Industrial Diesel Generator Set – KD2500-UE_380

60 Hz - Emission Optimized – EPA Tier 2 Certified

RATINGS 380 V - 60 Hz
Standby kVA 3125
kWe 2500
Data Center / kVA 3125
Mission Critical kWe 2500
Prime kVA 2841
kWe 2273

Benefits & features GENERAL SPECIFICATIONS

Engine brand KOHLER KD Series
KOHLER premium quality
Alternator commercial brand KOHLER
 KOHLER provides one source responsibility for the
generating set and accessories Voltage (V) 380/220
 The generator set, its components and a wide range of Standard Control Panel M80-D
options have been fully developed, prototype tested, Optional control panel APM403
factory built, and production-tested Optional Control Panel APM802
 The generator sets are designed in accordance to Consumption @ 100% load ESP (L/h) 631
ISO8528-5 performance class G3 and accepts rated load
Consumption @ 100% load PRP (L/h) 618
in one step
Emission level Emission Optimization
 Approved for use with HVO (Hydrotreated Vegetable Oil)
according to EN15940 Type of Cooling Electrical Driven Fan
KOHLER premium performances Performance class G3
Engines One step load acceptance (out of ISO
100%
 Low fuel consumption thanks to a high technology criteria)
common rail injection engine GENERATOR SETS RATINGS
 A smaller footprint thanks to a high power density Data Center /
 Low temperature starting capability Standby Prime
Mission Critical
 Long maintenance interval Voltage kWe kVA Amps kWe kVA kWe kVA
Alternator 400/230 2500 3125 4511 2500 3125 2273 2841
 Provide industry leading motor starting capability 380/220 2500 3125 4748 2500 3125 2273 2841

 Excitation system to permit sustained overcurrent > DIMENSIONS COMPACT VERSION

300% In, during 10 sec Length (mm) 4377
 Built with a class H insulation and IP23 Width (mm) 2100
Cooling
 A flexible solution using an electrical driven radiator fan Height (mm) 2573
 High temperature and altitude product capacity Tank capacity (L) -
available Dry weight (kg) 15994
Control Panel
DIMENSIONS SOUNDPROOFED VERSION NA
 The KOHLER wide controller range provide the reliability
and performances you expect from your equipment. You Type soundproofing NOT AVAILABLE
can program, manage and diagnose it easily and in an Length (mm) 12192
efficient way
Width (mm) 2438
KOHLER worldwide support Height (mm) 4967
 A standard three-year or 1000-hour limited warranty for
Tank capacity (L) 500
standby applications.
 A standard two-year or 8700-hour limited warranty for Dry weight (kg) 30500
prime power applications. Acoustic pressure level @1m in dB(A) 60Hz
90
 A worldwide product support (100% PRP)
Acoustic pressure level @7m in dB(A) 60Hz
80
(100% PRP)

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
GBD5-10065 (KD2500-UE_380) 08/22
 Industrial Diesel Generator Set – KD2500-UE_380
60 Hz - Emission Optimized – EPA Tier 2 Certified
Engine

General Lubrication System

Engine brand KOHLER KD Series Oil system capacity including filters (l) 375
Engine ref. KD62V12-6CES * Min. oil pressure (bar) 3.50
Air inlet system Turbo Max. oil pressure (bar)
Fuel Diesel Fuel/HVO Oil sump capacity (l) 308
Emission optimization - EPA Oil consumption 100% ESP 60Hz (l/h) 1.27
Emission level
Tier 2 Certified
Cylinder configuration V Air Intake system

Number of cylinders 12 Max. intake restriction (mm H2O) 510

Displacement (l) 62.04 Combustion air flow (l/s) 3398.97

Bore (mm) * Stroke (mm) 175 * 215 Exhaust system

Compression ratio 16 : 1 PRP ESP

Speed (RPM) 1800 Heat rejection to exhaust (kW) 2060

Maximum stand-by power at rated RPM 60Hz Exhaust gas temperature (°C) 470
2700
(kW) Exhaust gas flow (L/s) 8924
Piston type & material Forged Steel
Max. exhaust back pressure (mm H2O) 867
Charge Air coolant Air/Water
Optional cooling system (HT/LT)
Frequency regulation, steady state (%) +/- 0.25%
Type of coolant GENCOOL
Injection Type Direct
Radiated heat to ambient (kW) 140
Governor type Electronic
Heat rejection to coolant HT (kW) 870
Air cleaner type, models Dry
HT circuit flow rate (l/min) 2000
Fuel system
Outlet coolant temperature (°C) 100
Maximum fuel pump flow 60Hz (l/h) 650
Coolant capacity HT, engine only (l) 254
Fuel Inlet Minimum recommended size (mm) 25.40
Max coolant temperature, Shutdown (°C) 105
Fuel Outlet Minimum recommended size (mm) 19.05
Restriction pressure drop off engine – HT circuit (mbar) 700
Max head on fuel return line (m) 3.50
Minimal pressure before HT pump (mbar) 400
Maximum allowed inlet fuel temperature (°C) 70
Max. pressure at inlet of HT water pump (mbar) 2500

Consumption with cooling system ** PRP ESP Thermostat begin of opening HT (°C) 71

Consumption @ 100% load (g/kW.h) 216 200 Thermostat end of opening HT (°C) 81

Consumption @ 75% load (g/kW.h) 237 242 HT Standard pressure cap setting (kPa) 100

Consumption @ 50% load (g/kW.h) 258 238 Heat rejection to coolant BT (kW) 740

Consumption @ 25% load (g/kW.h) 279 270 LT circuit flow rate (l/min) 650
Temperature of inlet to LT engine water circuit (° C) 45
Coolant capacity LT, engine only (l) 102
Restriction pressure drop off engine – LT circuit (mbar) 700
Minimal pressure before LT pump (mbar) 400
Max. pressure at inlet of LT water pump (mbar) 2500
LT Standard pressure cap setting (kPa) 100

* Engine reference may be partially modified depending on genset

application, options selected by the customer and lead time required.
** Fuel consumption is up to 4% higher when using HVO than Diesel Fuel

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
GBD5-10065 (KD2500-UE_380) 08/22
 Industrial Diesel Generator Set – KD2500-UE_380
60 Hz - Emission Optimized – EPA Tier 2 Certified
Alternator Specifications Alternator Standard Features
Alternator commercial brand KOHLER - All models are brushless, rotating-field alternators
Kohler Alternator description KH06932T
- NEMA MG1, IEEE, and ANSI standards compliance for
Number of pole 4
temperature rise and motor starting
Number of bearing Single Bearing
Technology Brushless
- The AVR voltage regulator provides superior short
circuit capability
Indication of protection IP23
Insulation class H - Self-ventilated and dip proof construction
Number of wires 06 - Sustained short-circuit current of up to 300% of the
AVR Regulation Yes rated current for up to 10 seconds
Coupling Direct - Superior voltage waveform
Capacity for maintaining short circuit
Yes
at 3 ln for 10 s Note: See Alternator Data Sheets for alternator application data
Application data and ratings, efficiency curves, voltage dip with motor starting
Overspeed (rpm) 2250
curves, and short circuit decrement curves.

Power factor (Cos Phi) 0.80

Voltage regulation at established
0.50
rating (+/- %)
Wave form : NEMA=TIF <50
Wave form : CEI=FHT <2
Total Harmonic Distortion in no-load
<3.5
DHT (%)
Total Harmonic Distortion, on linear
<3.5
load DHT (%)
Recovery time (Delta U = 20%
500
transcient) (ms)
Performance datas
Continuous Nominal Rating 40°C
3000
(kVA)
Unbalanced load acceptance ratio
8
(%)
Peak motor starting (kVA) based on x% voltage dip power factor at 0.3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.

GBD5-10065 (KD2500-UE_380) 08/22

 Industrial Diesel Generator Set – KD2500-UE_380
60 Hz - Emission Optimized – EPA Tier 2 Certified

Dimensions compact version

Length (mm) * Width (mm) * Height (mm) 4377 * 2100 * 2573

Dry weight (kg) 15994
Tank capacity (L) -

Container dimensions CPU40 soundproofed version

Length (mm) * Width (mm) * Height (mm) 12192 * 2438 * 4967

Dry weight (kg) 30500
Tank capacity (L) 500
Acoustic pressure level @1m in dB(A) 60Hz (100% PRP) 90
Guaranteed acoustic power level (Lwa) 60Hz (100% PRP) 113
Acoustic pressure level @7m in dB(A) 60Hz (100% PRP) 80

Container dimensions CPU40 super soundproofed version

Length (mm) * Width (mm) * Height (mm) 12192 * 2438 * 4967

Dry weight (kg) 31171
Tank capacity (L) 500
Acoustic pressure level @1m in dB(A) 60Hz (100% PRP) 84
Guaranteed acoustic power level (Lwa) 60Hz (100% PRP) 107
Acoustic pressure level @7m in dB(A) 60Hz (100% PRP) 74
* dimensions and weight without options

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.

GBD5-10065 (KD2500-UE_380) 08/22

 Industrial Diesel Generator Set – KD2500-UE_380
60 Hz - Emission Optimized – EPA Tier 2 Certified
The M80-D can be used as a basic terminal block for connecting a control unit and
M80-D as an instrument panel with a highly intuitive LCD screen giving an overview of
your generating set's basic parameters:
- Oil gauge
- Coolant temperature
- Oil temperature
- Engine speed
- Battery voltage
- Charge air temperature
- Fuel consumption
- etc.

The engine main functions can be controlled and events are recorded to facilitate
diagnostics:
- Starting
- Speed adjustment
- Stopping
- Droop
- etc.

BASIC GENERATING SET AND POWER PLANT CONTROL

The APM403 is a versatile control unit which allows operation in manual or
APM403 automatic mode
- Measurements : voltage and current
- kW/kWh/kVA power meters
- Standard specifications: Voltmeter, Frequency meter.
- Optional : Battery ammeter.
- J1939 CAN ECU engine control
- Alarms and faults: Oil pressure, Coolant temperature, Overspeed, Start-
up failure, alternator min/max, Emergency stop button.
- Engine parameters: Fuel level, hour counter, battery voltage.
- Optional (standard at 24V): Oil pressure, water temperature.
- Event log/ Management of the last 300 genset events.
- Mains and genset protection
- Clock management
- USB connections, USB Host and PC,
- Communications : RS485 INTERFACE
- ModBUS protocol /SNMP
- Optional : Ethernet, GPRS, remote control, 3G, 4G,
- Websupervisor, SMS, E-mails

ADVANCED POWER PLANT MANAGEMENT CONTROL

Dedicated to power plant management APM802 provides advanced control,
APM802 system monitoring, and system diagnostics for optimum performance and
compatibility
- Graphic display with touchscreen
- User language selectable
- Specially researched ergonomics
- High level of equipment availability
- USB and Ethernet ports
- Modbus protocol
- Making it easy to extend the installation
- Complies with the international standard IEC 61131-3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.

GBD5-10065 (KD2500-UE_380) 08/22

 Industrial Diesel Generator Set – KD2500-UE_380
60 Hz - Emission Optimized – EPA Tier 2 Certified

STANDARD SCOPE OF SUPPLY

All our KD Series gensets are fitted with:

- Industrial water cooled DIESEL engine

- Electric starter & charge alternator 24 V D.C
- Electronic governor
- Standard air filter
- Single bearing alternator IP 23 T° rise/ insulation to class H/H
- Welded steel base frame with 85% vibration attenuation mounts
- M80-D control panel
- Flexible fuel lines & lub oil drain pump
- Fuel water separator filter
- Exhaust outlet with flexible and flanges
- User’s manual (1 copy)
- Packing under plastic film
- Delivered with oil
STANDARD DELIVERY
All our gensets are fitted with:

- Industrial water-cooled DIESEL engine

- Electric starter & charge alternator
- Standard air filter
- Electric circuit breaker, adapted to the short-circuit current of the generating set
- Single bearing alternator IP 23 T° rise/ insulation to class H/H
- Welded steel base frame with 85% vibration attenuation mounts
- frame height optimized to allow it to be moved safely by forklift
- enclosure made of new high-quality European steel with enhanced corrosion resistance
- enclosures and base frames tested and analyzed by the French Corrosion Institut
- 100% of tanks tested for permeability
- Personal protection ensured by protective grilles on hot and rotating parts
- Separate 9 dB(A) silencer
- Fuel tank welded inside the genset frame
- Retention bund included for gensets up to 250 kVA ESP
- Charged DC starting battery with electrolyte
- Emergency stop button on the outside
- Flexible fuel lines & lub oil drain cock
- Exhaust outlet with flexible and flanges
- User’s manual (1 copy)
- Packing under plastic film
- Delivered with oil and antifreeze liquid

POWER RATINGS DEFINITION according to ISO8528-1 (2018-02 edition) and ISO-3046-1

Emergency Standby Power (ESP): The standby rating is applicable to varying loads for the duration of a power outage. There is no overload
capability for this rating. Average load factor per 24 hours of operation is <85%.
Prime Power (PRP): At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one
hour within 12 hour of operation. Average load factor per 24 hours of operation is <75%.

Data Center Mission Critical (DCP): Data Center Mission Critical power is defined as being the maximum power which a generating set is
capable of delivering while supplying a variable or continuous electrical load and during unlimited run hours. Depending on the sites to supply
and the availability of reliable utility, the generating set manufacturer is responsible to define what power level is able to supply to fulfil that
requirement including hardware or software or maintenance plan adaptation.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.

GBD5-10065 (KD2500-UE_380) 08/22

 Industrial Diesel Generator Set – KD2500-UE_380
60 Hz - Emission Optimized – EPA Tier 2 Certified
TERMS OF USE
According to the standard, the nominal power assigned by the genset is given for 25°C Air Intlet Temperature, of a barometric pressure of 100
kPA (100 m A.S.L), and 30% relative humidity. For particular conditions in your installation, refer to the derating table.

WARRANTY INFORMATIONS
Standard Warranty Period:

- for Products in "back-up" service

o 30 months from the date the Product leaves the plant, extended to 42 months for KD series
o 24 months from the Product’s commissioning date, extended to 36 months for KD series
o 1,000 running hours
The warranty expires when one of the above conditions is met.

- for Products in "continuous" service (continuous supply of electricity, either in the absence of any normal electricity grid or to
complement the grid),
o 18 months from the date the Product leaves the plant, extended to 30 months for KD series
o 12 months from the Product’s commissioning date, extended to 24 months for KD series
o 2,500 running hours, extended to 8700 running hours for KD series
The warranty expires when one of the above conditions is met.

For more details regarding conditions of application and scope of the warranty please refer to our General “terms & conditions of sales”.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.

GBD5-10065 (KD2500-UE_380) 08/22