Final Report Project
Final Report Project
Final Report Project
CHAPTER 1
INTRODUCTION
1.1 General
Self-healing materials are a notion that has recently attracted the attention of scientists
and engineers all around the world. Self-healing concrete has emerged among the
various cutting-edge applications as a ground-breaking solution with the potential to
revolutionist the building sector and increase the longevity and sustainability of our
infrastructure. Despite its widespread use and durability, concrete is prone to cracking
over time as a result of a variety of causes, including shrinkage, external stresses, and
climatic conditions. These fissures may jeopardize the stability of the structure,
shorten its useful life, and demand expensive and disruptive repairs. These difficulties
could disappear with the development of self-healing concrete, though. Self-healing
concrete is a revolutionary variety of concrete with the capacity to patch up and
regenerate cracks.
Another method for creating self-healing concrete uses fibers or polymers with form
memory that are woven into the concrete itself. When exposed to particular stimuli,
such as moisture or temperature changes, these polymers can expand and alter shape.
When a crack appears, the implanted shape-memory polymers are triggered,
expanding and filling the voids to efficiently repair the damaged area.
Self-healing concrete's invention and application have significant ramifications for
many industries, especially when it comes to the construction of vital infrastructure
like bridges, tunnels, and buildings. Self-healing concrete has the potential to improve
safety, reduce downtime, and maximize resource use by lowering the need for
frequent repairs and prolonging the lifespan of structures. In addition, it is impossible
to ignore the advantages of self-healing concrete for the environment.
autonomously detect, respond to, and mend defects. Self-healing concrete has a bright
future ahead of it and is positioned to have a seismic influence on the building sector
as long as research and technological development are successful.
Concrete is frequently reinforced with material that is strong in tension (steel), since it
has generally higher compressive strength but essentially lower tensile strength.
Concrete's elasticity is typically constant at low levels of tension, but it starts to flag at
higher tensions when structural failures start to occur. Concrete has a small coefficient
of warm extension, but as it grows, it forms solid psychologists. Due to pressure and
shrinkage, every hard structure will eventually split to some degree. Concrete that is
exposed to long-span forces has a tendency to creep. Additionally, concrete can be
pre-stressed using internal tendons to accommodate beams or slabs with a longer
traverse than is practical with reinforced concrete alone. If done with the right tools,
investigating existing concrete structures can be done without causing any damage.
Shrinkage breaks occur when concrete material has limited volumetric changes as a
result of drying, autonomous shrinkage, or thermal impacts. There will eventually be
a break once the concrete's flexibility is exceeded. The amount of shrinkage, the
amount of obstruction, the amount of separation of reinforcement given, and the
number and width of shrinkage breaks that occur are all influenced by one another.
These are only insignificant indications that don't actually affect the concrete in any
real way. While drying-shrinkage fractures develop over time, cracks caused by
plastic shrinkage are immediately visible and clear within 0 to 2 days of placement.
When the concrete is particularly young, autonomous shrinkage occurs as well, and it
is caused by the volume reduction that occurs as a result of the cracks.
Concrete, clay soils, and specific kinds of polymers are among the materials that
frequently experience shrinkage cracking. Volume changes inside the material during
drying or curing are the main culprits. When a substance's volume is reduced, internal
stresses are generated that may be greater than the substance's capacity to withstand
them, leading to cracks.
The usual characteristics of shrinkage cracks in concrete include their thinness and
tight spacing. They frequently take the form of parallel or perpendicular hairline
fractures. These cracks typically appear early in the drying process, but if ignored,
they may continue to grow and spread over time. Understanding the causes of
shrinkage cracking and putting the right preventive measures in place will help reduce
its occurrence and guarantee the long-term integrity of buildings. Shrinkage cracking
is a prevalent phenomenon in many materials.
Tension cracking is the term used to describe the development of cracks or fractures
in a material as a result of tensile stress. When a material is pulled or stretched, it feels
tension, which, under certain circumstances, can result in the formation of cracks.
Fatigue: Over time, cyclic or repeated loads can degrade a material and increase its
susceptibility to tension cracking. It is possible for fatigue cracks to start and spread
until a material fails when it is subjected to alternating tensile strains, as is the case
with machinery parts or structures that are under dynamic pressures.
1.2.3 Creep
1.2.4 Cracking
Every concrete construction will experience some cracking. His initial connection was
straight forward and made with a substantial amount of cement. Even though it was at
that point clear that a sizable portion of the concrete was severely fractured and
couldn't support compressive loads, the structure had thus far clearly functioned.
Tensile stress caused by shrinkage or strains experienced during installation or use
causes concrete to crack. To combat this, many strategies are used. To reduce the size
and severity of cracks, fibre-reinforced concrete uses small fibers distributed
throughout the mixture, larger metal, or other reinforced components. In many large
structures, joints or hidden saw cuts are made in the concrete as it hardens to force the
inevitable fissures where they can occur.
1. Plastic Shrinkage: Plastic shrinkage fractures can develop when newly laid
concrete dries out too soon. This often takes place when the concrete is exposed to hot
temperatures, dry air, or strong gusts. Concrete cracks as a result of contracting as a
result of the rapid evaporation of water from the surface.
4. Structural Overload: The concrete structure may experience overly high levels of
stress due to excessive loads or poor design. These strains may eventually cause
5. Settlement: The concrete structure may move differently depending on whether the
underlying soil has settled unevenly or whether the foundation design is inadequate.
Because of the shear stresses generated by this differential settlement, cracks may
develop in the concrete.
CHAPTER II
LITERATURE REVIEW
2.1 Raxak R. Thakor, Kishor B. Vaghela, Dr. Jayeshkumar R. Pitroda, and
Kishor B. Vaghela discuss about the influence of microorganisms on the resilience of
concrete. In order to use this method, bacteria must be present inside the concrete and
exposed to the calcite mineral. These conditions will cause biochemical reactions
between the bacteria and the concrete that will result in the development of
precipitates that will seal pores and fractures caused by the bacteria. On employing
various bacteria as long-lasting and embedded self-healing agents in concrete,
research is currently being done. In order to improve the total functionality of
concrete, including its compressive strength, it was discovered that metabolic
activities in microorganisms take place. This essay attempts to define bacterial
concrete as well as describe the different varieties of bacteria, how they are classified,
how to use them to patch up fractures, and their uses.
The current study emphasises how bacteria might affect concrete qualities when
additional cementing materials, like fly ash, are included. By acting as a self-healing
agent, bacteria like B. sphaericus improve the strength, durability, and strength of fly
ash concrete.
2.3 Thanh Ha Nguyen and Elhem Ghorbe investigate the effects of Bacillus
subtilis in relation to the compressive strength, porosity, water absorption, and fast
chloride permeability of concrete at various ages. According to the results, adding
Bacillus subtilis improves the compressive strength of concrete and lowers its
porosity and chloride permeability. The microbial precipitation (CaCO3) caused by
the metabolism of bacteria is the primary result of this procedure. The concrete
becomes denser and less porous as a result of this precipitation, which also lowers
porosity and reduces porosity, enhancing compressive strength and reducing the
resistance to chloride ingress. Bacillus subtilis may function as a promising additive
and may increase the durability of cementitious materials, according to the findings of
this experiment.
2.4 Amarender Kadian and Sandeep Pannu found an exciting new method in
which bacteria are employed to repair cracks in structures was researched by
Amarender Kadian and Sandeep Pannu. The study discovered that bacterially
impregnated concrete was more resilient than traditional M25 concrete, with a
reduction in split width when submerged in water. This implies that, when compared
to traditional M25 concrete, bacterial cement has higher strength and wear resistance.
2.5 Dr. Subha V. and Meera C. M. investigated how the Bacillus subtilis bacteria
affected the durability of self-healing concrete. In order to attain maximal strength,
the study sought to determine the ideal level of bacterial content.
2.7 Achyutha Satya K., Seshagiri Rao M. V., Azmatunnisa M., and Srinivasa
Reddy V. do research. A biological technique was developed to increase the
durability and strength of concrete construction. By using bacteria (Bacillus subtilis
JC3), this process, known as biocalcification, creates a thick coating of very
impermeable calcite on top of an existing concrete layer. This layer shields the cracks
in the concrete structure and offers remarkable corrosion resistance.
2.8 Ashish Shukla, Nakul Gupta, Saurav Dixit, Nikolai Ivanovich Vatin, Manish
Gupta, Kuldeep Kumar Saxena, and Chander Prakash carried out an experiment
to use microbial concrete to increase the strength and durability properties of concrete.
When bacteria were added to cement concrete at two different doses with a dilution
factor of 106 cells per ml of mixed water, it was found that the compressive strength
significantly increased. Moulded concrete cubes with and without bacteria were tested,
and it was found that the cubes' compressive strength rose noticeably when bacteria
were added. In addition, the injection of microorganisms greatly improved the split
tensile strength of the cylinders compared to the control. When treated with 5%
H2SO4 or 5% MgSO4, bacterial concrete had less weight loss and greater tensile
strength than regular concrete when compared to control concrete, according to
durability testing.
2.10 Harshali J, Mitali S, Neha A, and Pragati B discuss the usage of Bacillus
sphaericus and Proteus vulgaris mixed with sand as fillers in man-made cuts in
cement mortar that was curing in urea and CaCl2 media. The impact of bacterial
mixing on concrete cubes' compressive strength, flexural strength, water absorption,
and sorptivity is also discussed. The findings imply that concrete's strength has
increased significantly.
2.11 A sustainable building material that can lower costs and increase durability is
bacterial concrete, according to El Zbieta Stanaszek-Tomal. Due to the expensive
substrates required, it is currently not employed on an industrial basis. Although
research organisations are attempting to lower manufacturing costs using a variety of
2.12 The research on self-healing concrete was conducted by Norhaliza Hamzah, Ali
Keyvanfar, Arezo Shafaghat, Ramin Andalib, M. Z. Abd Majid, Mohamad Ali
Fulazzaky, Rosli Mohamad Zin, Chew Tin Lee, Mohd Warid Hussin, and H. I.
Haidar. The review provided vital updates for biotechnologists and bioprocess
engineers by presenting new insight into the research for the treatment of unexpected
concrete cracking.
2.14 Ankita Sikder and Purnachandra Saha's study demonstrates how bacteria
used in cement treatment, concrete manufacture, or mortar curing owing to the MICP
method enhance compressive and split tensile strength, decrease water absorption and
porosity, and decrease chloride permeability, making concrete more durable. In
bacterial concrete, microbial activity causes mineral precipitation, which leads to self-
healing and crack repair.
2.15 Dinesh, Shanmugapriyan, and Tamitha Sheen discovered Due to its low
tensile strength, concrete cracking is a typical occurrence, and conventional
restoration methods have drawbacks. A different and environmentally friendly
fracture repair method has been suggested: bacterially generated calcium carbonate
precipitation. It is anticipated that future advancements in these processes will
produce concrete that is more resilient, sustainable, and crack-free. The classification
and varieties of bacterial concrete, the mechanism used, and the benefits and
drawbacks of using it in buildings are all covered in this article.
CHAPTER III
3.1.1 Cement:
Fig 3.1.1
Cement has been used for thousands of years. As early as 3000 BCE, it is known that
the ancient Egyptians used a crude kind of cement manufactured from gypsum and
lime. However, the 19th century saw the development of modern cement as we know
it today. An English inventor named Joseph Aspdin patented a method for creating
Physical Properties:
a) Color: Cement is normally grey in colour, though the exact composition and
production method might cause subtle variations.
b) Density: Cement is a relatively dense material with a density that ranges from
3.1–2.6 grammes per cubic centimetre (g/cm3).
Chemical Properties:
Sand and other filler materials are examples of fine aggregates, which are essential in
the construction sector. They are a crucial part of mortar, concrete, and other
construction materials. Fine aggregates are granular materials that meet particular
grading criteria and have particle sizes ranging from 0.075 to 4.75 millimeters (mm).
Sand naturally found in riverbeds, seashores, or quarries is the main source of fine
aggregates. Alternative sources of fine aggregates, including crushed rock or synthetic
sand, have grown in popularity recently, however, as a result of environmental
concerns and the depletion of natural resources.
Fig 3.1.2
Physical Properties:
a) Particle Size: The ASTM C33 standard specifies that fine aggregates have
particle sizes between 0.075mm (No. 200 sieve) and 4.75mm (No. 4 sieve).
b) Shape: The particles often have an angular shape, a rounded shape, or a
combination of the two. Round particles are easier to work with, whereas angular
particles offer superior interlocking and strength.
c) Texture: Due to the inclusion of tiny particles, fine aggregates have a gritty
texture.
d) Specific Gravity: The range of fine aggregates' specific gravities is 2.5 to 2.9.
e) Moisture Content: The characteristics and workability of fine aggregates may be
impacted by moisture content.
Chemical Properties:
a) Composition: Minerals, including clay, mica, quartz, and feldspar, make up the
majority of fine aggregates. Depending on the geological source, the precise
composition varies.
In many building projects, coarse aggregates are required since they are a crucial part
of concrete. They are granular substances that are essential in giving concrete
buildings strength, endurance, and stability. Coarse aggregates are larger-sized
particles that are often retained on a 4.75 mm (No. 4) screen.These aggregates are
usually generated from a variety of sources, such as natural rock formations, gravel
deposits, and crushed stones. The choice of coarse aggregates is influenced by a
number of variables, including accessibility, geographic location, engineering needs,
and project specifications. Gravel, crushed stone, slag, and recycled concrete are the
four most popular types of coarse aggregates.
Fig 3.1.3
and moisture changes inside the concrete. This helps reduce the chance of cracking
and improves the structure's long-term endurance.
In conclusion, coarse aggregates are necessary materials when making concrete. They
help concrete constructions be strong, long-lasting, stable, and workable. Designing
and creating high-quality and durable concrete for a range of building applications
requires a thorough understanding of the qualities and features of coarse aggregates.
Physical Properties:
Chemical Properties:
3.1.4 Water
Water, a key component of the concrete mix, is crucial to the creation and curing of
concrete. For the chemical processes involved in hydration, which ultimately lead to
the hardening and growth of concrete's strength, it is essential that they be present. To
attain the desired qualities and performance, the water used in concrete is carefully
metered and regulated.
Water, cement, aggregates (such as sand and gravel), and frequently extra admixtures
or additives are mixed together to make concrete in order to produce a usable
composition. The amount of water in the mixture directly influences how easily
workable, how quickly it sets, how strong, and how long-lasting the concrete is. For a
product to be of excellent quality and sound structurally, the proper water balance
must be achieved.
Physical Properties:
a) State: When it's warm and there is pressure in the air, water is in liquid form. As
a solid (ice) at lower temperatures and as a gas (water vapour) at higher
temperatures, it is also a possible state of matter.
b) Odor and Taste: Pure water is devoid of flavour, aroma, and colour. However,
dissolved substances or other impurities in water might add flavour and fragrance.
c) Density: At 4 degrees Celsius, the density of water is approximately 1 gramme
per cubic centimetre (g/cm3). At a temperature of 4 degrees Celsius, water has a
density of roughly 1 gramme per cubic centimetre (g/cm3). As the temperature
rises or falls above or below this point, water's density reduces.
d) Melting and Boiling Points: Pure water has a melting point of 0 degrees Celsius
(32 degrees Fahrenheit), and it boils at 100 degrees Celsius (212 degrees Fahrenheit)
under normal atmospheric pressure.
e) Solubility: Because it can dissolve a wide range of compounds, water is referred
to as the "universal solvent". Numerous gases, sugars, salts, sugars, and other polar
and ionic molecules are all dissolved by it.
Chemical Properties:
a) Chemical formula: H2O, or two hydrogen atoms joined to one oxygen atom, is
the chemical formula for water.
b) Polarity: Water is a polar molecule, which means that because of the uneven
distribution of electron density, it has a positive end (hydrogen) and a negative end
(oxygen).
c) Hydrogen Bonding: Hydrogen bonding between water molecules is possible.
Although each of these linkages is only moderately strong, taken as a whole, they
are what give water its surface tension, high boiling temperature, and cohesive and
adhesive qualities.
d) pH: A pH of 7 indicates that water is neutral, not acidic or alkaline. The
production of hydronium ions (H3O+) and hydroxide ions (OH-) comes from self-
ionisation, which occurs in a limited amount.
e) Chemical Reactivity: H2O, or two hydrogen atoms, is the chemical formula for
water. Different chemical processes can involve water. It can, for instance, react
with some metals to create metal hydroxides and hydrogen gas.
Due to its special qualities, perlite powder, a lightweight and adaptable mineral
substance, is frequently employed in many different sectors. It originates from
volcanic glass and is created by rapidly heating obsidian, a type of volcanic rock, to a
high temperature. When a rock is suddenly exposed to extremely hot temperatures,
the water content within the rock vaporizes, causing the material to expand and pop,
creating perlite.
Perlite powder is a common component in lightweight concrete and plaster used in the
building sector. It is especially helpful in locations where load-bearing capability is an
issue due to its lightweight nature, which helps lower the total weight of structures.
Fig 3.1.5
Perlite concrete is well known for its superior thermal and acoustic insulation qualities,
which make it the perfect material for insulating walls, floors, and roofs. Additionally,
perlite powder can be used with gypsum or cement to make lightweight, simple-to-use
plasters and mortars that have good fire resistance.
Physical Properties:
Chemical Properties:
b) pH: pH values for perlite typically range from 6.5 to 8.0 and are neutral to
slightly alkaline.
c) Stability: Under typical circumstances, it is chemically inert and stable.
d) Insolubility: Water and organic solvents cannot dissolve perlite powder.
e) Heat Resistance: Perlite is extremely heat-resistant and can endure temperatures
of up to 1,200°C (2,192°F) without experiencing any noticeable alterations.
f) Melting Point: Around 1,650°C (3,002°F) is the melting point of perlite.
Fig 3.1.6
Physical Properties:
Chemical Properties:
The self-sealing capabilities of bacterial concrete are aided by calcium lactate. Any
fractures or holes in the concrete are filled with calcite deposits as the bacteria break
down calcium lactate and generate calcite.
Fig 3.1.7
Long-term performance advantages are seen in bacterial concrete that has been
calcium lactate-cured. The service life of the concrete structure may be extended by
the continual growth and activity of bacteria within the concrete, which can provide
continuous crack healing and repair. It is important to keep in mind that the particular
calcium lactate application and dosage for bacterial concrete curing may change
depending on the concrete mix design and the bacteria used. For best results, it is
crucial to seek the advice of specialists in concrete and follow manufacturer
recommendations.
Physical Properties:
Chemical Properties:
Bactaheal-PR:
Physical Properties:
Chemical Properties:
CONTENTS:
a) Sporosarcina pasteurii.
b) Bacillus sphaericus.
c) Escherichia coli.
d) Bacillus subtilis.
e) Bacillus cohnii.
f) Bacillus balodurans.
g) Bacillus pseudofirmus.
Fig 3.1.8
Below, a flow chart illustrating the approach used to carry out the project work is
provided. Following the completion of the material testing, a correct mix design for
M30-grade concrete was created, and a number of tests were then performed on both
freshly poured concrete and concrete that had already hardened. These tests included
testing the materials, bacterial culture, and counting the various species of bacteria. In
conclusion, the comparison of self-healing concrete to conventional concrete.
RESULT ANALYSIS
1. Method of sieving
The screening method of assessing cement fineness, however, will be the sole topic
covered in this paper, because it's the most popular and straightforward way to check
the cement's fineness. Cement particles larger than 10% are not allowed to remain on
the sieve (90 m), according to the Indian Standard.
Apparatus.
a) IS Sieve with Lid, 90 mm
Procedure:
a) For the test sample, weigh out one kilogramme (kg) of cement and label it w1
b) Use your hands to thoroughly rub the cement particles to remove any lumps.
c) Next, add 1 kg of cement to the sieve, and then perfectly secure it with the lid.
d) If you already have a sieve-shaking machine, great. Just start the machine for 15
minutes with the sieve inside.
e) Use the bristle brush to gently scrub the sieve base to remove any remaining
particles.
f) Simply weigh the cement that was still on the sieve and mark it as (w2) at this
point.
g) You now need to calculate the weight of cement that was retained on the 90-m
sieve as a percentage.
(w2/w1) x 100 is the proportion of cement kept on the sieve. To reduce the
possibility of errors, run the test three or more times.
In any case, if you don't have a sieve shaking machine, no worries; you may still
shake it with your hands.
But you must make sure that the sieving operation is carried out for at least 15
minutes in every direction.
The amount of cement that remains on the 90-m sieve must never be more than 10%,
in accordance with the Indian Standard.
Examples
If you've taken a dose of cement (W1) totaling 1000 grammes,
It was determined through testing that 65 grammes (w2) of cement were retained on
the sieve.
Next, enter the values in the formula:
(65/1000) x 100 equals the percentage of cement retained weight.
In light of this, a fineness test of cement will yield a result of 6.5%, which is below
the IS threshold of 10% and indicates that the cement is in good shape.
Apparatus:
a) Measuring jar
b) Weighing balance
c) Vicat apparatus
Procedure:
b) To create a cement paste, dry cement is thoroughly combined with about 25%
water by weight.
c) After that, this cement paste is applied to the inside of the vicat mould, which is
resting on a glass plate.
d) The paste is smoothed out to make it level with the top of the mould once it has
been entirely filled.
e) The entire assembly is positioned beneath the plunger for the rod bearing,
including the glass plate, cement paste, and mould.
f) The plunger is swiftly released after being carefully lowered to touch the test
block's surface and lowered until it sinks into the paste.
1 % of water 24 25 27 31 33
2 Initial reading 42 41 40 39 38
3 Final reading 42 37 37 23 7
4 Penetration (mm) 0 4 3 17 32
Table no 3.2.1.2
The ratio of the mass of cement in a given volume to the mass of water in that same
volume is known as cement's specific gravity. The ratio of cement density to water
density for a given volume is another way to quantify it. The definition of cement
volume must be the same in both. The specific gravity value might be accurate if the
volume does not remain constant. because cement and water are both likely to
fluctuate in mass and density as a function of volume.
Using a liquid that doesn't react with cement, such as water-free paraffin, to measure
its specific gravity is the most accurate way.
The use of a normal Le Chatelier specific gravity flask or specific gravity bottle is
permitted for this test. The specific gravity of dust, sand, and other fine materials is
also measured using the Le Chatelier specific gravity flask. An important factor in the
calculations of the material quantities for the concrete mix design is cement's specific
Prior to use, wash the Lechatlier flask. Moisture ought not to be present.
Pick W1 as the empty flask's weight to continue.
Insert the flask with around 50 g of cement.
Add cement to the flask and secure the stopper before weighing it as W2.
As of right now, fill the flask with kerosene all the way to the bottle's neck.
Make sure the flask is free of any air bubbles before thoroughly combining the cement
and kerosene. The weight should be noted as W3.
You should clean and empty the flask. Record the weight as W4 after adding the
kerosene to the bottle's neck.
Calculations
The following is the cement formula's specific gravity:
W2 - W1 = (W2 - W1) / (W2 - W1) - (W3 - W4) X 0.79
Where,
w1 = weight of an empty flask
w2 = cement + weight of flask.
w3 = weight of flask + cement + kerosene
W4 = flask weight + kerosene
Kerosene's specific gravity in this location is 0.79 g/cc.
Note:
Tests should be run at least three times to ensure accuracy.
Before reusing the flask, clean it.
Result:
Cement samples have a specific gravity of 3.15.
The ratio of the weight (or density) per unit of water to the weight per unit of soil
particles is known as the specific gravity, or G. Tests for specific gravity and water
absorption are conducted in accordance with IS: 2386-Part3-1963.
Apparatus:
a) Weighing balance
b) Wire basket
Procedure:
c) In water that ranges in temperature from 22 °C to 32°C, the basket and the
sample are weighed while submerged. The weight (W1) of 1870g is noted when the
object is suspended in water.
d) In order to transfer the aggregates to the dry absorbent clothing, the basket and
aggregates must first be removed from the water and allowed to drain for a short
while. After returning the empty basket to the water tank, which has been jolted 25
times, it is weighed in the water (W2), which comes to 630g.
e) When the absorbent cloth is unable to absorb any more moisture, the aggregates
that were deposited on it are surface-dried. The aggregates are then moved to the
second dry cloth, spread out in a single layer, and left to dry for at least 10 minutes,
or until the surface of the aggregates is fully dry. Weight (W3) = 2150g is then
applied to the surface-dried aggregate.
f) For 24 hours, the aggregate is kept in an oven with the temperature set at 110° C
and placed on a shallow tray. Once it has finished cooling in an airtight container, it
(1) The weight of an equivalent volume of water or the aggregate's dry weight is
used to calculate specific gravity.
G =2.66
(2) The apparent specific gravity equals the dry weight of the aggregate or the
weight of an equivalent volume of water excluding air gaps in the aggregate.
Apparatus:
Procedure:
a) On the base plate, put the cylinder and weigh it (W). Put the sample in three
layers and pound it down with a tamping rod for 25 strokes on each layer, taking
care not to break any of the particles in the case of weak materials. Then weigh it at
(W1) = 2.725kg.
b) Carefully level the aggregate surface, then insert the plunger so that it sits
horizontally on the surface, taking extra care to prevent the plunger from becoming
stuck in the cylinder.
c) The plunger-equipped cylinder needs to be set down on the compression testing
apparatus' loading platform.
d) Applying a load at a constant rate will result in a total application of 40T in 10
minutes
e) Release the pressure and take the substance out of the cylinder.
f) To prevent losing particles, carefully sift the material with a 2.36-mm IS sieve.
g) Weigh the portion that passes through the IS sieve (W2), which is 0.635 kg.
The Aggregate Impact Value (AIV) test is a common method for figuring out how
resilient aggregates are to shocks and unexpected impacts. On coarse building
aggregates like crushed stone and gravel, it is frequently carried out. The AIV test
evaluates the suitability of aggregates for a variety of purposes, including the
construction of roads.
Apparatus:
a) IS sieve
c) Weighing Balance
d) Tamping rod
e) Measuring cylinder
Procedure:
a) Collect the aggregate sample after it has been put through a 10mm and 12.5mm
IS sieve.
b) Note the measuring cylinder's empty weight (W1) on paper. Fill the measuring
cylinder with the sample in three equal layers, tamping each layer with a tamping
rod 25 times. Record the weight (W2) of the sample.
c) Place the sample in the cylinder cup and hit it with 15 blows on the impact
machine.
d) Take the sample that was crushed, put it through a 2.36-mm IS sieve, and record
the results.
e) weight (W3) of the material that passes through a 2.36mm IS sieve
The distribution of aggregates' coarse and fine particle sizes can be determined via
sieve analysis. To accomplish this, aggregates are sieved in accordance with IS: 2386
(Part I) (1963). In this, we employ several sieves that are standardised by the IS code,
feed aggregates through them, and then collect various-sized particles that are left
behind from the various sieves.
Apparatus:
a) The following sizes of an IS sieve set are offered: 60 cm, 300 cm, 150 cm, 75 cm,
80 cm, 63 cm, 50 cm, 40 cm, 31.5 cm, 25 cm, 20 cm, 16 cm, 12.5 cm, 10 cm, 6.3
cm, 4.75 cm, 3.35 cm, 2.36 cm, 1.18 cm, and 600 cm
b) A balance or scale that can accurately measure the test sample's weight to within
0.1 percent.
c) The sample weight available must not be less than the weight indicated below
d) Either by quartering it or using a sample splitter, the sample from the larger
sample should be prepared for sieving.
School of Civil Engineering, REVA University, Bengaluru 33
Effect of bacteria on strength properties of pozzolanic concrete 2021-23
Procedure:
a) The test sample is weighed after being dried to a consistent weight at 110 + 5 oC.
b) An IS sieve set is used to sieve the sample. After sifting is complete, the material
on each sieve is weighed.
c) The cumulative weight that passes through each sieve is expressed as a
percentage of the weight of the entire sample.
d) The fineness modulus is calculated by multiplying the cumulative percentage of
aggregates retained on each filter by 100 and then dividing the result.
10 0.09 5 100
4.75 0 5 100
2.36 0 5 100
1.18 0 5 100
0.6 0 5 100
737
Table no 3.2.2.4
The ratio of the weight (or density) per unit of water to the weight per unit of soil
particles is known as the specific gravity, or G. According to IS 2720-PART-3-1980,
soil is tested for specific gravity using a pycnometer.
Apparatus:
a) Weighing balance
b) Pycnomete
c) Sieve (4.75mm)
Procedure:
Calculation:
The following equation is used to get the specific gravity of soil solids (Gs).
This test, performed in accordance with IS 2720-Part2-1973, measures the soil's water
content using the oven drying method. A soil sample's water content (w) is
determined by dividing the quantity of water by the mass of solids.
Apparatus:
a) Container.
b) An oven with a thermostat that keeps the temperature at 110±5 degrees Celsius.
Procedure:
a) Cleaning, drying, and weighing the container yield a weight (w1) of 22.12g.
b) Weighing the required amount of the moist soil specimen in the container
yielded a weight (w2) of 46.12g.
c) The container is heated (usually for 24 hours). The container is removed from
the oven once the dirt has dried. It is determined that the container weighs (W3)
=45.86g.
Calculations:
The formula is used to determine how much water fine aggregate will absorb.
W= 1.095%
Apparatus:
a) Weighing Balance
b) A pan and a set of IS sieves in the sizes 4.75mm, 2.36mm, 1.18mm, 600µ, 300µ,
150µ.
Procedure:
1000 345.7
Table 3.2.3.3
1 Fineness 5%
Table 3.2.4.1
Table 3.2.4.2
Table 3.2.4.3
Once the bacterial population reaches the stationary phase, cell division slows down,
and growth equals death rates. A plateau in the bacterial population during this period
is primarily brought on by a lack of nutrients or an overgrowth of harmful waste
products. The bacteria eventually enter the death phase, which results in a fall in
population as cells start to die off if the situation worsens
Mix design as per 10262 for M30 Grade Concrete OPC GRADE 53 Cement:
CHAPTER - IV
EXPERIMENTAL TEST
The concrete slump test determines how cohesive freshly laid concrete is before it
hardens. It is carried out to examine whether freshly poured concrete is workable and,
consequently, how easily it flows. Additionally, it can be used to detect a batch that
was not properly mixed.
Apparatus Used:
a) Scoops
b) Scrub Brushes
c) Trowel Measuring Trapes
d) Tamping Rod
e) Slump cone Filling Funnel
f) Slump Cone
g) Slump Test Bases
b) Lay the mould out horizontally on a plate that is smooth and free of pores.
c) Add four, about equal, layers of the prepared concrete mix to the mould.
d) Use the rounded end of the tamping rod to apply 25 uniform strokes to each
layer over the mould's cross section. The tamping needs to reach the underside of
the subsequent layers.
e) Use a trowel to remove the extra concrete and level the surface.
f) Remove the mortar from where water seeped between the base plate and the
mould.
g) Remove the mould from the concrete immediately while lifting it slowly and
vertically.
h) Determine the droop as the variation in height between the mould's height and
the height point of the specimen being evaluated.
Fig 4.1.1
Compressive strength, as opposed to tensile strength, which can tolerate stresses that
cause an object to lengthen, is the ability of a material or structure to endure loads that
cause an object to shrink in size. To put it another way, compressive strength prevents
something from being compressed (pushed together), whereas tensile strength prevents
something from being tensioned (pulled apart).
Fig 4.2.1
Apparatus Used:
a) Weighing machine
b) Compression testing machine or Universal testing machine
c) Cube or cylinder specimen
d) Vibrating machine
e) Trowel
a) At 7, 28, and 56 days, the specimens need to pass the compression test using the
equipment.
b) Take the sample out of the water and dry it before beginning the test.
c) The specimen should be moist when the test is performed.
d) Keep track of the weight and size.
e) Then insert the test specimen into the device.
f) Apply loads to the specimen gradually at a rate of 140 kg/cm2 per minute.
g) Make a note of the load at which the specimen fails.
The split tensile test, sometimes referred to as the Brazilian test or the indirect tensile
strength test, is a typical laboratory test carried out on concrete specimens to assess
their tensile strength and resistance to cracking. The durability and structural integrity
of concrete materials are evaluated using this commonly used test in civil engineering
and construction.
Fig 4.2.2
Apparatus Used:
a) Bearing strips
b) Cylinder specimen
c) Testing machine
d) Plate or Supplementary Bearing bar
e) Tamping rod
a) Making the cylindrical specimen out of concrete requires first mixing the
concrete mix.
b) The mixture should be poured into the mould in stages after being greased on the
inside.
c) A tamping rod is used to compact each layer. 30 times, tap on each layer.
d) Stroke the concrete mixture uniformly and scrape off any extra concrete.
e) The cast specimen should then spend 24 hours submerged in water that is 27
degrees Celsius.
f) Next, take the specimen out of the mould and submerge it in freshwater.
g) The concrete's splitting tensile strength should be tested after 7, 14, and 28 days
of curing.
h) Take the sample out of the water before beginning the test, then wipe the water
off.
i) Then take note of the specimen's size and weight.
j) The specimen should have plywood strips above and below it.
k) Then set the specimen on the testing device.
l) Following that, add load progressively at a rate of 0.7 to 1.4 MPa/min (1.2 to 2.4
MPa/min depending on IS 5816, 1999).
m) Keep track of the load at which the specimen fails.
Calculations:
The flexural test is a crucial process in construction engineering used to evaluate the
durability and effectiveness of various building materials, particularly those used in
structural applications. It is frequently used to assess the flexural or bending
characteristics of substances like concrete, steel, wood, and composite materials.
Engineers can use this test to develop and assess structural components like beams,
slabs, and columns by better understanding how a material responds to bending loads.
Apparatus Used:
a) Beam Mould
b) Tamping Bar
c) Flexural Test Machine
a) There shall be a total of four rollers, three of which shall be capable of rotating
about their own axes. The span (or distance between the outer and inner rollers) must
be 3d, whereas the latter must be d. To make the system as systematic as possible, the
inner rollers must be evenly spaced from the outside rollers.
b) The specimen kept in water must be analysed as soon as it is removed from the
water while it is still wet. The test specimen must be properly centred inside the
machine, with its longitudinal axis positioned such that it is at a right angle to the
rollers.
c) The specimens will be supported and loaded at specific spots using circular rollers
made of steel with a cross section that is 38 mm in diameter. At least 10 mm more
must be added to the rollers' length than the test specimen's width. There shall be a
total of four rollers, three of which shall be capable of rotating about their own axes.
The span (or distance between the outer and inner rollers) must be 3d, whereas the
latter must be d. To make the system as systematic as possible, the inner rollers must
be evenly spaced from the outside rollers.
d) The specimen kept in water must be analysed as soon as it is removed from the
water while it is still wet. The test specimen must be properly centred inside the
machine, with its longitudinal axis positioned such that it is at a right angle to the
rollers..
e) The weight must be applied at a rate of 400 kg/min for specimens measuring 15.0
cm and 180 kg/min for specimens measuring 10.0 cm.
Fig 4.2.3
Calculation:
fb = pl/bd2
Fig 4.3.1
Apparatus Used:
a) Rebound Hammer
a) It starts with calibrating the rebound hammer. The hammer is tested on a steel
anvil with a Brinell hardness of 5000 N/mm to determine its calibration.
b) Cleanse and thoroughly dry the concrete surface.
c) Following that, the rebound hammer is held parallel to the concrete's surface. You
can hold the hammer either horizontally or vertically.
d) As indicated in the graph, the test result is connected with compressive strength
after the reading is taken.
As seen in the table below, various rebound values represent various structural
qualities.
30 to 40 Good layer
20 to 30 Fair layer
Results:
In order to evaluate the quality and integrity of concrete and other building materials,
non-destructive testing techniques such as the ultrasonic pulse velocity (UPV) test are
employed. In order to learn more about a material's physical characteristics, such as
strength, density, and homogeneity, the velocity of ultrasonic vibrations passing
through it is measured.
Fig 4.3.2
Apparatus Used:
b) A pair of Transducer
d) An Amplifier
b) Set Reference
c) Range Selection
d) Pulse Velocity
Calculations:
CHAPTER - V
1 0% BAC + 0% pp (M0) 70
Table 5.1
As we increase the % of Perlite Powder the slump value decreases gradually
Fig 5.1
Table 5.2
All the concrete cubes casted falls within the ranges of 2300kg/m3 to 2500
kg/m3
Fig 5.2
Table no 5.3
Fig 5.3
Table no 5.4
Fig 5.4
Table no 5.5
Fig 5.5
30 to 40 Good layer
20 to 30 Fair layer
Table no 5.7
Table no 5.8
CHAPTER - VI
CONCLUSION
The Following results are obtained.
REFERENCES