Technical Data Guide

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MasterFlow 928 Installation Guide

3
03 62 16
Metallic
Non-Shrink Grouting

MasterFlow 928
®

High-precision mineral-aggregate grout with

extended working time

Packaging Description
55 lb (25 kg) polyethylene-lined bags MasterFlow 928 grout is a hydraulic cement-based mineral aggregate non-shrink grout with extended
3,300 lb (1,500 kg) bulk bags working time. It is ideally suited for grouting machines or plates requiring precision load-bearing support. It
can be placed from fluid to damp pack over a temperature range of 45 to 90° F (7 to 32° C).
Yield
One 55 lb (25 kg) bag of MasterFlow
928 grout mixed with 10.5 lbs (4.8 kg)
PRODUCT HIGHLIGHTS Applications
or 1.26 gallons (4.8 L) of water (fluid
• Meets the requirements of ASTM C1107 and • Grouting of equipment, such as compressors
consistency) provides approximately
US Army Corps of Engineers CRD C621 and generators, pump bases and drive motors,
0.50 ft3 (0.014 m3) of grout.
(Grades B and C), at a fluid consistency over a tank bases, conveyors, etc.
Note: The water requirement may vary 30-minute working time • Grouting anchor bolts, rebar and dowel rods
due to mixing efficiency, temperature, • ANSI/NSF 61 certified for use with potable water • Grouting of precast wall panels, beams, columns,
and other variables. • Pumpable curtain walls, concrete systems and other
• Extended working time structural and non-structural building components
Storage
• Can be mixed at a wide range of consistencies • Repairing concrete, including grouting voids and
Store in unopened containers in cool,
• Freeze/thaw resistant making it suitable for rock pockets
clean, dry conditions
exterior applications
Shelf Life • Hardens free of bleeding, segregation, or
55 lb bag: 1 year when properly stored settlement shrinkage to provide maximum SuBSTRATES
3,300 lb bulk bag: 3 months effective bearing area for optimum load transfer • Concrete
when properly stored • Contains high-quality, well-graded quartz
aggregate for optimum strength and workability
VOC Content
• Sulfate resistant for marine, wastewater and
0 g/L less water and exempt solvents
other sulfate-containing environments

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 Technical Data Guide
MasterFlow® 928

Technical Data Test Data

Composition
Property Results Test Method
MasterFlow 928 is a hydraulic cement-based
mineral-aggregate grout. Compressive strengths, psi (MPa) ASTM C 942, according to
Compliances ASTM C 1107 of ASTM C 109
• ASTM C 1107 and Consistency
CRD 621, Grades B and C, requirements at a fluid Plastic1 Flowable2 Fluid3
1 day 4,500 (31) 4,000 (28) 3,500 (24)
consistency over a temperature range of
3 days 6,000 (41) 5,000 (34) 4,500 (31)
40–90° F (4–32° C)
7 days 7,500 (52) 6,700 (46) 6,500 (45)
• ANSI / NSF 61 for use with 28 days 9,000 (62) 8,000 (55) 7,500 (52)
potable water
Volume change ASTM C 1090
% Change % Requirement of
ASTM C 1107
1 day >0 0.0 – 0.30
3 days 0.04 0.0 – 0.30
14 days 0.05 0.0 – 0.30
28 days 0.06 0.0 – 0.30
Setting time, hr:min ASTM C 191
Consistency
Plastic1 Flowable2 Fluid3
Initial set 2:30 3:00 4:30
Final set 4:00 5:00 6:00
Flexural strength,* psi (MPa) ASTM C 78
3 days 1,000 (6.9)
7 days 1,050 (7.2)
28 days 1,150 (7.9)
Modulus of elasticity,* psi (MPa) ASTM C 469, modified
3 days 2.82 x 106 (1.94 x 104)
7 days 3.02 x 106 (2.08 x 104)
28 days 3.24 x 106 (2.23 x 104)
Coefficient of thermal expansion,* 6.5 x 10-6 (11.7 x 10-6) ASTM C 531
in/in/° F (cm/cm/° C)
Punching shear strength,* psi (MPa), BASF Method
3 by 3 by 11" (76 by 76 by 279 mm) beam
3 days 2,200 (15.2)
7 days 2,260 (15.6)
28 days 2,650 (18.3)
Split tensile and tensile ASTM C 496 (splitting tensile)
strength,* psi (MPa) ASTM C 190 (tensile)
Splitting
Tensile Tensile
3 days 575 (4.0) 490 (3.4)
7 days 630 (4.3) 500 (3.4)
28 days 675 (4.7) 500 (3.4)
Resistance to rapid 300 Cycles RDF 99% ASTM C 666, Procedure A
freezing and thawing
1
100–125% flow on flow table per ASTM C 230
2
125–145% flow on flow table per ASTM C 230
3
25 to 30 seconds through flow cone per ASTM C 939
*Test conducted at a fluid consistency
This data was developed under controlled laboratory conditions. Expect reasonable variations
 Master Builders Solutions by BASF
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Test Data (continued)

Property Results Test Method

Ultimate tensile strength and bond stress ASTM E 488, tests*

Diameter in (mm) Depth in (mm) Tensile strength lbs (kg) Bond stress psi (MPa)
5/8 (15.9) 4 (101.6) 23,500 (10,575) 2,991 (20.3)
3/4 (19.1) 5 (127.0) 30,900 (13,905) 2,623 (18.1)
1 (25.4) 6.75 (171.5) 65,500 (29,475) 3,090 (21.3)
*Average of 5 tests in ≥ 4,000 psi (27.6 MPa) concrete, using 125 ksi threaded rod in 2” (51 mm) diameter, damp, core-drilled holes.
Notes
1. Grout was mixed to a fluid consistency.
2. Recommended design stress: 2,275 psi (15.7 MPa).
3. For more detailed information regarding anchor bolt applications, contact Technical Service.
4. Tensile tests with headed fasteners were governed by concrete failure.

Jobsite Testing
If strength tests must be made at the jobsite, use 2” (51 mm) metal cube molds as specified by ASTM C 942 and the ASTM
C 1107 modification of ASTM C 109. DO NOT use cylinder molds. Control field and laboratory tests on the basis of desired
placement consistency rather than strictly on water content.

how to apply Mixing Application

• Place estimated water (use potable water only) • Contact your local representative for a pre-job
Do not install this product without into the mixer, then slowly add the grout. For a conference to plan the installation.
reading and referencing the companion fluid consistency, start with 9 lbs (4 kg) • Always place grout from only one side of the
MasterFlow 928 Installation Guide. (1.1 gallon [4.2L]) per 55 lb bag. equipment to prevent air or water entrapment
• The water demand will depend on mixing beneath the equipment. Place Masterflow 928
surface preparation efficiency, material, and ambient-temperature in a continuous pour.
• The surface to be grouted must be clean, conditions. Adjust the water to achieve the • Minimum placement thickness is 1" (25 mm).
SSD, strong, and roughened to a CSP of 5–9 desired flow. Consult your BASF representative before placing
following ICRI Guideline 310.2 to permit proper • Mix grout between 3 and 5 minutes after lifts more than 6" (152 mm) in depth.
bond. For freshly placed concrete, consider all material and water is in the mixer until a • The water requirement may vary with mixing
using MasterEmaco A 500 to achieve the homogenous consistency is achieved. Use efficiency, temperature and other variables
required surface profile. mechanical mixer only. • Should not be used as a floor topping.
• When dynamic, shear or tensile forces are • Large, exposed areas of grout should be avoided.
anticipated, concrete surfaces should be chipped • Structural integrity of the grout is not affected by
with a “chisel-point” hammer, to a roughness of superficial, hairline cracks occasionally observed
(plus or minus) 3⁄8" (10 mm). Verify the absence of in shoulders, near base plate edges and around
bruising following ICRI Guideline 210.3. anchor bolts.

Forming Curing
• Forms should be liquid tight and nonabsorbent. Cure all exposed grout with an approved
Seal forms with putty, sealant, caulk or membrane curing compound compliant with
polyurethane foam. ASTM C 309 or preferably ASTM C 1315.
• Expansion joints may be necessary for both
indoor and outdoor installation. Consult your
local BASF field representative for suggestions
and recommendations.
Technical Data Guide
MasterFlow® 928

Health, Safety and Environmental LIMITED WARRANTY NOTICE

Read, understand and follow all Safety Data Sheets BASF warrants this product to be free from
and product label information for this product manufacturing defects and to meet the technical
prior to use. The SDS can be obtained by visiting properties on the current Technical Data Guide,
www.master-builders-solutions.basf.us, if used as directed within shelf life. Satisfactory
e-mailing your request to [email protected] results depend not only on quality products but
or calling 1(800)433-9517. Use only as directed. also upon many factors beyond our control. BASF
For medical emergencies only, MAKES NO OTHER WARRANTY OR GUARANTEE,
call ChemTrec® 1(800) 424-9300. EXPRESS OR IMPLIED, INCLUDING WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE WITH RESPECT TO ITS
PRODUCTS. The sole and exclusive remedy of
Purchaser for any claim concerning this product,
including but not limited to, claims alleging
breach of warranty, negligence, strict liability
or otherwise, is the replacement of product or
refund of the purchase price, at the sole option of
BASF. Any claims concerning this product must
be received in writing within one (1) year from the
date of shipment and any claims not presented
within that period are waived by Purchaser. BASF
WILL NOT BE RESPONSIBLE FOR ANY SPECIAL,
INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST
PROFITS) OR PUNITIVE DAMAGES OF ANY KIND.

Purchaser must determine the suitability of the

products for the intended use and assumes
all risks and liabilities in connection therewith.
This information and all further technical advice
are based on BASF’s present knowledge and
experience. However, BASF assumes no liability
for providing such information and advice
including the extent to which such information
and advice may relate to existing third party
intellectual property rights, especially patent
rights, nor shall any legal relationship be created
by or arise from the provision of such information
and advice. BASF reserves the right to make any
changes according to technological progress
or further developments. The Purchaser of the
Product(s) must test the product(s) for suitability
for the intended application and purpose
before proceeding with a full application of the
product(s). Performance of the product described
herein should be verified by testing and carried
out by qualified experts.

BASF Corporation 889 Valley Park Drive, Shakopee, MN 55379 Customer Service 1(800) 433.9517
Construction Systems www.master-builders-solutions.basf.us Technical Service 1(800) 243.6739

© 2013 BASF Corporation Form No.1019303 rev 09/13