Ballistic Test Procedure For Glass

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KING SALMAN INTERNATIONAL COMPLEX FOR

MARITIME INDUSTRIES AND SERVICES /


MARITIME YARD PROJECT (MYP)
PACKAGE # 4, 5 & 6

Document No.: VD-V082-KMI-CER-0003 Rev: D PAGE 1 of 19

CERTIFICATE & TEST REPORT- ITS


COMPLIANCE CERTIFICATE 10&3 WITH BULLET

MR NO. / MAR NO. 082

PO NO. SEPCO-MYP-PE-PO-0138

DUMMY PO NO.
MYDP-961-09-A020-DA
MYDP-962-09-B015-DA
MYDP-963-09-C022-DA
MYDP-964-09-D014-DA

NMR 601
JO: 25-00053-0004/ 0005 / 0006 / 0007

□ 1.Rejected
Rev. D
□ 2.Revise and Resubmit
□ 3.Approved with comments
Date Felix Vermudo Riaz Jaweed
08-03-2022
□ 4.Approved
Project Engineer PMU Supervisor □ 5.Information Only 2022/3/12

Status IFA Prepared/ Signature /


Approved by Approval Status Date
Checked by Initials

Alkuhaimi Metal Industries Ltd. CONTRACTOR

* CODE-3 AND CODE-4 DOCUMENTS WILL NOT REMOVE THE RESPONSIBILITY OF SUPPLIER TO COMPLY PROJECT REQUIREMENT AND TO REMOVE ANY DEVIATION (OTHER THAN APPROVED).
* CODE-5 DOESN’T RELIEVE VENDOR FROM EXCLUSIVE RESPONSIBILITY FOR ITS ACCURACY AND/OR CORRECTNESS. IT MEANS REVIEW WAIVERED ONLY.

Form No. SAC-MYP-DC-TMP-0021 Rev. 5


CERTIFICATE & TEST REPORT- ITS COMPLIANCE
CERTIFICATE 10&3 WITH BULLET VD-V082-KMI-CER-0003

DOORS & WINDOWS REV.NO D


TYPE B, C & D BUILDINGS PAGE 2 of 19

DOCUMENT REVISION HISTORY SHEET

REV STATUS DATE ISSUED UPDATE/AMENDMENT DETAILS

A IFR 19-May-2021 Issued for Review


Third Party Certification for door with hardware and
B IFA 27-May2021
window frame with glazing was added
C IFA 27-12-2021 Issued for Approval
D IFA 08-03-2022 Issued for Approval

Notes:

Revisions can be denoted as follows:

a) By a vertical line in the right-hand margin against the revised text.

b) By a triangle symbol.

c) By highlighting the revised text.

Document details (for Vendor use only)

Vendor Document No. VD-V082-KMI-CER-0003 Vendor Rev. D


Certificate of Compliance
You have been awarded:
WH Mark 2013 for WH US + C for Category
A - Doors - No Additional Edge-sealing
System Required
Standards: UBC 7-2 (1994), ASTM E152-81AE02, NFPA 252 (2008), UL 10(c) (2009), UL 10(b)
(2009), CAN4 S104-M80 (R1985), NFPA 252 (2012), CAN / ULC S104 (2015), UL 10(c)
(2016), UL 10(b) (R2015)
This is a certificate of compliance to certify that the
bearer has successfully completed the Certificate number: WHI16-20363537
requirements of the above scheme which include
the testing of products, the initial assessment, and
are subject to continuing annual assessments of
their compliance and testing of samples of products Organization: Al Kuhaimi Metal Industries, Ltd.
taken from production (as applicable to the scheme) 11th Street
and has been registered within the scheme for the
products detailed. First Industrial City
Dammam, . 31421
Kingdom of Saudi Arabia

Product: Al Kuhaimi Vertically Stiffened Steel Faced Blast Resistant


(15 psi) and Security SSD7 & SSD8 Fire Door and Frame assemblies
Spec ID: 37198
Fire Rating: 3 Hour PP Category A Door, 90 Min PP Category A Door, 45 Min PP Category A
Door
Label Traceability: W/N 10094-45 Minutes Door; W/N 21114-45 Minutes Frame; W/N 16650-60
Minutes Door; W/N 16651-60 Minutes Frame; W/N 10089-90 Minutes Door;
W/N 10090-90 Minutes Frame W/N 16652-120 Minutes Door; W/N 16653-120 Minutes Frame;
W/N 10092-180 Minutes Door; W/N 10093-180 Minutes Frame
Listing Information: See following page(s)

Certification body: Intertek Testing Services NA, Inc.


Initial registration: November 17, 2016
Date of expiry: December 31, 2021
Issue status: 6

www.intertek.com

The certificate and schedule are held in force by regular annual surveillance visits by Intertek Testing Services NA, Inc. and the reader or user should contact Intertek to validate its status. This certificate
remains the property of Intertek Testing Services NA, Inc. and must be returned to them on demand. This Certificate is for the exclusive use of Intertek's Client and is provided pursuant to the Certification
agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in
accordance with the agreement, for any loss, expense or damage occasioned by the use of this certificate. Only the Client is authorized to permit copying or distribution of this certificate and then only in its
entirety. Use of Intertek's Certification mark is restricted to the conditions laid out in the agreement. Any further use of the Intertek name for the sale or advertisement of the tested material, product or
service must first be approved in writing by Intertek. Initial Factory Assessments and Follow up Services are for the purpose of assuring appropriate usage of the Certification mark in accordance with the
agreement, they are not for the purposes of production quality control and do not relieve the Client of their obligations in this respect.
Al Kuhaimi Metal Industries, Ltd. | 37198 | Rev: Jan 20 2021 9:14AM | Uncontrolled Copy Page 1 of 2
LISTING INFORMATION
Al Kuhaimi Vertically Stiffened Steel Faced Blast Resistant (15 psi) and Security SSD7 & SSD8 Fire Door and
Frame assemblies

Product Description:

Vertically Stiffened Fire Doors rated up to and including 3 hours

Intertek has not evaluated the Blast Resistance of the subject door designs.

Dimensions:
10 mm or 7.93 mm thick external ballistic sheet on exposed side, 3 mm thick skin on unexposed side, 1213 mm
wide by 3099 mm high (including transom above door header) single swing doors, 2426 mm wide by 3099 mm
high pairs of doors swinging in the same direction rated up to and including 3 hours.

9 mm thick welded steel frames for 1213 mm wide by 3099 mm high (including transom above door
header) single swing doors, 2426 mm wide by 3099 mm high pairs of doors swinging in the same direction rated
up to and including 3 hours.

Dimensions for door alone (without transom)

Door Height : 2416 mm (95.11")


Door Width: 1213 mm ( 47 -3/4"1)
Door Thickness: 51 to 53 mm (2.01" to 2.09")

Dimensions of the transom:

Height : 520 mm (20.47")


Width: 2426 mm (95.5 1")
Thickness: 51 to 53 mm (2.01" to 2.09")
For use with proprietary surface mounted hinges and proprietary concealed vertical rod exit devices. Listed
mortise or cylindrical locks and rim or mortise panic devices may be used with single swing doors. Listed mortise
locks, cylindrical locks, mortise panics, surface vertical rod devices, or concealed vertical rod devices, and flush
mounted or surface mounted bolts may be used on pairs of doors. Rim exits with listed hardware or hollow metal
mullion may be used on pairs of doors. 406 mm high metal kick plates may be used.

Al Kuhaimi Metal Industries, Ltd. | 37198 | Rev: Jan 20 2021 9:14AM | Uncontrolled Copy Page 2 of 2
BALLISTICS PERFORMANCE TEST REPORT

Rendered to:
AL KUHAIMI METAL INDUSTRIES LTD.

SERIES/MODEL:
NIJ Level-III Door and Window Assembly
PRODUCT:
Ballistic Resistant Door and Window Assembly

Summary of Results
Title Door System Window Assembly
Ballistic Resistance Test
NIJ Standard 0108.01 NIJ Standard 0108.01
Method
Ballistic Resistance
Level III Level III
Level/Class
Ballistic Resistance Test
Pass Pass
Results

Report No.: G4069.02-119-12


Test Date: 12/01/16
Through: 12/06/16
Report Date: 02/07/17
Test Record Retention Date: 12/06/20

Reference should be made to Intertek-ATI Report No. G4069.02-119-12 for complete test
specimen description and data.

130 Derry Court p. 717.764.7700


www.archtest.com www.intertek.com/building
York, PA 17406 f. 717.764.4129
BALLISTICS PERFORMANCE TEST REPORT

Rendered to:

AL KUHAIMI METAL INDUSTRIES LTD.


P.O. Box 545
Dammam, Saudi Arabia 31421

Report No.: G4069.02-119-12


Test Date: 12/01/16
Through: 12/06/16
Report Date: 02/07/17
Test Record Retention Date: 12/06/20

Product: Ballistic Resistant Single Door System


Ballistic Resistant Window Assembly

Project Summary: Architectural Testing, Inc., an Intertek company (“Intertek-ATI”) in York,


Pennsylvania, was contracted by Intertek U.A.E to perform ballistics resistance testing on Single
Door Assemblies.

Test Procedure: Each test specimen was evaluated in general accordance with:

NIJ Standard 0108.01, Ballistic Resistant Protective Materials, National Institute of Justice
Technology Assessment Program, September 1985

Qualifications: Intertek-ATI in York, Pennsylvania has demonstrated compliance with ISO/IEC


International Standard 17025 and is consequently accredited as a Testing Laboratory (TL-144) by
International Accreditation Service, Inc. (IAS).

Test Specimen Source: The test specimens were provided by the client in good condition.
Representative samples of the test specimen(s) will be retained by Intertek-ATI for a minimum
of four years from the test completion date.

Firearm/Ammunition:
Test Firearm: H-S Precision, Inc. Universal Receiver Model UR-01
Test Barrel: H-S Precision, Inc. 308 Winchester Barrel, Z1111-1
Test Ammunition: 7.62mm, 150 grain, Full Metal Jacket.
Allowable velocity: 2750 ± 50 ft/s.

130 Derry Court p. 717.764.7700


www.archtest.com www.intertek.com/building
York, PA 17406 f. 717.764.4129
G4069.02-119-12
Page 2 of 6

Door System Test Specimen Description:


Product Type: Ballistic Resistant Single, Out Swing, Door System
Overall Size: 63 in wide by 102-1/2 in high
Overall Door Size: 47 in wide by 94 in high
Day Light Opening: 28 in wide by 37-3/4 in high
Frame Construction: See Drawings in Appendix B
Glazing Description: Clear Annealed Multi-Laminated Bullet Resistant Glass with an overall
thickness of 75.54mm (The glazing was evaluated during the Window Assembly Testing reported below)
Installation: See Drawings in Appendix B

Window Assembly Test Specimen Description:


Product Type: Ballistic Resistant Window Assembly
Overall Size: 23-1/4 in wide by 23-1/4 in high
Day Light Opening: 16-1/2 in wide by 16-1/2 in high
Frame Construction: See Drawings in Appendix B
Glazing Description: Clear Annealed Multi-Laminated Bullet Resistant Glass with an overall
thickness of 75.54mm
Installation: See Drawings in Appendix B

Conditions of Testing: Ambient laboratory temperatures were in the range of 58°F to 71°F for
the duration of all testing reported herein. All specimens were conditioned for a minimum of 24
hours prior to testing at 68°F.

Test Set-up: The specimen was rigidly mounted for ballistics resistance testing. The muzzle of
the test firearms were set at 16 feet (5 meters) from the sample at zero degree obliquity. Oehler
Model 57 infrared ballistic screens were set at 6.56 feet (2 meters) and at 9.84 feet (3 meters)
from the threat side of the sample. NIJ 0108.01, Section 5.2.10, a 0.020" (0.5mm) thick sheet of
2024-T3 aluminum was placed 6 in from the protected side of the specimen. Test ammunition
was reloaded to conform to NIJ 0108.01 Table 1 requirements.

Shot Locations: See Shot Location drawings in Appendix C.

List of Official Observers:


Name Company
Travis Hoover Intertek-ATI
Steven Neff Intertek-ATI
G4069.02-119-12
Page 3 of 6

Test Results: The results are tabulated as follows:


Specimen No. 1
Ballistic Resistant Door Assembly NIJ Level III, 7.62mm
Test Dates: 12/01/16 – 12/02/16

Shot Temp. Velocity1 Pass/


Location Results
Locations (°F) (fps) Fail2

Door Leaf, Top left corner


1 68 2768 Pass
of a square pattern.
Door Leaf, Top right corner
2 68 2759 Pass
of a square pattern. No penetration through
Door Leaf, Bottom Right the sample.
3 68 2778 Pass
corner of a square pattern. No spalling present on
Door Leaf, Bottom left the protected side.
4 68 2736 Pass
corner of a square pattern. No visible damage to the
Door Leaf, Center of the witness panel.
5 68 2752 Pass
square pattern.
Ballistic Hardware, Just above the
6 68 2745 Pass
Resistant handle
Single Door Entire exterior portion of
Assembly. the hardware dislodged.
7 68 Hardware, Keyhole 2757 Pass
NIJ No visible damage to the
Level III witness panel.
7.62 mm Spalling present on the
protected side that
caused dents on the
8 68 Seam, Latch Side 2743 witness panel. Pass
No spall penetrated
through the witness
panel.
9 69 Hinge 2529 Low Velocity N/A
10 69 Seam, Hinge Side 2759 No penetration through Pass
the sample.
11 69 Frame 2757 Pass
No spalling present on
12 69 Hinge, Retest 2762 the protected side. Pass
Frame Below Weld at No visible damage to the
13 69 2759 witness panel. Pass
Hinge Plate
1
Allowable velocity per NIJ is 2750 ± 50 feet per second.
2
NIJ states "Any penetration of the witness plate shall constitute failure". Penetration is defined as "Perforation of a witness
plate by any part of the test specimen or test bullet, as determined by passage of light when held up to a 60-W light bulb".
G4069.02-119-12
Page 4 of 6

Test Results: (Continued)

Specimen No. 2
Ballistic Resistant Window Assembly NIJ Level III, 7.62mm
Test Date: 12/06/16

Shot Temp. Velocity1 Pass/


Location Results
Locations (°F) (fps) Fail2

Glazing, Top Left No penetration


1 68 corner of a square 2750 through the Pass
pattern sample.
Glazing, Top Right
2 68 corner of a square 2721 Spalling present on Pass
pattern the protected side.
Glazing, Bottom Right
3 68 corner of a square 2757 Multiple indents Pass
Ballistic visible on witness
pattern
Resistant panel from
Glazing, Bottom Left
Window spalling.
4 68 corner of a square 2748 Pass
Assembly.
pattern
NIJ No penetration of
Level III Glazing, Center of the witness panel by
5 68 2799 Pass
7.62 mm square pattern spalling.
No penetration
through the
6 68 Window Frame 2762 sample. Pass

No spalling
present on the
protected side.
Window Frame corner
7 68 2792 Pass
at Miter/Weld No visible damage
to the witness
panel.
1
Allowable velocity per NIJ is 2750 ± 50 feet per second.
2
NIJ states "Any penetration of the witness plate shall constitute failure". Penetration is defined as "Perforation of
a witness plate by any part of the test specimen or test bullet, as determined by passage of light when held up to
a 60-W light bulb".
G4069.02-119-12
Page 5 of 6

Intertek-ATI will service this report for the entire test record retention period. Test records that
are retained such as detailed drawings, datasheets, representative samples of test specimens, or
other pertinent project documentation will be retained by Intertek-ATI for the entire test record
retention period.

Results obtained are tested values and were secured using the designated test methods. This
report does not constitute certification of this product nor an opinion or endorsement by this
laboratory. It is the exclusive property of the client so named herein and relates only to the
specimens tested. This report may not be reproduced, except in full, without the written
approval of Intertek-ATI.

For INTERTEK-ATI:

Steven A. Neff Travis A. Hoover


Technician I Program Manager

SAN:tah/jas

Attachments (pages): This report is complete only when all attachments listed are included.
Appendix A - Photographs (7)
Appendix B - Drawings (11)
Appendix C - Shot Location Drawings (2)
G4069.02-119-12
Page 6 of 6

Revision Log

Rev. # Date Page(s) Revision(s)


0 02/07/17 N/A Original report issue

This report produced from controlled document template ATI 00469, revised 12/19/16.
G4069.02-119-12

APPENDIX A

Photographs
G4069.02-119-12

Photo No. 1
Specimen No. 1, Pre-Test Exterior
G4069.02-119-12

Photo No. 2
Specimen No. 1, Post-Test Exterior
G4069.02-119-12

Photo No. 3
Specimen No. 1, Post-Test Interior
G4069.02-119-12

Photo No. 4
Specimen No. 1, Witness Foil
G4069.02-119-12

Photo No. 5
Specimen No. 2, Pre-Test Exterior

Photo No. 6
Specimen No. 2, Post-Test Exterior
G4069.02-119-12

Photo No. 7
Specimen No. 2, Post-Test Interior

Photo No. 8
Specimen No. 2, Post-Test Interior, Spalling
G4069.02-119-12

Photo No. 9
Specimen No. 2, Witness Foil

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