Masterflow 885: High-Precision, Non-Shrink Metallic Aggregate Grout With Extended Working Time

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Technical Data Guide

3
03 62 16
Metallic
Non-Shrink Grouting

MasterFlow 885
®

High-precision, non-shrink metallic aggregate


grout with extended working time
FORMERLY EMBECO® 885

PACKAGING DESCRIPTION
55 lb (25 kg) polyethylene-lined bags MasterFlow 885 is a cement-based metallic aggregate grout with extended working time. It is
3,300 lb (1,500 kg) bulk bags ideally suited for grouting machines or plates requiring optimum toughness and precision load-
bearing support, including machine bases subject to thermal movement.
YIELD
One 55 lb (25 kg) bag of MasterFlow
885 grout mixed with approximately
PRODUCT HIGHLIGHTS APPLICATIONS
10 lbs (4.5 kg) or 1.2 gallons (4.5 L)
• High strength and impact resistance • Compressors, turbines and generators
of water yields approximately 0.43 ft3
• High fluidity for ease of placement; • Pump bases and drive motors
(0.012 m3) of grout.
self-consolidating • Pulverizers
Note: The water requirement may vary • Extended 30 minute working time ensures • Tank bases
due to mixing efficiency, temperature, proper placement under a variety of conditions • Conveyors
and other variables. • Pumpable • Roller mills and crushers
• High tolerance for wetting and drying cycles • Stamping and grinding equipment
STORAGE
• Non-shrink • Grouting anchor bolts, rebar and dowel rods
Store in unopened containers in cool,
• Hardens free of bleeding, segregation, or
clean, dry conditions
settlement shrinkage to provide maximum
SHELF LIFE effective bearing area for optimum load transfer SUBSTRATES
55 LB BAG: 1 year when properly stored • High tolerance to thermal movement, effects of • Concrete
3,300 LB BULK BAG: 3 months heating and cooling making MasterFlow 885
when properly stored ideal for harsh manufacturing environments
• High quality well-graded blend of metallic and
VOC CONTENT
quartz aggregate provides high strength, impact
0 g/L less water and exempt solvents
resistance; handles dynamic and repetitive loads
• Sulfate resistant for use in marine, wastewater,
and sulfate-containing soil environments
• MasterFlow 885 grout meets the requirements
of ASTM C 1107 and the U.S. Army Corp of
Engineers CRD C 621, Grades B and C.
• Freeze/thaw resistant making it suitable for
exterior applications

Master Builders Solutions by BASF


www.master-builders-solutions.basf.us
Technical Data Guide
MasterFlow® 885

Technical Data Test Data


Composition
PROPERTY RESULTS TEST METHOD
MasterFlow 885 is a hydraulic cement-based
metallic-aggregate grout. Compressive strengths, psi (MPa) ASTM C 942, according
Compliances to ASTM C 1107
• CRD C 621, Grades B and C Consistency
• ASTM C 1107 Plastic1 Flowable2 Fluid3
1 day 5,000 (34) 5,000 (34) 4,000 (28)
3 days 7,000 (48) 6,000 (41) 5,000 (34)
7 days 9,000 (62) 8,000 (55) 7,000 (48)
28 days 11,000 (76) 10,000 (69) 9,000 (62)
Volume change ASTM C 1090
% Change % Requirement of
ASTM C 1107
1 day >0 0.0 – 0.30
3 days 0.05 0.0 – 0.30
14 days 0.07 0.0 – 0.30
28 days 0.08 0.0 – 0.30
Setting time, hr:min ASTM C 191
Consistency
Plastic1 Flowable2 Fluid3
Initial set 3:30 5:00 5:30
Final set 4:30 6:00 8:00
Flexural strength,* psi (MPa) ASTM C 78
3 days 880 (6.1)
7 days 1,050 (7.2)
28 days 1,150 (7.9)
Modulus of elasticity,* psi (MPa) ASTM C 469, modified
3 days 3.16 x 106 (2.18 x 104)
7 days 3.50 x 106 (2.41 x 104)
28 days 3.69 x 106 (2.54 x 104)
Coefficient of thermal expansion,* 6.5 x 10-6 (11.7 x 10-6) ASTM C 531
in/in/° F (cm/cm/° C)
Punching shear strength,* psi (MPa), BASF Method
3 by 3 by 11" (76 by 76 by 279 mm) beam
3 days 1,600 (11.0)
7 days 1,800 (12.4)
28 days 2,600 (17.9)
Splitting tensile and tensile ASTM C 496 (splitting tensile)
strength,* psi (MPa) ASTM C 190 (tensile)
Splitting
Tensile Tensile
3 days 350 (2.4) 300 (2.1)
7 days 490 (3.4) 400 (2.8)
28 days 520 (3.6) 500 (3.4)
1
100–125% flow on flow table per ASTM C 230
2
125–145% flow on flow table per ASTM C 230
3
25 to 30 seconds through flow cone per ASTM C 939
*Test conducted at a fluid consistency
This data was developed under controlled laboratory conditions. Expect reasonable variations
Master Builders Solutions by BASF
www.master-builders-solutions.basf.us

Test Data (continued)


PROPERTY RESULTS TEST METHOD

Ultimate tensile strength and bond stress ASTM E 488 Tests*


Diameter (in) Depth (in) Tensile strength (lbs) Bond stress (psi)
5/8 4 29,200 3,718
3/4 5 33,200 2,815
1 7 58,500 2,660
* Average of 5 tests in ≥ 4,000 psi (27.6 MPa) concrete, using 125 ksi threaded rod in 2" diameter, damp, core-drilled holes.
Notes
1. Grout was mixed to a fluid consistency.
2. Recommended design stress: 1,750 psi.
3. For more detailed information regarding anchor bolt applications, contact Technical Service.
4. Tensile tests with headed fasteners were governed by concrete failure.

Jobsite Testing
If strength tests must be made at the jobsite, use 2" (51 mm) metal cube molds as specified by ASTM C 942 and the ASTM C
1107 modification of ASTM C 109. DO NOT use cylinder molds. Control testing on the basis of the desired placing consistency
rather than strictly on the water content.

Recommended Temperature Guidelines


HOW TO APPLY for Precision Grouting
equipment to be grouted to permit expulsion of
SURFACE PREPARATION MINIMUM PREFERRED MAXIMUM
air and any remaining saturation water as the
1. Steel surfaces must be free of dirt, oil, grease, ˚ F (˚ C) ˚ F (˚ C) ˚ F (˚ C)
grout is placed.
or other contaminants.
4. Leave a minimum of 2" between the bearing Foundation 45 50–80 90
2. The surface to be grouted must be clean,
plate and the form to allow for ease of placement. and plates (7) (10–27) (32)
SSD, strong, and roughened to a CSP of 5–9
5. A minimum of 1" (51 mm) clearance is required
following ICRI Guideline 310.2 to permit proper Mixing water 45 50–80 90
where the grout will be placed. (7) (10–27) (32)
bond. For freshly placed concrete, consider
6. Eliminate large, non-supported grout areas
using MasterEmaco A 500 to achieve the Grout at mixed 45 50–90 90
wherever possible.
required surface profile. and placed temp. (7) (10–32) (32)
7. Extend forms a minimum of 1" (25 mm)
3. When dynamic, shear or tensile forces are
higher than the bottom of the equipment
anticipated, concrete surfaces should be MIXING
being grouted.
chipped with a “chisel-point” hammer, to a By using the minimum amount of water to
8. Expansion joints may be necessary. Consult your
roughness of (plus or minus) 3⁄8" (10 mm). provide the desired workability, maximum
local BASF field representative for suggestions
Verify the absence of bruising following ICRI strength will be achieved. Whenever possible,
and recommendations.
Guideline 210.3. mix the grout with a mortar mixer or an electric
4. Concrete surfaces should be saturated drill with a paddle such as ICRI 320.5 type A,
TEMPERATURE
(ponded) with clean water for 24 hours just D, E, F, G or H. Put the measured amount of
1. The ambient and initial temperature of the grout
before grouting. potable water into the mixer, add grout, then mix
should be in the range of 45 to 90° F (7 to 32° C) for
5. All freestanding water must be removed from till a uniform consistency is attained. Do not use
both mixing and placing. For precision grouting, store
the foundation and bolt holes immediately water in an amount or a temperature that will
and mix grout to produce the desired mixed-grout
before grouting. cause bleeding or segregation.
temperature. If bagged material is hot, use cold water,
6. Anchor bolt holes must be grouted and Note: The water requirement may vary due
and if bagged material is cold, use warm water to
sufficiently set before the major portion of the to mixing efficiency, temperature, and other
achieve a mixed-product temperature as close to
grout is placed. variables.
70° F (21°C) as possible.
7. Shade the foundation from sunlight 24 hours 1. Place estimated water (use potable water only)
2. If temperature extremes are anticipated or special
before and 24 hours after grouting. into the mixer, then slowly add the grout. For a
placement procedures are planned, contact your local
fluid consistency, start with 9 lbs (4 kg) (1.1 gal
BASF representative for assistance.
FORMING [4.2 L]) per 55 lb bag.
3. When grouting at minimum temperatures, see that
1. Forms should be liquid tight and nonabsorbent. 2. The water demand will depend on mixing
the foundation, plate, and grout temperatures do not
Seal forms with putty, sealant, caulk or efficiency, material, and ambient-temperature
fall below 40° F (7° C) until after final set. Protect the
polyurethane foam. Use sufficient bracing to conditions. Adjust the water to achieve the
grout from freezing (32° F or 0° C) until it has attained
prevent the grout from leaking or moving. desired flow. Recommended flow is 25–30
a compressive strength of 3,000 psi (21 MPa) in
2. Moderately sized equipment should utilize a seconds using the ASTM C 939 Flow-Cone
accordance with ASTM C 109.
head box to enhance the grout placement. Method. Use the minimum amount of water
3. Side and end forms should be a minimum required to achieve the necessary
1" (25 mm) distant horizontally from the placement consistency.
Technical Data Guide
MasterFlow® 885

3. Moderately sized batches of grout are best APPLICATION LIMITED WARRANTY NOTICE
mixed in one or more clean mortar mixers. • Contact your local representative for a pre-job BASF warrants this product to be free from
For large batches, use ready-mix trucks conference to plan the installation. manufacturing defects and to meet the technical
and 3,300 lb (1,500 kg) bags for maximum • Always place grout from only one side of the properties on the current Technical Data Guide,
efficiency and economy. equipment to prevent air or water entrapment if used as directed within shelf life. Satisfactory
4. Mix grout a minimum of 5 minutes after beneath the equipment. Place Masterflow 885 results depend not only on quality products but
all material and water is in the mixer. Use in a continuous pour. also upon many factors beyond our control. BASF
mechanical mixer only. • Minimum placement thickness is 1" (25 mm). MAKES NO OTHER WARRANTY OR GUARANTEE,
5. Do not mix more grout than can be placed in Consult your BASF representative before placing EXPRESS OR IMPLIED, INCLUDING WARRANTIES
approximately 30 minutes. lifts more than 6" (152 mm) in depth. OF MERCHANTABILITY OR FITNESS FOR A
6. Transport by wheelbarrow or buckets or pump • The water requirement may vary with mixing PARTICULAR PURPOSE WITH RESPECT TO ITS
to the equipment being grouted. Minimize the efficiency, temperature and other variables PRODUCTS. The sole and exclusive remedy of
transporting distance. • Should not be used as a floor topping. Purchaser for any claim concerning this product,
7. Do not retemper grout by adding water and • Large, exposed areas of grout should be avoided. including but not limited to, claims alleging
remixing after it stiffens. • Structural integrity of the grout is not affected by breach of warranty, negligence, strict liability
8. Do not add plasticizers, accelerators, retarders, superficial, hairline cracks occasionally observed or otherwise, is the replacement of product or
or other additives. in shoulders, near base plate edges and around refund of the purchase price, at the sole option of
anchor bolts. BASF. Any claims concerning this product must
PLACEMENT • The ambient and initial material temperature be received in writing within one (1) year from the
1. Always place grout from only one side of the of the grout should be in the range of 45 to date of shipment and any claims not presented
equipment to prevent air or water entrapment 90° F (7 to 32° C) for both mixing and placing. within that period are waived by Purchaser. BASF
beneath the equipment. Place Masterflow Ideally, use the amount of mixing water that WILL NOT BE RESPONSIBLE FOR ANY SPECIAL,
885 in a continuous pour. Discard grout that is necessary to achieve a 25–30 second flow INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST
becomes unworkable. Make sure that the specified by ASTM C 939 (CRD C 611). For PROFITS) OR PUNITIVE DAMAGES OF ANY KIND.
material fills the entire space being grouted and placement outside of 45 to 90° F (7 to 32° C),
that it remains in contact with plate throughout contact your local BASF representative. Purchaser must determine the suitability of the
the grouting process. • Surfaces may discolor in certain environments; products for the intended use and assumes
2. Immediately after placement, trim the it is not an indication of product performance. all risks and liabilities in connection therewith.
surfaces with a trowel and cover the exposed This information and all further technical advice
grout with clean wet rags (not burlap). Keep are based on BASF’s present knowledge and
rags moist until grout surface is ready for HEALTH, SAFETY AND ENVIRONMENTAL experience. However, BASF assumes no liability
finishing or until final set. Read, understand and follow all Safety Data Sheets for providing such information and advice
3. The grout should offer stiff resistance to and product label information for this product including the extent to which such information
penetration with a pointed mason’s trowel prior to use. The SDS can be obtained by visiting and advice may relate to existing third party
before the grout forms are removed or excessive www.master-builders-solutions.basf.us, intellectual property rights, especially patent
grout is cut back. After removing the damp rags, e-mailing your request to [email protected] rights, nor shall any legal relationship be created
immediately coat with a recommended curing or calling 1(800)433-9517. Use only as directed. by or arise from the provision of such information
compound compliant with ASTM C 309 or For medical emergencies only, and advice. BASF reserves the right to make any
preferably ASTM C 1315. call ChemTrec® 1(800)424-9300. changes according to technological progress
4. Do not vibrate grout. Use steel straps inserted or further developments. The Purchaser of the
under the plate to help move the grout. Product(s) must test the product(s) for suitability
5. Minimum placement thickness is 1” (25 mm). WASTE DISPOSAL METHOD for the intended application and purpose
Consult your BASF representative before placing This product when discarded or disposed before proceeding with a full application of the
lifts more than 6” (152 mm) in depth. of, is not listed as a hazardous waste in product(s). Performance of the product described
federal regulations. Dispose of in a landfill in herein should be verified by testing and carried
accordance with local regulations. For additional out by qualified experts.
CURING information on personal protective equipment,
Cure all exposed grout with an approved first aid, and emergency procedures, refer to
membrane curing compound compliant with the product Safety Data Sheet (SDS) on the job
ASTM C 309 or preferably ASTM C 1315. Apply site or contact the company at the address or
curing compound immediately after the wet rags phone numbers given below.
are removed to minimize potential moisture loss.

BASF Corporation 889 Valley Park Drive, Shakopee, MN 55379 Customer Service 1(800) 433.9517
Construction Systems www.master-builders-solutions.basf.us Technical Service 1(800) 243.6739

© 2016 BASF Corporation Form No.1019298 rev 06/16

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