a function is program-
ming).
Function Designation
OFF No function
Relays remain always de-energized .
1K Operating indication
Operation without fault, reports enable “OFF”.
2K Fault indication (factory setting)
Pulled up in operation without fault, with release “OFF” not dropped out.
Drops out at: line fault, motor fault, etc. Events / Fault indications
4K Limit
Alarm when the speed exceeds the value set under “Set Internal3” ( menu group
“Setting”) (output power > 0 %).
The function is active in every control mode ( menu group: “Controller Setup”).
17K Bus control
The relay output can be controlled by bus if networked.
20K Fault indication or message for active temperature management
In addition to the fault indication, a message will appear in the case of active temper-
ature management, i.e. if the specified temperature limits are exceeded resulting in a
reduction in modulation (function from software version 13.31 and upwards).
K1
1 = energized, terminals 11 - 14 bridged
0 = de-energized 11 - 14 not bridged
11 14
17.09.2009
v_relais_k1_11_14.vsd
K1
E1 Function
|1E | (factory setting) = speed setting by external signal (0 - 10 V / PWM).
For settings via |1E | “E1” operates like “D1” as a digital input ( digital inputs /
function).
E1 Inverting
Factory setting inverting to “OFF”.
For control with inverted setting signal switch to “ON” (setting signal: 10 - 0 V).
E1 min.
Value of the input signal at which the controller starts at minimum modulation.
Setting range: 0 - 100 %
Factory setting: 5 %
E1 max
Value of the input signal at which the maximum modulation of the controller is reached.
Setting range: 0 - 100 %
Factory setting: 100 %
nM
100 %
%
0
10
.=
ax
m
3
1
,E
%
0
.=
in
m
E1
%
2
50
x. =
ma
E1
50 % 1
%,
=0.
min
%
E1
0
10
.=
ax
m
1
,E
%
5
.=
in
m
E1
6%
4.5 %
0.5 V
Si
5 % PWM
0 1 2 3 4 5 6 7 8 9 10 0 – 10 V
0 10 20 30 40 50 60 70 80 90 100 0 – 100 % PWM
21.07.2015
v_ecblue_nmotor_at_0_10v_pwm.vsd
nM Motor speed
100 % Nominal speed
6 % Height of start speed
4.5 % Height of stop speed
0.5 V / 5 % PWM Value start analog input (factory setting)
Si Speed setting signal 0...10 V / 0...100 % PWM
Watchdog Time
If the device receives no message in the time window, a definable function is executed.
** E1 fault is triggered when E1 falls below E1 min x 0.5. E1 fault is cancelled when E1
rises above E1 min x 0.9.
Bus Address
The device address is factory set to the highest available MODBUS address: 247.
Setting range MODBUS Address: 1 - 247.
UART Baudrate
Setting transfer rate
Valid values: 4800, 9600, 19200, 38400
Factory setting: 19200
Illegal value: 115200
UART Mode
Setting transfer format
Valid values: 8O1, 8N1, 8E1
Factory setting: 8E1
Information
If it is attempted to change the baud rate to an impermissible value (e.g. 115200), the following
exception code will be sent back: |Exception Code 3: Illegal Data Value | .
Rated Speed
Rotat. Direction
Value motorheating
Suppression1
Range1 min.
Range1 max.
Suppression2
Range2 min.
Range2 max.
Suppression3
Range3 min.
Range3 max.
Rampup time
Time setting in which the automatic controller output from 0 % to 100 % rises.
Setting range: 0...250 sec.
Factory setting depending on motor
Rampdown time
Time setting in which the automatic controller output from 100 % to 0 % reduces.
Setting range: 0...250 sec.
Factory setting depending on motor
0 .. 100 %
09.05.2007
2 v_hochlaufzeit_ruecklaufzeit.vsd
1 external Signal
2 Setting
3 Rampup time
4 Rampdown time
100 %
50 %
35 % max
Setting depending on device type
1 15 % min
in: %, Hz, rpm
09.05.2007
v_ausblendung_prz.vsd
0% 50 % 100 % D
I I
S R P
A Control
S Setpoint
R Pband
D Speed controller: setting signal
P P-controller: control deviation
Diagnostic
IGBT temp.
Display of the internal temperature of the power semiconductor.
Inside Temp.
Display of electronics internal temperature.
MCU Temp.
Display of the internal temperature of the microcontroller.
E1 Input
no function
DC-Voltage
DC-link voltage constant approx. 400 V.
Line voltage
Stateflags
Faultflags
PIN-Accesslevel
Momentarily adjusted PIN-Accesslevel ( Controller Setup).
An error message appears alternately with the actual value display ( Diagnostic faults).
9 Diagnostics / Faults
9.1 Trouble shooting
Type of error Possible cause Adjustment
Fan does not run No line voltage Check line voltage
(anymore) Line failure
Under - or overvoltage
Earth fault Check motor connection and line voltage
Short circuit winding Replace fan
Thermal motor protection has trig- Check for free air passages; remove foreign bodies if necessary
gered (motor is overheated) see "Impeller blocked or dirty"
Check temperature of supply air
Check voltage
Impeller blocked or dirty - Switch off power to the motor and secure against switching back on
- Check safe isolation from supply
- Remove safety grille
- Remove foreign bodies or soiling
- Remount the safety grille
- Further procedure as in the chapter “Start-up”
Fan will not start Temperature too low for bearing Insert bearing with cold greasing
grease
Air stream wrong direction Check air stream
(Motor turns in wrong direction at (see behaviour in rotation by air current in reverse direction)
high speed)
see "Fan does not run"
Fan turns too slowly Impeller / blade scrapes / brushes When indicated, clear foreign bodies/dirt from the fan
Active temperature management Check for free air passages; remove foreign bodies if necessary
effective see "Impeller blocked or dirty"
(Motor or electronics overheated) Check temperature of supply air
Check installation space (air speed over heat sink)
Air flow to low Fan turns too slowly see "Fan turns too slowly"
Airways blocked Check for free air passages (supply/exhaust air vents, filters)
see "Impeller blocked or dirty"
Pressure loss different to planned Check fan selection
Vibrations Imbalance Check blades for damage, soiling or ice (see "Impeller blocked or
dirty")
No or wrong vibration dampers Install correct vibration dampers
(only in radial)
Unusual noises Bearing damaged / worn Change bearings
In motor size 055“(Z” / “B” at cross flow) and 072 (O) change the fan.
Impeller / blade scrapes / brushes When indicated clear foreign bodies / dirt from the fan (see "Impeller
blocked or dirty")
Operation beyond stall point Check for free air passages (supply/exhaust air vents, filters)
(for axial fans)
Wrong overlap on nozzle Observe the installation instructions
(for centrifugal fans)
ON
1x
2x
3x
4x
5x
6x
23.04.2012
v_flash_explain_1_x.VSD
If the motor is not controlled with line voltage applied, i.e. without enable or with enable with setting
signal "0", the brake function becomes active to hold the motor until start (holding brake).
• If the line voltage is switched on whilst the fan is rotating in reverse (wrong turning direction), this is
decelerated and started in the correct turning direction at a setting signal above "0". To protect the
electronics against too high braking current, this function is partly (fan-dependent) only possible up
to a certain speed value.
• The braking function also becomes active to bring the fan to a standstill when this is driven with a
speed below 100 min-1 (without control). At speeds above 100 min-1 the motor control does not
intervene.
• When driven in correct direction of rotation and with enable with a setting signal above "0", the
motor is started whilst the fan is rotating.
10 Service work
10.1 Repairs / maintenance
Attention!
• Please read the Safety instructions chapter before working on the fan!
• Before working on the fan, this must be disconnected from the power supply and secured against
switching back on!
• No maintenance work at running fan!
• Allow maintenance work to be carried out by trained specialists only.
• Any faults detected in the electric system/modules/operating equipment must be corrected
immediately. If these faults are not corrected, the device/system is potentially very dangerous. The
device/system must therefore not be operated when it is faulty.
• Wear safety clothing / shoes and cut-resistant safety gloves when handling.
• Please observe the safety regulations and the worker´s protection rules by all maintenance and
service work (EN 50 110, IEC 364).
• Fuses must always be only replaced; never repaired or bridged. The specifications for the maximum
series fuse must always be adhered to (see Technical data). Only fuses cited in the electrical circuit
diagram may be used.
• Generator operation can produce dangerous voltages (see safety instructions)!
• Keep the airways of the fan free - danger because of objects dropping out!
• Watch out for vibration free motion!
• The impeller is subject to natural wear depending on the area of application and the conveying
medium. Deposits on the impeller can lead to imbalance and damage (danger of permanent
fracture). The impeller can burst!
• If highly aggressive media for which the product is not suited are conveyed, the severe corrosion
may result in the impeller breaking. Any impellers corroded in this way must be replaced
immediately.
• Deposits on the motor, particularly on the cooling vanes and in recesses on the rotor, can lead to
reduced cooling performance and the motor switching off prematurely. For this reason, remove
deposits quickly (see chapter: Cleaning).
• Maintenance interval in accordance with the degree of contamination of the impeller!
• Check the fan at regular intervals (recommendation: every 6 months) for mechanical oscillations.
Observe the limits specified in ISO 14694 and, if they are exceeded, implement remedial measures
(e.g. rebalancing by specialist staff).
• Check the impeller, in particular the weld-seams, for possible cracks.
• Repair, e.g. by welding is prohibited!
• Bolted-on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The
manufacturer shall not be liable for damage caused through improper repair work.
• The fan or motor is maintenance-free due to the use of ball bearings with “life-time lubrication”. At
the end of the grease service life (see Technical Data), it is necessary to change the bearing. The
grease service life may be lower than the theoretical value stated there (F10h) if particular operating
conditions such as vibrations, humidity or soiling in the bearing, unfavourable control modes, etc.
are present. Please consult our Service Department with regard to changing the bearing as for all
other damage (e.g. to the coil or electronics).
• Regular inspection and possibly cleaning is necessary to prevent imbalance and blockage of the
condensation bores due to ingress of dirt.
• When opening cable glands on the fan / motor, check the condition of the threaded connections and
seals. Always replace defective or brittle threaded connections and seals.
Information
Confirmation number for inquiries or in service cases see rating plate.
State the additionally engraved confirmation number (available depending on the motor build) if the
rating plate is no longer legible. This can be found under the affixed rating plate or on the stator flange
(in external rotor motors) depending on the motor size.
10.2 Cleaning
Danger due to electric current
Voltage supply for motor must be interrupted and secured against restoration!
11 Enclosure
11.1 Technical data
Line voltage* 1 ~ 200...277 V, 50/60 Hz
(see name plate) 1 ~ 100...130 V, 50/60 Hz
DC 110 V, voltage range 110...400 V (+/- 2 %)
Maximal line fuse** 16 A
Max. load limit integral of cut-in current ap- 2.0 A2s
prox.
Switching Freq. 16 kHz
Analogue input “E1” Input resistance: Ri > 100 kΩ
Specification speed setting signal PWM
Voltage: 15...28 VDC
Switching Frequency: 1...10 kHz
On-off ratio: 0...100 %
Voltage supply for external devices +10 V (-2 %), Imax 50 mA (short-circuit-proof)
Digital input “D1” Input resistance: Ri approx. 2 kΩ
Voltage range high level: 7.1...19 V DC
Voltage range low level: 0....2.7 V DC
Open-Collector output “A1” Imax: 20 mA
UCE max: 30 V DC
Duty type of motor/fan Continuous operation with occasional starts (S1) according to DIN EN 60034-
1:2011-02.
Occasional starting between -35 °C and -25 °C is permissible.
Continuous operation below -25 °C only with special bearings for refrigeration
applications on request.
Permissible minimal and maximal ambient Please refer to the technical documentation of the product for the minimum and
temperature for operation maximum ambient temperature valid for the respective fan.
Operation below -25 °C as well as partial load operation for refrigeration applica-
tions is only possible with special bearings for refrigeration applications on re-
quest. If special bearings for refrigeration applications are installed in the fan,
please observe the permissible maximum temperatures in the technical docu-
mentation of the product.
To avoid condensation the drive must be continuously energized due to the
application of heat, with interruptions such that cooling to the point of condensa-
tion does not occur.
Permissible temperature range for storage -40...+80 °C
and transport
Permissible installation height 0...4000 m amsl
≤ 1000 m: no limitation
> 1000 m: max. permissible input current = current indication rating plate minus
5 % / 1000 m
> 2000 m: max. permissible line voltage = max. voltage indication rating plate
minus 1.29 % / 100 m
Permissible rel. humidity The motor is released for a relative humidity of 100 % at continental climate
without other ambient influences. Other ambient conditions on request.
Ball-bearings service life The according to standard calculation methods determined bearing service life
expectation of the motor-integrated ball bearings is mainly determined by the
grease service life F10h and amounts for standard application to approx. 30.000 -
40.000 operating hours. The fan or motor is maintenance-free due to the use of
ball bearings with "lifetime lubrication". Once the grease operating life F10h has
been reached, it may be necessary to replace the bearing. The bearing service
life expectation may change compared to the specified value, if operating con-
ditions such as increased vibrations or shocks, increased or too low temper-
atures, humidity, dirt in the ball bearing or unfavourable control modes are
present. A service life calculation for special applications can be provided on
request.
Electromagnetic compatibility for the stand- Interference emission EN 61000-6-3 (domestic household applications)
ard voltage 230 / 400 V according to IEC Interference immunity EN 61000-6-2 (industrial applications)
60038
Harmonics current Active power factor adjustment for sinusoidal input current (PFC = Power - Factor
- controller), harmonic current in accordance with EN 61000-3-2 are guaranteed.
Contact rating of the internal relay “K1” AC 250 V 2 A
Max. leakage current according to the de- < 3.5 mA
fined networks of EN 60990
dB(A) values see product catalog
Protection class of motor according to IP54
EN 60529
* Regarding the mains connection, these devices are to be classified as category “C2” devices according to the relevant
DIN EN 61800-3. The increased requirements placed on electrical interference > 2 kHz for category “C1” devices are
complied with in addition.
** Max. line fuse on site (line protection fuse) according to EN 60204-1 Classification VDE0113 Part 1 (see also Assembly
instructions / Electrical installation / Voltage supply / Line protection fuse).
*** In case of a temperature increase above the predetermined threshold values modulation is linearly reduced by active
temperature management.
REG.-Nr. E418
Open-Collector Out
MODBUS
max. AC 250 V 2 A
Analog In
(RS-485)
Digital In
DC Out
K1
A B
10V GND E1 D1 A1 (D+) (D-) 11 14 PE N L1
GNYE
WH
WH
WH
GN
RD
BU
BN
BU
BN
YE
BK
7 6 5
10 kΩ
+ 4 3 2
Signal
0...10 V
Netzspannung Leistungsschild
E1
10 V
GND
10 kΩ 1
Signal PWM
E1
10 V
f = 1...10 kHz
8
E1
GND
EMUN19K0
24.09.2013
- +
15...28 V
1 Line voltage rating plate
2 Relay output for fault indication (contact rating max. AC 250 V 2 A)
3 MODBUS (RS-485) interface
4 Open-Collector output status / tacho (Imax 20 mA)
5 Digital input for enable (Ri approx. 2 kΩ)
6 Input for speed setting by 0...10 V signal / potentiometer (Ri > 100 kΩ)
7 Voltage supply 10 V DC (Imax 50 mA)
8 Speed setting by PWM signal (f = 1...10 kHz)
9 Version with connection cables
Motor type:
• Asynchronous internal or external rotor motor (also with integrated frequency inverter)
• Electronically commutated internal or external rotor motor (also with integrated EC controller)
complies with the requirements in Appendix I, Articles 1.1.2, 1.1.5, 1.4.1, 1.5.1 in EG Machinery
Directive 2006/42/EG.
Manufacturer
ZIEHL-ABEGG SE
Heinz-Ziehl-Strasse
D-74653 Künzelsau
The specific technical documentation in accordance with Appendix VII B has been written and is
available in its entirety.
The person authorised for compiling the specific technical documentation is: Dr. W. Angelis, address
see above.
The specific documentation will be transmitted to the official authorities on justified request. The
transmission can be electronic, on data carriers or on paper. All industrial property rights remain with
the above-mentioned manufacturer.
It is prohibited to commission this incomplete machine until it has been secured that the
machine into which it was incorporated complies with the stipulations of the EC Machinery
Directive.
Künzelsau, 03.09.2018
(location, date of issue)
ZIEHL-ABEGG SE ZIEHL-ABEGG SE
Dr. W. Angelis Dr. D. Kappel
Technical Director Air Movement Division Deputy Head of Electrical Systems
(name, function) (name, function)
(Signature) (Signature)
11.4 Index
A Rampup time 38
rating plate 45
air current 3, 44
relay 22
Assembly 10
Relay output 22
Residual-current-operated
B
protective 20
Bearing 41 resonances 39
rotor flange 14
C
changing the bearing 45
S
condensation drain hole 11-12 safety distances 10
Conductor cross-section 18 service life 8
control cable 18 setting signal 21, 35
cooling 45 sound power levels 25
speed characteristic 20
D Status display 24
Status LED 17
diagnostics menu 39
Suppression 39
Switching Freq. 46
E
enable 22 T
ErP directive 8
temperature management 42
terminal 22
G
grease service life 45 W
water drainage curves 10
H
head gap 11
I
Imbalance 41
Input resistance 46
L
leakage current 47
lifting beam 10
line fuse 47
line protection 19
M
MODBUS 23
motor flange 14
motor shaft horizontal 10
motor speed 24
O
one-quadrant drives 8
P
pin code 28
PIN input 28
R
Rampdown time 38
ZIEHL-ABEGG SE
Heinz-Ziehl-Straße
74653 Künzelsau
phone: +49 (0) 7940 16-0
[email protected]
http://www.ziehl-abegg.com
Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany, see
www.ziehl-abegg.com.